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GS - ProSafe-RS Lite Safety Instrumented System Overview

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467 views16 pages

GS - ProSafe-RS Lite Safety Instrumented System Overview

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Vijay
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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<<Contents>> <<Index>>

General ProSafe-RS Lite


Specifications Safety Instrumented System Overview

GS 32P51B10-01EN

n GENERAL
ProSafe-RS Lite is a safety instrumented system, to satisfy safety integrity level 2 (SIL 2) specified by the IEC
61508 functional safety of electrical/electronic/programmable electronic safety-related systems by TÜV Rheinland,
an external certification organization.
ProSafe-RS Lite can be used to build emergency shutdown systems (ESD), burner management systems (BMS),
and fire & gas protection systems (FGS) that require an up to SIL2 safety loop.
This document describes the system configuration, network specifications, and system requirements of the safety
instrumentation system ProSafe-RS Lite.
ProSafe-RS Lite software is common with ProSafe-RS software certified up to SIL 3. (*1) (*2)
*1: The software is represented as ProSafe-RS Release 4 (ProSafe-RS R4.xx), including the release number.
*2: The Project I/O License, Safety Control Function (for L1SC70), and Safety Control Function for SCS Simulator (for
L1SC70) are dedicated software for ProSafe-RS Lite.

n COMPONENTS
The ProSafe-RS Lite system consists of a safety control station (SCS), an automation design server (AD Server), a
safety engineering station (SENG), and network devices that communicate with each of the equipment.
The AD Server and the SENG are collectively called as automation design suite (AD Suite) and the AD Suite is used
for engineering and provides an engineering environment for configuring and maintaining overall control systems,
including plant instrumentation, safety instrumentation, and maintenance management.

l Safety Control Station (SCS)


SCS offers safety control functions, sequence of events recorder (SOER) function, CENTUM VP integration function,
and communication function which interfaces the SCS with other systems. The SCS consists of a safety control unit
and safety node units connected to a safety control unit.
I/O modules to be mounted on the safety control unit and the safety node unit are equipped with AI/AO/DI/DO/
communication functions by the module.
Safety control unit
L1SC70S Safety Control Unit
L1SC70D Duplexed Safety Control Unit
Software
RS4F2500 Safety Control Function (for L1SC70)
RS4F2505 Safety Control Function for SCS Simulator (for L1SC70)

l Automation Design Server (AD Server)


AD Server manages engineering data such as RS project in the AD Suite using an automation design master
database (ADMDB). Multiple RS projects can be managed in a single AD Server.
In the AD Server, work information can be shared among multiple users by centralizing management of the entire
plant engineering information. The users can obtain design information corresponding to an actual system, which
enables effective operation when maintaining or modifying the system.
Software: RS4E5000 Engineering Server Function

Engineering information of ProSafe-RS Lite is managed as an SCS project for each SCS, and multiple SCS projects
are collectively managed as an RS project. The engineering information in the plant can be bundled into one RS
project or divided into multiple RS projects, and the RS project is managed by the AD server. Note that the SCS
project belongs to only one RS project.
The RS project can consist of not only the SCS projects for the ProSafe-RS Lite but also SCS projects for ProSafe-RS
certified up to SIL 3.
An RS project requires one project ID license.
Software: RS4CPJT Project ID License

Yokogawa Electric Corporation GS 32P51B10-01EN


2-9-32, Nakacho, Musashino-shi, Tokyo, 180-8750 Japan ©Copyright Jan. 2021 (YK)
2nd Edition May 3, 2021 (YK)
<<Contents>> <<Index>> 2
l Safety Engineering Station (SENG)
SENG is a station to perform engineering and maintenance. The SENG consists of automation design organizer (AD
Organizer), SCS manager, and other optional functions. The SENG and the AD Server can be installed in a single
computer.
Software: RS4E5100 Safety System Engineering and Maintenance Function
AD Suite
AD Server

Management tool
ADMDB

SENG

SCS manager
AD Organizer CENTUM VP
integration
Change management
Access control and RS project
operation history
management
I/O list engineering
Safety
I/O list
iDefine interface

iDefine

iDefine for ProSafe-RS

: Data flow F01E.ai

Figure Software configuration diagram

Automation design organizer (AD Organizer)


AD Organizer provides an interface to each tool for engineering and maintenance. The information on change
histories of project data stored in the ADMDB can also be displayed.
SCS manager
SCS manager contains a basic function to configure and manage the ProSafe-RS Lite, including project data creation,
SCS application building, system test, and project data building/loading.
Functions necessary for maintenance support, such as displaying the SCS operating conditions and diagnostics
information, are contained as well.
I/O list engineering
I/O list engineering is an optional function to create and manage a safety I/O list of I/O modules on the AD Suite. This
engineering software manages the safety I/O list through the same interface as CENTUM VP’s process I/O list.
Software: RS4E5210 I/O List Engineering Package
iDefine interface
iDefine interface is an optional package of the AD Suite to exchange control data between the iDefine for ProSafe-RS
(a functional safety management tool) (*1) and the AD Suite. The iDefine interface outputs the safety I/O list to the
iDefine for ProSafe-RS and updates application logics created by using the iDefine for ProSafe-RS to the SENG. Test
functions of the iDefine for ProSafe-RS and the SCS manager can be linked as well.
Software: RS4E5810 iDefine Interface Package

*1: Each revision of ProSafe-RS is applicable to the versions of iDefine for ProSafe-RS respectively. The product name is
iDefine for ProSafe-RS, but ProSafe-RS Lite is also available.
Change management
Change management is an optional function of the AD Suite to manage changes in engineering in document formats.
Operational errors such as omission of application changes can be prevented by keeping the records of planning,
execution, and testing of changes.
Software: RS4E5250 Change Management Package

All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN Jan. 22, 2021-00
<<Contents>> <<Index>> 3
CENTUM VP integration
CENTUM VP integration is an optional function of the SCS manager to define tag names for retrieving SCS data from
the CENTUM VP station and define alarm information to notify the CENTUM VP.
Software: RS4E5600 CENTUM VP Integration Package

CENTUM VP R6.08 or later is required for integrating with CENTUM VP R6 system.


Access control and operation history management
Access control and operation history management are optional functions of the SCS manager to define an engineer’s
authority for operating an engineering station and recording its operation histories.
Software: RS4E5170 Access Control and Operation History Management Package

Project I/O license


l
Project I/O license determines the number of logical I/Os that can be used in ProSafe-RS Lite SCSs of an RS project.
The number of logical I/Os is calculated from the number of input/output points defined in input/output modules and
communication modules. For details on how to calculate the number of logical I/Os, refer to the GS “ProSafe-RS Lite
Project I/O License” (GS 32P53A10-01EN).
Software: RS4F4100 ProSafe-RS Lite Project I/O license
The project I/O licenses for ProSafe-RS SCSs cannot be shared with those of the ProSafe-RS Lite SCSs. If ProSafe-
RS SCSs are included in the RS project, the ProSafe-RS project I/O licenses are separately required.

 SOE viewer
SOE viewer is a standard function of the SENG to display events and diagnostics information acquired via the
SOER function. The SOE viewer can also be used on a human interface station (HIS) of CENTUM VP or a computer
connected to a control bus.
Software: RS4H2100 SOE Viewer Package

 Forced I/O viewer


Forced I/O viewer is a function to display a list of variable information where the field device input/output variables
or internal variables are locked during field devices maintenance. SENG has the forced I/O viewer as a standard
function. The forced I/O viewer can also be used on HIS of CENTUM VP R6.06 or later or a computer connected to a
control bus.
Software: RS4H2300 Forced I/O Viewer Package

 SOE OPC server


SOE OPC server is a server station to notify the events and diagnostics information acquired by the SOER function
to OPC clients via the OPC interface. The SENG or a computer connected to the control bus can be used as an SOE
OPC server.
Software: RS4H2200 SOE OPC Interface Package

 Network devices
Layer 2 switch (L2SW)
L2SWs with 1Gbps communication speed are required for the communications among devices connected to a Vnet/IP
network. The Vnet/IP system area composed of the L2SWs is referred to as a Vnet/IP domain.
Layer 3 switch (L3SW)
L3SWs with 1Gbps communication speed are required for the communications between Vnet/IP domains.
For multiple-domain configuration, CENTUM VP engineering functions are required.
SNTP server
An SNTP server synchronizes time of devices connected to the Vnet/IP network to coordinated universal time (UTC).

Wide area communication router (WAC router)


A WAC router connects two Vnet/IP domains via a narrow-band wide area network (WAN), which enables bi-
directional control data exchange between the remote Vnet/IP domains. A public network, a dedicated network, or a
satellite communication can be used by the WAC router as a wide area network.
For engineering of the WAC router the CENTUM VP engineering function is required.
AW810D: Wide Area Communication Router

All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN Jan. 22, 2021-00
<<Contents>> <<Index>> 4
n RELEVANT DOCUMENTS
For details about the SCS, SENG, and other related products, refer to the following General Specifications (GS).
Table ProSafe-RS Lite models and the GS
Items Models Scope GS
Safety Control Unit L1SC70 (*1) GS 32P56D10-01EN
Processor Module L1CP471 (*1)
Power Supply Module L1PW48 (*1)
Safety Node Unit L1NB10D
(*1) GS 32P56K10-01EN
Dummy Cover L1DCV01
ESB Bus Coupler Module L1SB401 (*1)
Optical ESB Bus Repeater Module L1NT10D (*1) GS 32P56K11-01EN
GS 32P56J10-01EN
Analog I/O Modules L1AI143, L1AV144, L1AT145, L1AR145, L1AI533 (*1) GS 32P56K60-01EN
GS 32P56K30-01EN
GS 32P56J10-01EN
L1DV144, L1DV521, L1DV526, L1DV531, L1DV53A,
Digital I/O Modules (*1) GS 32P56K60-01EN
L1DV541
GS 32P56K40-01EN
Wiring Check Adapter for DI Module SCB100, SCB110 (*2) GS 32P56K40-01EN
GS 32P56K30-01EN
Connector Cover for MIL cable L1CCC01, L1CCC02 (*1)
GS 32P56K40-01EN
GS 32P06K50-01EN
Communication Module ALR111, ALR121, ALE111 (*2)
GS 32P06K51-01EN
GS 32P56L10-01EN
ESB Bus Coupler Module L1EC401, L1EC402 (*1)
GS 32P56L11-01EN
GS 32P56L15-01EN
Optical ESB Bus Repeater Module L1NT401, L1NT501, L1NT411, L1NT511 (*1)
GS 32P56L16-01EN
SEA4D, SED2D, SED3D, SED4D, SWD2D, SBA4D,
Terminal Boards/Relay Boards S1BB4D, SBT4D, SBR4D, SBD2D, SBD3D, SBD4D, (*2) GS 32Q06L20-31E
SRM53D, SRM54D, SBM54D
KS1, AKB331, AKB651, AKB652, AKB611, AKB131, GS 32P06M10-01EN
Cables (*2)
AKB132, AKB135, AKB136, AKB161, AKB162, YCB301 GS 32Q06M10-31E
Pressure Clamp Terminal Block L1TB4S, L1TB4D, L1TA4S, L1TA4D (*1) GS 32P56L30-01EN
GS 33J60K40-01EN
Power Distribution Unit AEP7D, AEPV7D (*2)
GS 33J60K41-01EN
Vnet/IP Interface card VI702 (*2) GS 33J50C10-01EN
Wide Area Communication Router AW810D (*2) GS 33J50D20-01EN
Project ID License RS4CPJT (*2) GS 32P01B50-01EN
Engineering Server Function,
Safety System Engineering and RS4E5000, RS4E5100 (*2) GS 32P04C10-01EN
Maintenance Function
I/O List Engineering Package RS4E5210 (*2) GS 32P04C20-01EN
Change Management Package RS4E5250 (*2) GS 32P04C30-01EN
Access Control and Operation History
RS4E5170 (*2) GS 32P04D30-01EN
Management Package
CENTUM VP Integration Package RS4E5600 (*2) GS 32P04D10-01EN
iDefine for ProSafe-RS License ST1TD10 (*2) GS 32P01B40-01EN
iDefine Interface Package RS4E5810 (*2) GS 32P04D40-01EN
Project I/O License RS4F4100 (*1) GS 32P53A10-01EN
Safety Control Function, GS 32P53B10-01EN
RS4F2500, RS4F2505 (*1)
Safety Control Function for SCS Simulator GS 32P53B30-01EN
SOE Viewer Package RS4H2100 (*2) GS 32P02D10-01EN
SOE OPC Interface Package RS4H2200 (*2) GS 32P02D20-01EN
Forced I/O Viewer Package RS4H2300 (*2) GS 32P02B20-01EN
GS 32P01W10-
Electronic Instruction Manual RS4C5400 (*2)
01EN
Safety Lifecycle Management Support Function (*2) GS 32P01B40-01EN
IA System Products Virtualization Platform (*2) GS 30A05B10-01EN
Vnet/IP Interface Package RS4C3300 (*2) GS 30A05B10-01EN

All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN Jan. 22, 2021-00
<<Contents>> <<Index>> 5
*1: These products are specified for ProSafe-RS Lite, and cannot be used in ProSafe-RS.
*2: These products can be used in ProSafe-RS Lite and ProSafe-RS in common.

n RELEVANT SYSTEMS
l CENTUM VP
CENTUM VP is an integrated production control system used for monitoring and controlling plants in various
industries such as oil refining, upstream, petrochemical and chemical, iron and steel, food, and power. For details
of the CENTUM VP specifications, refer to the GS “Integrated Production Control System CENTUM VP System
Overview” (GS 33J01A10-01EN).

n SYSTEM CONFIGURATION
SCSs and SENGs are connected to Vnet/IP via network equipment.
ProSafe-RS Lite SCSs and ProSafe-RS SCSs can be configured on the same Vnet/IP. When performing engineering
of the ProSafe-RS Lite SCSs and ProSafe-RS SCSs, the AD server and the SENG can be used in common.

Minimum system configuration


l
The minimum system configuration is composed of the following equipment:
SENG: 1 unit (including an AD Server)
SCS: 1 unit
L2SW: 2 units (one L2SW per bus and two switches for two buses are required.)
Note: The power supply must be wired in the way so that L2SWs of bus 1 and bus 2 are not down at the same time.

SENG

Vnet/IP Vnet/IP
BUS1 BUS2

L2SW L2SW

Vnet/IP
BUS1
Vnet/IP
BUS2
SCS

F02E.ai

Figure Minimum system configuration

All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN Jan. 22, 2021-00
<<Contents>> <<Index>> 6
Maximum system configuration
l
Vnet/IP domain: Maximum 16 domains (*1)
Vnet/IP station (*2): Maximum 64 stations per domain
Maximum 256 stations per system Vnet/IP
Maximum number of nodes for SCU: 13 safety node units
Maximum number of I/O modules: 110 modules (*3)

*1: For multiple-domain configuration, CENTUM VP engineering functions are required.


*2: Vnet/IP stations refer to components such as an SCS, an FCS and a computer with Vnet/IP Interface Card (VI702). When
Vnet/IP stations of ProSafe-RS are connected, the number of Vnet/IP stations includes the number of those.
*3: In case of a single configuration, count the number of I/O modules. In case of a dual-redundant configuration, count the
number of pairs of I/O modules.

CENTUM VP integrated system


l
By integrating with the CENTUM VP, operation and monitoring of the SCS from CENTUM VP’s HIS is enabled. (*1)
*1: Summing of the SCS I/Os is not required for logical IO points of “VP6H1100 basic operation and monitoring function.”
AD Suite
AD Server

Ethernet

SNTP Other
HIS server Vnet/IP HIS/ENG
ENG SENG domains /SENG
L3SW

Vnet/IP Vnet/IP
Wide area
network SCS
FCS SCS

WAC router WAC router

Third-party
subsystem Other Vnet/IP domains

F05E.ai
Figure Example of the ProSafe-RS Lite and CENTUM VP integration system
Engineering of the SCS is performed from the SENG and engineering of the FCS and the HIS is done from the
engineering station (ENG) of the CENTUM VP. Engineering for integrating the ProSafe-RS Lite system with the
CENTUM VP can be performed from both the SENG and the ENG. The SENG, ENG, and HIS can be installed in a
single computer.
CENTUM VP R6.08 or later and ProSafe-RS R4.06 or later are required.

All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN Jan. 22, 2021-00
<<Contents>> <<Index>> 7
Connecting other systems
l
The ProSafe-RS Lite can be connected with other systems via Modbus communication using a serial communication
module or an Ethernet communication module. The Modbus communication is interference-free function which will not
interfere with a safety loop.
Subsystem communication function
Read/write of data from subsystem such as PLCs can be performed by using the SCS as the Modbus
communication master station.
Modbus slave communication function
The SCS data can be read/written from other system’s Modbus master by using the SCS as the Modbus
communication slave station.

For communication specifications, refer to the GS “ALR111/ALR121 Serial Communication Module” (GS 32P06K50-
01EN) or “ALE111 Ethernet Communication Module” (GS 32P06K51-01EN).

Supporting virtualization platform


l
SENG works on virtualizaton platform. For the details, refer to the GS “IA System Product Virtualization Platform” (GS
30A05B10-01EN).

Setting IT security
l
By using automatic setting of the IT security functions, the system security can be enhanced.

All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN Jan. 22, 2021-00
<<Contents>> <<Index>> 8
n NETWORK SPECIFICATIONS
The ProSafe-RS Lite uses Vnet/IP and Ethernet for communications among configured devices.

l Vnet/IP (control network)


Vnet/IP is a gigabit Ethernet-based and dual-redundant control network which provides real-time communication with
high reliability. The dual-redundant bus consists of a bus 1 and a bus 2. The bus 1 is normally used for transmitting
control data. When the bus 1 fails, the communication path switches automatically and the bus 2 continues the control
communication without stopping.
The following shows an example of network connection.

Vnet/IP domain
SENG

A wide area connection


via dedicated network is
available.
Max.7 levels
1000BASE-T for layer 2
Max. 100 m switch

Layer 3 Bus 1 Layer 3


switch switch
Layer 2
Vnet/IP switch Vnet/IP Vnet/IP
domain Bus 2 domain domain
Layer 2
switch
Layer 3 Layer 3
switch 100BASE-TX switch
Max. 100 m
SCS

Wide area Vnet/IP


network domain
WAC router WAC router

F06E.ai

Figure Network configuration

In a Vnet/IP domain, L1SC70 safety control unit is connected to 1 Gbps L2SWs (*1) via an unshielded twist-pair
(UTP) straight cable with the enhanced category 5 (CAT5e) or superior. Since each of the Vnet/IP bus is separated by
the bus as an independent subnet, each bus must be equipped with the L2SW. Do not connect any two of the stations
in a way to establish multiple communication paths when using star topology.
The number of installable L2SW between the stations in the same Vnet/IP domain is up to 7 levels per bus. (*2)
Cascade connections in multiple layers are available.

*1: Maximum communication bandwidth is 100 Mbps. Use 1 Gbps L2SW that can connect 100 Mbps devices.
*2: When using ring topology, the sum of L2SW and L3SW between of the stations must be kept up to 7 levels no matter where
a failure is occurred in the network in the domain.
Control communication
Communication method: Read/write communication, message communication, link transmission
Link transmission period: 100 ms

All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN Jan. 22, 2021-00
<<Contents>> <<Index>> 9
Transmission specifications
Network topology: Star topology, Ring topology (*1) (*2)
Transmission redundancy: Dual-redundant (for control network communication only)
Transmission cable: Unshielded twist-pair (UTP) with the enhanced category 5 or superior (*3)
Maximum
Connection Transmission standard Speed
distance
100BASE-TX (IEEE802.3u) 100 Mbps (*4)
Between component(s) and a layer 2 switch 100 m
1000BASE-T (IEEE802.3ab) 1 Gbps
1000BASE-T (IEEE802.3ab) 1 Gbps 100 m
Between layer 2 switches
1000BASE-LX (IEEE802.3z) 1 Gbps 5 km (*5)
1000BASE-T (IEEE802.3ab) 1 Gbps 100 m
Between a layer 2 switch and a layer 3 switch
1000BASE-LX (IEEE802.3z) 1 Gbps 5 km (*5)
*1: The ring topology can be configured within the network domain only; however, L3SWs can be applied as a network device
to configure the ring topology.
*2: The ring topology is applicable to the system which is integrated with CENTUM VP. Since a network failure in the ring
topology is detected by the L2SW or L3SW, the failure must be monitored on an HIS via an FCS.
*3: In case where 100BASE-TX and 1000BASE-T standards are met. An optical fiber compatible with 1000BASE-LX standard
conforms to the L2SW specifications.
*4: In case of connecting the L2SW with L1SC70
*5: 1000BASE-LX standard defines the transmission distance as up to 5km for a single-mode optical fiber. In case further
distance is required, contact YOKOGAWA sales office.
Specifications between Instruments
Distance between the two arbitrary stations in a domain: Maximum 40 km
Note: Only one pair of media converters (SFP Modules) can be connected for establishing the communication among control
stations such as SCS, SENG, and HIS, and layer 2 switches.
Inter-SCS safety communication specifications
The SCS can perform inter-SCS communication with other SCSs in the same domain as well as in different
domains, which is referred to as safety communication. The inter-SCS safety communication allows configuration of
a safety loop up to SIL2 between SCSs via a control network.
A safety loop up to SIL2 can be configured between the SCS of ProSafe-RS Lite and the SCS of ProSafe-RS R4.06
or later.
The maximum number of SCSs that can be safely communicated by one SCS is 16. (When communicating
bidirectionally between the same SCSs, or when communicating with multiple SCSs, the number of SCSs to
communicate with is less than 16.)

In addition to Inter-SCS safety communication, the SCS has SCS link transmission communication that reports data
to multiple SCSs in the same domain periodically and simultaneously. The SCS link transmission communication
also allows configuration of a safety loop up to SIL2 not only between SCSs of ProSafe-RS Lite but also between
the SCS of ProSafe-RS Lite and the SCS of ProSafe-RS. It is possible to communicate with the FCS of CENTUM
VP. The communication with FCS is Interference-free. For details on Inter-SCS safety communication and SCS link
transmission communication, refer to the GS “RS4F2500 Safety Control Function (L1SC70), RS4F2505 Simulator
Safety Control Function (L1SC70)” (GS 32P53B30-01EN).
l Ethernet (information network)
Ethernet is a network used for file transfer and information communication among the AD Server, SENG, HIS/ENG for
CENTUM VP, and other general-purpose Ethernet instruments.
Communication protocol
Based on IEEE802.3

All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN Jan. 22, 2021-00
<<Contents>> <<Index>> 10
n I/O COMMUNICATIONS BUS
ESB buses are I/O communication buses that connect the safety node units (I/O nodes) with the safety control unit
(CPU node) of the SCS.
Maximum number of nodes for SCU: 13 safety node units

ESB bus enables ESB bus communication between the safety control unit and the safety node unit. ESB bus starts
from the ESB bus connection port of the ESB bus coupler module L1EC40 on the safety control unit, and is
connected to the ESB bus interface module L1SB401 on the safety node unit.
The distance of ESB bus can be extended by using ESB bus optical repeater master module L1NT41 and the ESB
bus optical repeater slave module L1NT51 with an optical fiber cable.
The ESB bus connection port of ESB bus optical repeater slave module serves as the starting point for a new ESB
bus and can connect the ESB bus interface module L1SB401 and the ESB bus optical repeater master module
L1NT41 on the safety node unit.

l ESB bus
Transmission Specifications
Transmission channel redundancy: dual-redundant
Network speed: 128 Mbps
Network cable: dedicated cable (YCB301)
Maximum transmission distance: 10 m (ESB) (*1) (*2)

*1: The total cable length of the ESB bus starting from the ESB bus connection port of L1EC40 is up to 10 m.
When extending using an optical ESB bus, the distance of the ESB bus after the extension is not included.
*2: The total cable length of the ESB bus starting from the ESB bus connection port of L1NT51 is up to 10 m.
Bus connection specifications
Maximum number of hops: 9 (for chain connection) (*1)

*1: It is the number of L1SB401 and L1NT41 that can be directly connected to each ESB bus connection port of L1EC40
and L1NT51. The modules connected to the ESB bus after the extension by the optical ESB bus are not counted,
because it will be a connection to another ESB bus.

Following is an overview of connection of ESB buses using L1EC402 in L1SC70D.

ESB bus: Max. 10 m


L1EC402
L1SC70D Upper

ESB bus

Lower

ESB bus
L1SB401
L1NB10D L1NB10D

ESB bus:
Max. 10 m

L1NB10D ESB bus L1NB10D ESB bus

F05.ai

Figure Connection Overview of L1EC402 ESB Bus Coupler Module

All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN Jan. 22, 2021-00
<<Contents>> <<Index>> 11
l Optical ESB bus
Transmission specifications
Transmission: Dual-redundant only
Transmission speed: 192 Mbps
Transmission cable: Optical fiber cable
Maximum transmission distance: 50 km

The specification of the optical fiber cable is as shown below.

Optical fiber specifications


Optical connector type LC (compliant with IEC 61754-20)

Max. Permissible optical 5 km 0 to 10 [email protected] μm


loss 5-50 km 3 to 16 dB at 1.55 μm (*1)
Type Quartz single-mode optical fiber (*2)
Optical fiber Required number of cores 2
Max. Length 50 km
*1: When the optical attenuation is less than 3 dB, use an attenuator to reduce the attenuation by 3 dB.
*2: JIS C 6835 SSMA -9.3/125 or IEC 60793-2-50 B1.1 type.

Bus connection specifications


Maximum number of hops: 13 (for star connection) (*1)
Maximum number of hops: 2 (for chain connection) (*2)

*1: This specification follows the maximum number of nodes for SCU.
*2: When a power failure occurs in the intermediate node unit in a system in which the optical ESB bus is chained,
communication with all I / O modules mounted on the nodes beyond the failed node will not be possible. If the power
system is different and only some of the nodes in the chain connection may be cut off, be sure to use star connection.

The following figures show connection diagrams using optical ESB bus, and ESB bus.

ESB bus: Max. 10 m in total

ESB bus
SCU SNU SNU

Optical ESB bus


(first hop)
Optical ESB bus:
Max. 50 km in total
ESB bus
SNU SNU SNU SNU

Optical ESB bus


(second hop)

ESB bus
SNU SNU SNU

Optical fiber cable connection


ESB bus: Max. 10 m in total Max. 2 levels

F09E.ai

SCU: Safety control unit


SNU: Safety node unit
Figure Optical ESB bus and ESB bus connection

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<<Contents>> <<Index>> 12
n SYSTEM REQUIREMENTS
l Software requirements
Windows OS
ProSafe-RS R4.06 (*1) is compatible with the following OS.
Windows 10 Enterprise 2016 LTSB (64-bit)
Windows 10 IoT Enterprise 2016 LTSB (64-bit)
Windows 10 Enterprise 2019 LTSC (64-bit)
Windows 10 IoT Enterprise 2019 LTSC (64-bit)
Windows Server 2016 Standard (64-bit)

*1: Since the software environment of ProSafe-RS Lite is the same as that of ProSafe-RS, there is no release number for
ProSafe-RS Lite alone.

Microsoft Office Products


When Microsoft Excel or Microsoft Word coexists with ProSafe-RS R4.06 software (*1), ensure to use the Microsoft
Volume Licenses.
ProSafe-RS R4.06 software can coexist with 32-bit and 64-bit versions of Microsoft Excel/Word 2013 SP1 and 2016,
as well as with 32-bit and 64-bit versions of Microsoft Excel/Word 2019 on Windows 10 Enterprise 2019 LTSC.
*1: Since the software environment of ProSafe-RS Lite is the same as that of ProSafe-RS, there is no release number for
ProSafe-RS Lite alone.

l Hardware requirements
Common specification
The software runs on a computer that meets the following specifications:
CPU Refer to the requirement by the software and the OS
Main memory Refer to the requirement by the software and the OS
Sum of the requirements by the software and the OS (*1)
When the operation history database is stored for access control and operation history management package,
Hard disk
minimum 60 GB free space is required in addition.
When the change management package is used, minimum 10 GB free space is required in addition.
For a square monitor Resolution of SXGA (1280 x 1024) or higher, true color (16.77 million colors or more)
Display
For a wide monitor Resolution of WXGA+ (1440 x 900) or higher, true color (16.77 million colors or more)
DirectX 9 equivalent graphics processing unit. The following shall be supported.
• Windows Driver Display Model (WDDM) driver
Graphics • Pixel Shader 2.0
• 32 bits/pixel
• 128 MB graphics memory
Expansion slot One PCI Express slot is used for the Vnet/IP interface card. (*2)
Mouse Required
Optical disc drive DVD-ROM (*3)

*1: When the software for ProSafe-RS and other systems such as CENTUM VP reside in a single computer, sum up the free
space required for each product.
*2: This card is required when connecting a computer to Vnet/IP network.
*3: This is required for installing the software and licenses.

RS4E5000 Engineering server function


RS4E5000 Engineering server function runs on a computer which meets the following specifications.

For Windows 10
CPU Intel Core i5 equivalent or higher
Main memory Minimum 8 GB
Hard disk Minimum 100 MB× No. of SCS of free space

For Windows Server 2016


CPU Xeon 4 core 2.2 GHz equivalent or higher
Main memory Minimum 8 GB
Hard disk Minimum 100 MB× No. of SCS of free space

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<<Contents>> <<Index>> 13
RS4E5100 Safety system engineering and maintenance function
RS4E5100 Safety system engineering and maintenance function runs on a computer which meets the following
specifications.
When RS4E5100 is installed in the same computer where RS4E5000 has been installed, the operation environment
has to conform to the RS4E5000 (For hard disk, sum of the free space required for each product.)
For Windows 10
CPU Intel Core i5 equivalent or higher
Main memory Minimum 8 GB
Hard disk Minimum 60 GB of free space

For Windows Server 2016


CPU Xeon 4 core 2.2 GHz equivalent or higher
Main memory Minimum 8 GB
Hard disk Minimum 60 GB of free space

RS4H2100 SOE viewer package / RS4H2200 SOE OPC interface package / RS4H2300 Forced I/O Viewer
Package
RS4H2100 SOE viewer package, RS4H2200 SOE OPC interface package, and RS4H2300 forced I/O viewer package
run on a computer which meets the following specifications.
When RS4H2100 SOE viewer package and/or RSH2200 SOE-OPC interface package are installed in the same
computer where RS4E5000 or RS4E5100 is installed, the operation environment and the hard disk capacity have to
conform to the respective package.
For Windows 10
Core2 Duo minimum 2.13 GHz
CPU
Xeon dual core minimum 2.0 GHz
Main memory Minimum 4 GB
Required: Minimum 20 GB of free space
Hard disk
Recommended: Minimum 40 GB of free space

For Windows Server 2016


CPU Xeon dual core minimum 2.93 GHz
Main memory Minimum 4 GB
Required: Minimum 20 GB of free space
Hard disk
Recommended: Minimum 40 GB of free space

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<<Contents>> <<Index>> 14
n CRITERIA FOR THE INSTALLATION ENVIRONMENT
The table below shows the criteria of the ProSafe-RS Lite installation environment.

Table Criteria of the installation environment for devices (1/2)

Specifications
Item Safety Node Unit, Unit for Optical
Safety Control Unit (SCU)
Bus Repeater Module
-20 to 40ºC (*2)
(standard type SCU for Vnet/IP)
Normal operation -20 to 70ºC (*3) -20 to 70ºC (*3)
Temperature (wide range temperature
type SCU for Vnet/IP)
Transportation –40 to 85 °C
Normal operation
Humidity 5 to 95 % RH (non-condensing) (*4)
Transportation/storage

Temperature Normal operation Within ±10 °C/h


change Transportation/storage Within ±20 °C/h
100 to 120 V AC: –15 % to +10 %
Voltage range 220 to 240 V AC: –15 % to +10 %
24 V DC: –10 % to +20 %
Frequency 50/60 Hz ± 3 Hz

Power supply Distortion factor 10 % or less


100 V system: 118 V or larger
Crest factor
220 V system: 258 V or larger
Momentary failure 20 ms or less (when receiving rated AC voltage)
DC power supply ripple rate 1 % P-P maximum
1500 V AC for 1 minute (for 100 to 120/220 to 240 V AC)
Withstanding voltage (*1)
500 V AC for 1 minute (for 24 V DC)
Insulation resistance (*1) 20 M Ω at 500 V DC
Apply the grounding system which is defined by the rules and standards of the
Grounding
country or the region.
Dust Maximum of 0.3 mg/m3
Corrosive gas ANSI/ISA S71.04 G3 (*5)
Electric field 10 V/m maximum (80 MHz to 1 GHz)
Noise 4 kV or less (direct discharge)
Static electricity
8 kV or less (aerial discharge)
Amplitude: 1.75 mm (5 Hz to 9 Hz)
Continuous vibration
Acceleration: 4.9 m/s2 (9 Hz to 150 Hz)
Amplitude: 3.5 mm (5 Hz to 9 Hz)
Non-continuous vibration
Vibration Acceleration: 9.8 m/s2 (9 Hz to 150 Hz)
Seismic Acceleration: 4.9 m/s2 or less
Transportation Horizontal: 4.9 m/s2 or less
(When packed) Vertical: 9.8 m/s2 or less
Impact 147 m/s2, 11 ms
Altitude (above sea level) 2000 m or less

*1: Between power and grounding terminals.


*2: 0 to 40°C when ALR111-S1, ALR121-S1, or ALE111-S1 is mounted.
*3: 0 to 60°C when ALR111-S1, ALR121-S1, or ALE111-S1 is mounted.
*4: 5 to 85 % RH when the SRM53D/SRM54D/SBM54D is mounted.
*5: SRM53D, SRM54D, and SBM54D are excluded.

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<<Contents>> <<Index>> 15
n CONFORMITY STANDARDS
The hardware components of the ProSafe-RS Lite comply with the standards as shown below.
• Functional safety Standards
• Programmable controllers Standards
• Application Standards
• Safety Standards
• EMC conformity Standards
• Environmental Standards

For details of the conformity standards, refer to the GS “Standards Compliant Models” (GS 32P01B60-01EN).

n EAR (EXPORT ADMINISTRATION REGULATIONS)


ProSafe-RS Lite system is subject to the Export Administration Regulations (EAR) by the United States Department
of Commerce, Bureau of Industry and Security (BIS). It is not possible to export or re-export these products to the
regulated countries (*1) or the regulated organizations.
*1: EAR regulated countries are Syria, North Korea, Iran, Sudan, and Cuba. (as of March 1, 2021)

 SECURITY MEASURES
l Endpoint security service
Endpoint security service reduces the risk of being contracted by computers viruses and provides support for
maintaining healthiness of the safety instrumented system throughout the plant’s lifecycle.
The endpoint security service provides services such as AV/OS implementation service, AV/OS update service, virus
check service, and software backup service. For details, refer to the GS “Endpoint Security Service” (GS 43D02T30-
02EN).

l Anti-virus software
The anti-virus software is dedicated for Yokogawa control systems based on the McAfee’s intrusion prevention
technologies. This product is used as standard anti-virus software for Yokogawa IA systems. For details, refer to the
GS “Endpoint Security Service” (GS 43D02T30-02EN).

l Whitelisting software
SS1WL1 whitelisting software is white-list method software provided for Yokogawa system products based on
McAfee, Inc.’s application control technology which restricts running of malicious and unauthorized programs by
allowing only the programs that permissions are granted to run in advance. Being used together with conventional
antivirus software SS1WL1 provides even more effective security measures. For details, refer to the GS “Standard
Whitelisting Software for Endpoint Security” (GS 30A15A30-01E).

 SOFTWARE LICENSE AGREEMENT, LIMITED WARRANTY, AND UPGRADE


LICENSE
The software license agreement, limited warranty, and upgrade license of ProSafe-RS Lite are the same as those of
ProSafe-RS.
Software license agreement
Prior to start using the ProSafe-RS release 4 software, refer to the website below and agree on all the terms and
conditions of the “ProSafe-RS Software License Agreement.”
ProSafe-RS release 4 software license agreement:
http://www.yokogawa.com/EndUserLicenseAgreement/
Limited warranty
The ProSafe-RS release 4 and later versions are provided with the limited warranty which covers its software media
only. Support services over vulnerability and nonconformance shall be provided by Product Maintenance License
(PML) and Lifecycle Agreement, refer to the following GS for each.
• Product Maintenance License (GS 30A01F20-01EN)
• Lifecycle Agreement “Sustainable Plan” (GS 43D02H21-16EN)
Upgrade license
Upgrade license is required to revise software for revision up and applying a patch. This is attached to the
product maintenance license. For the details, please refer to GS “ProSafe-RS/ProSafe-RS Lite Upgrade license”
(GS 32A01B10-01EN).

 TRADEMARKS ACKNOWLEDGMENT
The names of corporations, organizations, products and logos herein are either registered trademarks or trademarks
of Yokogawa Electric Corporation and their respective holders.
All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN May 3, 2021-00
<<Contents>> <<Index>> 16
 WARNING AND DISCLAIMER
• In realization of the Safety Instrumented System (SIS), an appropriate competence management system is
required to conform to the Functional Safety Management (FSM) defined in IEC 61508 and IEC 61511. Hence,
YOKOGAWA cannot assure conformance of ProSafe-RS Lite and other related YOKOGAWA products (“Products”)
unless YOKOGAWA or YOKOGAWA’s authorized partners are fully involved in or control engineering, configuration,
adaptation, maintenance, repair and other work in SIS lifecycle.
• In no event shall YOKOGAWA be liable for any result, claim, loss or damage whatsoever arising out of or
in connection with use or inability to use of Products, if any part of engineering, configuration, adaptation,
maintenance, repair, improvement, addition of functions, adjustment or other modification work for the Products is
made or controlled by a person other than YOKOGAWA or YOKOGAWA’s authorized partners.
• Except for the limited warranties agreed upon in writing, YOKOGAWA disclaims all other warranties, express or
implied, in fact or in law, including without limitation, warranties of merchantability, fitness for a particular purpose
and non-infringement. If warranty is provided, repair or replacement of the Products is the exclusive remedy for
breach of warranty.
• In no event shall YOKOGAWA be liable for any indirect or consequential loss or damage incurred arising out of or
in relation to use or inability to use the Products regardless of whether foreseeable or not, whether arising in or for
breach of contract, tort (including negligence), breach of statutory duty or otherwise or whether YOKOGAWA has
been advised of the possibility thereof.

All Rights Reserved. Copyright © 2021, Yokogawa Electric Corporation GS 32P51B10-01EN Jan. 22, 2021-00
Subject to change without notice.

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