Gas Absorption - A Soluble Vapor Is Absorbed From: Liquid Adsorbent Below Its Bubble Point
Gas Absorption - A Soluble Vapor Is Absorbed From: Liquid Adsorbent Below Its Bubble Point
- A soluble vapor is absorbed from Liquid adsorbent below its bubble point
its mixture with an inert gas by
means of a liquid in which the solute
gas is more or less soluble.
- Ex: removal of CO2 & H2S from Gas phase above its dew point
natural gas or by synthesis of the Absorption
absorption in solutions of amines or Equipment
alkaline salts.
- Washing of ammonia from a
mixture of ammonia and air by
means of liquid water.
- The solute is subsequently
recovered from the liquid by
distillation, and the absorbing liquid
can be either discarded or (2) Liquid and gas phases usually do
removed. not contain
SIMPLE GAS ABSORPTION CASE: (3) Heat effects are due to the heat
- None of the liquid absorbent of solution of the absorbed gas. For
vaporizes, and the gas contains only distillation, involves heat of
one soluble constituent. vaporization & condensation.
ρy= ( Vm )
PV =nRT
PV = (m/MW) RT
PMW
ρ=
RT
section=
25000
hr ( 0.0746 3
ft )=851.6 (a) What is the number of over-all
2
2.19 f t gas-phase transfer units?
(b) What is the height of the transfer
The number of transfer units (Noy) unit?
required (c) What is the total height of the
packing used?
- A measure of the difficulty of Base your calculation in the following
separation. data:
- gas rate is 700ft3/hr per square foot
*Hence, if high purity products are cross section at standard conditions;
desired, a larger number of transfer - water rate is 1000lb/hr-ft2;
units is required. -Kya is 1.75 lbmol/ft3-hr-nf diff.
- Henry’s Law is valid and Ye=1.75Xe.
Height of transfer units (Hoy)
*Ye is the acetone vapor in
- Measure of the separation equilibrium with the mole fraction (ny)
effectiveness of the particular of acetone (Xe) in the liquid.
packing for the chemical species
being processed. If the rate of
interface mass transfer is high and nf=0.0002
the surface area for transfer is large, a 1000lb H 2 O
G
then Hoy will be small. hr ∙ ft 2
Ya
L
Transfer Unit (physical meaning)
Y2
dY
( Nog )=∫ =1
Y1 (Y ¿ −Y )
Y2
dY Y −Y 1
1=∫ ¿ = ¿ 2
Y1 (Y −Y ) (Y −Y )mean
b
A single transfer unit therefore gives nf=0.02
a change of composition of one of
L
the phases equal to the average f t3
700
driving force producing the change. hr ∙ f t 2 Xb=?
The action of a transfer unit can be
G, Ya @ STP
Y b−Y a GMy
Noy= ; Hoy= ;
∆ YL Kya
ZT =HoyNoy
∆ Y L =¿ ¿
Y a∗¿ 1.75 Xa
Y b∗−1.75 Xb
lb lbmol
ρair @ STP=0.0809 3 =2.79 x 10−3
ft f t3
700 f t 3 lbmol lbmol
G=
hr −f t (
2
2.79 x 10−3
ft )
3
=1.952 ( hr −f t 2 )
( 1,000 lb H 2 O ) (1lbmol) lbmol
L= 2
=55.56
hr −f t (18lb) hr −f t 2
0.02 G+0=0.0002G+ L X b
X b= ( GL ) ( 0.02−0.0002 )=6.96 x 10 −4
Principles of Absorption:
Diameter of a packed absorption tower- depends on the quantities of the gas and
liquid handled their properties, and ratio of one stream to the other.
Height of the tower and hence total volume of packaging depends on:
1. The magnitude of desired concentration change
2. The rate of mass transfer per unit of packed volume
Increasing L/V increases the driving force everywhere in the column except at
the very top, and the absorption column does not need to be as tall.
*However using larger amount of liquid gives a more dilute liquid product, which
makes it more difficult to recover the solute by desorption or stripping.
Energy cost for stripping- often a major part of the total cost of an absorption-
stripping operation.
*Optimum liquid rate for absorption is found by balancing the operating costs for
both units against the fixed cost of the equipment.
L=1.1-1.5X the maximum rate (unless the liquid is to be discarded and not
regenerated).
Rate of Absorption
-Expressed in 4 different ways using individual coefficients or overall
coefficients based on the gas or liquid phases.
Volumetric coefficient-used because it is more difficult to determine the
coefficient per unit area and because the purpose of the design calculations is
generally to determine the total absorber volume.
*rate of absorption per unit volume of packed column is given by any of the
following equations where X and Y refer to the mole fraction of the component
being absorbed.
(18.7) r =k y a(Y −Y i)
(18.8) r =k x a( X i – X )
(18.9) r =K y a ¿
(18.10) r =K x a( X∗− X)
ka = individual volumetric mass transfer coefficient (kg-mol/m 3-h-unit mole
fraction)
Ka = overall volumetric mass transfer coefficient (kg-mol/m 3-h-unit mole fraction)
a = interfacial area/ unit volume of packed column
*a –hard to measure or predict
- design calculations can be based on the volumetric coefficients.
*interface composition (Yi, Xi)
Y −Y i k x a
(18.11) =
X i− X k y a
* usually not necessary to know the interface compositions, but these values are
used for calculations involving rich gases or when the equilibrium line is strongly
curved.
1 m 1
(17.57) = + *based on two film theory (many mass transfer theories)
K y kx k y
Overall coefficients (from kya & kxa using the local slope of the equilibrium curve
m, as shown in (17.57)
** if kya and kxa are equal, m>1 liquid film resistance is controlling
1
1 1 m ∧m
= + (18.12) k x a resistance to mass transfer in the gas film&
Ky a ky a kx a =¿
kxa
liquid film respectively
1 1 1 1 1 1
= + (18.13)¿ = +
Kx a k x a mya K x a k x a mk y a
b
K y aS dy
Z
( T) ∫
= ¿ (18.15)
v a Y −Y
v = molar flowrate
Number of Transfer Units
b
v /s dy
From 18.15; ZT = ∫ Y −Y ¿ ( 18.16 )
Kya a
NTU is like the number of ideal stages; Values are equal only if OL and EL
are straight and parallel. (see fig. 18.13 p. 563)
For this case
Y b−Y a
No y = ( 18.19 )
Y −Y ¿
For straight OL & EL, NTU is the change in concentration divided by the
logarithmic mean driving force:
∆y Y −Y a
=No y = b ( 18.19 )
∆ yL ∆ yl
¿ ¿
( Y b−Y b ) −(Y a−Y a )
∆ y L=
Y b −Y ¿b (based on the gas phase)
ln
( Y a −Y ¿a )
- A simplification made of eqn. 18.16 & 18.19
- Important in the case of dilute concentrations
- Similar with the simplified heat-transfer design eqn. using log-mean
driving forces
Based on liquid phase:
X b− X a
Noy or Nox = Number of liquid phase transfer units N ox=
∆ XL
Nox ≠ Noy (unless the OL and EL are straight and parallel)
For absorption, OL is steeper than EL so:
Noy > Nox (offset by the difference between Ho y and Hox, and column height can
be determined using either approach)
The OVERALL HEIGHT OF A TRANSFER UNIT can be defined as the height of
a packed section required to accomplish a change in concentration equal to the
average driving force in that section.
4 kinds of transfer unit (those based on individual or overall driving forces for gas
and liquid phases)
V dy
N y =∫ (18.21)
Gas film: S Y −Y i
H y=
k ya
L dx
N x =∫ (18.22)
Liquid film: H = S X i−X
x
kx a
V dy
No y =∫ (18.23)
Overall gas Ho = S Y −Y ¿
y
Kya
V dy
Overall No x =∫ (18.24)
S ¿
X −X
liquid: Ho x =
K xa
k ya ky a
k g a= ; K g a= ; P=total pressure
P P
Gy V G L
Substituting or G m for and x for
M S M S
GM GM GM
H y= Ho y = (18.25) Ho y = y
k g aP K g aP Kya
G x / ρx G x/ ρ x
H x= Ho x = (18.26)
kL a KL a
Upon integration , the integral term gives a quantity defined by Chilton and
Colburn known as NTU (number of transfer units) which is the measure of the
ease or difficulty of separation
Diffusion through stationary phase
-includes gas absorption, liquid extraction, adsorption and ion exchange, Unlike
distillation, the assumption of constant V and L is not valid.
Ex. In gas absorption, both phases will have variable flowrates as a result of the
transfer of solute to or from the phases.
-offset by recognizing that the quantity of solute-free gas, which is essentially
insoluble is constant.
Let V’= molar flowrate of solute-free gas
V'
V ' =V (1− y); V =
1− y
Thus:
dy
∴ d ( Vy )=V
1− y
L V a Y a−La X a
18.6 y= x+
V V
From 18.6 ; (1) Vdy=kya ( Y −Yi ) Sdz ; ( 2 ) Vdy=Kya ( Y −Y ¿ ) Sdz
Design equation:
dy
Substitute d ( V y )=V to the above equation;
1− y
dy
V =Kya ( Y −Y ¿ ) S d z
1− y
Solve for the tower height (Foust);
V/S dy
dz= ∫
Kya (1− y)( y− y ¿ )
OILMW = VaYa
30010,000
lb/hr.ft2
GasAbsorpti
onColumn
Ye = 0.367Xe
GAS
STREAM20%
mole HC5,000
lb/hr.ft2
LbXb*95% HC (MW =
recovered 44)Gas
(MW=29)
Req’d: N OG
Solution:
*Because gas absorption involves diffusion through stationary components,
appropriate expression for NTU is:
2
y
( 1− y ) lmdy
N Oy =∫
y
1( 1− y ) ( y∗− y )
(this equation is valid since it is substantially free of any assumption.)
Basis: 1 lbmole of entering gas (0.2 mol HC; 0.8 mol inert gas)
Average MW =Y 1 M 1 +Y 2 M 2 =0.20 ( 44 )+ 0.8 ( 29 )=32 lb/mole
Molar flow rate:
5,000 lb 1 lbmole 156.25lbmole
V b=
( )(
hr . f t 2 )
32lb
=
hr−f t 2
Gas in = Gas out = (156.25) (0.8) = 125
HC in V a =( 156.25 )( 0.20 )( 0.05 ) =1.5625
V a =1.5625+ 125=126.5625
1.5625
Y a= =0.01235
126.5625
L V a Y a−La X a
Y= x+
V V
( 1−Y ¿ )−(1−Y )
( 1−Y )lm=
ln ¿ ¿ ¿
It is quite evident that the phase flow rates are not constant through the column
y dy
so that the use Eq.16. 16 is needed: d ( V y )=V d
'
( )
1− y
=V '
¿¿
To plot the operating line, a material balance is written from the tower bottom to
any point within the tower: V b Y b + Lx =V y + Lb X b (a)
In terms of non-diffusing component
V' V'
V ' =V ( 1− y b ) V(b)
b = ; V =
1−Y b 1− y
L' L'
'
L =L ( 1−x b ) L(c)
b= ; L=
1− X b 1−x
V' L' V' L' (d)
Therefore, (Y b)+ = + ( Xb)
1−Y B 1−x 1− y 1− X b
This equation is valid throughout the column, and simply by knowing V , L, x b , y b
and any point ( x , y ) , intermediate between the terminal points may be oriented.
V ' =( 156.25 ) ( 0.80 )=125
L' =33.3
(e)
125 33.3 125 33.33
( 0.2 ) + ( x )= ( y )+ ( 0.4711)
1−0.2 1−x 1− y 1−0.4711
Therefore, equation of the operating line is:
x y
=3.76 −0.045 (f)
1−x 1− y
y x
=0.2664 + 0.127 if x=0 ; y =0.0125
1− y 1−x
Data for the operating line are calculated from (f) and tabulated
x 0 0.0307 0.1325 0.271 0.383 0.472
y 0.0125 0.02 0.05 0.10 0.15 0.20
Plot
0.25
0.2 O
L
0.15
0.1
0.05
0
0 0.1 0.2 0.3 0.4 0.5
- OL and EL are both curved, which causes serous error if the log mean
driving force ∆ Y L is employed.
- HC Concentration in the gas stream is relatively high throughout most of
the column. The assumption that ( 1− y ) is equal to (1− y)lm is not
completely sound, so Eqn. 16.7 works best.
Yb−Ya
( Yb−Y b¿ ) −( Ya−Y a¿ )
Noy=
Yb−Y b¿
ln (¿ )¿
Ya−Y a ¿
Y ¿b =0.173Y ¿b=m X b
Y ¿a =0.0124 Y ¿a=m X a
( 1−Y ¿ )−(1−Y )
( 1−Y ) lm=
1−Y ¿
ln
1−Y
Trapezoidal Rule
- Area of trapezoid by Y 2 and X 1
f ( Y 2 ) + f (Y i )
¿(Y ¿ ¿2−Y i)
Y2
[ 2 ] ¿
∫ f ( x ) dy=¿ ¿
Y1
True for four equal segments but can be generalized to any number
Tends to overestimate the area under the curve for functions of the
shape show, a shape often encountered in the integration of two
expressions for transfer units.
Dividing the integral into larger number of segments increases the
accuracy of numerical integration.
Graphical Integration by Baker (accurate if both OL and EL are slightly curved;
4+ stages)
Noy based on ∆ Y L −¿ based upon the assumption of both phases being dilute,
but in this example, the liquid phase is concentrated as it leaves.