GS - ProSafe-RS Lite Safety Instrumented System Overview
GS - ProSafe-RS Lite Safety Instrumented System Overview
GS 32P51B10-01EN
n GENERAL
ProSafe-RS Lite is a safety instrumented system, to satisfy safety integrity level 2 (SIL 2) specified by the IEC
61508 functional safety of electrical/electronic/programmable electronic safety-related systems by TÜV Rheinland,
an external certification organization.
ProSafe-RS Lite can be used to build emergency shutdown systems (ESD), burner management systems (BMS),
and fire & gas protection systems (FGS) that require an up to SIL2 safety loop.
This document describes the system configuration, network specifications, and system requirements of the safety
instrumentation system ProSafe-RS Lite.
ProSafe-RS Lite software is common with ProSafe-RS software certified up to SIL 3. (*1) (*2)
*1: The software is represented as ProSafe-RS Release 4 (ProSafe-RS R4.xx), including the release number.
*2: The Project I/O License, Safety Control Function (for L1SC70), and Safety Control Function for SCS Simulator (for
L1SC70) are dedicated software for ProSafe-RS Lite.
n COMPONENTS
The ProSafe-RS Lite system consists of a safety control station (SCS), an automation design server (AD Server), a
safety engineering station (SENG), and network devices that communicate with each of the equipment.
The AD Server and the SENG are collectively called as automation design suite (AD Suite) and the AD Suite is used
for engineering and provides an engineering environment for configuring and maintaining overall control systems,
including plant instrumentation, safety instrumentation, and maintenance management.
Engineering information of ProSafe-RS Lite is managed as an SCS project for each SCS, and multiple SCS projects
are collectively managed as an RS project. The engineering information in the plant can be bundled into one RS
project or divided into multiple RS projects, and the RS project is managed by the AD server. Note that the SCS
project belongs to only one RS project.
The RS project can consist of not only the SCS projects for the ProSafe-RS Lite but also SCS projects for ProSafe-RS
certified up to SIL 3.
An RS project requires one project ID license.
Software: RS4CPJT Project ID License
Management tool
ADMDB
SENG
SCS manager
AD Organizer CENTUM VP
integration
Change management
Access control and RS project
operation history
management
I/O list engineering
Safety
I/O list
iDefine interface
iDefine
*1: Each revision of ProSafe-RS is applicable to the versions of iDefine for ProSafe-RS respectively. The product name is
iDefine for ProSafe-RS, but ProSafe-RS Lite is also available.
Change management
Change management is an optional function of the AD Suite to manage changes in engineering in document formats.
Operational errors such as omission of application changes can be prevented by keeping the records of planning,
execution, and testing of changes.
Software: RS4E5250 Change Management Package
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CENTUM VP integration
CENTUM VP integration is an optional function of the SCS manager to define tag names for retrieving SCS data from
the CENTUM VP station and define alarm information to notify the CENTUM VP.
Software: RS4E5600 CENTUM VP Integration Package
SOE viewer
SOE viewer is a standard function of the SENG to display events and diagnostics information acquired via the
SOER function. The SOE viewer can also be used on a human interface station (HIS) of CENTUM VP or a computer
connected to a control bus.
Software: RS4H2100 SOE Viewer Package
Network devices
Layer 2 switch (L2SW)
L2SWs with 1Gbps communication speed are required for the communications among devices connected to a Vnet/IP
network. The Vnet/IP system area composed of the L2SWs is referred to as a Vnet/IP domain.
Layer 3 switch (L3SW)
L3SWs with 1Gbps communication speed are required for the communications between Vnet/IP domains.
For multiple-domain configuration, CENTUM VP engineering functions are required.
SNTP server
An SNTP server synchronizes time of devices connected to the Vnet/IP network to coordinated universal time (UTC).
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n RELEVANT DOCUMENTS
For details about the SCS, SENG, and other related products, refer to the following General Specifications (GS).
Table ProSafe-RS Lite models and the GS
Items Models Scope GS
Safety Control Unit L1SC70 (*1) GS 32P56D10-01EN
Processor Module L1CP471 (*1)
Power Supply Module L1PW48 (*1)
Safety Node Unit L1NB10D
(*1) GS 32P56K10-01EN
Dummy Cover L1DCV01
ESB Bus Coupler Module L1SB401 (*1)
Optical ESB Bus Repeater Module L1NT10D (*1) GS 32P56K11-01EN
GS 32P56J10-01EN
Analog I/O Modules L1AI143, L1AV144, L1AT145, L1AR145, L1AI533 (*1) GS 32P56K60-01EN
GS 32P56K30-01EN
GS 32P56J10-01EN
L1DV144, L1DV521, L1DV526, L1DV531, L1DV53A,
Digital I/O Modules (*1) GS 32P56K60-01EN
L1DV541
GS 32P56K40-01EN
Wiring Check Adapter for DI Module SCB100, SCB110 (*2) GS 32P56K40-01EN
GS 32P56K30-01EN
Connector Cover for MIL cable L1CCC01, L1CCC02 (*1)
GS 32P56K40-01EN
GS 32P06K50-01EN
Communication Module ALR111, ALR121, ALE111 (*2)
GS 32P06K51-01EN
GS 32P56L10-01EN
ESB Bus Coupler Module L1EC401, L1EC402 (*1)
GS 32P56L11-01EN
GS 32P56L15-01EN
Optical ESB Bus Repeater Module L1NT401, L1NT501, L1NT411, L1NT511 (*1)
GS 32P56L16-01EN
SEA4D, SED2D, SED3D, SED4D, SWD2D, SBA4D,
Terminal Boards/Relay Boards S1BB4D, SBT4D, SBR4D, SBD2D, SBD3D, SBD4D, (*2) GS 32Q06L20-31E
SRM53D, SRM54D, SBM54D
KS1, AKB331, AKB651, AKB652, AKB611, AKB131, GS 32P06M10-01EN
Cables (*2)
AKB132, AKB135, AKB136, AKB161, AKB162, YCB301 GS 32Q06M10-31E
Pressure Clamp Terminal Block L1TB4S, L1TB4D, L1TA4S, L1TA4D (*1) GS 32P56L30-01EN
GS 33J60K40-01EN
Power Distribution Unit AEP7D, AEPV7D (*2)
GS 33J60K41-01EN
Vnet/IP Interface card VI702 (*2) GS 33J50C10-01EN
Wide Area Communication Router AW810D (*2) GS 33J50D20-01EN
Project ID License RS4CPJT (*2) GS 32P01B50-01EN
Engineering Server Function,
Safety System Engineering and RS4E5000, RS4E5100 (*2) GS 32P04C10-01EN
Maintenance Function
I/O List Engineering Package RS4E5210 (*2) GS 32P04C20-01EN
Change Management Package RS4E5250 (*2) GS 32P04C30-01EN
Access Control and Operation History
RS4E5170 (*2) GS 32P04D30-01EN
Management Package
CENTUM VP Integration Package RS4E5600 (*2) GS 32P04D10-01EN
iDefine for ProSafe-RS License ST1TD10 (*2) GS 32P01B40-01EN
iDefine Interface Package RS4E5810 (*2) GS 32P04D40-01EN
Project I/O License RS4F4100 (*1) GS 32P53A10-01EN
Safety Control Function, GS 32P53B10-01EN
RS4F2500, RS4F2505 (*1)
Safety Control Function for SCS Simulator GS 32P53B30-01EN
SOE Viewer Package RS4H2100 (*2) GS 32P02D10-01EN
SOE OPC Interface Package RS4H2200 (*2) GS 32P02D20-01EN
Forced I/O Viewer Package RS4H2300 (*2) GS 32P02B20-01EN
GS 32P01W10-
Electronic Instruction Manual RS4C5400 (*2)
01EN
Safety Lifecycle Management Support Function (*2) GS 32P01B40-01EN
IA System Products Virtualization Platform (*2) GS 30A05B10-01EN
Vnet/IP Interface Package RS4C3300 (*2) GS 30A05B10-01EN
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*1: These products are specified for ProSafe-RS Lite, and cannot be used in ProSafe-RS.
*2: These products can be used in ProSafe-RS Lite and ProSafe-RS in common.
n RELEVANT SYSTEMS
l CENTUM VP
CENTUM VP is an integrated production control system used for monitoring and controlling plants in various
industries such as oil refining, upstream, petrochemical and chemical, iron and steel, food, and power. For details
of the CENTUM VP specifications, refer to the GS “Integrated Production Control System CENTUM VP System
Overview” (GS 33J01A10-01EN).
n SYSTEM CONFIGURATION
SCSs and SENGs are connected to Vnet/IP via network equipment.
ProSafe-RS Lite SCSs and ProSafe-RS SCSs can be configured on the same Vnet/IP. When performing engineering
of the ProSafe-RS Lite SCSs and ProSafe-RS SCSs, the AD server and the SENG can be used in common.
SENG
Vnet/IP Vnet/IP
BUS1 BUS2
L2SW L2SW
Vnet/IP
BUS1
Vnet/IP
BUS2
SCS
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Maximum system configuration
l
Vnet/IP domain: Maximum 16 domains (*1)
Vnet/IP station (*2): Maximum 64 stations per domain
Maximum 256 stations per system Vnet/IP
Maximum number of nodes for SCU: 13 safety node units
Maximum number of I/O modules: 110 modules (*3)
Ethernet
SNTP Other
HIS server Vnet/IP HIS/ENG
ENG SENG domains /SENG
L3SW
Vnet/IP Vnet/IP
Wide area
network SCS
FCS SCS
Third-party
subsystem Other Vnet/IP domains
F05E.ai
Figure Example of the ProSafe-RS Lite and CENTUM VP integration system
Engineering of the SCS is performed from the SENG and engineering of the FCS and the HIS is done from the
engineering station (ENG) of the CENTUM VP. Engineering for integrating the ProSafe-RS Lite system with the
CENTUM VP can be performed from both the SENG and the ENG. The SENG, ENG, and HIS can be installed in a
single computer.
CENTUM VP R6.08 or later and ProSafe-RS R4.06 or later are required.
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Connecting other systems
l
The ProSafe-RS Lite can be connected with other systems via Modbus communication using a serial communication
module or an Ethernet communication module. The Modbus communication is interference-free function which will not
interfere with a safety loop.
Subsystem communication function
Read/write of data from subsystem such as PLCs can be performed by using the SCS as the Modbus
communication master station.
Modbus slave communication function
The SCS data can be read/written from other system’s Modbus master by using the SCS as the Modbus
communication slave station.
For communication specifications, refer to the GS “ALR111/ALR121 Serial Communication Module” (GS 32P06K50-
01EN) or “ALE111 Ethernet Communication Module” (GS 32P06K51-01EN).
Setting IT security
l
By using automatic setting of the IT security functions, the system security can be enhanced.
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n NETWORK SPECIFICATIONS
The ProSafe-RS Lite uses Vnet/IP and Ethernet for communications among configured devices.
Vnet/IP domain
SENG
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In a Vnet/IP domain, L1SC70 safety control unit is connected to 1 Gbps L2SWs (*1) via an unshielded twist-pair
(UTP) straight cable with the enhanced category 5 (CAT5e) or superior. Since each of the Vnet/IP bus is separated by
the bus as an independent subnet, each bus must be equipped with the L2SW. Do not connect any two of the stations
in a way to establish multiple communication paths when using star topology.
The number of installable L2SW between the stations in the same Vnet/IP domain is up to 7 levels per bus. (*2)
Cascade connections in multiple layers are available.
*1: Maximum communication bandwidth is 100 Mbps. Use 1 Gbps L2SW that can connect 100 Mbps devices.
*2: When using ring topology, the sum of L2SW and L3SW between of the stations must be kept up to 7 levels no matter where
a failure is occurred in the network in the domain.
Control communication
Communication method: Read/write communication, message communication, link transmission
Link transmission period: 100 ms
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Transmission specifications
Network topology: Star topology, Ring topology (*1) (*2)
Transmission redundancy: Dual-redundant (for control network communication only)
Transmission cable: Unshielded twist-pair (UTP) with the enhanced category 5 or superior (*3)
Maximum
Connection Transmission standard Speed
distance
100BASE-TX (IEEE802.3u) 100 Mbps (*4)
Between component(s) and a layer 2 switch 100 m
1000BASE-T (IEEE802.3ab) 1 Gbps
1000BASE-T (IEEE802.3ab) 1 Gbps 100 m
Between layer 2 switches
1000BASE-LX (IEEE802.3z) 1 Gbps 5 km (*5)
1000BASE-T (IEEE802.3ab) 1 Gbps 100 m
Between a layer 2 switch and a layer 3 switch
1000BASE-LX (IEEE802.3z) 1 Gbps 5 km (*5)
*1: The ring topology can be configured within the network domain only; however, L3SWs can be applied as a network device
to configure the ring topology.
*2: The ring topology is applicable to the system which is integrated with CENTUM VP. Since a network failure in the ring
topology is detected by the L2SW or L3SW, the failure must be monitored on an HIS via an FCS.
*3: In case where 100BASE-TX and 1000BASE-T standards are met. An optical fiber compatible with 1000BASE-LX standard
conforms to the L2SW specifications.
*4: In case of connecting the L2SW with L1SC70
*5: 1000BASE-LX standard defines the transmission distance as up to 5km for a single-mode optical fiber. In case further
distance is required, contact YOKOGAWA sales office.
Specifications between Instruments
Distance between the two arbitrary stations in a domain: Maximum 40 km
Note: Only one pair of media converters (SFP Modules) can be connected for establishing the communication among control
stations such as SCS, SENG, and HIS, and layer 2 switches.
Inter-SCS safety communication specifications
The SCS can perform inter-SCS communication with other SCSs in the same domain as well as in different
domains, which is referred to as safety communication. The inter-SCS safety communication allows configuration of
a safety loop up to SIL2 between SCSs via a control network.
A safety loop up to SIL2 can be configured between the SCS of ProSafe-RS Lite and the SCS of ProSafe-RS R4.06
or later.
The maximum number of SCSs that can be safely communicated by one SCS is 16. (When communicating
bidirectionally between the same SCSs, or when communicating with multiple SCSs, the number of SCSs to
communicate with is less than 16.)
In addition to Inter-SCS safety communication, the SCS has SCS link transmission communication that reports data
to multiple SCSs in the same domain periodically and simultaneously. The SCS link transmission communication
also allows configuration of a safety loop up to SIL2 not only between SCSs of ProSafe-RS Lite but also between
the SCS of ProSafe-RS Lite and the SCS of ProSafe-RS. It is possible to communicate with the FCS of CENTUM
VP. The communication with FCS is Interference-free. For details on Inter-SCS safety communication and SCS link
transmission communication, refer to the GS “RS4F2500 Safety Control Function (L1SC70), RS4F2505 Simulator
Safety Control Function (L1SC70)” (GS 32P53B30-01EN).
l Ethernet (information network)
Ethernet is a network used for file transfer and information communication among the AD Server, SENG, HIS/ENG for
CENTUM VP, and other general-purpose Ethernet instruments.
Communication protocol
Based on IEEE802.3
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n I/O COMMUNICATIONS BUS
ESB buses are I/O communication buses that connect the safety node units (I/O nodes) with the safety control unit
(CPU node) of the SCS.
Maximum number of nodes for SCU: 13 safety node units
ESB bus enables ESB bus communication between the safety control unit and the safety node unit. ESB bus starts
from the ESB bus connection port of the ESB bus coupler module L1EC40 on the safety control unit, and is
connected to the ESB bus interface module L1SB401 on the safety node unit.
The distance of ESB bus can be extended by using ESB bus optical repeater master module L1NT41 and the ESB
bus optical repeater slave module L1NT51 with an optical fiber cable.
The ESB bus connection port of ESB bus optical repeater slave module serves as the starting point for a new ESB
bus and can connect the ESB bus interface module L1SB401 and the ESB bus optical repeater master module
L1NT41 on the safety node unit.
l ESB bus
Transmission Specifications
Transmission channel redundancy: dual-redundant
Network speed: 128 Mbps
Network cable: dedicated cable (YCB301)
Maximum transmission distance: 10 m (ESB) (*1) (*2)
*1: The total cable length of the ESB bus starting from the ESB bus connection port of L1EC40 is up to 10 m.
When extending using an optical ESB bus, the distance of the ESB bus after the extension is not included.
*2: The total cable length of the ESB bus starting from the ESB bus connection port of L1NT51 is up to 10 m.
Bus connection specifications
Maximum number of hops: 9 (for chain connection) (*1)
*1: It is the number of L1SB401 and L1NT41 that can be directly connected to each ESB bus connection port of L1EC40
and L1NT51. The modules connected to the ESB bus after the extension by the optical ESB bus are not counted,
because it will be a connection to another ESB bus.
ESB bus
Lower
ESB bus
L1SB401
L1NB10D L1NB10D
ESB bus:
Max. 10 m
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l Optical ESB bus
Transmission specifications
Transmission: Dual-redundant only
Transmission speed: 192 Mbps
Transmission cable: Optical fiber cable
Maximum transmission distance: 50 km
*1: This specification follows the maximum number of nodes for SCU.
*2: When a power failure occurs in the intermediate node unit in a system in which the optical ESB bus is chained,
communication with all I / O modules mounted on the nodes beyond the failed node will not be possible. If the power
system is different and only some of the nodes in the chain connection may be cut off, be sure to use star connection.
The following figures show connection diagrams using optical ESB bus, and ESB bus.
ESB bus
SCU SNU SNU
ESB bus
SNU SNU SNU
F09E.ai
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n SYSTEM REQUIREMENTS
l Software requirements
Windows OS
ProSafe-RS R4.06 (*1) is compatible with the following OS.
Windows 10 Enterprise 2016 LTSB (64-bit)
Windows 10 IoT Enterprise 2016 LTSB (64-bit)
Windows 10 Enterprise 2019 LTSC (64-bit)
Windows 10 IoT Enterprise 2019 LTSC (64-bit)
Windows Server 2016 Standard (64-bit)
*1: Since the software environment of ProSafe-RS Lite is the same as that of ProSafe-RS, there is no release number for
ProSafe-RS Lite alone.
l Hardware requirements
Common specification
The software runs on a computer that meets the following specifications:
CPU Refer to the requirement by the software and the OS
Main memory Refer to the requirement by the software and the OS
Sum of the requirements by the software and the OS (*1)
When the operation history database is stored for access control and operation history management package,
Hard disk
minimum 60 GB free space is required in addition.
When the change management package is used, minimum 10 GB free space is required in addition.
For a square monitor Resolution of SXGA (1280 x 1024) or higher, true color (16.77 million colors or more)
Display
For a wide monitor Resolution of WXGA+ (1440 x 900) or higher, true color (16.77 million colors or more)
DirectX 9 equivalent graphics processing unit. The following shall be supported.
• Windows Driver Display Model (WDDM) driver
Graphics • Pixel Shader 2.0
• 32 bits/pixel
• 128 MB graphics memory
Expansion slot One PCI Express slot is used for the Vnet/IP interface card. (*2)
Mouse Required
Optical disc drive DVD-ROM (*3)
*1: When the software for ProSafe-RS and other systems such as CENTUM VP reside in a single computer, sum up the free
space required for each product.
*2: This card is required when connecting a computer to Vnet/IP network.
*3: This is required for installing the software and licenses.
For Windows 10
CPU Intel Core i5 equivalent or higher
Main memory Minimum 8 GB
Hard disk Minimum 100 MB× No. of SCS of free space
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RS4E5100 Safety system engineering and maintenance function
RS4E5100 Safety system engineering and maintenance function runs on a computer which meets the following
specifications.
When RS4E5100 is installed in the same computer where RS4E5000 has been installed, the operation environment
has to conform to the RS4E5000 (For hard disk, sum of the free space required for each product.)
For Windows 10
CPU Intel Core i5 equivalent or higher
Main memory Minimum 8 GB
Hard disk Minimum 60 GB of free space
RS4H2100 SOE viewer package / RS4H2200 SOE OPC interface package / RS4H2300 Forced I/O Viewer
Package
RS4H2100 SOE viewer package, RS4H2200 SOE OPC interface package, and RS4H2300 forced I/O viewer package
run on a computer which meets the following specifications.
When RS4H2100 SOE viewer package and/or RSH2200 SOE-OPC interface package are installed in the same
computer where RS4E5000 or RS4E5100 is installed, the operation environment and the hard disk capacity have to
conform to the respective package.
For Windows 10
Core2 Duo minimum 2.13 GHz
CPU
Xeon dual core minimum 2.0 GHz
Main memory Minimum 4 GB
Required: Minimum 20 GB of free space
Hard disk
Recommended: Minimum 40 GB of free space
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n CRITERIA FOR THE INSTALLATION ENVIRONMENT
The table below shows the criteria of the ProSafe-RS Lite installation environment.
Specifications
Item Safety Node Unit, Unit for Optical
Safety Control Unit (SCU)
Bus Repeater Module
-20 to 40ºC (*2)
(standard type SCU for Vnet/IP)
Normal operation -20 to 70ºC (*3) -20 to 70ºC (*3)
Temperature (wide range temperature
type SCU for Vnet/IP)
Transportation –40 to 85 °C
Normal operation
Humidity 5 to 95 % RH (non-condensing) (*4)
Transportation/storage
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n CONFORMITY STANDARDS
The hardware components of the ProSafe-RS Lite comply with the standards as shown below.
• Functional safety Standards
• Programmable controllers Standards
• Application Standards
• Safety Standards
• EMC conformity Standards
• Environmental Standards
For details of the conformity standards, refer to the GS “Standards Compliant Models” (GS 32P01B60-01EN).
SECURITY MEASURES
l Endpoint security service
Endpoint security service reduces the risk of being contracted by computers viruses and provides support for
maintaining healthiness of the safety instrumented system throughout the plant’s lifecycle.
The endpoint security service provides services such as AV/OS implementation service, AV/OS update service, virus
check service, and software backup service. For details, refer to the GS “Endpoint Security Service” (GS 43D02T30-
02EN).
l Anti-virus software
The anti-virus software is dedicated for Yokogawa control systems based on the McAfee’s intrusion prevention
technologies. This product is used as standard anti-virus software for Yokogawa IA systems. For details, refer to the
GS “Endpoint Security Service” (GS 43D02T30-02EN).
l Whitelisting software
SS1WL1 whitelisting software is white-list method software provided for Yokogawa system products based on
McAfee, Inc.’s application control technology which restricts running of malicious and unauthorized programs by
allowing only the programs that permissions are granted to run in advance. Being used together with conventional
antivirus software SS1WL1 provides even more effective security measures. For details, refer to the GS “Standard
Whitelisting Software for Endpoint Security” (GS 30A15A30-01E).
TRADEMARKS ACKNOWLEDGMENT
The names of corporations, organizations, products and logos herein are either registered trademarks or trademarks
of Yokogawa Electric Corporation and their respective holders.
All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN May 3, 2021-00
<<Contents>> <<Index>> 16
WARNING AND DISCLAIMER
• In realization of the Safety Instrumented System (SIS), an appropriate competence management system is
required to conform to the Functional Safety Management (FSM) defined in IEC 61508 and IEC 61511. Hence,
YOKOGAWA cannot assure conformance of ProSafe-RS Lite and other related YOKOGAWA products (“Products”)
unless YOKOGAWA or YOKOGAWA’s authorized partners are fully involved in or control engineering, configuration,
adaptation, maintenance, repair and other work in SIS lifecycle.
• In no event shall YOKOGAWA be liable for any result, claim, loss or damage whatsoever arising out of or
in connection with use or inability to use of Products, if any part of engineering, configuration, adaptation,
maintenance, repair, improvement, addition of functions, adjustment or other modification work for the Products is
made or controlled by a person other than YOKOGAWA or YOKOGAWA’s authorized partners.
• Except for the limited warranties agreed upon in writing, YOKOGAWA disclaims all other warranties, express or
implied, in fact or in law, including without limitation, warranties of merchantability, fitness for a particular purpose
and non-infringement. If warranty is provided, repair or replacement of the Products is the exclusive remedy for
breach of warranty.
• In no event shall YOKOGAWA be liable for any indirect or consequential loss or damage incurred arising out of or
in relation to use or inability to use the Products regardless of whether foreseeable or not, whether arising in or for
breach of contract, tort (including negligence), breach of statutory duty or otherwise or whether YOKOGAWA has
been advised of the possibility thereof.
All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN Jan. 22, 2021-00
Subject to change without notice.