ITEM No : 871-V-001 - 239 -

EVALUATION OF LOAD UNDER ERECTION CONDITION

1] CALCULATION OF LIFTING FORCES

- BASE PLATE MATERIAL SA516-60N
- WT : TOTAL ERECTION WEIGHT 8,535 kg
- R : OUTSIDE RADIUS SKIRT C.L TO TAILING LUG C.L 708.0 mm
- Hc : LENGHT FROM TAILING LUG TO C.O.G 3,961.2 mm
- Ht : LENGTH FROM LIFTING LUG TO C.O.G 1,813.8 mm
- HL : LENGTH FROM TAILING LUG TO LIFTING TRUNNION (Hc + Ht) 5,775.0 mm
- LA : THE LENGTH OF TRUNNION FROM VESSEL WALL 164.0 mm
- F : DYNAMIC LOAD FACTOR (SPEC. : 1.25) 2.00
- W : LIFTING WEIGHT (W = F x WT) 17,070 kg
- LL = W ( HcxCosα + RxSinα ) / ( HLxCosα + RxSinα )
- TL = W ( HtxCosα ) / ( HLxCosα + RxSinα )
- LV = LL x Cosα LL
LV
- TV = TL x Cosα
- LH = LL x Sinα
- TH = TL x Sinα LH

- MOMENT ON THE TRUNNION

Mc = ( LV / 2 ) x LA TV TL
C.O.G
ML = ( LH / 2 ) x LA TH

Ht
R

Hc HL

R*sin Hc * cos Ht * cos

2] SUMMARY OF LIFTING FORCES IN VARIOUS ANGLES OF LIFTING (UNIT : kg, kg-mm)

DEG. LL LV LH TL TV TH Mc ML
0 11,709 11,709 - 5,361 5,361 - 960,113 -
5 11,766 11,721 1,025 5,304 5,284 462 961,107 84,086
10 11,822 11,643 2,053 5,248 5,168 911 954,687 168,337
15 11,879 11,474 3,075 5,191 5,014 1,343 940,903 252,114
20 11,938 11,218 4,083 5,132 4,823 1,755 919,857 334,801
25 11,999 10,874 5,071 5,071 4,596 2,143 891,704 415,808
30 12,063 10,447 6,032 5,007 4,336 2,503 856,649 494,587
35 12,133 9,938 6,959 4,937 4,045 2,832 814,948 570,633
40 12,209 9,352 7,848 4,861 3,724 3,125 766,902 643,507
45 12,294 8,693 8,693 4,776 3,377 3,377 712,851 712,851
50 12,392 7,966 9,493 4,678 3,007 3,583 653,173 778,421
55 12,508 7,174 10,246 4,562 2,617 3,737 588,270 840,136
60 12,648 6,324 10,953 4,422 2,211 3,830 518,557 898,167
65 12,825 5,420 11,623 4,245 1,794 3,847 444,440 953,104
70 13,060 4,467 12,272 4,010 1,372 3,769 366,263 1,006,301
75 13,392 3,466 12,935 3,678 952 3,553 284,214 1,060,700
80 13,908 2,415 13,696 3,162 549 3,114 198,031 1,123,091
85 14,837 1,293 14,781 2,233 195 2,224 106,039 1,212,031
90 17,070 0 17,070 0 0 0 0 1,399,740

3] MAX. FORCE SUMMARY AT TRUNNION AND TAILING LUG (kg)

LL LV LH TL TV TH Mc ML
MAX. 17,070 11,721 17,070 5,361 5,361 3,847 961,107 1,399,740
ANGLE 90 5 90 0 0 65 5 90
ITEM No : 871-V-001 - 240 -
STRENGTH OF TRUNNION LUG

USED MATERIAL ; SA312-TP316L

TOTAL LIFTING LOAD (MAX. AT VERTICAL COND.) LL = 17070.00 kg

YIELD STRESS Sy1 = 22.498 ㎏/㎟

OUT DIA. OF TRUNNION LUG Do = 168.275 mm

THICKNESS OF TRUNNION LUG TL = 10.9728 mm

IN DIAMETER OF TRUNNION LUG Di = 146.33 mm

PAD OUT DIAMETER Dp = 300.00 mm

PAD THICKNESS Tp = 15.00 mm

ACTING POINT LENGTH OF FORCE FROM VESSEL WALL (MAX.) e = 150.00 mm

ELASTIC MODULUS E = 19896.87 ㎏/㎟

WELD LEG AT PAD OUTSIDE-DIAMETER h2 = 10.00 mm

WELD LEG AT PAD UPPER SIDE h3 = 12.00 mm

PL'
4-1 GEOMETRIC AND MECHANICAL PROPERTIES OF TRUNNION

*** CROSS-SECTIONAL AREA, A

A = π * (Do^2 - Di^2) / 4 = 5422.532 ㎟
270.00

*** 2nd MOMENT OF INERTIA, Iz

Iz = π * (Do^4-Di^4) / 64 = 16853490.41 mm^4

*** MODULUS OF CROSS-SECTION, ZL

ZL = π*(Do^4-Di^4)/(32*Do)= 200308.904 mm^3

*** MAX. BENDING MOMENT AT THE MOST SEVERE CONDITION, ML 1214

ML = PL' * e = 1280250 kg-mm

Where, PL' = LL / 2 = 8535 kg (MAX. AT VERTICAL COND.)

ITEM No : 871-V-001 - 241 -
STRENGTH OF TRUNNION LUG

4-2 STRESS CALCULATIONS

*** MAX. BENDING STRESS, SbL
SbL = ML / ZL = ± 6.391 ㎏/㎟ < 0.66 Sy1 = 14.85 ㎏/㎟

*** MAX. SHEAR STRESS, SsL

SsL = PL' / A = 1.574 ㎏/㎟ < 0.4 Sy1 = 9.00 ㎏/㎟

*** MAX. COMBINE STRESS, Scomb

Scomb = SbL/2 + [ (SbL/2)^2 + SsL^2 ]^0.5
= 6.758 ㎏/㎟ < 0.66 Sy1 = 14.85 ㎏/㎟

4-4 WELDMENT STRENGTH (AT TRUNNION TO PAD)

Zw = ( / 4) * Do^2 = 22239.71 mm2
L =  * Do = 528.65 mm
Unit force due to F
a) Bending ; f1 = PL' * e / Zw = 57.566 kg/mm
b) Shear ; f2 = PL' / L = 16.145 kg/mm

Combined Unit Force, f

2 2
f = [ f1 + f2 ]^0.5 = 59.787 kg/mm

Required Weld Size, w

w = f / (0.707 * 0.4 * Sy) = 9.397 mm

ACTUAL WELD SIZE, W = (h3 + TL) = 22.97 mm O.K. !!

4-5 WELDMENT STRENGTH (AT PAD TO SHELL)

Zw = ( / 4) * Dp^2 = 70685.83 mm2
L =  * Dp = 942.48 mm
Unit force due to F
a) Bending ; f1 = PL' * (e + tp) / Zw = 18.112 kg/mm
b) Shear ; f2 = PL' / L = 9.056 kg/mm

Combined Unit Force, f

2 2
f = [ f1 + f2 ]^0.5 = 20.250 kg/mm

Required Weld Size, w

w = f / (0.707 * 0.4 * Sy) = 3.183 mm

ACTUAL WELD SIZE, W = h2 = 10.00 mm O.K. !!