NUST Business School MRP

Operations Mgmt

Name: Roll #: Date:

Question 1
As the production planner of Ultra Tech, Inc., You have been given a bill of material for
a bracket that is made up of a base, two springs and four clamps. The base is assembled
from two clamp and three housings. Each clamp has one handle and one casting. Each
housing has two bearings and one shaft. Design the BOM (keeping in mind the
adjustments for the low level code.).Calculate the quantity of each component needed for
1 bracket. Utilize the space provided below for the BOM. Use a rough page for the initial
BOM

Low
component level Quantity
code
Bracket
Bases
Spring
Clamps
Handles
Castings
housing
Bearing
Shafts

Component Lead Time

Bracket 2
Base 2
Question 2 Make a time Phased Product Structure Spring 1
Clamps 2
a. How long will the product take to finish? Housing 2
Handle 3
Casting 2
Bearings 1
Shaft 2
NUST Business School MRP
Operations Mgmt

b. When will the project end if you start on week 3?

c. When will the work start in order to deliver the product by week 16th?
Week
1 2 3 4 5 6 7 8 9 10

Question 3
Refer to question 1 and 2 and determine the gross quantities needed of each item if you
are to assemble 50 brackets.

Week Lead
Component
1 2 3 4 5 6 7 8 9 10 time
Required date
Order release date
Required date
Order release date
Required date
Order release date
Required date
Order release date
Required date
Order release date
Required date
Order release date
Required date
Order release date
Required date Component On Hand
Order release date (inventory)
Required date Bracket 10
Order release date Base 15
Spring 20
Clamps 10
Housing 10
Question 4 Handle 5
Casting 0
Bearings 5
Shaft 15
NUST Business School MRP
Operations Mgmt

Refer to question 1, 2 and 3. You have been provided with the following additional
information about inventory on hand. Please provide a net material requirements plan.

Lot Lead On S Low I

Size Tim Hand af Level
e et code t 1 2 3 4 5 6 7 8 9 10
y e
St
o m
c
k

1 2 3 4 5 6 7 8 9 10
Gross Requirements
Scheduled Receipts
On Hand
Net Requirements
Planned Order Receipt
Planned Order Releases

Gross Requirements
Scheduled Receipts
On Hand
Net Requirements
Planned Order Receipt
Planned Order Releases

Gross Requirements
Scheduled Receipts
On Hand
Net Requirements
Planned Order Receipt
Planned Order Releases

Gross Requirements
Scheduled Receipts
On Hand
Net Requirements
Planned Order Receipt
Planned Order Releases

Gross Requirements
Scheduled Receipts
On Hand
Net Requirements
Planned Order Receipt
Planned Order Releases
NUST Business School MRP
Operations Mgmt

Gross Requirements
Scheduled Receipts
On Hand
Net Requirements
Planned Order Receipt
Planned Order Releases

Gross Requirements
Scheduled Receipts
On Hand
Net Requirements
Planned Order Receipt
Planned Order Releases

Gross Requirements
Scheduled Receipts
On Hand
Net Requirements
Planned Order Receipt
Planned Order Releases

Gross Requirements
Scheduled Receipts
On Hand
Net Requirements
Planned Order Receipt
Planned Order Releases