Instruction Manual —

Series 70CV2000 ChloromaticTM Valve

used with Series 70-4400 & FX4400
Gas Dispensing Systems

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These instructions describe the installation, operation and maintenance of the subject equipment. Failure to strictly follow
these instructions can lead to an equipment rupture that may cause signifi cant property damage, severe personal
injury and even death. If you do not understand these instructions, please call De Nora Water Technologies for
clarifi cation before commencing any work at 215-997-4000 and ask for a Field Service Manager. De Nora Water
Technologies, Inc. reserves the rights to make engineering refinements that may not be described herein. It is the
responsibility of the installer to contact De Nora Water Technologies, Inc. for information that cannot be answered
specifically by these instructions.
Any customer request to alter or reduce the design safeguards incorporated into De Nora Water Technologies
equipment is conditioned on the customer absolving De Nora Water Technologies from any consequences of
such a decision.
De Nora Water Technologies has developed the recommended installation, operating and maintenance procedures
with careful attention to safety. In addition to instruction/operating manuals, all instructions given on labels or
attached tags should be followed. Regardless of these efforts, it is not possible to eliminate all hazards from the
equipment or foresee every possible hazard that may occur. It is the responsibility of the installer to ensure that the
recommended installation instructions are followed. It is the responsibility of the user to ensure that the
recommended operating and maintenance instructions are followed. De Nora Water Technologies, Inc. cannot be
responsible deviations from the recommended instructions that may result in a hazardous or unsafe condition.
De Nora Water Technologies, Inc. cannot be responsible for the overall system design of which our equipment may
be an integral part of or any unauthorized modifi cations to the equipment made by any party other that De Nora
Water Technologies, Inc.
De Nora Water Technologies, Inc. takes all reasonable precautions in packaging the equipment to prevent shipping
damage. Carefully inspect each item and report damages immediately to the shipping agent involved for
equipment shipped “F.O.B. Colmar” or to De Nora Water Technologies for equipment shipped “F.O.B Jobsite”. Do
not install damaged equipment.
De Nora Water Technologies, COLMAR OPERATIONS
COLMAR, PENNSYLVANIA, USA
IS ISO 9001: 2008 CERTIFIED

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GENERAL GAS FLOW CAPACITY
TM
The Series 70CV2000 Chloromatic Valve used inside the The gas flow capacity of the Series 70-4400 & FX4400
Gas Dispenser Cabinet is a minor variation of the Valve Gas Dispensing Systems is shown in Table A. Gas flow
discussed in Instruction Bulletin 100.6610. The most capacities to 500 lb/d (chlorine) use the valve shown in the
obvious difference, is the mounting orientation, which is printed bulletin with 1/2" NPT connections. Above
180° from that shown in the printed bulletin; that is, the 500 lb/d a larger capacity valve with 1" pipe fitting is used.
valve is at the top as shown in Figure 1. The internals of the valve are essentially the same; up to
500 lb/d a 3/8" orifice is used and a 1/2" orifice above that
The Chloromatic Valve is factory installed, wired and capacity. Figure 2 shows the two size valve plugs used;
tested prior to shipment therefore there is no installation the valve orifice is sized accordingly.
requirement. All customer wiring for the basic unit is
shown in Instruction Bulletin 100.6610. This contains
retransmission and alarm options for which wiring diagrams
are included. Also included is a wiring diagram for the
optional hand-automatic control station (no customer wiring
required if factory installed).

Figure 2 - Valve Plugs

OPTIONAL FEATURES
I. Retransmission
Additional circuits, on the option circuit board, provide
for retransmission of a 4-20 mA dc signal that is directly
proportional to the valve position and thus to gas flow
rate. In order to prevent transmission of false signals,
the retransmission signal is interlocked with two vacuum
switches. One switch measures the vacuum created by
the ejector while the other switch measures the pressure in
the gas container(s). Either a loss of ejector vacuum (low
Figure 1 - Component Identification
vacuum) or an empty gas container(s) (high vacuum) will
open a contact to break the retransmission circuit. If either
switch opens, a 4 mA current will be retransmitted.
Table 1 - Flow Ranges

Chlorine (CL2), The additional customer wiring required for this feature
Ammonia (NH3) is shown in Figure 3. This wiring is in addition to the
Sulfur Dioxide (SO2)
basic wiring shown in Instruction Bulletin 100.6610. The
lb/d g/h kg/h lb/d g/h kg/h retransmission output connects to the RO terminal on the
10 200 --- 5 100 --- option circuit board and returns to the COM terminal on
the main circuit board. A load between 0 and 800 ohms
25 500 --- 10 200 ---
is permissible; avoid running the signal lines in the same
50 --- 1 25 500 --- conduit as the power lines.
100 --- 2 50 --- 1
200 --- 4 100 --- 2
300 --- 6 150 --- 3
500 --- 10 250 --- 5
1000 --- 20 500 --- 10
2000 --- 40 1000 --- 20

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The vacuum switches are factory installed in the III. Hand-Auto Station
cabinet and wired by DNWT. Figure 5A shows the wiring Operation of the ChloromaticTM Valve in the Series 70-4400
diagram for future troubleshooting purposes. The same & FX4400 Gas Dispensing Systems is identical to that
vacuum switches are used for the optional alarms and discussed in Instruction Bulletin 100.6610. The dosage
are discussed in Section II, that follows. adjustment (with its on-off power switch) and the 3-position
"1, D, 2" switch (optional) are mounted on the valve case.
See section titled Functional Description for details
regarding the electronic circuits used for retransmission. The optional hand-auto station mounted on the cabinet is
used by operator to select either the "manual" or "automatic"
II. Alarms
mode of operation. Figure 4 shows the legend plate of
Vacuum switches may be furnished to provide an electrical
this station which is mounted on the face of the cabinet,
alarm contact. Note: if the retransmission option is
to aid in its understanding.
selected, the same vacuum switches are used for dual
purposes (see Section I, preceding). Alarms are defined
If the "manual" mode is selected, the valve motor is
as follows and either one or both may be furnished.
inoperative and will stay in the last position selected. To
change gas flow through the valve, the operator turns the
1. Loss of Vacuum (low vacuum). This switch monitors
3-position switch to either (+) or (-); the switch is spring
the vacuum produced by the ejector. The loss of
returned to its normal or off position. As long as the switch
water to the ejector or a disconnected gas line could
is held in the (+) or (-) position, the valve motor is running.
result in a loss of vacuum causing the alarm contacts
It takes approximately 30-35 seconds for the valve to run
to close.
full scale. From the front of the cabinet, one can observe
the flowmeter reading as an indication of valve position.
2. Excess Vacuum (high vacuum). This switch monitors
the gas cylinder or container. The closing of the shut-
If the switch is held in the (+) position, the valve moves
off valve at the cylinder or an empty container will
open; in the (-) position, the valve moves shut.
produce a high vacuum. Either action will cause the
alarm contacts to close.
If the "automatic" mode is selected, the valve is automatically
positioned as directed by the input signal(s). In the
Figure 3 shows the additional customer wiring required if
automatic mode, the (+) and (-) switch positions are
the alarm option is specified. Figure 5B shows the factory
inoperative.
wiring of these switches for future troubleshooting.
This hand-auto station is factory installed and wired. Figure
5A shows the wiring diagram used for installation, for future
troubleshooting purposes only.

Figure 3 - Additional Customer Wiring for Retransmission and/or Alarm Output

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 Under this condition, current will flow to the RO terminal
as dictated by the feedback potentiometer through the
V/I converter. If either vacuum switch opens, only the 4
mA allowed by the current limit circuit can flow to the RO
terminal.
Note: Resistors R221 and R228 are inserted if the
retransmission circuit is omitted. The resistors prevent
the amplifiers from oscillating and disturbing the other
amplifiers.

II. Alarm Option

The alarm option consists of either one or two vacuum
switches, as specified. The switches are mounted within
a metal enclosure which has a terminal barrier strip for
customer connection of the alarm(s). If retransmission was
also specified, the switches serve a dual function where the
other set of contacts are used as a gating circuit.

All piping and wiring required for the alarm(s) is completed

Figure 4 - Legend Plate for Hand-Auto Switch by the factory; no adjustments are required.
FUNCTIONAL DESCRIPTION
I. Retransmission Option III. Hand-Automatic Station
The retransmission signal is taken directly from the The Hand-Auto Station consists of two switches that mount
feedback potentiometer buffer and is converted from a on the face of the cabinet. The upper 2-position switch
voltage to a current. Adjustments are provided for zero selects the Automatic or Hand mode of operation. The
and span. The current signal provides direct output for lower 3-position switch is operative in the hand mode and
customer use and an adjustable current limit; both to be is used to operate the valve motor. With the switch held
discussed. in the (+) position, the open winding of the valve motor is
energized. Conversely, with the switch in the (-) position,
The V/I converter functions by balancing the feedback the close winding of the motor is energized.
voltage and an intermediate voltage signal (which is
generated by an intermediate current). Pins 5, 6 & 7 of If the 2-position switch is placed in the Automatic mode,
amplifier U201B receive the summation of the feedback the (+) (-)switch is de-activated. Here, the signals from the
signal through resistor R21B and zero adjust potentiometer motor logic and motor drive sections operate the motor.
R220 thru R219. This signal is balanced against the
intermediate feedback voltage on the wiper of the span PARTS LIST
adjustment R225. Span and zero potentiometers are All parts shown in Parts List Bulletin 100.7090 are valid.
adjusted so that a 5 V drop occurs across R224 for a 20 Parts listed here are additional parts used with the Chloro-
mA output and a 1 V drop at 4 mA output. The amplifier maticTM Valve when used in the Series 70-4400 & FX4400
U201B and Q201 serve the function of shifting signal level Gas Dispensing Systems.
to the +24 V supply.
The valve body, cover, orifice and plug (identified as Keys
Amplifier U201C (pins 8, 9 & 10) is used to drive the output 55, 56. 58 L 59 in Parts List Bulletin 100.7090) are valid
transistor, Q203. The intermediate voltage signal of R224 for 500 PPD Cl2 or less. Higher capacities use a 1/2"
on pin 9 is matched at pin 10 by the voltage drop across orifice & 1/2" valve plug; also the valve body and cover are
R227 (negative feedback signal). This voltage drop is the connected with rigid pipe that is solvent welded.
result of current drawn by R236 and Q203.
Part numbers are as follows:
Current limiting is provided through FET transistor Q202, Key Qty Part Description Part Number
55 1 Valve Plug Assembly ---
R230 and the limit adjustment potentiometer R231. The
CL2 & SO2 Service
limit potentiometer is adjusted so that Q202 begins shutting 1000 PPD or 20 kg/h 668B143U09
off when more than 4 mA attempts to pass through the 2000 PPD or 40 kg/h 668B143U10
limit circuit. 3000 PPD or 60 kg/h 668B143U20
NH3 Services
Externally mounted vacuum switches are used with the 500 PPD or 10 kg/h 668B143U18
retransmission option. The switches are wired in series 1000PPD or 20 kg/h 668B143U19
and connect across terminals TB202-15 & 16. The switch 56 1 Valve Body 668B157U01
contacts are closed when there is 1) gas in the cylinder 58 1 Orifice 433F239U02
and 2) water to the ejector to create sufficient vacuum. 59 1 Valve Cover 433B062U02
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 Figure 5A - Modifications & Additional Wring

Design improvements may be made without notice.

Represented by:

De Nora Water Technologies

3000 Advance Lane Colmar, PA 18915
ph +1 215 997 4000 • fax +1 215 997 4062
web: www.denora.com
mail: [email protected]

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SEP 2015
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