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/ 88
‘TOWER TESTING STATION
AND R&D CENTRE
IGATPURI VILLAGE DEOLA,
BHANDARDARA ROAD,
GHOTI, NASHIK ~ 422 402.
MAHARASHTRA, INDIA
Registered Office: 6" Floor, Valecha Chambers, New Link Road, Oshiwara, Ancher! (W), Mumbal ~ 400058 (india). Tel: #91-22-40915000 Note:
> Publication or reproduction of this report in any form
other than by complete set of the whole report and the
language written is not permitted without the written
cosent of “JYOTI STRUCTURES LIMITED” .
> Corrections /erasings invalidate the test report unless
attested.
>» Any anomalies /discrepancies in the report should be
brought to the notice of “JYOTI STRUCTURES LIMITED”
within 30 days from the date of issue. JYOTI STRUCT URE “LIMITED
/R &-DCCENFRE \
VILLAGE~DEOLA, POST = GHOTI
1
ROAD
wg - 422 402
TEST REPORT
TEST REPORT NO: JSL/R&D/TR/455
TOWER TYPE ‘AA’
PROJECT CONVOCATORIA UPME 01-2013
INGENIERIA DE DETALLE Y ESTUDIOS
AMBIENTALES, (FASE II); LINEA DE
TRANSMISION “ “SOGAMOSO-NORTE- |
TEQUENDAMA A 500 KV
CLIENT EMPRESA DE ENERGIA DE BOGOTA,
COLOMBIA.
CONSULTANT INGENIERIA Y DISENO INGEDISA S.A.,
COLOMBIA
CONTRACTOR KARAMTARA ENGINEERING PVT. LTD.,
INDIA-
DRAWING No. EEB-U113-CT100501-L000-DIS6028-2
TESTED AT JYOTI'STRUCTURES LIMITED,
(TOWER TESTING STATION)
R & D CENTRE, GHOTI, INDIA.
DURATION OF 26™ MARCH TO 02"? APRIL 2
TESTING DNV'GL
MANAGEMENT SYSTEM
CERTIFICATE
Ceretcate to Intl corinestion date: vate:
7A3BE2010-89-1N0-RUA, 31, Maren, 2010 31, March, 2016 - 15, September, 2018
This is to certify that the management system of
Jyoti Structures Limited
6th Floor, Valecha Chambers, Plot No. B - 6, CTS - 612, New Link Road, Oshiwara,
Andheri (W), Mumbai - 400 053, Maharashtra, India
and the sites as mentioned in the appendix accompanying this certificate
has been found to conform to the Quality Management System standard:
ISO 9001:2008
This certificate Is valid for the following scope:
Design, engineering, testing, manufacturing, inspection, QC/QA, storage and
dispatch of fabricated / galvanized structures/components, hardware & tower
accessories upto sites/ warehouse and construction of 11kV to 1200kV power
transmission lines, substations, rural electrification and similar projects on
turnkey basis
Forthe suing ote:
DIV GL Business Assurance
ROMA, No. £0, GST Ross, Alsndur,
‘Chennal- 600 036, india
Pace ana gate:
henna, 22, Apr, 2016
A
GN
NGUT, SYS.
AACE
‘The RUA a sgmatry tothelAF MLA
{ask offen of enaen as at in the Cremer Agree may ee ths Cacne ava
ACEREDITED UN: Oi’ Sues esronce Bl, BWOLSEWEG I, Ht LE SERENDREGT NEE ANDS, TEL 31300
Staten cto * ERESED UNI: GHV GL Busnes fase Bi, 2HOLSEUET, SO8t LS, SeAcND Nee AE TIGRANDS, TEx:¥311023205
DNV'GL
MANAGEMENT SYSTEM
CERTIFICATE
Sertteate No: Ital ertifeation date: vali:
‘74306-2010-AE-IND-RVA 31, Mareh, 2010, ‘3, March, 2038 - £5, September, 2018
This is to certify that the management system of
Jyoti Structures Limited
6th Floor, Valecha Chambers, Plot No. B - 6, CTS - 612, New Link Road, Oshiwara,
Andheri (W), Mumbai - 400 053, Maharashtra, India
and the sites as mentioned in the appendix accompanying this certificate
has been found to conform to the Environmental Management System standard:
ISO 14001:2004
This certificate is valid for the following scope:
Design, engineering, testing, manufacturing, inspection, QC/QA, storage and
dispatch of fabricated /galvanized structures/components, hardware & tower
accessories upto sites/warehouse and construction of 11KV to 1200kV power
transmission lines, substations, rural electrification and similar projects on
turnkey basis
Place and cate:
Chennal, 22, Apri, 2026
Forth issuing ofc:
DNV GL Business Ascurance
ROMA, No. 10, GST Roed, Alendur,
Chennat- 609 086, Ince
‘The uA sasignatoy tothe AERA,
Sivadasan Madiyath
Management Repose
|g mnt of canden set ut in he eration Agree ay ener i areas mi DNV-GL
MANAGEMENT SYSTEM
CERTIFICATE
‘certtcate No: nti carttction date: ves
174807-2010-HS0-IND-ONV 31, Marth, 2030 31, Mares, 2016 -30, March, 2019
This is to certify that the management system of
Jyoti Structures Limited
6th Floor, Valecha Chambers, Plot No. B - 6, CTS - 612, New Link Road, Oshiwara,
Andheri (W), Mumbai - 400 053, Maharashtra, India
and the sites as mentioned in the appendix accompanying this certificate
has been found to conform to the Occupational Health and Safety Management
System standard:
OHSAS 18001:2007
This certificate is valid for the following scope:
Design, engineering, testing, manufacturing, inspection, QC/QA, storage and
dispatch of fabricated/ galvanized structures/components, hardware & tower
accessories upto sites /warehouse and construction of 11kV to 1200kV power
transmission lines, substations, rural electrification and similar projects on
turnkey basis
ocean te te For the issung ofc:
al, 22, Apel, 203 DNV GL Susiness Accurance
7 acene ROMA, No. 10, GST Raed, Aland,
Chennal = 600 036, tncla
Lf
NOU
ea
Sivadasan nnaiyath
Management Represent
‘sScotlines tendons eet ut nn Cruaton serum ney rede: Ceres mate
ECREOITED BR BUSINESS ASSLT OTS NTE DEC, Wn Ne See CONTENTS ae
poe DESCRIPTION | nee
1 TEST DATA SHEET aZ
2 TEST DETAILS | 4
3 DESCRIPTION OF TESTING STATION Z
4 RIGGING CHART 39
5 | CALIBRATION CHART 2
6 FIELD TEST REPORT 5
7 | DEFLECTION CHART a
8 MATERIAL TEST REPORT 1
9 PHOTOGRAPHS 5 SECTION - 1
TEST DATA SHEET TEST DATA SHEET es
TOWER TYPE zl
PROJECT + CONVOCATORIA UPME 01-2013
INGENIERIA DE DETALLE Y ESTUDIOS
AMBIENTALES (FASE II); LINEA DE
TRANSMISION SOGAMOSO-NORTE-
TEQUENDAMA A 500 kV >
CLIENT EMPRESA DE ENERGIA DE BOGOTA,
COLOMBIA,
CONSULTANT INGENIERIA Y DISENO INGEDISA S.A.
CoLomara.
CONTRACTOR : _KARAMTARA ENGINEERING PVT. LTD., INDIA
DRAWING No { _ EEB-U113-CT100501-L000-1s6028-2
REFERENCE DRAWING Nos
coe woza | stove | rev | pescrtprron
tooewoiscso20 | 2 | 2 | as | vica
tooe-pisceos | 2 | 3 | ae | srazo
pee 3 4 A4 | SECCIONES
tono-biscense 4 5 AS | PLATINAS
“eee 5 6 A5 | DELTA SUPERIOR
1000 ae 6 7 A4 | DELTA INFERIOR
FeB-U113-cT100501- [> |, aa | VISTA D INFERIOR
Looo-pisc6020 PENDLITO ‘ARCHIVO/PLANO7
cODT@OlNEEINEs noua | sicue | Rev | pescription
EEB-U113-CT100501- A a ‘as | VISTA LONGITUDINAL DEL
Looo-pisc6020 | DELTA
EEB-U113-CT100501- 5 10 | aa | EXTENSION AAI HASTA
Lo00-p1sc6020 ‘AAT Y CUERPO AAI
EEB-U113-CT100501-
L000-D1Sc6020 10 11 | A4 | CORTE F-FY CORTE N-N
EB-U113-CT100501-
Lo00-piscéo20 it 12 | a4 | CUERPO AA2
| EEB-Ui13-cT100501- es 13. | aq | EXTENSION PARA CUERPO
Looo-pisc60z0 | AA3, AAS Y AA?
€€B-U113-CT100501- |
L000-D1sc6020 uy 14 | A4 | CUERPO AA3
EEB-U113-CT100501- 1G 15 | aq | EXT. PARA CUERPOS AAA,
Lo00-pIscé6020 AAS, AAG, AAZ
EEB-U113-CT100501-
Lo00-pisc6020 Ea a A3 | CUERPO AA4
E8-U113-CT100501-
Loo0-p1sc6020 16 17 | Aa | CORTE H-H Y CORTE p-P
EEB-U113-CT100501-
L000-DISCc6020 ue 18 Aa | CUERPO AAS
EEB-U113-CT100501-
1000-DiSc6020 eS 19 A3 | CIERPO AAG
EEB-U113-CT100501- ¥
Looo-piscso20 19 20 | A4 | CORTE J-J Y CORTE R-R
€€B-U113-CT100501-
Looo-p1scé020 20 21 | a4 | CUERPO AA7
EEB-U113-CT100501-
Lo00-Discéo20 21 22 | aa | CORTE M-M
EEB-U113-CT100501- = Se Loe
L000-D1Sc6020
RIGGING DOCUMENT No
DURATION OF TESTING
VENUE OF TESTING
FIELD TESTS REPORT REF No.
R-455 (REV-0)
26™ MARCH TO 02"° APRIL 2017.
JYOTI STRUCTURES LIMITED,
(TOWER TESTING STATION)
R&D CENTRE, GHOTI, INDIA.
ISL/ R&D / FR / 455, Did: 02-04-2
20F3 THE FOLLOWING WITNESSES WERE PRESENT; -
EMPRESA DE ENERGIA DE BOGOTA, COLOMBIA
Mr. MAURICIO SUAREZ GONZALEZ
Oficina Administrative Financiera, Vicepresidencia de Transmision
INGENIERIA Y DISENO. INGEDISA $,A., COLOMBIA
Mr. Ing. ALONSO GALINDO C,
Gerente
KARAMTARA ENGINEERING PVT. LTD., INDIA
Mr. NITIN S DESHPANDE
General Manager (Design & Engineering)
AYOTI STRUCTURES LIMITED, INDIA
Mr. A. G. THANGARAJ Mr. JENIFER JAMES
Sr. General Manager, R&D Centre, Ghoti. Sr. Manager, R&D Centre, Ghotl.
30F3 SECTION - 2
TEST DETAILS TEST DETAILS
STUB SETTING
STUB SETTING FOR THE PROTO TYPE TOWER ‘AA’ WAS CARRIED OUT
ON THE TEST BED AND THE SAME WAS CHECKED AND APPROVED BY THE
REPRESENTATIVES OF THE CLIENT,
ERECTION =
THE TOWER WAS ERECTED VERTICALLY ON TEST BED WITH BLACK
MATERIALS BY USING THE FOLLOWING STRUCTURAL DRAWINGS:
ARCHIVO/PLANO/
CODIGO FEB No. Hoa | steve | rev | pescrretron
EEB-U113-CT100501-
Lo00-DIsc6020 s 2 AS | VIGA
tooo-oiscsoao | 2 | 3 | aa | erazo :
ee 3 4 | aa | secciones
Looo-oiscsase | 4 5 | as | PLatinas
Tae a 5 6 AS | DELTA SUPERIOR
Coos ore 6 7 A4 | DELTA INFERIOR
Lo0-DISc6020
EEB-U113-CT100501- VISTA D INFERIOR Y
L000-Disc6é020 % 8 Aa | PENDULO
EEB-U113-CT100501- 5 3 | as | VISTA LONGITUDINAL DEL
L000-Disc6020 DELTA
EEB-U113-CT100501- 5 10 | aa | EXTENSION Ai HASTA
Loo0-piscéoz0 | ‘AA7 Y CUERPO AAi
EEB-U113-CT100501- fe
ame 10 11 | A | CORTE F-F Y CORTE N-N
EEB-U113-CTi00501-
ees it 12 | Aa | CUERPO AA2
BeB-U113-cT100503- | > 13 | ag | EXTENSION PARA CUERPO
Looo-pIsc6020 AA3, AAS Y AA7
Fences CTOs 0 eal (are 14 | a4 | CUERPO AA3
Lo00-Disc6020
10F4 pee nova | stave [rev | pescrretzoN
EeB-U113-CTi00501- |, 1s. | aa | EXT PARA CUERPOS AAA,
L000-Disc6020 Re NARG AAR
moo | ae 1s | a3 | cuERPo aaa
Tae ee alfa 17 | Aa | CORTE H-H Y CORTE p-P
(oaaearsaee eee 18 | a4 | CUERPO AAS
fone iesg aaa 18 19 A3 | CIERPO AAG
poe ie” 20 | Aa | CORTEI-3 ¥ CORTE R-R
ee 20 an Aa | CUERPO AA7
tooo-oiscsu20 [22 | 22 | a4 | conte mm
ToeeSOrS aaa 29 | A4 | PATA DE 12.0m
CALIBRATION OF LOAD CELLS
ALL THE LOAD CELLS WERE CALIBRATED WITH CORRESPONDING LOAD
INDICATORS AGAINST CALIBRATED UNIVERSAL TESTING MACHINE ON
26-03-2017, IN PRESENCE OF THE CLIENT (REFER SECTION No. 5).
RIGGING
AFTER COMPLETION OF CALIBRATION, THE LOAD CELLS WERE RIGGED
AS PER THE RIGGING DIAGRAM BEARING DRAWING No. R-455 (REV. 0), DULY
APPROVED BY THE CLIENT ON 27 & 29-03-2017.
LOAD TESTING OF TOWER
THE TOWER WAS TESTED FOR VARIOUS LOAD CASES BY APPLYING
LOADS ON TRANSVERSE, VERTICAL & LONGITUDINAL DIRECTION BY OPERATING
20F4 THE FOLLOWING TEST WAS CARRIED OUT SUCCESSFULLY ON 29-03-2017.
ie
SL. | TEST | CASE
oat ee ania DESCRIPTION Fos
BOLT TAKE UP TEST —
VC-SBCARGA LONG VTOPROM L.
1 is z 0.500
DURING TEST No. 2, CASE No. 1 : VC-SBCARGA LONG VTOPROM L,
WHILE INCREASING LOADS FROM 90% TO 95%, LEFT CROSS ARM TIE MEMBER
CONNECTING PLATE MARK NOS: 142DH/142ZH BUCKLED AND SUBSEQUENTLY
MEMBERS MARKED 166H/167H, 104H/10SH, 122 ALSO DAMAGED.
QUE TO THIS FAILURE, THE FOLLOWING MODIFICATIONS WERE
CARRIED OUT IN BOTH LEFT & RIGHT CROSS ARMS AS PER INSTRUCTION OF
DESIGNER.
1, PLATE MARK No: 142DH/142ZH, THICKNESS REVISED FROM 8MM MS TO
12MM HT AND 3 ADDITIONAL STITCH BOLTS ADDED ON THESE PLATES.
NEW MARK No: 196, SECTION 45X45X4 MS, LG 776, QTY 4 ADDED IN
BETWEEN MARK Nos: 166H/167H & 104H/105H.
AFTER THE ABOVE MODIFICATIONS, THE FOLLOWING TESTS WERE
COMPLETED ON 02-04-2017.
C | ae ease DESCRIPTION Fos
2 | 2 | 4 | ve-sBcaRGA LONG VTOPROM L 1.000
3 | 3 | 4 | vcp-sscarca tone vroprom L 1.000
4 | 4 | 3 | IvcPsacarca Lone vropRom -T 1.000
s | 5 | 2 | Ivc- SBCARGA LONG vroPROM T 1.000
6 | 7 | 5 | iP-vro TRA veMIN 1.000
7 | 6 | 6 | tvrotra 1.000
FOR ALL THE LOAD CASES, THE LOADS WERE APPLIED AT 50%, 75%,
90%, 95% & 100% (ULTIMATE LOAD). THE TOWER WAS KEPT UNDER
OBSERVATION FOR ONE MINUTE FOR ULTIMATE LOADS FOR SL. No: 1
WAS KEPT UNDER OBSERVATION AT ULTIMATE LOADS FOR FIVE
SL. No: 7.
30F4 ALL THE ABOVE TESTS WERE CONDUCTED SUCCESSFULLY. NO
VISIBLE DEFORMATIONS WERE OBSERVED ON THE TOWER.
DEFLECTION
DEFLECTION OF THE TOWER WAS MEASURED AT BEAM TOP LEVEL,
WAIST LEVEL ON TRANSVERSE DIRECTION AND GROUND WIRE LEFT & WAIST
LEVEL ON LONGITUDINAL DIRECTION WITH HELP OF OPTICAL INSTRUMENTS AND
THE READINGS WERE RECORDED. (REFER SECTION No. 7)
SAMPLE TESTING
AFTER SUCCESSFUL COMPLETION OF TESTING, A FEW SAMPLES WERE
COLLECTED FROM THE TESTED TOWER, IT WAS TESTED AT JYOTI STRUCTURES
LTD, NASHIK FOR MECHANICAL PROPERTIES. THE MECHANICAL TEST REPORT
WAS ATTACHED (REFER SECTION No. 8).
INFERENCE
THE TESTED TOWER ‘AA’ WITHSTOOD ALL REQUIRED ULTIMATE LOADS
IN ACCORDANCE WITH THE FACTOR OF SAFETY WITH OUT ANY VISIBLE
DEFORMATION.
IT IS HERE BY INFERRED THAT THE SAID TOWER IS
TESTED SUCCESSFULLY.
40F4 SECTION - 3
IFO AG
<\ STAUCY
&
y io
1 o
2
2
a &
}
ae
cia DESCRIPTION OF TEST FACILITY
JYOTI STRUCTURES LIMITED, TOWER TESTING ‘STATION LOCATED AT
VILLAGE DEOLA, GHOTI, NASHIK. THE CITY OF NASHIK IS A PROMINENT TOURIST!
PLEASANT WEATHER THROUGHOUT THE
ACCOMMODATION FACILITIES OF INTERNATIONAL STANDARDS ARE AVAILABLE IN
NASHIK, THE TESTING STATION IS A 45 MINUTES DRIVE FROM THE CITY.
CENTRE AND HAS A
SALIENT FEATURES
YEAR.
Main pap| AUXILIARY
MAXIMUM TESTING CAPACITY 800 KV D/C & 1200 KV S/C| _220KV D/C
be eeee Wane 26x26m.| 15X15,
BASE CONFIGURATION Pee ea aat SQUARE
MAXIMUM HEIGHT OF TOWER 90m. 60M.
MAXIMUM CROSS ARM SPREAD 60M. 22M,
MAXIMUM UPLIFT PER LEG 500 MT 150 MT
SAFE OVERTURNING MOMENT 26000T-M| _4200T-M
GENERAL FACILITIES
* A DERRICK CRANE WITH BOOM HEIGHT OF 85 Mtr AND SAFE
WORKING LOAD OF 5 MT IS OPERATIONAL NEAR THE TESTING PADS,
THIS MAKES TOWER ERECTION SPEEDY AND EFFORTLESS.
* THE 4 BY 5 TIER LONGITUDINAL LOADING MAST HAS 60 Mtr WIDTH &
75 Mtr HEIGHT, THIS ENABLES LONGITUDINAL PULLING AT ZERO}
INCLINATION UP TO CROSS ARM SPREAD OF 60 Mtr.
* THE TRANSVERSE LOADING MAST IS 85 Mtr HIGH AND HAS 129
PULLEY POSITIONS. THIS ENSURES MINIMUM INCLINATION FOR
TRANSVERSE LOADS AT ANY LEVEL UP TO CROSS ARM 85 Mtr|
HEIGHT.
* WIDE RANGE OF LOAD CELLS FROM 5 MT TO 100 MT TO CATER TO!
ANY LOADING REQUIREMENT. LOAD CELLS ARE ELECTRONIC STRAIN
GAUGE TYPE WITH TEMPERATURE COMPENSATION AND
PROTECTION TO ENSURE ALL WEATHER SATI
PERFORMANCE, PRE-CALIBRATED UNIVERSAL TESTING
100 MT CAPACITY FOR LOAD CELL CALIBRATION,
10F2 TOWER LOADINGS IS CARRIED OUT BY FULLY COMPUTERIZED &
AUTOMIZED SYSTEM AS WELL AS MANUAL SYSTEM.
TOWER LOADING 1S CARRIED OUT BY MECHANICAL WINCHES OF 3 MT
CAPACITY. THESE WINCHES ARE DRIVEN BY ELECTRICAL MOTORS
CONTROLLED REMOTELY FROM THE CONTROL ROOM,
ADJACENT FABRICATION UNIT FOR MANUFACTURING TOWER PARTS
ENSURES SPEEDY RE-TESTING IN CASE OF PRE-MATURE FAILURE
DURING TESTING. STEEL SECTIONS OF VARIOUS SIZES, SHAPES AND
QUALITIES ARE STACKED IN THE UNIT PREMISES.
THE STATION HAS A DEDICATED TEAM OF ENGINEERS & WORKERS
FOR ERECTION AND TOWER TESTING. THE STATION PERSONNEL ARE
WELL EXPERIENCED, PROFESSIONAL AND HIGHLY CO-OPERATIVE
WHICH MAKES TESTING HERE AN ALL TOGETHER NEW EXPERIENCE,
THE STATION IS AWARDED ISO-9001 CERTIFICATION BY NQA-QSR,
ACCREDITED BY RVA (DUTCH COUNCIL FOR ACCREDITATION) FOR
MAINTAINING HIGH QUALITY MANAGEMENT SYSTEM.
DEFLECTION OF THE TOWER DURING TESTING IS MEASURED AND
RECORDED AT VARIOUS LEVELS USING OPTICAL INSTRUMENTS.
WIRELESS COMMUNICATION BETWEEN VARIOUS POINTS OF TESTING
STATION DURING TOWER TESTING.
VIDEO SHOOTING OF TOWER TESTING & CCTV FACILITIES.
ON LINE UPS FOR POWER BACK UP OF THE CONTROL ROOM.
O1 D.G. SET OF 160 KVA CAPACITY FOR ROUND THE CLOCK POWER
BACK UP FOR THE WHOLE STATION.
AT, TI
WIND SPEED : 3.9 M/S (AS AVERAGE)
LOCALTEMPERATURE 9: 34°C
20F2 SECTION - 4
RIGGING CHART =
oe |
23.02.2017 |
WW. 0 ISSUED FOR APPROVAL. RLM. | KAM. KAM,
IU Rev. Date Description By. |Checked| Approved
‘APPROVED BY | KAMhatre ® CONVOCATORIA UPNE O1=2013
Ut INGENERA DE DETALLE Y ESTUDIOS AUBENTALES (FASE 1)
i CHECKED BY K.A.Mhatre SNe! [LINEA DE TRANSMISION SOGAMOSO-NORTE-TEQUENDAMA A 500 kV|
ICDESIGNED BY | ALL.Mittal
"DRAWN BY QZoheb
I DRAWING No, EEB-U113-cT1005014 Karamar
lu ©. [ooo.niseo2e-2 ONTRACTOR:
' CODE No. J-991
ficaine CHART No; R455
| REVISION oT SS
INDEX
Sr.No. CONTENTS PAGE No.
| 01 TESTING PROCEDURE Poee ie a2
02 RIGGING CHART & RIGGING ARRANGEMENT 1-39 TESTING PROCEDURE 10.
1.
ua}
13.
JYOTI STRUCTURES LTD.
R & D CENTRE
Village Deola, Post Ghoti, Bhandardara Road,
Dist. Nashik, Maharashtra 422 402 (India)
TOWER STING PROCEDURE
‘The tower testing is carried out in accordance with IEC 60652 2002 with due consideration
to any specific requirement as per the customer's specification.
The test tower is erected on rigid girders of the test bed’ as per the structural drawings
provided by the designer.
Load cells and winches are allotted for each loading point bated on maximum load required
to be applied at that point.
Load cells are calibrated against pre-calibrated Universal Testing Machine up to the
maximum loads expected at each loading point in presence of representatives of the designer
and purchaser,
After calibration, the load cells are rigged on the tower as per the allotment list and the wire
ropes are fixed to the corresponding winches.
Loading cards are placed on the load indicators corresponding to each loading point in the
control room.
Sequence of loading cases shall be followed as desired by the customer.
Loads are applied on the loading points of the tower by operating winches from the control
room. Loads will be applied in stages of 50%, 75%, 90%, 95% and’ 100% of the ultimate
load. At each intermediate stage no waiting period is required and at 100% stage waiting
period of five minutes will be maintained.
Deflections shall be recorded at the beginning and end of each loading period to provide
longitudinal and transverse deflections at the tower top, at the elevation of the cross arm and
at least at one intermediate point of tower body.
After successfull completion of waiting period the loads are gradually released.
Steps 8, 9 & 10 are repeated for all loading cases.
I, for practical purposes, certain loads (e.g. due to wind on the supp,
the value of the resultant, its direction, and its application point s}
programme, 14, Affer strengthening of the tower as per designer, steps 8, 9 & 10 are repeated for the case
under which failure occurred and for all zemaining load cases.
15. In the case of failure to less than 95% of the specified design load, the item(s) cannot be
replaced by another element(s). The structure must be analyzed again to resist the 100% of
design loads.
Tn the case of failure between the 95% and less than 100% of design loads specified, without
exception in the case of final charge, the structure may be modified and back to test. fa fault
‘occurs in the case of final charge, the customer can choose to do not re-test the tower.
In the event of a fault on the 100% of design loads specified, but in less than 1 min, the
customer can accept the structure without modifications in accordance to IEC-60652 numeral
14,
16. tes successful completion of all load cases a field test report is prepared covering following
tails.
(@) Tower type
(©) Details of designer & purchaser
"©. Rigging chart No.
@ Date & venue of testing
(©) List of erection drawings
(© List of personnel witnessing the test
(g) Brief description of loading cases & observations during the tests
17, Group photographs of witnessing personnel are taken. Also photographs of tower under
testing conditions are taken during testing.
18. A detailed test report covering following details are prepared and submitted within 21 days of
completion of testing.
(@) Test data sheet (tower type, purchaser, designer, date & venue of testing, list of erection
drawings, witnessing personnel)
(b) ‘Testing details
© Rigging chart
@ Load cell calibration chart
| © Field test report
(Tower deflection chart
| (@) Material test report if required
| (B) Selected photographs
i (@ Any other relevant information as desired by the purchaser.
t
I
1
\ RIGGING CHART
&
RIGGING
ARRANGEMENT [Frorr Scavcronss Lincrsab] PROUEOS CODE: [pea nos Biss
MINGAT — INDIA [FURGHAGER _ +ENEROTA [PAGE wor
[Frans unis + 500 EV S76 [powes Tees:
Notes
1, ALL LINEAR DIMGNSTONS ARB IN 101
2, AUL Loans ARs IN SS
3, SHE TOWER STROCTURE MOST BE RIGIDLY CONNECTED KITH TESTING FAD GIRDERS
ETH BRACED STUB + UNBRACED STUB = 300 Hat
4, ANGLE OF RIGGING UNLESS SPECIFIED 18 NIL
5S. DISTANCE FROM TEST TOWER CEVFRE LINE TO LONGITUDINAL PULLING, POINT 19 100 M.
6. THE CHARACTERISTICS OF WIRS ROPES ARE AS FOLLONS
DIAMETER odd OMIT WEIGHT [XG/%]
as 0.886
20 1.380
28 210
32 3.540
7, NST VERTICAL OADS ARE CALCULATED BY DEDUCTENG
'TRANSVERSS/LONGITUDINAZ ZOAD x TAN (Angle) FROM DESIGN VERTICAL 1a
(@ngle) BSING THE ANGLE OF INCLINATION WITH HORIZONTAL
8, THE APPLICABLE TRANSVERSE/LONGITUDINAL LOADS ARE =
‘REQUIRED TRANSVERSE/ZONGITUDINAL LOAD x aac (Angle)
8. THE TOWER MUST BE TESTED FOR DESIGN LOADS AS PER METHODS SrIPULATED i IEC 60652
10. *vext* Stands for *VERTICAL"; "trans!
“teng" Stands for *LoNOITUDINAL*
‘Stands for “TRANSVERSE [sors sravcronss Liuitap| PaOvECT CoDEIa-35T. [ER no > Bas
MOMGAT - INDIA [PURCHASER -RNEROZA, [PAae Noe
[pms tors + S00 xv 7e : [ROWER TYE, AA.
DEDUCTION IN VERTICAL LOADS DUE TO SELP WEIGHT OF AIGGING
42, For GROUND WIRE LEFT (e1)
A) Weight of 1 (ios) 16 mn dia wire rope for Sot span in transvare dizection
[134.957 x 0.5 x 0.886 x 2 ]= 53.804
B) Weight of 4 [Nos] 16 um dia wire rope in Vertical direction
(59.200 0.886 x 2 52.452
) Weight of 1 No of Load cell + Pullie 0.000
Totals 172.255
(reve sey 172 Kya
D) Maight of 1 (Nos) 16 im dis wire rope for 50% span in Longitudinal direction
[100.000 x 0.5 «0.986 x 2 J» 44.300 nls say
‘Total in Vertical Direction [P+Vel= 228 Kee
ight of 1 [Nos] 16 am dia wire zope for Sv¥ Span in Treneveree direction
[ 109.652 x 0.5 % 0.886 x 1]= 48.567
B) Weight of 1 (Nos) 16 an dia wire zope in Vertical direction
[ 59.200 x 0.886% 1 Je 52.052
©) Weight of 1 No of Lond cell + Pullies- 60.000
otal 162.018
[tevl= say 161 mye
D) Weight of 1 (Nos) 16 m dia wire rope for So% span in longitudinal dizection
[200.000 x 0.5 x 0.886 x 1 }= 44.300 tis say ae ge
otal in Vertical Dizection [tV+Ll= 205 koe
A) Weight of 1 (Mos 16 am dia wire rope for S0% span in Transverse direction
(135.405 x 0.5 x 0.886 x 2 I= 59.505
B) weight of 1 (Nos] 15 om dia wire zope in Vertical direction
(36.150 0.886 x 2 J= 49.748
©) Weight of 2 No of Load call + Pulliess 60.000
otal= 169.723
Gevl= say 370 Hse
D) Weight of 3 (Nee) 26 mn dia wize zope for 50% Span in tongitudinal direction
[100.000 x 0.5 x 0.886 x i Je 44.300 (l= say 44 Kye
‘Total in Vertical Direction [T+V+]= 234 kas HOTT STRUCTURES LOMITRD| PROGEGR CoDera-=5T [pea Wo RaSS
‘WOMGAT - INDIA [PURCHASER +RNEROTA [PAGE RO: 3
(FANG Line + 500 Kv 6/6. [rowes 5vPi: AR
DEDUCTION 2 VERTICAL LOADS DUB TO SHLF WEIGHT oF RIGGING
A] Weight of 1 [Nos] 15 om 4ia wire vope for sot span in Traneveres direction
( 120.313 x 0.5 x 0.886 x 1 1+ 53.299
B) Weight of 1 [Nos] 16 om dia wire rope in Vertical direction
[52.258 x 0.686 x a]= 46.302
©) Weight of 2 No of Lead call + pullies« 60.000
Total 159.599,
[reve sey 160 Kgs
D) Weight of 1 [ros] 26 mm die wixe zope for, 50% Span in Longitudinal direction
{100.000 x 0.5 x 0.886x 1J= 44.300 ta
Total in Vertical Dizection [reven]= 206 Kad
A) Weigne of
[os] 26 um dia wire rope for 50¥ Span in Transverse direction
(107.084 = 0.5 x 0.906 x 1 J~ e725
1B) Weight of 2 (os) 16 mm dia wire rope in Vertical direction
(56.150 x 0.886 x 1]= 43.743
©) Weight of 2 No of toad cell + rullte
50.000
‘total= 157.174
[tevi= sey 157 Fae
D) Weight of 2 [Nos] 26 me din wire rope for S08 Span in Longitudinal diection
[100.000 x 0.8 x 0.886 x 1 J= 44.300 t= sey 44 gs
Total in Vertical Direction [Tev+L]= 201 as [Srorr senvcronss cierrap|PROvECT CopErg-951 [oa WO BSE
MOMBAE - GNDIA [PURCHASER +RNERGIA [rage wor 4
ce Emaar + S00 av B/E i [fowsn Tere: aR
DEDUCTION IN VERTICAL, LOADS DUE TO SELP WEIGHD OF RIGGING - STOREY
Toad eseription en een
Point
No. (age)
2 GROUND WIRE LEFT (e1) am 26
2 GROUND IRE RIGHT (42) ae 205
4 LEP? CONDUCTOR (c2) a7 ne
5 CRITER caNDUCTOR (e2) 260 208
6 RIGHT CONDUCTOR (c3) as 201 [Sons _senccronss tnarreo|PRovecr Copmna 352 [pre wo: Bas
‘MOMGAT - INDIA [PURCHASER + ENEROZA [PAGE nO _5
reams LINE + 500 KV 6/6 [foweR TYRE: AA
DESIGN LOADS ON ZOADING POINTS OF TOWER ( IN GS }
test NO: 2 - POS. 0.500 Ines wo: 2 - Pose 2.000
BOLT TAXE UP TEST LOAD CASE 1- VC-SBCARG [LOAD CASE 1- VC-SBCARGA LOG VIOPSOW t
‘ALONG VTOPROe 1
GROUND WIRE LEFT (e1) 100 1097230
(GROUND WIRE RIGHT (e2) yoo 1097230
LEFT CONDUCTOR (22) sie sass, 280
‘CENTER CONDUCTOR (ct) ie 6706284
RIGHT CONDUCTOR (¢3) 307 6453. 2742
WIND AT BOTT.GIRDER (v2) o 8 on
WIND AT K FRE (3) 0 8 325
‘END AT WAIST LEVEL (wt) a cp essa
OND AT LEVEL A (ws) a To | eae
WOND AT LEVEL B (we) G0
WIND AT LEVEL ¢ (w7) oO
Wamp AP LEVEL D (wa) 2 0
= F0se 1.000
[Leap CASE 3-r1vcP SBCARGA LONG vICPRON -7
ie
zoading loads in Directions | Load in Directions
Point, wane Vert. tong. | Trans Vert. Leng.
(GROUND WIRE LEFT (el) 200 20 |
(GROUND WIRE RIGHT (€2) 100 230
EEF? CONDUCTOR (¢2) oie 2480
CENTER CONDUCTOR (c1) 614 254,
RIGHT CONDUCTOR (¢3) 307 an
SEND AT BOTT.GIRDER (v2)
OD AT K FRAME (3)
WIND AT WAIST LEVEL (wt)
WIND AT LEVEL A (ws)
WIND AT LEVEL 8 (ws)
eaea AT LEVEL ¢ (w7)
WIND AT LEVEL D (wa)
°
°
o
°
°
°
o
°
°
°
° (Srort Semuctones LiMiTED] PROTECT GOOEIT-95T [Bae NO = Rass
‘MOGAT - THDIA [PURCHASER vENERGTA [pace nos €
[FRANS LuNE ; S00 KV S/e [TONER TYPE: AX
DESIGN LOADS ON LOADING POINTS OF TOWER [ ZN KGS ]
Test mo: 5 - Fos- 1.000 [Ter WO: 6 = FOse 1.000
LOAD CASE 2-IVC~ SECARGA LONG VrOPROK T [toap case ¢-1-v70 TRA
Loading Roads in Dizections | Leads in Directions
Point Teens Vert. tong. | Trans Vert. tong.
GROUND WIRE LEFT (et) 208 1097 0 | gee t097
GROUND WIRE RIGHT (02) 28 1097 =o | ges 2097
RFT CONDUCTOR (c2) aeat 6483 | att as
CENTER coMDUCTOR (¢2) aoaz ems «=o | as, 706
RIGHT CONDUCTOR (c3) aay 6453 2e81 | ato cts3
WIND AT HOTT.GIRDER (v2) «168 0] Ss
WIND AT K FRAME (w3) ee eae ee ee
WIND AT WATST LEVEL (ws) 232,29 | wee
WaMD AT LEVEL A (WS) ae "|e Wert, val ne ca:
RIND AT LEVEL 5 (we) a0) faa
WIND AT LEVEL © (w7) ay (oP see fre | all vo:
SIND AT LEVEL D (u8) Ses | es) aeeoe oe
TEST NO: 7 - FOs= 1.000 1
LOAD CASE 5-IP- VIO TRA VRMIN, I
toeding toads in Directions |
Point Frans vert. toxg. |
GROUND WIRE LAPT (e) oe 00) 8 |
(GROGD WIRE RIGHT (62) eo 00 |
LEFF CONDUCTOR (2) a0 |
CaNTER CONDUCTOR (et) 425.8 |
RIGHT coNDUCTOR (c3) ao oo |
Wimp ar sorr.crpR (2) 4596
WIND AT K FRU (3) er 0) 8 |
WIND AT WAIST LEVEL (wt) 64é |
MDD AP LEVEL A (ws) sn oe |
OD AT LEVEL B (we) 7 ot |
WIND AT LEVEL ¢ (v7) um 8 |
WIND AT LEVEL D (ve) 208 | (GORE Sexvcruass ETRETED] PROTECT coDwT-957
[pac nos ass
MOGAT - INGTA
[PoRCEASER
TENERGER
[page WO: _7
[RANG COME 1 500 KV 876.
[row Svea aA
toad Description
Point:
wo
702 GROUND WERE LET (e1)
02 GROUND WIRE RIGHT (22)
03 WIND AT BOTT.GIRDER (wa)
P04 LEPT CONDUCTOR (c2)
POS CHNTER CONDUCTOR (c2)
POG RIGHT CONDUCTOR (23)
1P07 WIND RP K FRAME (3)
P08 WIND AT WAIST LEVEL (wé)
P09 WIND AT LEVEL A (w5)
PLO WIND AT LEVEL B (wé
PLL WIND AD LEVEL C tw?)
iz WIND AP LaVEL'D (wa)
‘DETAILS OF LOADING ARRANGEMENT
uly
pully
1D Haigh:
to}
36/1
35/3
MA
2A
20/3
Bh
s/s
ney
ap
29/3
a3/2
o/s
be
59599
see.
‘sra37
54559
sie21
55052
soos
amg
1068
33608
2sraa
incl.
‘trans
ps9]
0.1653
o.anes
-0.0174
9.6733,
9.2081
o.a3e1
-0.2463
Incl.
9.0000
0.0000
0.0000
9.0000
0.0000
9.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
MECH MECH MECH Deduct For
ong Advég Advtg Advtg Raging WP.
(086) trang vert Long
ek
Eure
Paes
a be
a8
ze lias
ae)
et
roees
‘tev Teal,
im 26
361 208
fot Pec
a0 aa
160 206
357202
oo
ove No:
aaa
2 0
Ca [sromr Suavetoxes uaareo|PROUECT CODEra-991 [pes wos ass
‘MOMGAT - INDIA [PURCHASER [PAGE HO: _@
[Seams tome + S00 KV 87 TPOWER S47S: AA
APPLICABLE LOADS t WISE GM LOADING POINTS OP TORER [ = HGS ]
TEST NO: 1-BOUT TAKE UP TEST LOAD CASE 1- VC-SBCARG A LONG VIGPRON L-FOSe 0.500
Loading Percentage Vert I
Point Value Design NET Deduct Appli |
Description % toad Load = For cable | Load cable | toad cable
1
GROW WIRE LEFT (ei) 100549 S49 216.333 | 5050] 458
GROUND WIRE RIGHT (e2) 100 S49, 54a 20543. | 80 S| 15, as
WIND AT BOTT.GIRDER (w2) 100 Oy dese pMock Mehl geemege TORI sade, 208
BF? comDUCTER (c2) zoo 3227 3223 214 3008 | 307 307 | 140140
CENTER ConDUcTOR (el) 100-3353 «3352-204 sus | 307307 | 4747
RIGHT CoMDUCTOR (c3) 100-3227 3226 ««201«3025 | 154 ase | 3371 3372
WDD ATK PENG (x3) 100 © fo We eye ee aes ac
WED AT WAIST LEVEL (ws) 100 | ca 0 Sr eaeesol ea gon|y = f77) [37
WED AT LEVEL A (ws) 100 9 oto MaMa ttogl gact. ai
WIND AT LEVEL B (w6) 100 eel SS Stl ee
WIND AT LEVEL cw?) 100 0° 0 0 of o of 24 264
WIND AT LEVEL D.(we) - 100 p je bole wn of as2- 452 [Svonr seavcrones Cnereb|paosace GODETa-S5T [REO
‘MOWAT - INDIA [PURCHASER BNBROTA [PAGE BOF
[FEARS time; S00 xv B/E [TOWER SYPE:
APPLICABLE LOADS & WISE OM LGADING POINTS OF TOWER ( ZN KOS ]
TEST NO: 2-LOAD CASE 1- YO-SBCARGA LONG VIOPROM L Foss 2.000
Loading Percentage Vert Yert vert vert | Trane Trans | tong tong
Point Value Design MET Deduct appli |Desicn Agpli [Design appli
Description % tead toad Fer cable | toad cable | toad cable
Rig.WP toad | toad | oad
GROUND WIRE LEFT (ei) 50,543,549 333.| $00] ass
75 ams eas ais. go | 7575] 7a
9 987588216772] 9090 | 207207
95 102 10e2 a6 a6 | 95s | 39a
300 1097 1097 26. ge2 | 200 200 | 230230
GROUND WIRE RIGHT (e2) 50.549 548205 aa] 50,50] sas
75823 23205 ts | 7575] 173173
30987 987 20s 792] 90-90 | 207207
ss 1062 10e2 20537] 55S | 219 ais
3001087 1097205 asa | 100 aco | 230230
WIND AT BOFT.GIRDER (w2) 50 o 9 0° of oc of 306 306
15 Of 8 | fo Ror a) orl seu. “ase
30 oh Ho fo) Maeve aunt tot: #ee0- aso
95 fo Noe esp eral tae) seo\ eae
200 She 0 uc Aeey Ino) crete ets | feu
LEFF CONDUCTOR (e2) 503227 3223 214 3009 | 307 307] 140140
75 4860 4936 214 4620 | asi as1 | 20210
80 seos seox 214 5587] 583 ssa] 252252
98 e130 6123 214 S909 | 503 saa] 268 266
40a 6453 sss, zuaca32 | ene ia | 280240
cmeteR comoctoR (ci) 50.3353 -3352 «204 st4e | 307307 | 14747
75 5030 028 20s aeza | 462 462 | 22d 222
90 goss Goss 20s 5029 | 553 553 | 265 265
95 e371 6269 20a tgs | 583 S83] 279279
200 6708 6704 204 500 | sxe sia | ae 94
RIGHT CONDUCTOR (€3) 503227 3226 201-3025 | ise asa | 371 372
73 4840 4839 201 as3e | 230 © 230 | 2056 © 2056
90 saos S807 201 S606 | 276 76 |. 2467 2467
98 6130 6130 201 soap | 252 292 | 2604 2604
300 e452, cas2 © 2026252. | 307307 | 2741 2742,
WIND AP XC FRAME (wa) 0 ao eb ia oleae) aes: Gee
15 af eo ay ot fae | ae
30 © 5 do of o af as3 293
35 ® 9 o of 0 of 309 309
200 o fo (Ol oo) Sas. aes:
WIND AD WAIST LEVEL (we) 50 oo be) aie Pau ae fas!
15 @ 9 5) © Mollie aor eda) fas)” ais
30 o 9 50 of o of 138 138
38 Of) PMG to yest es as:
100 D8) Veo Muh Memngienog( Ves | aes:
WIND AT LEVEL A (ws) 50 Mg fees (0. i MONA eaome tuple dias) ~ a1
8 OOP a) 8 oe aie eer
30 ire POP) bste i iRoh Rear scat m NGI Stay ar
35 @ 0 o of o | 29 229
200 61 Shoe ig Raat Rotor fob (GrOTE SeRUGTORES “iNTTED|RHOJEGE CODETS-SaT [xe wo EES
‘WOMGAT,- INDIA [PURCHASER ENERGIA TAGE HO: 20)
[sue Live + 500 xv 8/6 [TONER SFB: AA
APPLICABLE LOADS & WISE OM LOADING FOLWTS OF TOWER [ ZN KGS]
TEST NO : 2-LOAD CASE 1- VO-SBCARGA LONG VIOPROM % -FOS- 1.000
roading Percentage Vert Vert Vert Vert | Trans Trans | Long
Point Value Design NET Deduct appli [Design appli [Design
Description % wad toad For cable | oad cable | Load
Rig.WT toad | Toad |
WIND AT LEVEL 8 (w6) 30 [eae Non of eR orate | 230
5 Oo tee) 16) Moly seob nett aes
so OL Mine he OMNI neta Sell rears
98 Og Sia! fol moelen mecea| Nod) a7
200 eet eta yo hie ohl seem onninaoR! aco
WIND AT LEVEL ¢ (w7) 50 gen) on foc pmomie ce cl ort set
75 a) oy hone) Oils cor Bsa) aa
30 oo fio Jo) Mouth tog! fel sei
95 SGP aie)” Roni au omienell bass,
200 Be jo Sol aa 4 let ser
IND AT LEVEL D (wa) 50 Oo por. fo Bele tant Jolt ea
s 8) ol) Mohleaenen a rtonl eer
80 ae fo Ra ta teh
9s OW as fort (OBE sour dost Yese
200 [yt fel 4, ecety leiop ss or) eons
230
365
sus
47
660
288
425
520
539
567
a3
ase
303 (FFORE sanvervass EnarTED | PROUECE coDE:a-99% Tao Os RSS
WRMGAZ - EGTA [PURCHASER +=NERGTA [PAGE 392 a3
(=RanS tome 7 500 EV 876 [nomeR T¥PS: AA
[APPLICASLE LOADS § NISE ON LOADING POINTS OF TONER [ IN HGS |
3-LOAD CASS 4-VCP- SSCARGA LONG VTORROM 1 -FOS= 2.000
test No
Leading Bercentage Vert Vert Vert Vert | Trans Trans | long
Leng
Point Value Design NET Deduct Appli [Design Appli [Design appli
Description wad toad For cable | load cable | toed cable
Rig. toad | toad | Load
GROUND WIRE 1EPT (et) 50 ol ia> Shoe eo peeu i tscit Mars yas
7 Be |G ya Oe came get Sara ata)
50 D0 0 ff 800 | a0r 207
35 o 0 o of 9 ss] as a9
100 o 9 9 of 100 2004 230 230
GROUND WIRE RIGHT (e2) 50 0) Ol afore agokt ena Ussohp aaa. (aae
15 OC foie se asa ia
30 2 0 0 of 90 90} 207 207
25 a) fo) foe Gatlp erseul ete | mis 219
300 © 9 9 of 200 x00] 230 230
WIND AT BOTT.GIRDER (wa) 50 (Oy fe 0s) foto ace lE s Noma: Winl}: nec? one
8 0) fore orl io! |) ea) akess asa
80 [ope | ale toa ately 1) a) wacetssa) |) Sco)
35 Os {)fpos fo esimcgte eos al) sao. a0!
00 0 on oo Achmet. ces) oda | sin:
LEFT CONDUCTOR (c2) s0 2 0 0 of} 307 07] 40 240
7s 2 0 0 of 42 sr] a3 230
30 D0 0 of 553 ssa] 252 252
95 a fo ol lees sea] ace 2s
00 2 8 9 of 6 ee] 260 240
cmWTER cowuctoR (ex) 50 © 0 o of 307 sor] 247 a7
7s 2 6 Sego saad as. | 22 aa
30 Oho haope tsa aesess|) aac” aes
35 8 9 0 of sex sea] 279 279
100 a 9 a of} «4 Gra] 298 296
RIGHT CONDUCTOR {c3) so © 0 o of 15¢ asa] agm 2372
7s © 0 o of] 239 230] 2056 2056
30 2 0 0 of 26 ate meer 2467
95 0. 0 0 of as2 asa] 2600 2604
200 © 0 0 of 307 307] azar azn
WIND AT K FRAME (w3) so el eres Cley Gye | Mipee ets
8 Bao iol MOMs) amiN aden izes!
30 020 16) ACI demer be mel| sass), es:
95 Ce Oe eo Oy Ses
200 of 0 ol oe) ey sas sae
WEN AT WAIST LEVEL (wi) 50 Yor cael to ee a an
5 ROR Ng) Wat emo Sileme fo pee g as:
30 @ fe 5 ol scr oe) a ae
35 Oh On) Pcie Maple aetay aPmonip cae | a45
100 eo a ae ey
WIND AT LEVEL A (w5) 50 OG GTS G0) oie ieee
5 ) poe 8) cele eOue Ns Gon[: eed. | 201.
30 a) ior 5) fone sony anis eae | anv
38 @ 5 0 of o of 29 29
200 0 fee) Feeeteel te Noll an, ae. [Svonr Svavcrinas Loursab|ssoveey CoDna-5D Toe wo Bess
‘MOMGAT — (Seon smnveroaas coMTp| PROUESE SOUR I-99 [ae os BS
‘WOMEAT - =NDIA [PURCHASER ENERGIA [paz wo: 24
[ERans tims + 500 ev S76 [Towa TPR: AA
APELICABLE LOADS & WISE ON LOADING POINTS OP TOWER [ TN G3 ]
‘TEST NO: 4-LOAD CASH 3-IVCP SBCARGA LONG VIOPROM -7 -FOS= 2.000
Losding: Percentage Vert Vert Vert vert | trans Trans | Leng long
Point Value Design NET Deduct Appli [Design Appli [Design appli
Description % toad toad For cable | Load cable | toad cable
Rig.WF toad | toad | Toad
WIND AT LEVEL 8 (ws) 50 Ce oo EO ees
75 Doo) yy Meleaaawe tsar | oc) | a:
30 fe) i Meigen ef 5} 3
95 te eel otra Shar an ||
100 of MoM Meden, ens] 9. | 0
Wom ar LEVEL ¢ (wr) 50 a 18 6) Mel aes zen] ~ oo
75 fe Tone Fe] oo
30 fe 2 RiMimeeio ti © lon |
85 a fe 5 Miles Gl or
00 fe ag teen Cine) =) 0
WO AT LEVEL D (x8) 50 a jn Galera es]
8 Oa Gp tea ea. 16 ~ | 0
90 oo ia | a
95 @ oe 2 Faieeesel seme oo) fo
200 2 @ o ‘of 3 os} 0 0 [SYORE STRUCTURES LIRGZED| PROTECT COOEIT-991 [pas NOs aS
‘WiUmAT - INDIA |PORCGASER + ENERGIA [pace wor a5
[FANS Lime + 500 KV S76. EPRI [rowan ape: ax
APPLICABLE LOADS 4 WISS ON IOADING PORTS OF TONER [ INV KGS J]
TEST NO: 5-LOAD CASE 2-IVC- SBCARGA LONG VIOPROM 7 -FOS= 2.000
Percentage Vert Vert vert vert | Trans Trana | long
© toad toad ror cable | toad cable | toad
Rig.WE toad | Toad |
GROW WIRE LEFT (ei) 50549472377 | usa |
7% ea az37z sh | 2 ak |
50 9878872 sg | 268268 | oo
98 102 apes 172 ot | 283203 |
3001097 3098 172 25 | 298 98 |
GROUD WIRE RIGHT (e2) 5054958862387] as |
7s e222 ist eet | ze 224 |
9 © 987987161 ge | 268268 |. 0
98 102 zea get | 203283]
ao 1097 1086 tena | 298 298]
WIND AT BOFT.GIRDER (v2) 50 CP cece cS ea
. 7 oe 5 of a9 az] oo
30 a ))o) i) os yisz) fea) 0
9s © jo © of im ia] oo
100 © 0 o of 1 9} 0
LEFT CONDUCTOR (42) 50 3227 amis 170 sme | 12 sua]
73 4840 4824170 aes | 1366 126s |
0 sa08 S78 170 seis | 1638 2639] 0
95 6130 60.70.5940] 1730 2730] 0
aaa 6453643270 gaz | 1822 2a21 | 0
curree cowpoctor (1) 50.-=««353, «3351 gD ast | 52a. sz Jo
78 50305027160 4067 | 782 782] 0
30 6035 6032160 072] 38 38 | oo
95 6372 6367160 6207 | 990990]
eo sos 5702160. 6542 | 2ns2 1082] 0
RIGHT CONDUCTOR (c3) so 9227 3225 202 3028 | 609 609 | 1232,
78 4640 4838 201637 | 913913 | ies
305808 520s 201 seaa | 209s 3095 | 2225,
95 6130 6128 © 201 927 | aise ase | 2338
zoo 6453 saso 201249 | 2237 3217 | 2462
RMD AT FRAME (02) 50 a fo eae ii
8 oe ba aa aft
30 @ jo of Olsen amy 8
9s © 9 o of 28 za] o
300 0 os 0) t oviiiseas desc
WIND AT WAIST LEVEL (wt) 50 oor” 6) | Toul isl Gee p 8
5 ay os 6 Ron aan iezenh, 0)
50 2 9 9 of] 29 a9} 0
35 ap Gy 6 a ezon peze0h 0)
200 De oj oan ea
WaND AP LEVEL A (45) 50 6 0 ¢ of im mj o
7s Cee eto te Ea
90 @ io 0 oh ay Var] 0
95 @ fe) toby aul a
200 o fe ¢) wl a 4
tong
Value Design MET Deduct’ appli |oesion appli |Deeion appli
cable
oad
aaa
eee
2338
2461 fovou: sravcrmass tnerrao[pabrect coozis—os1 [pre 50+ Bass
MOMAT - INDIA [PURCHASER -ENERGTA [PAGE NOs 26
[FRAN tan + 00 EV 8/0 TONER TYPE: AN
APPLICABLE LOADS 4 WISE OX LOADING POINTS OF TONER { IN KOS ]
soph
cable
‘bead
TEST NO: S-LOAD CASH 2-IVC- SECARGA LONG VIOBRON 7 -FOS= 1.000
toading Rercentage Vert Vert vert vert | Trans Teana | long
Point Value Design WET Deduct appli Design appli Design
Description % wead toad For cable | Load cable | Load
Rig.wt Load | toad |
WEMD AT EVEL 8 (ws) 50 o> fo) for stip Vase) zany Po
15 0 6 0 of ms as{ 0
38 O) [ou | fo at Pee teates| <0
3 a1 ic) fo eatipeaszi aad) 0
a0 a Pas | fe) ahaa aced |i
HIND AT LEVEL © (7) 50 o |e Jo! 6) a dey
75 Oho 4) oH as as] 0
20 Oo to aa vent’ jeep)
3s ay fc) tol: eat wesc eaaay 0c)
aoe ofa fo) Wath tz poser 0
MIND AT LEVEL D (ws) so @ as | for asa ez)
75 SG cl tee Geis
30 Og Ya Magtdersi tery) ic
35 ojo ei are (tara c
100 fe ee) Telli ans, sos) a [FIORE StRuctrRas cima [pnouaGT Gon (EROS
Samar = DTA [PORCHSTR [PAGE NOE a7
[Fons umm + $00 ev 6/6 [roweR ovFae Ra
APPLICABLE LOADS & MISE CN LOADING POINTS OF TOWER [ ZV KGS 1
‘Test NO; §-LOAD CASE G-1-VI0 TRA -Pog= 1.000
loading Percentage Vert vert Vert Vert | Trane Trane | Long tong
Point Value Design NET Deduct appli [Design appli |pesign Appli
Description % boad toad
GROUND WIRE LEFT (01) so 4358072 7s] es |
75 923 og 172, sz | sass o 0
90 3732727 | ts sg] 0
98 12 200a 17272 | sa se |
oo 1087 083 7a 27 | es cea]
Grom WIRE RIGHT (a2) 50 S49, $436l 387 | ek |
7 23 22, asa est | Sis sis | 8
90987 985 teks | cis as | 08
98 102 0c 16rd | secs |
300 1097 1096-161 sas | a ee tn) ia
WIND AT BOT?.GIRDER (v2) 50 ©) 0 fo fei) caus ie fealed
75 CPO cy to aefltiniss ta. ca
30 Opa do! Peale | aes
9s o 0 0 of} aes eee) | ich
aoa jee plo” Woks HE aeeior - Pe)
EFT CONDUCTOR (c2) so 3227 3202, 170 3032 | 2070 i 5
75 440 ag03. 170 4e33 | 3205 ete | oo,
so S808 S76 170 sss4 | 3726 eet eo
9s 6130 goes © 270 -Ss14 | 3933 Hae | 0)
100 6453 6404 2706234 | 4260 pies || 0)
CENTER CONDUCTOR {e) 50.3253, 360 3185"| 2088 aes ae)
75 3030 360 aes | 3132 Hameo.)
306035 360 5862 | 3758 (es
95 ss 350 6196 | 3966 ih epo |
1006706 aso esa | 4175 IPs eo! | ool
RIGHT CONDUCTOR (<3) so 3227 as7 3065 | 2070 eaegae 6
75 4e40 357 47s | 3105 Me kes. |
305808 3875642 | 3726 ies | oi
9s 130 357 596a | 3933 IP ila || 0
100 6esa 357 6286 | a140 bos o
IND AT x FRANE (W3) so ° 0 Of an ieee
5 ° D . fell oau ite |e)
30 ° > lol 7 a)
95 ° 2 of 79 Nee |
200 ° 0 ol wt eee ho
WIND AT WAIST LEVEL (wt) 50 ° o of 322 Hae = | 50)
15 ° oof 4e hos |
30 ° oo] seo ees ics)
3s ° Sal tea ep ast)
oo ° oo] 644 ao |
IND AT LEVEL A (ws) so ° ph eae les 0)
8 ° Ce) ets) | ho)
30 ° of] 68g i ed
98 0 Ce Oly gees)
200 a 2 0] en paar a) 0) [Svor? STROCTURES COMTTED [paovEes GOOEIT-SST [panos ass
‘MONGAT — INDIA [PURCHASER ENRRGTA [pace sora
[FRANS Line 500 RY S76) 7 [owen ove: Bh
APPLICABLE LOADS $ WISE ON LOADING POINTS OF TOWER [ ZH HGS 1
TWST NO: 6-LOAD CASE 6-1-¥70 TRA -FOSe 2.000
Yeading Percentage Vert Vert Vert Vert | Trans Trams | tong tong
Point Value Design NET Decuct Appi [Design agpli [Design applt
Desorption ¥ wad toad For cable | toad cable | toad cable
Rig. toad | toad | toad
wep at uve ws) 50a]
5 0) |) As oti tometiscp | 0?
90) Pogo Weieetai |
$0 9 o of ams ama] 0
woe tf a aT] 8
WIND AT LEVEL ¢ (w7) m 8 (6 9 of me mi 0 0
so fm | eae ae fo
s 0 ooo | eats}
0 fo a wi en zp 8
mo 80 6 oo] ase ase]
WIND AT Lavan (we) 50,0 go | a5 ass] 0
7% 0 of ates ast 0
so. bof aso za} 0
6 0 oof mes 23s} 0
wooo | ase aio] [srorr Stmverenss unesaD| Prosser conmd—991 [oes woe Base
‘WONGAT - INDIA [PURCHASER _: ENERGIA [Page No: a5
ANS Lime + S00 KV 6/6 [owen evFe aa
APPLICABLE LOADS % HIE GN LOADING POIRTS OF TONER { IN KGS
Test NO; 7-LORD CASE 5-IP- VIO TRA VPMIN -FOS= 1.000
Leading Percentage Vert Vert Vert Vert | trans Trane | tong tong
Point Value Design NET Deduct Appli |Decign appli [Design appli
Description % toad toad For cable | Load cable | Load cable
Rig? teed
GROUND WIRE LEFT (et) 50
B
30
95
200
GROUND WIRE RIGHT (a2) 50
3
so
95
300
Wimp AT BOT.GIRDER (w2) 50
s
30
9s
200
LEFT coNDaCTOR (c2) 50
CENTER commocTOR (ct) 50
RIGHT CONDUCTOR (€3) 50
100
WD AT K FRAME (43) 50
7s
30
35
00
WOD AT WRIST LEVEL (WA) 50
8
95
200
WE AT LEVEL A (ws) so
7
30
95
200 (SYoRT _SeROGroRSs EMREITED [paovace COOES ST Tone nO + RASS
MOMBAT = INDIA [PORCERSER _-aN=xGTh TrAGE_NO: 20
TaN Lime + $00 KV B/E Ee [rowek =F: a
APPLICAELE LOADS ¥ WISE ON LOADING FO=NTS OF TOWER [ 1 KGS
TEST NO: 7-LORD CASE 5-1P- VIO TRA VEMIN -F0S6 1.000
Vert Vert Vert | trans Trans | tong
Loading Percentage Va tong
Point Value Design NET Deduct appli |pasign appli |Desica appli
Description % wad Load For cable | toad cable | toed cable
Rig? toad | toad | toad
WIND AT LEVEL 8 (wé) 50 0 oe = fori iMearierot sd | ol
7 Deroy 5 oy Pe emesaneyoami< sla | 0
30 © 70> jo. Poblausbeare || no
95 Poh lo Neca 0 | 0
300 Be) fo eames) 68
WIND AT LEVEL ¢ (w7) 30 a yo? jo. youre a |
15 oo 4 {0 at aera]
so On eeea © Gor api aeccaray| oc) | oi
35 Oe ey Ye asus) 10 |
200 aif) 40) Fall) asta gssral|| (6 a
WIND AT LEVEL D (x) so Oyo e to) Seiicase here || eo
78 ote lo Ganda 2 iat
90 2 0 0 of aass eds. je
35 2 8 8 oo] aes ae
100 ool: | andinsete eo I [sors sravcrones Limitao-DRG ROm-ASE,
[a¥Oor STRDCTURES LIMITED-DRG WOrR-a55
‘MUMEAT - NOTA -PAGE NO; 27
[___MOMGAT = INSTA PAGE NO + 20
fpRosmer coDers-993, [peovacr coomig-952
[PORCHASER — +=NSRGIA [PURCHASER + BNERGTA,
(ramus tama +500 xv S76 [eixs ina +800 ev 6/6
[Dower wvPs saa
[Towan Tyre :aR
TESTING CARD
Load Point = GROUND WIRE LEFT (e1)
(meansvensz]
Test 50.0 75.0 $0.0 95.0 100.0
mo 8 ei ey
a so
2 50 75 «90-95 200
350 75 908s
4 a 224 268 203 288
5S 143 224 268 283 298
6 34 sie Gis ase ce
7 3a ste e219 se cas
I TESTING CARD
[bead Point= GROUND WIRE RIGHT (e2)
1 (TRANSVERSE)
LOAD cat HO
75.0 90.0 95.0 100.0
lime, [ali Ox Fal le
2 50 75 90 8s
4 49 224 268° 203 290
5 169 224 268 283 298
6 a sis 619 654 638
7 36 sie 619 54 cae [Srorr sraucroaes CIN@eED DRG WorR-ISS
MOMART — INDIA PAGE RO; 32
[pRoDRoT coness-991
[pORCEASER smNERGZA.
[Reaws Lind +500 KV 876
[ROWER TYPE aR
TESTING CARD
Toad Point.
WIND AT BOTT.GIRDER (v2)
(reansvERs)
LOAD CELL 0 +
50.0 75.0 90.0 95.0 100.0
Seen SS
ESTING CARD
LEFT CONDUCTOR (¢2)
I (TRANSVERSE)
LOAD CELL Xo
75.0 90.0
Homo] 3) eee el Plo»
98.0 100.0
PIC Mer Ct
at lo ics’ payne
485 127 as2 aa 269
5 05 127 asz 1s 169
6 235 352 a2 44s 46
7 23s 352 422 as 459
| 2 307 462 553 ses axe
I
| 5 s12 1366 2639 1730 ae22
1 [SORT STRUCTURES LIMITED-DRG Nove-155___[OYORT STRUCTURES DOATTED-DRS NORTE
MOMGAT = INDIA -PAGE RO 23
[PROTECT coDEia-992 a
[puRcuAsaR —saieacza [Pcacmasen —sananctt
500 ev a7e [mang Ewe 500 Ev 372
[Towa TYPE saa
=PhGz HO: 25)
lreans
caRD
TESTING
Load Point = caNTER coNDUCTOR (21) [toad Point= nicer coNpucTOR (3)
(rmansverse) I (reassvense]
Test 50.0 75-0 90.0 95.0 200.0 [est $0.0 75.0 90,0 $5.0 100.0
i 8 ea le lm +
a 307
1 356
2° 307 461 553. 503 ee 2 154 230 276 252 307
3° 307 461 ssa. ses sua 3 18¢ 230 276 252 307
4 521 782 938 980. 2042 4 609 513 1095 aase 2217
5 sa. 762 938 990 i042 5 609 913 1095 a7
© 2088 3131 3758 3966 4175 6 2070 3105 3726 3923 4140
7 2088 3132 3750 3366 4175
7 2070 3205 3726 3933 4240 [SvOrr STRUCTURES GEATHD-xG WO-R-4SS ___[S¥ORT SPRUGTORES EERTTED-DRG NOTR-GSE
MOEAT = INDIA “PAGE NO 24 | _. MOMBAT - INDIA “PAGE FO 2 24
fpaoveer cones-993. Ta |PROsEET copErS-992
[PURCHASER -ENERGTA [PURCHASER =RNERGTA
[RRANS LING +500 Ky a76 [RNS Lime 500 xv 6/6
[TOWER TYPRrAA [TONER TYPE aA.
TESTING CARD I TeSTING CARD
load Point = WIND AT K FRAME (v3) [toad Point= WIND AT WAIST LEVEL (wa)
(aRaNSvERSS] I [rRANSvERSE]
wie no: LOAD czLL No | wc No Loam ELL No:
9.0 200.0 [Test 50.0 75.0 90.0 95.0 200.0
es (itn, | stiri: | Jen "ie
41520 227 273 28303
4 116 174 209 220 232
5 182 227 273 288 303 5 16 174 209 220 232
6 421 631 757 758 an
7 421 631 757 799 ean
7 322 403 sen 612 gaa [Sone Sraucrouss Enanap cae Womm455 ___[O¥ORE SraUCTUNNS UwITaD-DRG NOR-ISS
MOMGAT INDIA cPace NO; 25 | __MOMBAT = INDIA AGH NOs 25)
[pRowacr copmra-s91 [PROTECT coDa:9-993
TERERGTA [poncansan —saNanozn
3500 ¥v 6/6 [mass Live 500 xv 576
7aK [TOWER SYPE aA,
TESTING CARD I TESTING CARD
Load Point = WIND AT LEVEL A (v5) [toad Points WIND AT LEVEL B (ws)
Crransveess) I (oRANSVERSE)
|
WINCH NO : WORD CELL NO: | wane No: ‘BORD CELE NO
1
Test $0.0 ° 75.0 90.0 95.0 200.0 [test 50.0 75.0
$6) 8. he See oe es
420 345 ae 42740
4am el m7 229 man
Saal 1s. 217 229 at 5 230 345 41¢ 437 460
6 336 503 604 637 672 6 639 958 anes 2213 1277
7 335 503 se 637 ra
7 639 988 au69 1213 1277 (Sroer SemuComns Lawiaso-bee WORSE
[svorr eravoraaas LnwrveD-bRa wore-t55
MEMGAT - =NDIA, PAGE WO + 26 WOMBAT ~ THDTA “PAGE WO: 26
[pRomecr_copeia-993, : [PROTECT conmra-997
IPORCHASER :ENERGTA TRORCHASER ENERGIA,
(rave tie +s00 xv S/e [FRANS LIne 500 Kv 6/6
[rowsm TYPE [ToMsR TYPE :AA
TESTING CARD
Load Point = WIND AT LEVEL ¢ (v7)
[IRANSvERSE]
! TESTING CARD
LOAD CELL NO:
Test 50.0 75.0 90.0 95.0 100.0
ate «ch > Got, Sc oes sonata,
aes! “of Mase tag tao,
4 2ae 425 510 539567
5 2a 425 slo sag. 567
© 78 3282 1418 1497 576
7 7ae 1102 sie 2457 1576
LORD CELL FO:
[mest 50.0 75.0 90.0 95.0 100.0
aes
442 677 13 850903
5 452 677 613. 958903
6 1255 1883 2259 2365 2520
7 1255 1983 2259 2365 2520
1
1
I
I
I
I
|
I
1
I
I
I
i
I SER TEREEED-DRa Or [evOrT STRUCTURES EDAETED-ORG NOWR-ASE
MOMGAT = THDEA, [__wowar DOTA _-PAGE HO + 27
[Provect copzss-s91 [pROTecr consrs-993
:ENERGTA [PoRcuasiR
