Delitek Waste Compactors – user -/service manual-rev 1.

Model:

DT-200i Waste Compactor

(STANDARD VERSION)

User-/service manual

Delitek AS, Moloveien, N-8432 ALSVAAG, NORWAY

Tel. (International): +47 76 13 47 00, Fax (International): +47 76 13 42 77
E-mail: [email protected] , url: http://www.delitek.no

DT-200i “Green Ship” Waste Compactor – standard versions 1

 Delitek Waste Compactors – user -/service manual-rev 1.2

IMPORTANT SAFETY INSTRUCTIONS:

Please follow these precautions when using this product:

1. Read carefully through and follow the instructions given in this manual
2. Pay attention to all warnings.
3. Installation must be done in accordance to this manual.
4. Protect and avoid the power cable from being walked on, driven over etc. Do not
bend the power cable close to the connections.
5. Use only original spare parts approved and recommended by Delitek AS.
6. Qualified personnel only must perform repairs and services.
7. WARNING: Do not expose the el-locker or el-engine with direct spurt of
water.
8. The compactor must be placed in an environment that has an operating temperature
between minimums –25 degrees Celsius to maximum 60 degrees Celsius.
9. WARNING: The compactor is normally transported standing upright vertically, on a
wooden transport frame (ISPM#15). The transport frame is lifted/relocated by using a
forklift or a jack-trolley. Note: lifting is done by the indicated lifting pockets. If the
waste compactor needs to be lifted after the compactor is unpacked, this must be
done with certified lifting straps around compactor house.
10. WARNING: Do not lift the compactor by using holes on the compactor house or other
parts of the compactor that is not suited for a lifting operation.
11. WARNING: The safety distance for the compactor-operator should be at least 1
meter. No persons must be standing in front of the compactor opening during the
compaction cycle.
12. The compactor is designed to compress mixed consumer waste such as paper,
various plastic waste, paperboard, tin-boxes, packaging, food waste etc. If several
containers are used, the waste should be segregated by source according to IMO/
MARPOL 73/78 annex V. By doing this you will also obtain a higher degree of
compaction.
13. WARNING: Waste that is considered as ”hazardous” or “special category waste”
must never be deployed or compressed in the container. Because of fire and
explosion hazard, never deploy hot ashes or any type of gas domes into the waste
compactor.
14. Ensure that the control panel and the area around the compactor have sufficient
lighting according to working environment law at site.
15. Qualified personnel must perform a function test of security switches/emergency
switch at regular intervals. See chapter 6 for service/maintenance of the compactor. If
a malfunction appears when the system is running and pressurized, contact Delitek
AS to get a description on how to get the pressure balanced.

WARNING!
The standard versions of the DT-200i must be installed in an unclassified
zone onboard ships or offshore rigs. Only Ex-proof versions of the Delitek
compactors can be used in hazardous areas.

DT-200i “Green Ship” Waste Compactor – standard versions 2

 Delitek Waste Compactors – user -/service manual-rev 1.2

Note: All following dimensions are in metric millimetres.

TABLE OF CONTENTS:
1.0  INSTALLATION INSTRUCTIONS ............................................................................... 4 
1.1 Installation of the compactor to steel or wooden deck. ...................................................... 4 
1.2 Connection to electric supply ............................................................................................. 5 
1.3 Checking phase/el-motor direction of rotation................................................................... 5 
1.4 Changing the electric configuration ................................................................................... 6 
1.5 Final preparation ................................................................................................................ 8 
1.6 Installation procedure for detachable manometer .............................................................. 9 
1.7 Access ramp ..................................................................................................................... 10 
1.8 Disassembling the compactor........................................................................................... 10 
1.9 Pre- installation checklist ................................................................................................. 10 
2.1 Instructions for use, DT-200i: .......................................................................................... 11 
2.2 DT-200i General arrangement ......................................................................................... 12 
2.3 C-200 container General arrangement ............................................................................. 13 
2.4 Operating the compactor .................................................................................................. 14 
3.0 USING HD PLASTIC BAGS IN THE CONTAINER ........................................................ 15 
3.1 Plastic bags ....................................................................................................................... 15 
3.2 Installing the HD Plastic bag in the container .................................................................. 15 
3.3 Deploying full plastic bags ............................................................................................... 16 
3.4 Using the bailing option. .................................................................................................. 17 
3.5 Containers with aluminium covers ................................................................................... 20 
4.0 HYDRAULIC SYSTEM...................................................................................................... 21 
4.1 Hydraulic system DT-200i ............................................................................................... 21 
4.2 Hydraulic piping diagram................................................................................................. 22 
5.0 ELECTRIC DIAGRAMS .................................................................................................... 23 
5.1 400-480V .......................................................................................................................... 23 
5.2 220-240V .......................................................................................................................... 24 
5.3 660-690V .......................................................................................................................... 25 
5.4 Electric panel, part 1......................................................................................................... 26 
5.5 Electric panel, part 2......................................................................................................... 27 
5.6 Wiring diagram 400V/230V (“Y” or “∆” configuration)................................................. 28 
6.0 SERVICE/MAINTENANCE ............................................................................................... 29 
6.1 Service/Maintenance plan ................................................................................................ 29 
6.2 Surface treatment.............................................................................................................. 29 
7.0 TECHNICAL SPECIFICATIONS ...................................................................................... 30 
7.1 DT-200i ............................................................................................................................ 30 
8.0 SPARE PARTS AND HD PLASTIC BAGS ....................................................................... 31 
8.1 Ordering information........................................................................................................ 31 
8.2 Service and technical information .................................................................................... 31 
9.0 WARRANTY ....................................................................................................................... 32 
9.1 General conditions............................................................................................................ 32 
10.0 TROUBLESHOOTING GUIDE........................................................................................ 33 
10.1 Troubleshooting ................................................................................................................. 33 
11. APPENDIX 1 ....................................................................................................................... 35 
11.1 DnV Certification ........................................................................................................... 35 
12. APPENDIX 2 ....................................................................................................................... 36 
12.1 Spare part list .................................................................................................................. 36 

DT-200i “Green Ship” Waste Compactor – standard versions 3

 Delitek Waste Compactors – user -/service manual-rev 1.2

1.0 INSTALLATION INSTRUCTIONS

1.1 Installation of the compactor to steel or wooden deck.

Before installation: Note that the compactor must be placed in an environment with operating
temperatures between minimum –25 degrees Celsius to maximum 60 degrees Celsius
(minimum -13 to maximum 140 degrees Fahrenheit). Ensure that the control panel and the area
around the compactor have sufficient lighting according to working environment law at site. In
addition, each country’s legislation and Health, Environment & Safety regulations regarding
operation of this kind of products must be followed.

Installation:
If the compactor is installed on board a ship or offshore installation, the mounting brackets must
be welded to a steel surface or alternatively mounted to wooden deck with 8mm bolts.

WARNING: It is very important to cover up the stainless steel surface on the waste compactor in
order to avoid spatter from the welding onto the steel. Welding and work with angle grinders
nearby the waste compactor must always be avoided as this will damage the protective oxidizing
coating on the waste compactor. This again will cause surface corrosion.

Lifting of the waste compactor must be done with certified lifting straps around the compactor
house only. Do not attempt to lift the compactor by using holes on the compactor house or other
parts of the compactor that is not suited for a lifting operation.

We recommend the following mounting procedure:

1) Place the waste compactor exactly where it is planned to be installed.
2) Align the mounting brackets to the corners of the waste compactor. The mounting
brackets are then spot welded onto deck.
3) Remove the upper nuts on mounting brackets (see fig. 1)
4) The waste compactor is lifted aside and covered to avoid splatter from welding etc.
5) The mounting brackets are all welded to the steel surface.
6) The waste compactor is then lifted in position again and carefully placed upon the
mounting brackets.
7) Please check that the waste compactor is levelled to the deck. If necessary adjust the
waste compactor by turning the lower nuts on the mounting brackets.
8) Replace the upper nuts on the mounting brackets.

Figure 1. Mounting brackets

DT-200i “Green Ship” Waste Compactor – standard versions 4

 Delitek Waste Compactors – user -/service manual-rev 1.2

Figure 2. Dimension sketch DT-200i, bottom view of mounting brackets (centre).

WARNING!
In order to avoid possible damages on equipment and personnel, extra containers onboard must
at all times be secured. The C-200 containers are designed so that they will not be able to freely
roll, as long as they are parked. However, if stored on open deck: the containers must at all
times be properly secured with straps or other suitable devices.

1.2 Connection to electric supply

Connection of el-supply must de done by a qualified electrician.

Be sure to check that the voltage specified for the waste compactor complies with the el-supply
at site. Check the voltage specification on the compactors nameplate and on the attached
Factory Acceptance Test sheet.

Note: guide tubes, nipples, bushings, gaskets and sealing on the el-locker should be
inspected during installation. This equipment must also be checked during maintenance and
function tests of the compactor. Check for damages on door gasket or water leakages into the
el-locker. The el-locker must always be closed (except from maintenance purposes).

1.3 Checking phase/el-motor direction of rotation

Figure 3. Connection terminals Figure 4. Direction of rotation

DT-200i “Green Ship” Waste Compactor – standard versions 5

 Delitek Waste Compactors – user -/service manual-rev 1.2

The 3 phase main el-supply is connected to the connection terminals 1, 2 & 3 as showed in
fig. 3. After the connection of the el- wires, it is crucial to check the direction of rotation of the el-
motor. If the connection is done correct, the el-motor will turn in the same direction as the arrow
indicates, counter clockwise (see fig. 4). If the el-motor turns in the opposite direction the phases
are wrongly connected. The motor will start, but the hydraulic system will not function properly.
Please swap wires of terminals 1, 2 & 3 in order to correct this.

1.4 Changing the electric configuration

Normally, the waste compactor is configured for either 220V or 380~440VAC (480VAC with
special transformer). However, the electric configurations can be changed afterwards from one
to the other option. This procedure must always be performed by a qualified electrician.

WARNING!
Be sure to completely disconnect the el-supply to the waste compactor before rewiring starts.

Two important procedures must then be performed:

1. The el-motor must be rewired from ”Y” (440V) to ”∆” (220V) configuration or vice versa,
by rearranging the jumpers in the junction box on top of the el-motor. See also diagram
in chapter 5, section 6.

Remove the four screws in the lid on top of the el-motor and remove the lid completely
(see fig. 5). Arrange the jumpers according to the selected voltage.
(”Y” (440V) or ”∆” (220V) and diagram in chapter 5, section 6.

2. The connections for the transformer for 380-440V voltages must be checked and
reconfigured if necessary before el-supply is connected again (see fig. 6).
The transformer is located inside the el-panel. All components in the el-panel are running
on 220V only. The transformer is used for transforming input voltages of 380~440V
(480V) down to 220V for the components in the el-panel.

Figure 5. Y- ”Star” configuration Figure 6. Transformer bypass

DT-200i “Green Ship” Waste Compactor – standard versions 6

 Delitek Waste Compactors – user -/service manual-rev 1.2

a) If the input voltage is 380~440V (480V), the el-supply for the el-panel must be
taken from/ connected to the 220V output at the top of the transformer. The
jumpers on the el-motor must be set for ”Y” STAR (440V) configuration
according to paragraph 1.

b) If the input voltage is 220V, the transformer must be bypassed. Fig. 6 shows a
bypassed transformer. The el supply to the el-panel is parallel connected to the
input el-supply. I.e the voltage is not passing through the transformer at all. The
jumpers on the el-motor must be configured for ”∆” Delta (220V) configuration
according to paragraph 1.
.

3. When the reconfiguring of the el-system is completed, please connect the waste
compactor to the selected el-supply.

See also chapter 5 for connection diagrams and schematics regarding rewiring.

WARNING!
THIS PROCEDURE IS NOT POSSIBLE TO PERFORM FOR COMPACTORS
DELIVERED WITH 660~690V motors.

DT-200i “Green Ship” Waste Compactor – standard versions 7

 Delitek Waste Compactors – user -/service manual-rev 1.2

1.5 Final preparation

IMPORTANT INFORMATION!
The hydraulic power pack is delivered with an
airtight temporary filling cap (see fig 7), in order to
avoid oil spill during transport.

To avoid damages or breakdown of the

hydraulic system, it is necessary to replace
the temporary filling cap with the enclosed
standard dipstick, before the compactor is set
into normal operation.

The temporary filling cap is located on top of the

hydraulic oil tank on the el- motor (see figure 7).

Replace the airtight filling cap with the enclosed

standard dipstick that should be found inside the
el-panel.
Figure 7. Dipstick

NOTE: If the dipstick is missing from the package,

please contact Delitek AS immediately.
See Chapter 8, contact information.

Checking hydraulic oil level:

Check the oil level in the hydraulic oil tank. The oil level should normally be between 55mm and
65mm up on the dipstick in the hydraulic oil tank.

Start the waste compactor and run the piston to its outer (lowest) position and back again.
Check the oil level again and refill if necessary. Oil with specifications similar to Nuto H32/Esso
Univis N32 or equivalent must be used.

Avoid spill of hydraulic oil and also avoid the hydraulic system to be exposed for dust and dirt
during maintenance of the hydraulic system. Use certified protective clothing and equipment
according to working environment law at site. In addition, each country’s legislation regarding
operation of this kind of products and Health, Environment & Safety regulations must be always
followed.

IMPORTANT INFORMATION!
After installation, the compaction cycle should be run approximately 10 times with an empty
container or without container. This is to ensure that there is no air trapped in the hydraulic
system.

DT-200i “Green Ship” Waste Compactor – standard versions 8

 Delitek Waste Compactors – user -/service manual-rev 1.2

1.6 Installation procedure for detachable manometer

A detachable manometer for service/controls of the hydraulic pressure is enclosed with the
delivery. Hydraulic pressure is preset to 160Bar and should not be altered without authorization
from Delitek AS.

The manometer is from the factory enclosed inside the el-panel, together with the dipstick for the
hydraulic tank and FAT (Factory Acceptance Test) certificate.

Procedure for checking the hydraulic pressure:

1. Locate the detachable manometer.

2. Switch off the main power supply to the waste compactor.
3. Locate and detach the protection cap on top of the hydraulic
power pack (see fig. 8).
4. Attach the manometer firmly on the screw thread coupling
(see fig. 9).
Figure 8. Protection Cap
5. Switch on the main power supply to the waste compactor
and run a few compaction tests with a fully loaded container.

Read out the manometer when the waste compactor

reaches full pressure during the compaction cycle. If the
hydraulic pressure for some reason not conforming
approximately to the preset value from the factory, please
contact Delitek AS. The hydraulic pressure is normally 160
Bar for the DT-200i. Do not attempt to adjust the pressure
without contacting Delitek AS first.

6. To prevent the manometer from being damaged, please

detach it again after the testing procedure is finished and
store it in an appropriate place.

Figure 9 Manometer

IMPORTANT INFORMATION:
To prevent the manometer from being damaged, please detach it again after the testing
procedure is completed and store it in an appropriate place.

DT-200i “Green Ship” Waste Compactor – standard versions 9

 Delitek Waste Compactors – user -/service manual-rev 1.2

1.7 Access ramp

The compactor is equipped with an access ramp for easy loading

and unloading of containers. The access ramp (see figure 10) must
be folded out before use. The access ramp is marked with red colour in
figure 10, and showed in upright position.

Figure 10. Access ramp

1.8 Disassembling the compactor

Disassemble the compactor in the opposite order to which it has been assembled.

1.9 Pre- installation checklist

‰ Place the waste compactor package as close as possible to the mounting area.
‰ The compactor is normally packed on a wooden transport frame (ISPM#15), and covered
in plastic. Unpack the waste compactor and remove all crating and plastics. Check for
any damages.
‰ The compactor can be moved by using a jack-up-trolley or fork-lift. In addition, lifting
equipment such as a crane may be used, but note that certified lifting straps around the
compactor house must be used. Do not attempt to lift the compactor by using any holes
on the compactor house or other parts of the compactor that is not suited for a lifting
operation.
‰ Place the compactor on the exact mounting position. See section 1.1 for mounting
details.
‰ Open the el-panel and check that it contains the standard dipstick for the hydraulic oil
tank and the manometer for service/checks of hydraulic pressure. Contact Delitek AS if
these items missing. See sections 1.5 and 1.6 for installation procedures for dip-stick and
manometer.
‰ An authorized electrician must connect the compactor to the onboard el-supply. See
section 1.2 and 1.3. Please check that the compactors el-specifications comply with the
onboard el-supply.
‰ The temporary transport cap on the tank for the hydraulic oil must be replaced with
standard dipstick found in the el-locker. See section 1.5 for this procedure.
‰ Check the rotating direction on the el-motor according to section 1.3. If the el-supply is
correctly connected, the el-motor will rotate counter clockwise according to the arrow
symbol on the el-motor.

CONGRATULATIONS WITH YOUR NEW WASTE COMPACTOR! 2.0 OPERATING

INSTRUCTIONS

DT-200i “Green Ship” Waste Compactor – standard versions 10

 Delitek Waste Compactors – user -/service manual-rev 1.2

2.1 Instructions for use, DT-200i:

Figure 11. Instructions for use (as shown on the compactor).

IMPORTANT INFORMATION:
The DT-200i waste compactor is not designed to handle solid materials such as metal bars,
timbre or wooden pallets etc. This may lead to severe damages on the waste compactor.
It is also recommended to try to distribute the waste evenly in the container to avoid
unnecessary strain on the press plate.

Special category waste, glass and waste that belongs in the hazardous waste category must
never be deployed in the waste compactor.

DT-200i “Green Ship” Waste Compactor – standard versions 11

 Delitek Waste Compactors – user -/service manual-rev 1.2

2.2 DT-200i General arrangement

Figure 12. Delitek DT-200i waste compactor

DT-200i “Green Ship” Waste Compactor – standard versions 12

 Delitek Waste Compactors – user -/service manual-rev 1.2

2.3 C-200 container General arrangement

Figure 13. Delitek C-200 container GA

DT-200i “Green Ship” Waste Compactor – standard versions 13

 Delitek Waste Compactors – user -/service manual-rev 1.2

2.4 Operating the compactor

Place the C-200 container into the compactor chamber, and secure it with the safety bar. When
the container is fully loaded with waste, you are ready to run the compaction cycle. Close the
loading hatch and remember that the safety bar always must be in place and secured when the
compacter is running (failing to do this may damage the hydraulic press plate and the piston).

Note that the compactor has an emergency switch that prevents operation as long as the
loading hatch is open.

Start the compactor/ aggregate by pushing the start

button on the el-panel (see fig. 14) and hold it for 2-3
seconds. The compactor will now run trough the
compaction cycle (40-70 sec., depending on timer
settings). The compactor will automatically stop when
the cycle is finished

If the compactor is stopped by using the emergency

switch, stop button, or if the safety switch in the
loading hatch is triggered, the press plate will return to
its upper position and the system will reset. The
control lamp (voltage on) is lit whenever there is
voltage coming into the el-panel.
Figure 14 El- panel

The operator must visually check if the container is fully loaded. The container is considered fully
loaded when the quantity of compacted waste reaches the lower part of the loading opening and
at the same time the upper edge of the waste container. When the container is near full, the
operator will discover that the unit builds up pressure earlier in the compaction cycle. This is also
an indication that the container is full and that the plastic bag should be replaced.

Stop the compaction cycle, remove the safety bar and remove the container from the compactor
chamber.

IMPORTANT INFORMATION:
In case of any accident/injury, the emergency switch must be pushed immediately. In order to let
the hydraulic piston return to its upper position, reset the unit by pushing the start button once
again.

NOTE! If waste with a high degree of expansion (cardboard, plastic etc.) is compacted, it is
recommended to push the emergency switch (see fig. 14) after the compactor has built up
pressure in its lower position. Leave the press plate in its lower position as long as possible. This
is useful for removing air pockets in the waste. By doing this you will achieve a higher degree of
compaction.

DT-200i “Green Ship” Waste Compactor – standard versions 14

 Delitek Waste Compactors – user -/service manual-rev 1.2

3.0 USING HD PLASTIC BAGS IN THE CONTAINER

3.1 Plastic bags

The DT-200i waste compactor is designed for compacting waste in our
heavy duty plastic bags. The bags are custom made for the C-200
container. Avoid deploying sharp objects (metal/ glass etc.) when using
HD plastic bags. This may damage the bag.

In order to have the possibility to segregate the waste according to

MARPOL 73/78- annex V guidelines, it is recommended to have a
system consisting of two or more containers.

Recommended segregations are:

1) Mixed waste (mixed consumer waste)
2) Metal/aluminum (tins, soda boxes and other metal boxes)
3) Plastic, PVC
4) Paper/cardboard

Special category waste, glass and waste that belongs in the hazardous waste category must
never be deployed in the waste compactor.

The HD Plastic bags are specially designed for the C-200 containers and can be ordered
from Delitek AS. See chapter 8.0 for ordering information.

WARNING:
Always use original HD Plastic bags from Delitek AS. Delitek AS takes no responsibility for
damages or injuries caused by use of unoriginal bags or bags not intended for our machines.

3.2 Installing the HD Plastic bag in the container

Take one bag from your onboard stock and unfold it. Place the plastic bag in the container and
fold the upper part over the top edge of the container. Let there be a 10~20 cm border on the
outside of the container. Use the standard strap (3 meter) that was included in the delivery and
strap the bag firmly in the upper edge of the container (see fig. 16). This is necessary in order to
prevent the plastic bag from being dragged down into the container during operation.

The container is now ready for use.

Figure 16. HD Plastic bag in C-200 container

DT-200i “Green Ship” Waste Compactor – standard versions 15

 Delitek Waste Compactors – user -/service manual-rev 1.2

3.3 Deploying full plastic bags

When the plastic bag is full and ready for deployment, you
may roll the whole container from the compactor unit and
directly to the place of deployment.
Remember that you will have to tilt the container in order to
roll the container.

Remove the strap around the bag. Open the door in front of
the container and remove the bag easily, without any need for
lifting over the top of the container (see fig. 17).

Figure 17. Open door container

In order to seal the plastic bag before deployment, we

recommend using a standard plastic strip of 20~30 cm (see
fig.18). This is an easy and very fast method for sealing the
bag.

You can of course also use other methods such as standard

brown packaging tape or just tie it with rope, whatever is most
convenient.

Figure 18. Sealing the bag

NOTE: For collection and easy deployment of bags to

shore, it is possible to collect the smaller plastic bags
onboard in larger “Big Bags”. This bags can later be
removed from the vessel by the ships crane. They are
are equipped with four lifting loops on top (and one in the
bottom for emptying purpose) and has an SWL 1000KG
(see fig. 19). “Big bags” can be ordered from
Delitek AS. See chapter 8.0 for ordering information.

Figure 19. “Big bags”

WARNING:
International weight limits sets a limit of 25 kg for manual lifting. Normally the output from the
DT-200 will not exceed 25 kg, but be aware of this restriction when lifting full bags.

DT-200i “Green Ship” Waste Compactor – standard versions 16

 Delitek Waste Compactors – user -/service manual-rev 1.2

3.4 Using the bailing option.

As an option, the DT-200i can perform baling of the waste. This is especially handy for the
paper/cardboard and the plastic/PVC fraction. Those materials often tend to expand back to
original shape after being compacted. However, this can effectively avoided by strapping the
bag firmly before it is removed from the chamber.

There are two ways of doing this:

1) Baling paper/cardboard without using the plastic bag
2) Baling recyclables in a plastic bag.

If you chose the first method, it is recommended to start out with laying a larger cardboard piece
in the bottom after first having performed steps 1 & 2 below (you will also need one similar piece
to put on top of the bale right before strapping). This in order to keep the waste collected after
the strapping procedure is finished. You may then follow step 4-10 in the procedure below.

In the following description we will just focus on the second method, baling in plastic bags.

Step 1:
First you will need to cut two (2) lengths of approx. 3m
each of a standard baling/strapping band (see fig. 20) VG
strapping band can also be ordered from Delitek AS. See
chapter 8 for order information.

Step 2:
Lay out the strapping bands inside the container and
make two small loops to attach on the hooks on the rear
side of the container. Open the door of the container and
lay the straps out on the floor in front of the container. Figure 20.Strapping band
Close the door again and knit the straps in the door
handle (see the picture series in fig. 21).

Figure 21. Preparing the strapping bands

DT-200i “Green Ship” Waste Compactor – standard versions 17

 Delitek Waste Compactors – user -/service manual-rev 1.2

Step 3:
Place one (1) HD plastic bag in the container as
described in chapter 3.2. (covering the strapping
bands inside the container).

Step 4:
Load the container and bag with waste. Note
that the container should be full of waste in
order to get a good result (the waste may need
to be compacted several times). When the
container is considered full, you are ready to
start the baling procedure.

Step 5:
Open the hatch on the waste compactor and
remove the safety bar.
Figure 22. Attaching straps.
Roll the container halfway out of the chamber.

Loosen the strapping band loops at the rear

side of the container and pull them towards you.

Tread the baling straps on the rear hooks on top

of the press plate. Then tread it in the channel
underneath the press plate and finally attach the
straps in the front hooks on top of the press
plate (see fig. 22).

Roll the container into the camber again, attach

the safety bar and close the hatch.

Step 6:
Start the waste compactor and run the
compaction cycle. As the waste compactor Figure 23. Manometer read out.
reaches its maximum pressure (you will at this
point hear a change in the sound from the
hydraulic aggregate), you must stop the
compactor by pressing the red emergency stop
button (see fig. 14).

You may read out the max pressure on the

manometer (if attached). When the manometer
reaches approx. 160 bars (see fig. 23), you
must press the emergency stop button.

By pressing the emergency stop button, the

press plate will now rest on top of the bale at
maximum pressure, without returning to its
upper position.

DT-200i “Green Ship” Waste Compactor – standard versions 18

 Delitek Waste Compactors – user -/service manual-rev 1.2

Step 7:
Open the hatch on the waste compactor and
remove the safety bar.

Loosen the strapping bands from the door-

handle and lay them out on the floor. Open the
door on the container, while it’s still inside the
compaction chamber.

Step 8:
Loosen the loops from the hooks on the press
plate (see fig. 24) and pull them a 5-10 cm
towards you.
Figure 24. strapping of bale 1.
Pull up the loose ends on the floor and knit them
firmly to the loop ends as shown in fig. 25.

Step 9:
Close the door on the container, attach the
safety bar and close the hatch of the compactor.

Reset the waste compactor by first turning the

emergency button clockwise and then press the
start button. The press plate will now return to
its upper position.

Step 10:
When the reset procedure is finished:

Open the hatch on the waste compactor and Figure 25. Strapping of bale 2.
remove the safety bar.

You can now roll out the container and deploy

the finished bale (see fig. 26)

Figure 26. Strapping of bale 3.

DT-200i “Green Ship” Waste Compactor – standard versions 19

 Delitek Waste Compactors – user -/service manual-rev 1.2

3.5 Containers with aluminium covers

The C-200 containers can be fitted with a special aluminium

cover (see fig. 27). These covers are very handy to use for
different reasons:

1) Offensive odour from waste will be strongly reduced.

2) If the containers are placed out on open deck, the cover

will avoid that the waste will be spread out of the
container by wind and heavy weather.

3) Covers on all containers will seal the waste inside

strongly reduce the fire hazard onboard.
Figure 27. C-200 container with cover
4) The cover will prevent rainwater and spray of seawater
from coming into the container.

Normally the covers for the containers are included in the delivery if you have ordered a
system with two or more containers.

Spare aluminium covers for the C-200 container can be ordered from Delitek AS.
See chapter 8.0 for order information.

DT-200i “Green Ship” Waste Compactor – standard versions 20

 Delitek Waste Compactors – user -/service manual-rev 1.2

4.0 HYDRAULIC SYSTEM

4.1 Hydraulic system DT-200i

INCO 5L Mini aggregate, electric motor: Bevi 90-4

Insulation class: F- IP 55 / 56
Guaranteed output: 1,5 kW (2hk)
Rotation speed: 1415 rpm
Rated current: 220V-6,5A/ 380V-3,7A. 440V-2,8A. 690V -2,0A.
Starting torque: 2,4M/A
Starting current: 5,3 I/A
Net weight: 15.3 Kg

Pump HPI 2 ccm, gear pump

Adjustable safety valve: 0-315 bar

Hydraulic oil reservoir tank: 5 liters
Flow factor: 3L/min
Two way valve: Borch
Hydraulic oil: UNIVIS N32 / Nuto H32 or similar

Cylinder DT-200i 60/40-600. 250bar.

All cylinders with flange in front. External threads M24x2 on piston rod.

DT-200i 60/40-600 60mm piston head

40mm piston rod
600mm cylinder stroke

DT-200i “Green Ship” Waste Compactor – standard versions 21

 Delitek Waste Compactors – user -/service manual-rev 1.2

4.2 Hydraulic piping diagram

Figure 28.Hydraulic piping diagram

DT-200i “Green Ship” Waste Compactor – standard versions 22

 Delitek Waste Compactors – user -/service manual-rev 1.2

5.0 ELECTRIC DIAGRAMS

5.1 400-480V

Figure 29. Electric diagram 400-480V

DT-200i “Green Ship” Waste Compactor – standard versions 23

 Delitek Waste Compactors – user -/service manual-rev 1.2

5.2 220-240V

Figure 30. Electric Diagram 220-240V

DT-200i “Green Ship” Waste Compactor – standard versions 24

 Delitek Waste Compactors – user -/service manual-rev 1.2

5.3 660-690V

Figure 31. Electric Diagram 660-690V

DT-200i “Green Ship” Waste Compactor – standard versions 25

 Delitek Waste Compactors – user -/service manual-rev 1.2

5.4 Electric panel, part 1

Figure 32. Electric panel, part 1

DT-200i “Green Ship” Waste Compactor – standard versions 26

 Delitek Waste Compactors – user -/service manual-rev 1.2

5.5 Electric panel, part 2

Figure 33. Electric panel, part 2

DT-200i “Green Ship” Waste Compactor – standard versions 27

 Delitek Waste Compactors – user -/service manual-rev 1.2

5.6 Wiring diagram 400V/230V (“Y” or “∆” configuration)

Figure 34. Wiring diagram for el-motor.

Note: see chapter 1.3 for more information regarding changing of el-configuration from
380~480V and 220~240 (and vice versa).

DT-200i “Green Ship” Waste Compactor – standard versions 28

 Delitek Waste Compactors – user -/service manual-rev 1.2

6.0 SERVICE/MAINTENANCE

6.1 Service/Maintenance plan

NOTE: For every service interval and other regular controls: function test of safety switches
and emergency stop function must be performed by qualified personnel only.

After the first 4-6 weeks :

• Check the oil level in the hydraulic oil tank. The oil level should normally be between
55mm and 65mm up on the dipstick.
• Check the el-panel for damages or leaks inside.
• Cables, hydraulic hoses, guide pistons, gaskets and sealing on el-panel and motor are
checked and tightened up if necessary
• Check the hydraulic pressure by reading the manometer. See section 1.4 for installation
procedure of the manometer and the preset pressure value.

After 12 months (Main service every 12 months):

• Repeat the service points for the initial 4-6 months service.
• Disconnect electricity and remove the remove the hydraulic power pack cover and piston
cover. See also section 1.5 for this procedure.
• Inspect the hydraulic oil from the hydraulic unit (take a sample). If there are signs of
pollution, please change the oil. Use a hydraulic oil similar or in conformance with Nuto
Nuto H32/Esso Univis N32.
• Check the hydraulic pump while in operation. Observe whether there are any unusual
sounds, vibrations, problems or leaks.
• Check the hydraulic piston and compactor for cracks or damages.
• Check hydraulic hoses for cracks and leaks.
• Function tests of safety switches in hatch and emergency stop function are performed.
The compaction cycle is supposed to stop immediately after the hatch is opened.
• Let a certified electrician check all el-connections inside el-panel and on the motor.
• The guide pistons may be lubricated with silicone spray.
Note: Do not use lubrication oil or grease.
• Check the functionality of the gas pistons on the hatch and wheels on container(s).

6.2 Surface treatment

In order to keep a nice and shining surface, it is very important that the waste compactor is
washed and cleaned with regular intervals, and at least once every second month. This is to
avoid discolouring and corrosion.

Wash the compactor with a strong neutral detergent (for industrial use). Acid washing of extra
exposed parts may also be done. Be sure to take all necessary precautions and read the data
sheet for the detergent and any acid wash very carefully before use. It is recommended to use a
high-pressure washer in order to flush the compactor after washing.

Note: Avoid flushing directly on the el-locker and el-motor.

DT-200i “Green Ship” Waste Compactor – standard versions 29

 Delitek Waste Compactors – user -/service manual-rev 1.2

7.0 TECHNICAL SPECIFICATIONS

7.1 DT-200i

Volume 0,2 m³/ container volume 180 litres.

Loading opening 650 mm x 260 mm
Total height, incl. plunger 1958 mm
External dimensions (W x D x H ) 680 mm x 705 mm x 1958 mm
Length of stroke 600 mm
Compression force 9 tons
El. Motor 1,5 kW
El. Power 220V/ 380~440V/ 480V/ 690V, 50~60Hz,
16A, 3 phase
Weight (including container) 199 Kg

DT-200i “Green Ship” Waste Compactor – standard versions 30

 Delitek Waste Compactors – user -/service manual-rev 1.2

8.0 SPARE PARTS AND HD PLASTIC BAGS

8.1 Ordering information

HD Plastic bags “Big Bags” and spare parts for Delitek waste compactors can be ordered from
Delitek AS or any of our agents:

Address:

Delitek AS, Moloveien, N-8432 ALSVAAG, NORWAY

Tel.: + 47 76 13 47 00
Fax: + 47 76 13 42 77
E -mail : [email protected]
URL: http://www.delitek.no

8.2 Service and technical information

INKO AS, Stangnesveien 51, N-9408 HARSTAD, NORWAY

Tel.: +47 77 00 26 70,
Fax: +47 77 00 26 90
Contact: Mr. Leif Andersen
E-mail: [email protected]

DT-200i “Green Ship” Waste Compactor – standard versions 31

 Delitek Waste Compactors – user -/service manual-rev 1.2

9.0 WARRANTY

9.1 General conditions

Delitek AS guarantees that this product is without defects regarding materials and workmanship,
for a period of 12 months from original retail purchase date. To obtain warranty service, the
purchaser must first contact Delitek AS within the warranty period, in order to obtain information
and replacement of parts or unit. All inquiries must be accompanied by a description of the
problem and the serial number of the unit (this is engraved on the nameplate found on the right
side of the waste compactor). Proof of purchase must be presented in the form of an original
invoice or other documentation, which shows that the product is within the warranty period. The
warranty does not cover claims for damages due to abuse, neglected maintenance,
modifications or attempt of repairs by unauthorized personnel. Delitek AS will not be liable for
and denies any responsibility for accidental, indirectly or other damages on amongst other
property or personal injuries as the result of wrong use or neglected maintenance of the product.

See section 8.2 for contact information.

DT-200i “Green Ship” Waste Compactor – standard versions 32

 Delitek Waste Compactors – user -/service manual-rev 1.2

10.0 TROUBLESHOOTING GUIDE

10.1 Troubleshooting

If you experience problems while operating the waste compactor, please use the following table
to check for possible causes and solution before contacting Delitek AS/ Service for assistance.

Symptoms Cause Solution

The indicator light for “VOLTAGE No voltage to the unit. Check if the main el-cable has been
ON” on the el-panel is not lit and unplugged. Check if external fuses
the compactor does not respond may be blown.
when the start button is pressed
(see fig. 8, page 10).
Failure or breaches in main An authorized electrician must inspect
electric cable. the cable and plugs for breaches or
failure.
The indicator light for “VOLTAGE The indicator lamp for Replace the lamp.
ON” on the el-panel does not ”VOLTAGE ON” is defect.
light, but the compactor starts
when the start button is pressed.
The indicator light for “VOLTAGE The loading hatch is not Close the loading hatch properly.
ON” on the el-panel is lit, but closed properly and the
compaction does not start after security switch in the hatch is
pressing start button on the el- not activated.
panel.
Solenoid valve or coils on the An authorized electrician must inspect
hydraulic aggregate may be and measure the coils on the solenoid
defect. valve block on the hydraulic aggregate
in order to verify if the coils or solenoid
valves are defect. Contact Delitek AS
for spare parts. See chapter. 8.
The compaction force seems to Problems with the source for Check that the electricity output
be insufficient or very low. the el-supply. connection conforms to the waste
compactors specification. For instance
(440V/60Hz/3 Phase).
The electric connection in the An authorized electrician must inspect
el-panel is wrong or out of the waste compactor and make sure
phase. that the el-motor rotates counter
clockwise when operating. Make a
visually check the el-motor when
operating. If the el-motor turns
clockwise, the electricity connection is
wrongly connected. The waste
compactor will seemingly operate as
normal, but will not be able to build up
sufficient pressure to do normal
compaction. Please re-wire el-
connection according to electricity
diagram found in section 1 in this user
manual. A qualified electrician must
perform this procedure. If the el-motor
turns counter-clockwise and as
indicated by the arrow symbol on the
motor, the el-connection is correct.

DT-200i “Green Ship” Waste Compactor – standard versions 33

 Delitek Waste Compactors – user -/service manual-rev 1.2

Symptoms Cause Solution

The compaction force seems to Blocked air-vent/wrong filler On the hydraulic oil tank: please check
be insufficient or very low cap. that the air vent/airing on the filling cap
(continued). is not blocked. A blocked air vent can
eventually cause the hydraulic system
to malfunction.
Alternatively, if the hydraulic oil tank
was delivered with an airtight
temporary filling cap; Replace this with
the original dipstick.

Hydraulic oil level is to low Please ensure that the waste

compactor contains sufficient hydraulic
oil in the hydraulic oil tank found on
the hydraulic aggregate. The oil tank
must contain 3,2 liters hydraulic oil or
be 3/4 full (Univis 32). Check the oil
level by controlling the dipstick. The oil
level should be between 55mm and
65mm up on the dipstick.

Air pockets in the hydraulic If the waste compactor/hydraulic

system system has been forced to operate
with insufficient hydraulic oil level, air
pockets may have occurred in the
system. Check and refill oil as
described above. Start the waste
compactor and run the compaction
cycle a few times in order to
automatically empty the system for
entrapped air.
Compaction of solid waste The compaction ratio will strongly
and waste with high density. depend on what kind of waste is
compacted. Solid items of metal, wood
and plastic may have none or very low
compaction ratio.
The piston does not return to its Solenoid valve(s) or coils Coils or solenoid valves must be
upper position (0-position) may be defect replaced. Contact Delitek AS.

The switch on the press-plate Contact Delitek As and have the

may be defect. switch replaced.
The container is difficult to move Wheels may be defect Control the wheels on the container,
and maneuver. and check that they are free rolling.
Contact Delitek As and have the
wheels replaced if some of them is
defect. Two of the wheels have
rotating action and two have fixed
direction.

The loading hatch refuse to rest in One or both of the gas Contact Delitek AS and order for spare
open position pistons on the hatch are parts. See chapter. 8.
defect

DT-200i “Green Ship” Waste Compactor – standard versions 34

 Delitek Waste Compactors – user -/service manual-rev 1.2

11. APPENDIX 1

11.1 DnV Certification

Figure 35. DNV Certificate

DT-200i “Green Ship” Waste Compactor – standard versions 35

 Delitek Waste Compactors – user -/service manual-rev 1.2

12. APPENDIX 2

12.1 Spare part list

Part Number Description

HD-EP140 Plastic bag for C-200 container

DT 100 - 101 Wheel for C-200 container
DT 200- 01-08 Aluminum cover for C-200 container
DT 100 - 56 Limit switch, press plate
DT 100 - 03 Gas damper for hatch AISI 304
DT 100 - 19 Hinge AISI 304 complete
DT 100 - 600 - 65 Hydraulic piston, 600mm stroke
DT 100 -06 - Rev. A Pipe bushing nylon, for cylinder guides Ø 48,3
DT - 100 - 14 -10 Iimpulse switch start
DT - 100 - 14 -09 Iimpulse switch Stop
DT 100 - 14 EL panel 90 VA trafo complete
DT 100 - 05 - 04 Contact magnetic coils
DT 100 - 14 - 12 -00 Contactor LCID09P99A
DT 100 - 14 - 11 Control lamp
DT 100 - 01 - 05 -06 Magnetic coil ATOS Ø 17,7
DT 100 - 01 - 05 -02 Magnetic coil Diplomatic Ø 20,5
DT 100 - 01 Hydraulic acregate, complete
DT 100 - 01 -05 -00 Bracket for magnetic valve block
DT 100 - 01 - 00 El-motor IP 55 1,8 KW
DT -100 -03 -00 El-motor IP 56
FR60B - 400230 Noratel Trafo 40 VA 400 - 415 - 440/230 V
FR60B - 460230 Noratel Trafo 90 VA 460 - 480 - 500/231 V
FR60B - 660230 Noratel Trafo 90 VA 660- 690/230V
DT 100 - 14 - 03 Emergency switch complete with socket
DT 100 - 01 - 01 Pump 2 ccm incl. tank 5 liter
DT 100 - 55 Safety switch for hatch
DT 100 - 01 - 02 Hydraulic oil tank, 5l
DT 100 - 14 -12 - 06 Timer relay
DT 100 - 01 - 05 Valve block complete with magnetic coils
DT-200-600-94 Complete hydraulic hose set for DT-200i waste compactor
TP-DT200 Complete Press-plate with guide tubes
Part Number Description

DT-200i “Green Ship” Waste Compactor – standard versions 36

 Delitek Waste Compactors – user -/service manual-rev 1.2

DT-200i “Green Ship” Waste Compactor – standard versions 37