Volume 6, Issue 4, April – 2021 International Journal of Innovative Science and Research Technology

ISSN No:-2456-2165

Determination of Combination of Input Values of

Simulated Motor Using Taguchi Method
Ariunbolor Purvee1 ; Purevdorj Batkhuu2
1
German-Mongolian Institute for Resources and Technology, Mongolia
2
Erdenet Technology School, Mongolian University of Science and Technology, Mongolia

Abstract:- The most popular type of motors in use today For dynamic simulation purposes, it is important to
is squirrel-cage induction motors. All types of motor know first, that the output parameters of a simulated motor
faults can be studied if a motor could be simulated based and a actual motor are the same. Rotational speed (rpm),
on the motor without faults. The goal of this study was to torque, and stator current are selected as output parameters of
determine the input optimum values for making it almost a simulated motor because these parameters are given on the
identical values of outputs f the simulated motor to the nameplate data on the motor. The parameters on the
target values on the nameplate data of the actual motor. nameplate of a motor become the parameters to check output
In this study, the Taguchi method, calculated using parameters of a simulated motor, correct or not. Output
MATLAB, was used to optimize the values input of the parameters from a simulated model should be very close to
simulated motors. For dynamic simulation purposes, the nameplate data on the actual motor if the model is robust.
inputs and outputs of a simulated motor need to be In this study, the parameters on the nameplate of the motor
selected. In this study, stator resistance, stator are called the targets and outputs of the simulated model
inductance, rotor bar resistance, rotor bar inductance, developed in Simulink MATLAB are called the output
rotor end ring resistance, and rotor end ring were selected parameters.
as the input parameters. Rotations per minute (rpm),
torque, and stator current were selected as output An actual motor with 11 kW and 415V is studied in this
parameters; they are also provided on the nameplate data research work. All the parameters of a normally-functioning
on the actual motor. These results allow us to develop actual motor are given in Appendix 1. Inputs of the dynamic
dynamic simulations to study a variety of motor faults simulation model are classified into three categories: 1)
and to compare the results of a simulated motor with and parameters on the nameplate from the manufacturer; 2)
without faults, to better understand and analyze the calculated parameters from the material and the actual
frequency domain, determine the root cause of the dimensions of the motor; and 3) measured parameters in the
vibrations. All code work is shown in the paper and one laboratory. Some parameters such as the number of stator
new formula was developed based on this study. coils/pole/phase, resistances and inductances of stator and
rotor bars and so on are calculated and/or measured
Keywords:- Model, Simulation, Optimization, Modelling, experimentally if not supplied by the manufacturers.
Dynamic Simulation, MATLAB. 1. Data on the nameplate from the manufacturer: nominal
voltage [V], nominal torque [Hm], nominal current [A],
I. INTRODUCTION number of poles, rotational speed [rpm], frequency [Hz],
/𝑌 connection, efficiency, power factor, number of stator
Squirrel induction motors are used mainly in industry. coils/poles/phases.
Experiments on motors, conducted in a laboratory setting, are 2. Calculated data: number of turns in the stator coils, air gap
expensive and limited, because the motor should be broken to average length [m], synchronous speed [rpm], slip [%],
create the fault to be studied. Another motor is again needed rotor angular velocity [rps], rotor mechanical speed [hz],
to be broken to study a different fault. Large capacity motors rotor frequency [hz], stator slot pitch [rad], pole pitch
are generally not allowed to break because of cost and safety [rad], number of stator coils/pole/phase, number of turns
factors. However, conducting research on a simulated motor, in the stator.
with and without faults, saves an enormous amount of time 3. Data from the laboratory: stator layout, number of rotor
and money. Motors of any capacity, with any type of fault bars, number of stator slots, stator slot pitch [slots], rotor
can be studied if a motor could be simulated in Simulink stack length [m], average radius [m], stator resistance
MATLAB or other software. In the present study, an actual [ohm], stator leakage inductance [H], rotor bar resistance
motor without a fault needed to be simulated. After [ohm], rotor bar inductance [H], rotor end ring resistance
developing a dynamic simulation, several types of motor [ohm], rotor end ring inductance [H].
faults were studied, based on the simulated motor without
faults. It is necessary to adequately know the electric, Six parameters such as stator resistance; stator
magnetic, and mechanical behavior of motors without faults inductance; rotor bar resistance; rotor bar inductance; rotor
for a reliable diagnostic method of fault identification. end ring resistance; and rotor end ring inductance from the
input parameters of a simulated motor, are selected as input
parameters, because these parameters are the most influential

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Volume 6, Issue 4, April – 2021 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
factors that affect the output parameters. In order to ‘y’ has a finite target value, usually nonzero, and the quality
understand key frequencies of motors with and without faults, loss is symmetric on the either side of the target. The nominal
the electrical, mechanical, and electromagnetic behaviors of the best of the Taguchi loss function is going to be used in
induction motors need to be understood. The dynamic this study because the targets, such as the nameplate
simulation model with highly accurate inputs models the parameters, are clear. So, this particular loss function will be
same the actual motor in the lab or field. Therefore, the goal used to optimise the input parameters to make the minimum
of this paper is to find the optimum input parameters that difference between outputs and targets and to improve the
make the minimum difference between outputs and targets, as shape time domain of output parameters of the dynamic
evaluated by the Taguchi method. simulation model of a squirrel-cage induction motor that has
been developed by Purvee [2].
II. INPUT PARAMETER OPTIMIZATION
The input parameters are listed in Table I. These six
The Taguchi method is a systematic application of the parameters were selected because they have the greatest
design and analysis of experiments for the purpose of influence on the motor outputs compared to other input
designing and improving product quality [1]. There are three parameters. In addition, these parameters were selected
types of Taguchi loss functions: 1) “the nominal the best; “the because they are capable of being varied within +/-10%,
smaller the better;” and “the larger the better.” The quality while still obtaining outputs that are almost at the value of the
characteristic “the nominal best,” occurs whenever the output targets.

TABLE I
INPUT PARAMETERS
Experimental levels
Input parameter Notation
1 (-10%) 2 3 (10%)
Resistance of stator Rs Rs-0. 1*Rs Rs Rs+0. 1*Rs
Resistance of rotor bar Rb Rb-0.1*Rb Rb Rb+0. 1*Rb
Resistance of rotor end-ring Re Re-0.1Re Re Re+0.1Re
Inductance of stator Ls Lls-0. 1*Lls Lls Lls+0.1*Lls
Inductance of rotor bar Lb Llb-0. 1*Llb Llb Llb+0.1*Llb
Inductance of end ring Le Lle-0. 1*Le Lle Lle+0.1*Lle

The values of input parameters of resistance of stator, resistance of rotor bar, resistance of rotor end-ring, inductance of
stator, inductance of rotor bar, inductance of end ring are listed in Table II.

TABLE II
VALUES OF INPUT PARAMETERS
Rotational speed (RPM) Torque (Te) Stator current (Is)
Notation 1 (- 3
1 (-10%) 2 3 (10%) 1 (-10%) 2 3 (10%) 2
10%) (10%)
Rs 2.35 2.608454802 2.87 3.58 3.98 4.37 4.05 4.50 4.95
1.59703E- 1.95193E- 3.31.E-05 6.67.E-05
Rb 1.77448E-05
05 05 3.64E-05 3.6E-05 7.3E-05 7.3E-05
1.37214E- 1.67706E- 1.37.E-06 3.10.E-06
Re 1.5246E-06
06 06 1.51E-06 1.5E-06 3.4E-06 3.4E-06
Ls 0.01458 0.0162 0.01782 0.02178 1.98.E-02 0.02178 0.0033 3.00.E-03 0.0033
1.73696E- 2.12295E- 1.75.E-06 4.44.E-07
Lb 1.92995E-06
06 06 1.93E-06 1.9E-06 4.9E-07 4.9E-07
1.3704E- 1.67493E- 1.04.E-07 2.22.E-07
Le 1.52266E-07
07 07 1.14E-07 1.1E-07 2.4E-07 2.4E-07

An efficient way to optimize the input parameters simultaneously is to plan experiments using L 18 orthogonal arrays [1].
Code to distribute the six input parameters within the L18 orthogonal array was developed specifically for this project by the
author [2] and the results are shown in Table III.

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Volume 6, Issue 4, April – 2021 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
TABLE III
EXPERIMENTAL DISTRIBUTION OF INPUT PARAMETERS WITHIN THE ORTHOGONAL ARRAY (RPM only)
Input parameters
Rs Rb Re Lls Llb Lle
2.35 1.597.E-05 1.372.E-06 1.458.E-02 1.737.E-06 1.370.E-07
2.35 1.774.E-05 1.525.E-06 1.620.E-02 1.930.E-06 1.523.E-07
2.35 1.952.E-05 1.677.E-06 1.782.E-02 2.123.E-06 1.675.E-07
2.61 1.597.E-05 1.372.E-06 1.620.E-02 1.930.E-06 1.675.E-07
2.61 1.774.E-05 1.525.E-06 1.782.E-02 2.123.E-06 1.370.E-07
2.61 1.952.E-05 1.677.E-06 1.458.E-02 1.737.E-06 1.523.E-07
2.87 1.597.E-05 1.525.E-06 1.458.E-02 2.123.E-06 1.675.E-07
2.87 1.774.E-05 1.677.E-06 1.620.E-02 1.737.E-06 1.370.E-07
2.87 1.952.E-05 1.372.E-06 1.782.E-02 1.930.E-06 1.523.E-07
2.35 1.597.E-05 1.677.E-06 1.782.E-02 1.930.E-06 1.370.E-07
2.35 1.774.E-05 1.372.E-06 1.458.E-02 2.123.E-06 1.523.E-07
2.35 1.952.E-05 1.525.E-06 1.620.E-02 1.737.E-06 1.675.E-07
2.61 1.597.E-05 1.525.E-06 1.782.E-02 1.737.E-06 1.523.E-07
2.61 1.774.E-05 1.677.E-06 1.458.E-02 1.930.E-06 1.675.E-07
2.61 1.952.E-05 1.372.E-06 1.620.E-02 2.123.E-06 1.370.E-07
2.87 1.597.E-05 1.677.E-06 1.620.E-02 2.123.E-06 1.523.E-07
2.87 1.774.E-05 1.372.E-06 1.782.E-02 1.737.E-06 1.675.E-07
2.87 1.952.E-05 1.525.E-06 1.458.E-02 1.930.E-06 1.370.E-07

The most influential six input parameters of RPM are determined by values in each row. 18 rows mean 18 experiments.
These 18 experiments are repeated until the minimum differences are achieved between the output parameters of the model, and
the target (parameters on the nameplate of the motors). This is the same processes of the torque (Te), the stator current (Is). The
final best results of targets such as torque, rotational speed, and stator are shown Table IV.

TABLE IV
OUTPUT PARAMETERS
RPM Te Is RPM Te Is
№ №
1450 73.69 20.8 1450 73.69 20.8
1 1452.133 74.615 20.228 10 1449.512 74.302 20.768
2 1449.811 74.337 20.644 11 1451.055 74.483 20.529
3 1447.175 74.008 21.123 12 1448.834 74.223 20.639
4 1449.839 74.312 20.991 13 1448.580 74.166 21.060
5 1447.344 74.010 21.311 14 1448.623 74.204 20.879
6 1447.737 74.106 20.761 15 1447.788 74.067 21.101
7 1448.524 74.159 21.318 16 1447.117 73.987 21.522
8 1446.365 73.916 21.246 17 1446.335 73.858 21.573
9 1445.179 73.726 21.696 18 1446.672 73.951 21.172

The 18 output values obtained experimentally were used to generate ‘the nominal the best’ loss function using [3] and [4].

The analysis of variance (ANOVA) method was used to determine the percentage contribution of each of the parameters
studied; we used this method to quantitatively estimate the input that the parameters made to the overall outputs, expressed as a
percentage, as described previously [1] - [5]. The fundamental techniques of ANOVA involve the total sum of squares, the
variance ratio, and degrees of freedom.

To simplify the analysis, code was developed that generated ‘the nominal the best,’ (S/N) ratios, and sum of squares [6].
The S/N ratio and values for the sums of the squares of, outputs (are torque, rotations per minute, stator current), are
tabulated in Table V.

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Volume 6, Issue 4, April – 2021 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
TABLE V
OUTPUT PARAMETERS, S/N RATIO AND SUMS OF SQUARES VALUES (RESULTS OF GENERATE NOMINAL BEST)
Nominal the best Squares of S/N ratio
Outputs eta S/N ratios SN sqSN Squares to mean m
№
RP RP
RPM Te Is Te Is Te Is RPM Te Is RPM Te Is
M M
1452.1 74.6 20.2 4.55 0.86 0.33 -6.58 0.68 4.85 43.29 0.46 23.52 7.74 62.61 44.76
1
3 2 3
1449.8 74.3 20.6 0.04 0.42 0.02 14.4 3.78 16.14 208.81 14.26 260.4 332.99 23.16 21.15
2
1 4 4 5 7
1447.1 74.0 21.1 7.98 0.10 0.10 -9.02 9.95 9.82 81.39 99.03 96.45 27.29 1.85 2.96
3
7 1 2
1449.8 74.3 20.9 0.03 0.39 0.04 15.8 4.12 14.36 250.94 16.99 206.2 385.68 19.96 7.97
4
4 1 9 4 7
1447.3 74.0 21.3 7.05 0.10 0.26 -8.48 9.90 5.84 71.97 98.06 34.08 21.96 1.72 32.51
5
4 1 1
1447.7 74.1 20.7 5.12 0.17 0.00 -7.09 7.63 28.11 50.30 58.15 790.4 10.85 0.93 274.7
6
4 1 6 4 3
1448.5 74.1 21.3 2.18 0.22 0.27 -3.38 6.58 5.71 11.43 43.25 32.62 0.17 4.05 33.98
7
2 6 2
1446.3 73.9 21.2 13.2 0.05 0.20 - 12.9 7.02 125.67 166.5 49.30 54.95 18.64 20.41
8 6 2 5 1 11.2 1 7
1
1445.1 73.7 21.7 23.2 0.00 0.80 - 28.9 0.95 186.65 836.5 0.91 97.31 413.5 112.1
9 8 3 0 4 13.6 2 7 2
6
1 1449.5 74.3 20.7 0.24 0.37 0.00 6.22 4.27 29.79 38.72 18.23 887.6 100.41 18.66 333.1
0 1 0 7 3 8
1 1451.0 74.4 20.5 1.11 0.63 0.07 -0.46 2.01 11.34 0.21 4.04 128.6 11.13 43.28 0.04
1 5 8 3 4
1 1448.8 74.2 20.6 1.36 0.28 0.03 -1.34 5.47 15.89 1.78 29.91 252.4 6.06 9.73 18.91
2 3 2 4 4
1 1448.5 74.1 21.0 2.02 0.23 0.07 -3.05 6.45 11.70 9.29 41.60 136.8 0.56 4.58 0.03
3 8 7 6 8
1 1448.6 74.2 20.8 1.90 0.26 0.01 -2.78 5.79 22.10 7.72 33.50 488.2 1.04 7.85 111.4
4 2 0 8 7 5
1 1447.7 74.0 21.1 4.89 0.14 0.09 -6.89 8.46 10.43 47.54 71.63 108.7 9.59 0.02 1.24
5 9 7 0 1
1 1447.1 73.9 21.5 8.31 0.09 0.52 -9.20 10.5 2.83 84.58 111.2 8.01 29.15 3.83 75.86
6 2 9 2 5 3
1446.3 73.8 21.5 13.4 0.03 0.60 - 15.5 2.23 127.25 240.2 4.98 55.99 47.74 86.63
1
4 6 7 3 11.2 0 1
7
8
1446.6 73.9 21.1 11.0 0.07 0.14 - 11.6 8.60 109.08 135.7 73.96 44.18 9.37 8.64
1
7 5 7 8 10.4 5 4
8
4
Grand total sum of Total sum of squares to
Average Average Average
squares mean
1448.2 74.1 21.0 5.98 0.25 0.20 -3.80 8.59 11.54 1456.6 2019. 3583. 1197.0 691.4 1186.
6 4 3 4 4 5 6 7 6

The evaluated S/N ratios (S/Nij ) are determined by the S/N ratios that were calculated using values produced from the
experimental distributions (see Table III). The evaluated S/N ratio is calculated by (1), which was developed based on this
research study.

∑ni=1 S/Nirj
S/Nij = (1)
nk

Here: S/Nirj − sum of the S/N ratio in the particular column, nk − number of non-zero values of the S/N ratio.

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Volume 6, Issue 4, April – 2021 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
The following four steps are used to calculate the evaluated S/N ratios:

Step 1. Distribution of 1s, 2s, and 3s into orthogonal arrays: The Rs, Rb, Re, Ls, Lb, Le columns of of orthogonal arrays kept in
orth18.txt have been divided into three columns each, matching the three experimental levels. For example: the Column Rs is
divided into columns labeled Rs1, Rs2 and Rs3. All 1s are in Rs1, all 2s are in Rs2, & all 3s are in Rs3. All the rest of the parameters
follow this same process.
Step 2. Replacement by S/N ratio: All 1s in Rs1, Rb1, Re1,Ls1,Lb1,Le1, and all 2s in Rs2, Rb2, Re2, Ls2, Lb2, Le2 and all threes in Rs3,
Rb3, Re3, Ls3, Lb3, Le3 were replaced by the S/N ratios of rotational speed, torque and stator current corresponding to the
experimental distribution of the row inTable V. The evaluated S/N ratio is calculated by (1).
Step 3. Reconstruct a table: The evaluated S/N ratios of RPM are reconstructed into the table with six rows and three columns.
Step 4. Plot a Taguchi graph: Taguchi graphs are plotted by the evaluated S/N ratios of each parameter (each row).

The evaluated S/N ratios of torque, stator current are calculated the same way as the evaluated S/N ratios of rotational speed.

Codes for Steps 1 - 4 were developed by the author [7] and the results are shown in Tables VII-IX.

TABLE VII
DISTRIBUTION OF ORTHOGONAL ARRAYS
Input parameters Distribution of input parameters
R L Rs Rb Re Ls Lb Le
s b e s b e 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3
1 1 1 1 1 1 1 1 1 1 1 1
1 2 2 2 2 2 1 2 2 2 2 2
1 3 3 3 3 3 1 3 3 3 3 3
2 1 1 2 2 3 2 1 1 2 2 3
2 2 2 3 3 1 2 2 2 3 3 1
2 3 3 1 1 2 2 3 3 1 1 2
3 1 2 1 3 3 3 1 2 1 3 3
3 2 3 2 1 1 3 2 3 2 1 1
3 3 1 3 2 2 3 3 1 3 2 2
1 1 3 3 2 1 1 1 3 3 2 1
1 2 1 1 3 2 1 2 1 1 3 2
1 3 2 2 1 3 1 3 2 2 1 3
2 1 2 3 1 2 2 1 2 3 1 2
2 2 3 1 2 3 2 2 3 1 2 3
2 3 1 2 3 1 2 3 1 2 3 1
3 1 3 2 3 2 3 1 3 2 3 2
3 2 1 3 1 3 3 2 1 3 1 3
3 3 2 1 2 1 3 3 2 1 2 1

Based on Table VII the results of the evaluated S/N ratios of rotational speed (RPM), torque (Te) and stator current (Is) were
calculated and are shown in Table VIII.

TABLE VIII
DISTRIBUTION OF S/N RATIO AND S/N RATIOS
S/N Rs Rs Rs3 Rb Rb Rb Re1 Re Re3 Ls Ls2 Ls3 Lb Lb Lb Le1 Le2 Le3
1 2 1 2 3 2 1 1 2 3
Rotational Speed (RPM)
-6.6 - - -6.6 - -6.6 -6.6
6.6 6.6 6.6
14.5 14. 14. 14. 14. 14. 14.
5 5 5 5 5 5
-9.2 - -9.2 -9.2 -9.2 - -9.2
9.2 9.2
15.8 15. 15. 15. 15. 15. 15.
8 8 8 8 8 8
-8.5 - -8.5 - -8.5 - -8.5
8.5 8.5 8.5
-7.9 - -7.9 -7.9 - -7.9 -7.9
7.9 7.9

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Volume 6, Issue 4, April – 2021 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
-3.4 -3.4 - - - - -3.4
3.4 3.4 3.4 3.4
-11.2 - - - - - -
11. 11. 11. 11. 11. 11.
2 2 2 2 2 2
-13.7 - - - - - -
13. 13. 13. 13. 13. 13.
7 7 7 7 7 7
6.2 6.2 6.2 6.2 6.2 6.2 6.2
-0.5 - -0.5 -0.5 - - -0.5
0.5 0.5 0.5
-1.3 - -1.3 - -1.3 -1.3 -1.3
1.3 1.3
-3.5 - - - -3.5 -3.5 -3.5
3.5 3.5 3.5
-2.8 - -2.8 -2.8 - -2.8 -2.8
2.8 2.8
-6.9 - -6.9 -6.9 -6.9 - -6.9
6.9 6.9
-9.2 -9.2 - -9.2 -9.2 - -9.2
9.2 9.2
-11.3 - - - - - -
11. 11. 11. 11. 11. 11.
3 3 3 3 3 3
-1.4 -1.4 -1.4 - - -1.4 -1.4
1.4 1.4
Evaluat 0.5 - -9.9 0.0 -3.3 -8.1 -3.8 - -5.5 - 0.3 -6.5 -6.8 1.6 - -6.2 -3.2 -2.0
ed 2.1 2.0 5.1 6.2
Torque (Te)
0.7 0.7 0.7 0.7 0.7 0.7 0.7
3.8 3.8 3.8 3.8 3.8 3.8 3.8
10.0 10. 10. 10. 10. 10. 10.
0 0 0 0 0 0
4.1 4.1 4.1 4.1 4.1 4.1 4.1
9.9 9.9 9.9 9.9 9.9 9.9 9.9
7.6 7.6 7.6 7.6 7.6 7.6 7.6
6.6 6.6 6.6 6.6 6.6 6.6 6.6
12.9 12. 12. 12. 12. 12. 12.
9 9 9 9 9 9
28.9 28. 28. 28. 28. 28. 28.
9 9 9 9 9 9
4.3 4.3 4.3 4.3 4.3 4.3 4.3
2.0 2.0 2.0 2.0 2.0 2.0 2.0
5.5 5.5 5.5 5.5 5.5 5.5 5.5
6.4 6.4 6.4 6.4 6.4 6.4 6.4
5.8 5.8 5.8 5.8 5.8 5.8 5.8
8.5 8.5 8.5 8.5 8.5 8.5 8.5
10.5 10. 10. 10. 10. 10. 10.
5 5 5 5 5 5
15.5 15. 15. 15. 15. 15. 15.
5 5 5 5 5 5
11.7 0.0 11. 11. 11. 11. 11. 11.
7 7 7 7 7 7
Evaluat 4.4 7.1 14. 5.4 8.3 12. 9.9 7.3 8.5 5.7 7.5 12. 8.1 9.8 7.9 8.0 9.9 7.9
ed 4 0 5
Stator current (Is)
4.8 4.8 4.8 4.8 4.8 4.8 4.8
16.1 16. 16. 16. 16. 16. 16.
1 1 1 1 1 1

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Volume 6, Issue 4, April – 2021 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
9.8 9.8 9.8 9.8 9.8 9.8 9.8
14.4 14. 14. 14. 14. 14. 14.
4 4 4 4 4 4
5.8 5.8 5.8 5.8 5.8 5.8 5.8
28.1 28. 28. 28. 28. 28. 28.
1 1 1 1 1 1
5.7 5.7 5.7 5.7 5.7 5.7 5.7
7.0 7.0 7.0 7.0 7.0 7.0 7.0
1.0 1.0 1.0 1.0 1.0 1.0 1.0
29.8 29. 29. 29. 29. 29. 29.
8 8 8 8 8 8
11.3 11. 11. 11. 11. 11. 11.
3 3 3 3 3 3
15.9 15. 15. 15. 15. 15. 15.
9 9 9 9 9 9
11.7 11. 11. 11. 11. 11. 11.
7 7 7 7 7 7
22.1 22. 22. 22. 22. 22. 22.
1 1 1 1 1 1
10.4 10. 10. 10. 10. 10. 10.
4 4 4 4 4 4
2.8 2.8 2.8 2.8 2.8 2.8 2.8
2.2 2.2 2.2 2.2 2.2 2.2 2.2
8.6 8.6 8.6 8.6 8.6 8.6 8.6
Evaluat 14. 15. 4.6 11. 10. 12. 7.4 10. 16. 13. 11. 10. 11. 15. 7.7 11. 11. 11.
ed 6 4 5 8 3 6 6 5 1 1 6 3 1 8 7

The evaluated S/N ratios of rotational speed, stator current and torque among all levels can be determined by using the
values from the final row in Table VIII. The evaluated S/N ratios and calculated values are shown in Table IX.

TABLE IX
THE EVALUATED S/N RATIOS AND CALCULATED VALUES
Parameter Evaluated S/N ratios at Degrees Sum of Mean Variance % of Error of
r experimental levels (L) of Squares square ratio variance mean
1 2 3 Freedom (SS_S/Nij) (Msq) Fr ratio Fr square
(DOFr) (eMsq)
Rotation per minute (rpm)
Rss 0.546 -2.076 -9.862 2 351.680 175.840 6.460 29.379
Rb -0.024 -3.294 -8.075 2 196.756 98.378 3.614 16.437
Re -3.839 -2.040 -5.513 2 36.192 18.096 0.665 3.023
27.218
Lls -5.123 0.276 -6.545 2 155.396 77.698 2.855 12.981
Llb -6.757 1.605 -6.240 2 263.476 131.738 4.840 22.010
Lle -6.232 -3.168 -1.993 2 57.469 28.734 1.056 4.801
Torque (Te)
Rss 4.359 7.058 14.350 2 320.576 160.288 18.062 46.361
Rb 5.440 8.314 12.014 2 130.331 65.165 7.343 18.848
Re 9.949 7.304 8.514 2 21.037 10.518 1.185 3.042
8.874
Lls 5.721 7.547 12.499 2 147.594 73.797 8.316 21.345
Llb 8.104 9.755 7.908 2 12.347 6.174 0.696 1.786
Lle 7.978 9.889 7.901 2 15.216 7.608 0.857 2.201
Stator current (Is)
Rss 14.639 15.423 4.558 2 440.587 220.294 4.226 37.132
Rb 11.541 10.778 12.300 2 6.949 3.475 0.067 0.586
Re 7.361 10.646 16.613 2 264.002 132.001 2.532 22.250
52.123
Lls 13.452 11.111 10.056 2 36.263 18.131 0.348 3.056
Llb 11.634 15.324 7.661 2 176.220 88.110 1.690 14.851
Lle 11.088 11.846 11.685 2 1.914 0.957 0.018 0.161

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The values underlined in Table IX represent the highest values which were subsequently recalculated as the values of input
parameters in Table II until the values for all six input parameters were maximized. As can be seen from Table IX, the variance
ratio for parameter Re, Le of the RPM; Re, Lb and Le of the torque; Rb, Ls and Le of stator current are small. It means that all
those parameters are identified as insignificant. High values for the calculated variance ratios means that they have significant
effects on the outputs of the model. Therefore, the highest variance ratios are Rs and Lb of the rotational speed; Rs of the torque;
Rs of the stator current, and are therefore the most influential parameters.

The graphical results using Taguchi method are shown in Fig.1.

Lb2
Rs1 Ls2
Rb1

Rs2 Re2 Le3

Rb2 Le2
Re1
Re3Ls1
Ls3 Lb1 Lb3 Le1
Rb3
Rs3

a) S/N ratio of RPM

Rs3

Ls3
Rb3

Re1 Lb2 Le2

Rb2 Re3
Lb1 Lb3 Le1 Le3
Re2 Ls2
Rs2

Rb1 Ls1

Rs1

b) S/N ratio of torque

Re3
Rs2 Lb2
Rs1
Ls1
Rb3
Rb1 Lb1 Le2 Le3
Rb2 Ls2 Le1
Re2
Ls3

Re1 Lb3

Rs3

c) S/N ratioof stator current

Fig.1. Plots of evaluated S/N ratios

Here, the optimum conditions were: Rs2 Rb3 Re3 Ls3 Lb3 Le3 in the RPM.

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Volume 6, Issue 4, April – 2021 International Journal of Innovative Science and Research Technology
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III. RESULTS AND DISCUSSIONS

The non-optimum input parameters are shown in Table X and the optimum input parameters are shown in Table XI

TABLE X
NON-OPTIMUM INPUT PARAMETERS AND OUTPUTS CORRESPONDING THE NON-OPTIMUM INPUT
PARAMETERS
Percentage to close to the
Notatio Optimum input Output parameters target
Input parameter
n values RPM Te Is
RPM Te Is
1450 73.69 20.8
Rotational speed (RPM)
Resistance of stator Rs 3.58
Resistance of rotor bar Rb 2.43E-05
Resistance of rotor end-
Re 1.68E-06 97.03
ring 1449.76 74.62 20.18 99.98% 98.76%
%
Inductance of stator Ls 1.80E-02
Inductance of rotor bar Lb 1.93E-06
Inductance of end ring Le 1.14E-07
Torque (te)
Resistance of stator Rs 4.37
Resistance of rotor bar Rb 3.64E-05
Resistance of rotor end-
Re 99.79
ring 1.66E-06 1442.27 73.85 20.76 99.47% 99.79%
%
Inductance of stator Ls 1.78E-02
Inductance of rotor bar Lb 1.74E-06
Inductance of end ring Le 9.36E-08
Stator Current (Is)
Resistance of stator Rs 3.98
Resistance of rotor bar Rb 3.31E-05
Resistance of rotor end-
Re 99.12
ring 1.37E-06 1445.16 74.15 20.62 99.67% 99.39%
%
Inductance of stator Ls 1.98E-02
Inductance of rotor bar Lb 1.75E-06
Inductance of end ring Le 1.04E-07

TABLE XI
OPTIMUM INPUT PARAMETERS AND OUTPUTS CORRESPONDING THE OPTIMUM INPUT PARAMETERS
Percentage to close to the
Notatio Optimum input Output parameters target
Input parameter
n values RPM Te Is
RPM Te Is
1450 73.69 20.8
Resistance of stator Rs 4.50
Resistance of rotor bar Rb 3.31E-03
Resistance of rotor end- 1.00E-04
Re 74.18
ring 973.78 33.87 15.43 67.16% 45.96%
%
Inductance of stator Ls 1.98E-02
Inductance of rotor bar Lb 1.75E-06
Inductance of end ring Le 1.04E-07

“Values at the optimum levels” means optimum inputs to make the minimum difference between outputs and targets. As
shown in Table XI, each of the values at the optimum levels has produced different outputs. As can be seen in the torque and
stator current columns in Table XI, stator current and torque are increasing, but rpm is decreasing compared to the value in the
column for the optimum level of rotational speed. It means that the optimum inputs of rotational speed to make the minimum
difference between output and targets of rotational speed could not make the minimum difference between output and targets of
stator current and torque. From the results of this study, we have found that the Taguchi method is useful when optimizing single
parameter performance characteristics. On the other hand, this method is too complicated a procedure to be used to determine
input parameters for optimizing more than one output, simultaneously.

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Volume 6, Issue 4, April – 2021 International Journal of Innovative Science and Research Technology
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Outputs corresponding to the non-optimum and optimum input parameters for torque of the dynamic simulation are shown
in Fig.2. For the stator current and rotational torque, the output of the dynamic simulation.

2000 Rotational speed 2000

Rotational speed
1500
1000
1000
RPM

RPM
500
0
0 0.5 1 1.5 0
0 0.2 0.4 0.6 0.8 1 1.2 1.4
-1000 time,c -500 time,c
150 100 Torque
Torque
100
50

Te
Te

50
0
0 0 0.2 0.4 0.6 0.8 1 1.2 1.4
0 0.5 1 1.5
-50 time,c -50 time,c
100 Stator Current 100 Stator Current

50 50
Is

0
Is

0
0 0.5 1 1.5 0 0.2 0.4 0.6 0.8 1 1.2 1.4
-50
-50

-100
-100 time,c time,c
a) Non optimum input parameter b) optimum input parameter for Te
Fig.2. Outputs of the simulated motor

The relation between each of the six input parameters and three output parameters are studied based on the simulated motor
(Fig.3). The effects on the three output parameters were obtained by changing the six parameters are changed one by one and
keeping rest constant. Normalized values of the six inputs and three outputs are between 0 and 1.

a) Effects of each of the six input parameters on RPM

b) Effects of each of the six input parameters on stator current (Is)

Fig.3. Plots of the effects of each of the six input parameters

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Volume 6, Issue 4, April – 2021 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
As shown in Figure 3 (a), all active resistances (Rs, concluded that stator current tends to increase as the values
Rb, Re) are the most important parameters influencing of all parameters (Rs, Rb, Re, Ls, Lb, Le) are increased.
RPM. Do not greatly affect the RPM of the simulated motor. Values higher than Rsa=6.992; Rb=3.64E-04; Re=2.19-05;
The higher the Rs resistance, the lower the RPM. Generally, Lls=2.77E-02; Llb=3.33E-06; and Lle=2.60E-07, shut down
it is concluded that RPM tends to increase as the values of the simulated motors.
all parameters (Rs, Rb, Re, Ls, Lb, Le) are decreased. Since
the relation between RPM and Te torque are almost linear, The software, using the Taguchi method to optimize
the effects of the input parameters on the torque is not the inputs for minimizing the difference between target and
discussed here. outputs, is shown in Fig.4 and the code for the MATLAB
GUIDE (GUI) is shown [8]. This code includes all codes
As shown in Figure 3 (b), expect for the stator current, that are shown above; therefore, it easy to update and
all parameters, especially, stator resistance (Rs) and stator change to use other optimizations, using the Taguchi
inductance are affected by stator current. The higher the Rs method.
resistance, the higher the stator current. Actually, it is

IV. CONCLUSION will be used to create and understand behaviors of

motor faults due to faulty bearings, rotor bars,
1) The determination of input parameters to the model, a eccentricity or stators, based on vibration and current
simulated squirrel cage induction motor, which is as spectrum analyses. Characteristic frequencies of faults
close to the nameplate data (rpm, stator current and (such as bearing, rotor, eccentricity) in the spectrum
torque) as possible, is based on the Taguchi method. analyses can be calculated from the actual rpm of the
2) A new equation for calculating the evaluated S/N ratio motors. Therefore, studying the rpm is essential for any
is developed based on this research study. experiment to understand the defective frequencies.
3) The differences between output and nameplate data are
reduced by using the calculation of the Taguchi method. ACKNOWLEDGMENT
Stator resistance was confirmed to be the most
significant parameter. This research was conducted with funding from the
4) After optimizing the inputs to get the outputs of the Strategy Research Development Fund of GMIT, German
dynamic simulation, so as to achieve the targets (which Mongolian Institute for Resources and Technology, and GIZ
are the nameplate parameters), we found that the (Deutsche Gesellschaft für Internationale Zusammenarbeit),
technical configuration of the simulated motor achieved the German Agency for International Cooperation in
close approximation to the actual motor. Thus, in our Mongolia.
next study, the motor we simulated using MATLAB

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Volume 6, Issue 4, April – 2021 International Journal of Innovative Science and Research Technology
ISSN No:-2456-2165
APPENDIX

PARAMETERS OF THE SIMULATED INDUCTION MACHINE

Name of parameter Value Unit Name of parameter Value Unit
Data on the nameplate from the manufacturer Measured data from the laboratory:
Input voltages, V 415 V Number of rotor bars 28
Full load line current, A 20.8 A Number of stator slots 36
Rated power 11 kW Number of stator coils/pole/phase 3
Number of poles 4 Number of turns in the stator coils 20
Speed, rpm 1450 RPM Rotor stack length 0.15 m
Efficiency 0.89 Average radius 0.078 m
Power factor 0.83 Air gap average length 0.0006 m
Nominal torque 73.69 Nm Stator resistance 3.2857 Ohm
Connection delta Stator leakage inductance 0.018 H
Calculated data Rotor end ring resistance 1.39E-06 Ohm
Phase current in full load 11.96 A Rotor end ring leakage inductance 9.36E-08 H
Synchronous speed 1500 rpm Rotor bar resistance 3.71E-05 Ohm
Slip 0.033 % Rotor bar leakage inductance 1.31E-06 H
Rotor angular velocity 151.8 rps Stator layout: [1 10; 3 12; 20 11; 19 28; 21 30; 2 29; 13 22; 15 24; 32
Rotor mechanical speed 24.17 Hz 23; 31 4; 33 6; 14 5; 7 16; 9 18; 26 17; 25 34; 27 36; 8 35]
Rotor frequency 1.67 Hz

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