Ed-15 Electric Propeller Shaft Revolutions and Electric Revolution Counter (Incl Inst and Test Report)
Ed-15 Electric Propeller Shaft Revolutions and Electric Revolution Counter (Incl Inst and Test Report)
1
LTD.
Work No.
TEL. 0
DRAWN BY
CHIEF OF SEC.
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PAINTING COLOR WORK NO. WORK SHOP
CONTROL UNIT FOR
HAMMER TONE
GLAY PROPELLER SHAFT REVO !ND!CATOR.
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ELECTRIC SHAFT REVO, INDICATOR
SCALE CHIEF CHECK DRAWN
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KE!K! SEISAKUSHO CO •• LTD.
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Messrs. IN CO .. LTD.
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SHIP NO.
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3.
Operation inspection
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Table of Con ts
3, Des c r i p t i on o f 0 pe r a t i on ················ ~)
~3-L Operation
3-2, Connection
5. Setting 9
EE type: AC100 to
RE·-S8D type: DC24V
115V I
without measuri
speed of revolution.
ave
2-2. Composition
This revolution counter 1s composed of the following three
parts.
o Display board
o CPU board
o Constant voltage board
c rip t ion o f ope rat ion
rat ion i c r· j rn c1 ng to fol low Ing bl
di
r-. .,
' Display board (8-digit display) I
I
r
'
I
[ ~/~segment LED Front panel,
operation switches
Control board
(CPU board)
4··bi t DIP
switch
No-voltage contact
pulse signal
8-bit
DIP switch
Revolution signal CPU
pulse
ROM
JLrtr (program)
I
I
I
I
I RAM
'
I
'
voltage stablilzer
'1
I
Power failure
power supply derection
power supply unit
sec ti.on cJrcui t
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'
Connection
Connect the external input, output signals and the power source ,
as fol lows. (Connect to the terminal board at the back of the
unit.)
o Connect revolution pulse signal between Cl (-) and C2.
o Terminal C3 is for +12V DC 200mA voltage output.
o El to E4 are output terminals of no-voltage contact pulse s1
nals. A same pulse is delivered between El and E2, and bet-
ween E3 and E4. Use at the load of 24V or less and 0. 1 A or
less. Where other than resistance load ls applied, insert a
protective circuit at the load side.
o Terminal FG is for frame ground, which should be connected to
the hhll, that ls, the mounting console of this counter.
o Terminal U and V are for connecting the AClOO to 115V power
source (RE-S8AR type RE-SBA only).
-4
0 in al s P N are r connecLl v
·n·1·1 I)
'l" c . 1' 0 8C) 0 1't·1'v 0
~)J.!-,)) ,-.... N is negative.
Do not con nee t in wro Dt only).
thod of use
Install the unit and connect the wires correctly, and then su ly
the power source of 100 115V or DC24V.
Every time the propeJler shaft (or main engine) makes one revolu-·
tion, the meter counts up and carries sequentially.
No particular adjustment ls necessary before start of operation.
, Front l
(Type:
AVEHAGE (-)
RPM ·· ( ) Sll1FT
Front panel
(Type: RE-S8A. RE-SBD )
HEVOLUTION COUNTEH
()INC.
(~) S!IIFT
( ) HESET
TYPE rm-SBA
Nunotani Keiki Seisakusho Co. Ltd.
PRI:i:SET
t l on. low r
Jes of startt from an a i Crary count are given 1uw.
le L To start from "10000"
L Press but ton to return "O."
. ,,., tmt ton once to ma lrn "1... "
s IN(
s IFT bul.ton once to rn " 11. "
Press INC. button nine times to return the first digit to
"()" so t1wt
t t1ic
' c1'1sp l ay is
. "10 . "
Press SHIFT button three times Lo make "lOOOO."
['~xamp l e ,;;,, '1' o start frorn ".·1.2:3"
<) ,
at m1nu L ls' fl 1.
·.... [' i fl l l 1--
DI swi s f ti
of i it is not necess tienlarly on h
NOISE FILTER
DISPLAY BOARD
DIP SW
-9
)
INC \V,
DIP SW1
AMP
.t\MP
CPU
ROM
RAM
5V CN
1 2
SE
TE
\A
*1 I
COUNTER
POWER AC V5() 6(JHZ1
0
N'f'
AMP
D!P SW\
AMP
ROM
CPU
P.AM
t IIi Y CAPACITY
24Y 1 OmA,
I
I
1I
cY···.o· C L R. s
c·=··~···---···~···-~-.,~~---~-·-~-···---~·-~··-· .. ~:==t·--·-·-··· ,o -···O· RPM W.
'trI rI . . .
GNIJ
sro---ot ;15V.
-+o··~--ot ,
G~~~i~1:,~~ ·tEir···· i
I
E E E F
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2 3 4 G
REVO) .,,
*1
COUNTER RATIO- COUN'_I 1
PULSE·'("--)
ER AG V50 OHZJ<P
PULSE SIGNAL (
~1
_CO!JNT 1
COUNTER RATIO
Pul:s.E:(--)
POWER DG24V
1
tti of DIP switch 1
SWI
~lTIIILt.••1•·1
1 2 3 4 5 6 7 8
~)) When changing thu setting of the number of Leeth, Lucn off
the power source. It must be noted that the previous setti
is not changed of the DIP swl tch ls operated while the power
is being turned on.
6. General specifications
1) Indicator
Green lamp display by ?~segment LEDs
Max. display: 99999999
2) Microcomputer
CPU: HD6803 8~bit CPU
HAM capacity: 128 bytes
ROM capacl ty: 4 kl lobytes
3) Power-source
RE-SBAR: AC 100 to 115V 10%, 50 /60 Hz
RE""'."S8DR: DC 24V 10%
4) Power consumption
RE-S8AR: 5.8 W max.
RE-SBDR: 10 W max.
5) Max. counLable r of revolution pulse signal
In case of proximity wi Cl u L atteci ): 2
In case of rniccoswi Leh (wI th chat i ll
C) memo method (in case of r fa i I urc)
By memory IC,
7) tting of the number of th
Binary set rneLhoJd by 8--bi L DIP switch (l Lo ).
8) ternal output
No-volt contact pul so SJ al of two circul
ON time: fixed at 200 ms cc
Contact city: 24V, 0. lA (res is 1oad)
1/1, 1/10, 1/100 outputs possible (selected by DIP switch).
9) Average speed
The average speed of revolution for 1 to 5 minutes 1s indi-
cated for 30 seconds at maximum.
Precision: +o. 05 rpm.
* Specif i ca ti.ons are subject to change without notice.
7. Troubleshooting hints
When a trouble occurs, check the following items. If the normal
state is not restored, report the description of abnormality and
result of checking to our service section.
1) Che~k the input and output terminals for looseness.
2) Check if the supply voltage is normal.
3) sure the DIP switches (SW, SW2) 'are set correctly.
4) Check the functions of INC., SHIFT, RESET, AVERAGE RPM buttons.
-1
[)) ure t vol rminal Cl (--) (+)
on t lnal bu ll it is t 12
I cal l(
:H'
...i..J 'l ['<>
(.!, .. \....' laincd low.
Example 1: The counting is not increased.
Disconnect the external wlccs from rn t terminals Cl
18
t
-"' lg······
o Error display
When any one of the following error displays appears upon
turning on the power, remedy as specif idid.
In this case, the computer is stopped.
1) Flickering of "EEEEEEEE"
It means the program (the data in the ROM) is
broken by some cause.
Remedy: If the same phenomenon appears when the
power is turned on again, the counter is
unusable. Call our service section.
2) Flickering of "LLLLLLLL"
It signifies an error in testing of memory IC.
Hemedy: If the same phenomenon appears when the
power is turned on again, the counter is
unusable. Call our service section.
3) Flickering of "pppppppp"
It means the number of teeth is set at zero.
Remedy: Turn off the power switch, and set the
number of teeth of turning gear correctly
by using DIP switch (SW2).
T UC'l'l ON BOOI<
FOR
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1.)
[ I] Cll
L planalion diagram of system
2, Structures
[ II ] EOE Y OF \YOF'.K I
[HI] CO;.!STI~lJCT1
L nsur 2. n t ru l x
n n - .
c). !\CCC l VC I' Dimmer ~iwi
[IV] UL\I\M, . I I CS
1. aracteristics of ser1sor box
L Characteristics of contrul hox
3. Characteristics of receivers
General char·cictcr!stics
L
' .•l l0i ALIXrimi
l. nsur box
2. Cun L ro 1 box
3. I\ccc i vc: rs
l. pl.anation
c pco lier l1;1 L ruvoltion iflc!ica [' tcct,s rcvoiution
of []y wheel for t ma tn lflC by t proximity swi
produces a revolution vol s1 al. 'l"Ill. S S l'. l is f
Lo tJir:: rcvolutiun meter.
pro llcr shaft rcvultjon ind[cator [s a ccmpl.icar.c
clcctril.'. meter· with whi the momentary vc I oc i t,y crnd L
t i 0 fl () r ro t ll t i. 0 n 0 f 1, SC ['CW shaft 0 f VCSSE.: l C<Hl r:, r'Ci' is l y
'
mhJ cas L y ' l !carried at any clis and pl. nys dll
unpclf' nl parL in th pco ction of the 1n U1 calcu],JL[on
1 I
of the VCSSCl S S
;
I
power '' ['
dimmer switch dirnnicr sw[ Leh d i fll ifl (; f' \l/ i t (' h
box
1' l y \V
pic:l\ i!P
e structures of t SC t Ot ter are as l ln 11
~·' '
1·s·" 'J•
sensor box
b. controJ box
c. rece 1 vcr
d. revolution countec
e dimmer switch
f. spare parts box
IJ T!IEOHY OF WOI\l\I
L nsor box
The picl\--up device con'.;iU; of the proximity swiLctl and the
amplifier. sigllnl level detected is enough to drive
the converter at the cl is urn t up Lo lOOrn. The p1
devices arc provided with the Lcansrnittcr; 011c foe measure-·
rncflt m1d the other for s r1si the rcvoluting c!ir·cc:Lion.
2.
'.>.. n t ro l bu x
(' - ) is convert
the p L into a
-up 2 (
01
l ) pow c c s up p 1y ci r c ll i t
T following volt are provided by the power st.ippJy
cl rcu i L.
PUl PU2
AHL:\D Fig. 1
o Tes L I tch
It is possible to do selt'chcck without input pulse signal
from picku , as quarts oscillator (fixed f'rcqucncy 50, 100
or 200Hz) is built int control box.
T'
N test switch is shiftc.:cl to "AHEAD" position, output
volt is +(plus) value in proportion to quart;, frequcn
When "ASTEF'.0i" posi r.ion, output volt is -(minus) value.
Test Switch is to be set to "NOf\MAL" position during 1ne
l'Ullf11
o Pulse Signal
The f uency of ot1put pulse signal from control box 1s same
as output of' picku
Number of' t,ccth ( 6 ) pulse/! ruvo.
lNTE RD
< PU2>
_JNPliLS~,
PICK· UP SIG.
I PU 1>
<l'.0
I I I
~ E 1
·.·~
'J·1
'> j: .~ IS"
ION
L or box
lashproof, 1ns 11 rn t ine room.
Set pi in terminal box
t pi lll SU r r
Suppor r' ······engine m r s ·1 "v .
n t. ro 1 x
Sp[,'Jshproof, i.nstall 1.n the control room console.
Body · ··· ·· steel ( Lp)
Pr in board · · · · · · converter
iver
e case is rfcctly wa prof f terminal box is
set at the bott,orn a11cl electroluminescencc arc us toe
lighting. By ccmovi the front glass, the pointing arrow
can easily be placed at zero.
The receiver is of moving coil style. It has rn tic
poles of pcrmanm1t magnet, a series resistance, coil, spr1
and moving coil s uppo r by sapphire ho ldcr.
I ts calibration makes on Uw cl i al extent about 12~) t.o the
0
1
L Dimmer swi Leh
This is a rheostat, regulating the bcightncss o[ bulbs whi
illuminate the dial. It: is contained in a clr'ip proof case
or in receiver', and is operatcxl by turning t OU ts i k
This rheostat serves aslo ;1s a switch or cutti the electric
r. resistance value o[ this light ul:ltor shoi:lcl
cli[[cr corresponding Lu the clctcic power· of' t.hc vc::sscl.
JV I ICS
a) be Pl turning 3 mm--
Con t ro l box
a) output signal
revolution output · · · · · --lOV to OV, 1ess than CO mi\,
l\eceiver
a) Terminal volt full scale at the 10 v.
b) Working current at the full scale z) mA.
c) Innnr n:s.1stance 2,000 ohm
d) g ti on,
e) mode of graduation
re an:: three; kinds of the grca t. graduation as shown
tn (d), and t.hc clir'cction or· rotation is s wn p rcssi
on the rights[ f' ci the f\cccivcr, int case of
double shaft the tclt and the righL iH'C symmetrically for
the st. rboar'd and the port,
0 Vol t for 1i ti bu I (
100, ltO, 11~5V, OV)
'L is tics
a) Error of receiver at t ture of 20° C is less than
() • 5 0_11!o sum o .•f ty
b uation on the left t ri t
s1
Sensoc box
:;: LED
.,. . I
lc~nn1na,
! !
Oli1RO~i TLXP5 TYPE ') .
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at t pJ ace vi ti on
i.s the least, humidity is the lowest
surro raturc ve much
t cxaminatio cleani i r are i en t. It is,
of cours necess1:U'Y to ul to splash wa r or oil
upon i t.
..... I ()
The tac r ls disl t indica
tUCill s and tal revolution num of t shaft.
A pick up install on a turning ar of main inn ls
to t f y of crossing of the Lee th of turn i
uency de by the pi up is converted
Lo an elcct,ric ::;i al through a semiconductor circuit to
[ndicate turnings T system t fore contains
llCl [' parts mechanically o rated nor electrical con-
tac , thus no particular rn::dntcnancc is necessary.
However, 1 expos to continuos vibration, the pick up
should be cxmi 1.n terminal screws which may become
loose, The first exarninaticrn should be domed a week a[tcr
since the system first been installed.
t is to be a rnou th af tcr then once a ha l r r or
accordi t,o Ute c ire urns
I
_L
:· 0 u b 1C: I\t::medy-
cc:vulu ion ind catof'
dues not: s c:x termi na
cl r, 1 o becwe~ n r
contactless shaft: revolution
(a r·. con tro box).
y c: s
v '
eek if V Is s t~veen
ccrncro box terminals I
No -> c ecui
Yes k
e.
'--~ Cor•nec·r
-...lil --~ en
'-'' e0r•t 111
-~"-_,.,..._,.._,.,..!.J"} n
--
1n
l .l.L
cs
,.
Rc rn E: y
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'-
r,s Lr: at cc- . . f lyw
i CL"L LU I' ['CCC i- L.i.ng norma Ly.,
1·
\o Xlffll
1 • ,.
sw i tchos tE:c
the ccc; rh, ecK ir t li ts
tlS clt:;arance
swit I
i.
y_ C~S
of swi
after us tmen t,
one.
k it a voltage corresponding to
revolution s ls ra
control x term1nals I
0 __, just ith VR in F
conver r lfl co.n ro v
..!'.. ~
+0 to l0 V = -r 0 Lo rE;vo 1u ti on
icator receiv~er
ful scale
("•(';
rrec 1J
\_.i...,1
\!
us 1
ver.
le:; v. ur::
(\
us uL j·
,.
Yes
m ,,. •
l
Check Remedy
u on cator w r ng s reverse
receiver is different PUl and PU2 in the sensor box.
from ing direc-
tion of main engine Proximity switch
ing operation of main
1 engine. TLXP5 IFR.12.24.11
1 Red I24 Brown
White - I 1 - BlJ_acK,
Black - I E - Blue
PU2 Red - I24 - Brown
White I 1 - Black
Black - I E - Blue
Make sure the connection is as s
above. Check also the external w1r1ng
for wrong connection.
co 1'
Yes
-i
1. One of the two proximity switches(PUl or
PU2) is not detecting flywheel teelth.
Yes -+ i. ust the c earance
No the fail i swi
wheel. if not l
ter adjus
J. Check if wire is connected correctly a spare swit
from the output voltage of the control
box.
IOP Normally, receiver to + term nals
ION/Normally, receiver to - term nal~
-+ J. t correc ~r
Yes
Remedy
4 r I n one i cat on revo u-
of revolution indicator indicator receiver agrees with the
receivers during opera- engine speed.
tion of main engine. When the main engine is stabilized,
measure the counts in a minute by the
counter, and check if the measured speed
( is different from the indication
in any receiver.
Yes -+ k. As for the receiver ng
error, adjust to the normal
rpm value by using the a-
ble resis provided in the
receiver to cancel the di
frenece be the main
engine
i
,.._..
When main engine stops i. Each receiver is designed to indicate
LJ1
i the full scale rpm at DC lOV, check if
the receiver operates normally at
dummy voltage of 0 to 10 V DC.
-+ L Adjust
sis tor t
nor-
Yc; s
Ask the maker.