Reinforced Concrete Design-I (Lab Part) : The University of Lahore
Reinforced Concrete Design-I (Lab Part) : The University of Lahore
PRESENTED BY:
Engr. Muhammad Hassan Ashfaq
[email protected]
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 1
EXPERIMENT # 08
Code Followed:
ACI-211.1
Standard Practice for Selecting Proportions for Normal, Heavyweight, and Mass
Concrete.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 2
Mix Design Procedure
Objective:
The purpose of this job is to select suitable ingredients of concrete and determining their
relative amounts with the objective of producing a concrete of the required, strength,
durability, and workability as economically as possible.
Design objective:
Step # 2:
Calculate the target strength on which we will design our concrete.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 5
Mix Design Procedure
Step # 3
Select Cement Type which we will use in our concrete.
Usually, Ordinary Portland Cement is used in our construction industry.
Step # 4
Fix slump value as per your requirement.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 6
Mix Design Procedure
Step # 5
Estimation of Water to Cement (W/C) Ratio
Compressive strength Water- Cementitious materials ratio by mass
at 28 days, MPa
45 0.38 0.30
40 0.42 0.34
35 0.47 0.39
30 0.54 0.45
25 0.61 0.52
20 0.69 0.60
15 0.79 0.70
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 7
Mix Design Procedure
Step # 6
Estimation of Water and Air Content
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 8
Mixing Water quantity in kg/m3 for the listed nominal maximum aggregate size
Severe exposure 7.5 7.0 6.0 5.5 5.5 5.0 4.5 4.0
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 9
Mix Design Procedure
Step # 7
Estimation of Cement Content
𝐶 = 𝑊൘𝑊
ൗ𝐶
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 10
Mix Design Procedure
Step # 8
Estimation of Coarse Aggregate Content
Volume of rodded Coarse Aggregates per unit
Max size of Aggregates volume for different Fineness Modulus of Fine
(mm) Aggregates
Step # 9
Estimation of Fine Aggregates Content
𝑉𝑜𝑙 𝑜𝑓 𝐹𝑖𝑛𝑒 𝐴𝑔𝑔𝑟𝑒𝑔𝑎𝑡𝑒𝑠 = 1 − 𝑉𝑜𝑙 𝑜𝑓 𝑊𝑎𝑡𝑒𝑟 + 𝑉𝑜𝑙 𝑜𝑓 𝐶𝑜𝑎𝑟𝑠𝑒 𝐴𝑔𝑔𝑟𝑒𝑔𝑎𝑡𝑒𝑠 + 𝑉𝑜𝑙 𝑜𝑓𝐶𝑒𝑚𝑒𝑛𝑡
Step # 10
Adjustment of required water by incorporation absorption/moisture of coarse and fine
aggregates.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 12
Mix Design Procedure
EXAMPLE PROBLEM
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 13
Mix Design Procedure
Step # 1:
Collect the required data used to prepare mix design
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 15
Mix Design Procedure
Step # 4
Fix slump value as per your requirement.
⇒ 75 mm Slump (Provided)
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 16
Mix Design Procedure
Step # 5
Compressive Water- Cementitious materials ratio
Estimation of Water to Cement (W/C) Ratio
strength at 28 by mass
days, MPa Non-air Air Entrained
40 0.42 0.34
0.47 − 0.54 0.47 − x 35 0.47 0.39
W = =
C 35 − 30 35 − 33.5 30 0.54 0.45
25 0.61 0.52
W = x = 0.491 20 0.69 0.60
C
15 0.79 0.70
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 17
Mix Design Procedure
Step # 6
Estimation of Water and Air Content
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 18
Mix Design Procedure
Step # 7
Estimation of Cement Content
𝐶𝑒𝑚𝑒𝑛𝑡 𝐶𝑜𝑛𝑡𝑒𝑛𝑡 = 𝑊𝑎𝑡𝑒𝑟 𝐶𝑜𝑛𝑡𝑒𝑛𝑡ൗ𝑊𝑎𝑡𝑒𝑟 𝑡𝑜 𝐶𝑒𝑚𝑒𝑛𝑡 𝑅𝑎𝑡𝑖𝑜
𝐶 = 𝑊൘𝑊
ൗ𝐶
𝐶 = 193ൗ0.491
⇒ 𝐶 = 393.075 kg/m3
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 19
Mix Design Procedure
Step # 8
Estimation of Coarse Aggregate Content Volume of rodded Coarse Aggregates per
Max size of unit volume for different Fineness
Maximum Size of Aggregate = 25 mm Aggregates (mm) Modulus of Fine Aggregates
Fineness Modulus of Sand = 2.7
2.40 2.60 2.80 3.00
2.60 0.69
9.5 0.50 0.48 0.46 0.44
Step # 9
Estimation of Fine Aggregate Content
𝑉𝑜𝑙 𝑜𝑓 𝐹𝑖𝑛𝑒 𝐴𝑔𝑔𝑟𝑒𝑔𝑎𝑡𝑒𝑠 = 1 − 𝑉𝑜𝑙 𝑜𝑓 𝑊𝑎𝑡𝑒𝑟 + 𝑉𝑜𝑙 𝑜𝑓 𝐶𝑜𝑎𝑟𝑠𝑒 𝐴𝑔𝑔𝑟𝑒𝑔𝑎𝑡𝑒𝑠 + 𝑉𝑜𝑙 𝑜𝑓𝐶𝑒𝑚𝑒𝑛𝑡
0.7
Coarse Aggregate (Absorption) = × 1088 = 7.616 kg/m3
100
0.6
Fine Aggregate (Moisture) = × 761.4 = 4.57 kg/m3
100
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 22
Mix Design Procedure
Step # 11
Final Quantities
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 23
Mix Design Procedure
Step # 12
Mix Ratio
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 24
Example Problem
Problem Statement:
Perform Mix Design to design a non air entrained concrete whose required average
strength will be 24 MPa with a slump of 75 to 100 mm. The coarse aggregate has a
nominal maximum size of 37.5mm and dry rodded mass of 1600 kg/m3. Cement will be
Type-I with specific gravity of 3.15. Coarse Aggregate bulk specific gravity is 2.68 and
absorption is 0.5%. Fine Aggregate bulk specific gravity is 2.64 and absorption is 0.7%
and fineness modulus is 2.8
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 25
THE UNIVERSITY OF LAHORE
PRESENTED BY:
Engr. Muhammad Hassan Ashfaq
[email protected]
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 1
EXPERIMENT # 09
Code Followed:
ASTM C-143
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 2
Related Theory
Scope & Significance:
This test method is performed in lab and field to determine the slump. This test is used
extensively in site works all over the world.
1. This test method is used to determine the slump of plastic hydraulic cement concrete.
• Slump < 15mm (Non-Plastic)
• Slump > 15mm (Plastic).
2. This test method is applicable to plastic concrete having coarse aggregate upto
37.5mm in size. If the coarse aggregate is larger than 37.5mm then this test method is
not applicable.
3. This test method is not applicable to non-plastic and non-cohesive concrete (due to
larger amount of water presence).
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 3
Related Theory
Apparatus:
1. Metal mold, thickness is 1.15mm, it is in cone form with the base 200mm diameter
and 300mm height with the top diameter 100mm. The top and base of cylindrical mold
is open and parallel to each other. The mold is provided with foot piece sand handles.
2. Tamping rod, 16mm diameter and 600mm in length having tamping ends.
3. Spatula
4. Measuring Tape
5. Tray
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 4
Related Theory
Slump Cone
Scale
Tamping Rod
Spatula
Tray
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 5
Related Theory
Slump:
The decrease in the height of concrete when the mold of standard dimensions is lifted.
Types of Slump:
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 6
Related Theory
Zero Slump:
Concrete of stiff or extremely dry consistency showing no measurable slump after
removal of the slump cone.
True Slump:
True slump refers to general drop of the concrete mass evenly all around without
disintegration.
Shear Slump:
If one-half of the cone slides down in an inclined plane, it is called a shear slump. It is an
indication of lack of cohesion of the mix. Again, perform the experiment to avoid shear
slump.
Collapse slump
It indicates that concrete mix is too wet, and the mix is regarded as harsh and lean.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 7
Procedure
• The mold is placed on a flat moist non-absorb surface with the smaller opening at the top.
• It is then held firmly in place during filling of concrete by the operator standing on two-foot
pieces.
• The mold is filled to a depth of 70mm and 2/3 of volume fills to a depth of 160mm.
• Each layer is given 25 strokes with the help of temping rod uniformly distributed over the
cross-section of each layer.
• Rod the 2nd and 3rd layer throughout its depth so that strokes just penetrates the underlying
layer. After the top layer is rodded strike off the surface of the concrete by means of rolling
motion of temping rod.
• Complete the entire test with an elapsed time of 2.5minutes. After filling, the cone is slowly
lifted and the unsupported concrete slumps. The decrease in the height of concrete is called
slump.
• It is measured with the nearest 5mm at the beginning of every test, before lifting the mold the
area immediately around the base of the cone should be cleaned off of concrete which may be
dropped accidentally.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 8
Relation between Workability and Slump
0 – 25 Very Low
25 – 50 Low
50 - 100 Medium
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 9
Observation & Calculations
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 10
THE UNIVERSITY OF LAHORE
PRESENTED BY:
Engr. Muhammad Hassan Ashfaq
[email protected]
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 1
EXPERIMENT # 09
Code Followed:
BS-1881: Part 103: 1983
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 2
Related Theory
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 3
Related Theory
Apparatus:
Apparatus consist of two hoppers each in the shape of frustum of a cone and one
cylinder. The hoppers have hinge door at the bottom and all the surfaces are polished to
reduce friction
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 4
Related Theory
Compacting Factor:
The degree of compaction is also called the compacting factor and is measured with the
help of density ratio achieved in the test to the density of same concrete when it is fully
compacted.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 5
Procedure
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 6
Observation & Calculations
𝑊 12 𝐾𝑔
Partially Compacted Density = 𝜌𝑃𝑐 = = = 2264.15 ൗ𝑚3
𝑉 0.0053
𝑊 13.3 𝐾𝑔
Fully Compacted Density = 𝜌𝐹𝑐 = = = 2509.43 ൗ𝑚3
𝑉 0.0053
𝜌𝑃𝑐 2264.15
Compacting Factor = = = 0.902
𝜌𝐹𝑐 2509.43
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 7
Relation between Workability and Slump
0.85 Low
0.92 Medium
0.95 High
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 8
THE UNIVERSITY OF LAHORE
PRESENTED BY:
Engr. Muhammad Hassan Ashfaq
[email protected]
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 1
EXPERIMENT # 11
Code Followed:
ASTM C-39
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 2
Related Theory
Compressive Strength:
Compressive strength or compression strength is the capacity of a material or structure
to withstand loads tending to reduce size, when the axial forces act towards each other
tending to compress or shrink the member. In other words, compressive strength resists
being pushed together, whereas tensile strength resists tension.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 3
Related Theory
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 4
Related Theory
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 5
Related Theory
Apparatus:
• Compression Testing Machine
• Cylindrical Concrete Specimen
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 6
Related Theory
Specimen Preparation:
The diameter of the cylindrical specimen should be 150mm (6”) in diameter and 300mm
(12”) in height.
Specimens shall not be tested if any individual diameter of a cylinder differs from any
other diameter of the same cylinder by more than 2 %.
𝜎 = 𝑃ൗ𝐴
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 7
Related Theory
Rate of Loading:
Apply the load continuously and without shock. And the load shall be applied at a rate of
movement (platen to crosshead measurement) corresponding to a stress rate on the
specimen of 0.25 ± 0.05 MPa/s [35 ± 7 psi/s].
The designated rate of movement shall be maintained at least during the latter half of the
anticipated loading phase.
During application of the first half of the anticipated loading phase, a higher rate of
loading shall be permitted. The higher loading rate shall be applied in a controlled manner
so that the specimen is not subjected to shock loading.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 8
Typical Fracture Patterns
Related Theory
If the specimen length to diameter ratio is 1.75 or less, correct the result by multiplying by
the appropriate correction factor shown in the following table:
Use interpolation to determine correction factors for L/D values between those given in
the table.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 10
PROCEDURE
• Quantitative Measurements
• Average length or height of the specimen
• Average diameter
• Contact area under the platens
• Volume of the specimen
• Density
• Smoothening of surface area.
• Capping of the specimen if required.
• Placing the Specimen in the machine
• Application of Load until Failure
• Note down Failure Load
• Calculate Compressive Strength
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 11
Observation & Calculations
Mean
Age of Fracture Compressive
Diameter Height Area Compressive
Sr# Specimen Load Strength
(mm) (mm) (𝒎𝒎𝟐 ) Strength
(Days) (kN) (MPa)
(MPa)
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 12
Questions ?
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 13
THE UNIVERSITY OF LAHORE
PRESENTED BY:
Engr. Muhammad Hassan Ashfaq
[email protected]
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 1
EXPERIMENT # 12
Code Followed:
BS 1881 :Part 116 :1983
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 2
Related Theory
Compressive Strength:
Compressive strength or compression strength is the capacity of a material or structure
to withstand loads tending to reduce size, when the axial forces act towards each other
tending to compress or shrink the member. In other words, compressive strength resists
being pushed together, whereas tensile strength resists tension.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 3
Related Theory
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 4
Related Theory
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 5
Related Theory
Apparatus:
• Compression Testing Machine
• Cube Concrete Specimen
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 6
Related Theory
Specimen Preparation:
The cube dimensions as per standard must be 6” x 6” x 6” (150mm x 150mm x 150mm)
𝜎 = 𝑃ൗ𝐴
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 7
Related Theory
Rate of Loading:
Loading. Without shock, apply and increase the load continuously at a nominal rate within
the range 0.2 MPa/s to 0.4 MPa/s until no greater load can be sustained. On manually
controlled machines as failure is approached the loading rate will decrease; at this stage
operate the controls to maintain as far as possible the specified loading rate. Record the
maximum load applied to the cube.
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 8
Typical Fracture Patterns
Typical Fracture Patterns
PROCEDURE
• Quantitative Measurements
• Average length or height of the specimen
• Average dimensions
• Contact area under the platens
• Volume of the specimen
• Density
• Smoothening of surface area.
• Capping of the specimen if required.
• Placing the Specimen in the machine
• Application of Load until Failure
• Note down Failure Load
• Calculate Compressive Strength
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 11
Observation & Calculations
Age of Mean
Depth Area Fracture Compressive
Specime Length Width Compressive
Sr# (mm) (𝒎𝒎𝟐 ) Load Strength
n (mm) (mm) Strength
(kN) (MPa)
(Days) (MPa)
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 12
Questions ?
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Engr. Muhammad Hassan Ashfaq Reinforced Concrete Design-I 13