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Kiln Girth Gear Before Stitch Wleding 150309 11am

This document contains measurements of the axial and radial alignment of girth gears. For the axial alignment of a cement mill gear: - Measurements were taken every 30 degrees around the gear for left and right sides - The maximum axial runout was 0.24 mm and minimum was -0.24 mm - The maximum axial distortion was 0.37 mm For the radial alignment of a kiln gear: - Measurements were taken at 12 positions around the gear - The maximum radial runout was 1.04 mm and the maximum radial distortion was 1.74 mm

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Sunil T V Suni
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175 views3 pages

Kiln Girth Gear Before Stitch Wleding 150309 11am

This document contains measurements of the axial and radial alignment of girth gears. For the axial alignment of a cement mill gear: - Measurements were taken every 30 degrees around the gear for left and right sides - The maximum axial runout was 0.24 mm and minimum was -0.24 mm - The maximum axial distortion was 0.37 mm For the radial alignment of a kiln gear: - Measurements were taken at 12 positions around the gear - The maximum radial runout was 1.04 mm and the maximum radial distortion was 1.74 mm

Uploaded by

Sunil T V Suni
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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0.

30
0.30
0.23 0.24
0.20 0.23 0.24
0.20 0.18
0.18 0.14
0.10 0.14 0.09
0.07
0.10 0.09
0.00 0.07
1 2 3 4 5 6 7 8 9 10 11 12
0.00 -0.09
-0.07
-0.10
1 2 3 4 5 6 7 8 9 10 11 12
-0.14 -0.07
-0.10
-0.20
-0.18 -0.09
-0.23 -0.14 -0.24
-0.30 -0.18
-0.20
-0.23 -0.24
-0.30
AXIAL R-OUT MEASUREMENT-LEFT MEASUREMENT-RIGHT

1
12 2
10.00
8.06 6.57
11 5.74 3
8.20 5.00 6.35

7.29 8.12
10 0.00 4
5.31
5.03 8.80

7.43 8.65
9 5

8 6
7
Axial Alignment Reading of Girth Gear

Customer:- M/s Birla Corporation Ltd.,

PHILLIPS
Date:- 14.03.09 Time: -
LEFT RIGHT All dimensions are in 'mm'
MEAN
Measurement Measurement AXIAL
Pos No. Pos No. X=(A-B)/2 MEAN CORR.TO DISTORTION
in mm (A) in mm (B) RUNOUT
X
1 5.90 7 6.68 -0.39 0.15 -0.54 -0.18 -0.36
2 6.00 8 6.42 -0.21 0.15 -0.36 -0.23 -0.13
3 6.30 9 5.68 0.31 0.15 0.16 -0.14 0.30
4 6.20 10 5.34 0.43 0.15 0.28 -0.09 0.37
5 5.00 11 5.00 0.00 0.15 -0.15 -0.24 0.09
6 5.00 12 5.41 -0.21 0.15 -0.35 -0.07 -0.28
7 5.20 1 5.26 -0.03 0.15 -0.18 0.18 -0.36
8 5.40 2 4.91 0.25 0.15 0.10 0.23 -0.13
9 5.70 3 4.52 0.59 0.15 0.44 0.14 0.30
10 5.70 4 4.48 0.61 0.15 0.46 0.09 0.37
11 6.00 5 5.04 0.48 0.15 0.33 0.24 0.09
12 5.90 6 6.03 -0.06 0.15 -0.21 0.07 -0.28
0.15
maximum 0.24
minimum -0.24

Axial Runout of Cement Mill # 3 Girth Gear in 'mm'


8.89

0.00 -0.18 -0.23 -0.14 -0.09 -0.24 -0.07 0.18 0.23 0.14 0.09 0.24 0.07
1 2 3 4 5 6 7 8 9 10 11 12

-8.89

Axial Distortion of Cement Mill # 3 Girth Gear in 'mm'


0.4

0.2

0
1 2 3 4 5 6 7 8 9 10 11 12

-0.2

Axial Runout = 1.46 mm


Radial Alignment Reading of Kiln Gear

Customer:- M/s Birla Corporation Ltd.,

PHILLIPS
KILN SERVICES LTD. Date:- 15.03.09 Time: -

Position Measurements in Mean Mean Runout Distortion


No. mm Correction
1 6.57 7.13 0.6 0.43 -0.13
2 5.74 7.13 1.4 -0.36 -1.74
3 6.35 7.13 0.8 -0.52 -1.30
4 8.12 7.13 -1.0 -0.42 0.58
5 8.80 7.13 -1.7 -0.30 1.37
6 8.65 7.13 -1.5 -0.30 1.23
7 7.43 7.13 -0.3 -0.43 0.13
8 5.03 7.13 2.1 0.36 1.74
9 5.31 7.13 1.8 0.52 1.30
10 7.29 7.13 -0.2 0.42 -0.58
11 8.20 7.13 -1.1 0.30 -1.37
12 8.06 7.13 -0.9 0.30 -1.23
Mean 7.1 Maximum 1.04 1.74
Runout

Radial Runout of Cement Mill # 3 Girth Gear in 'mm'


0.80

0.52
0.40 0.43 0.42
0.36
0.30 0.30

0.00
1 2 3 4 5 6 7 8 9 10 11 12
-0.30 -0.30
-0.40 -0.36
-0.42 -0.43
-0.52

-0.80

Cement Mill # 3 Gear Radial Runout Measurements


1
12 2
10.00
8.06 6.57
11 5.74 3
8.20 5.00 6.35

7.29 8.12
10 0.00 4
5.31
5.03 8.80

9 7.43 8.65 5

8 6
7

Radial Runout = 2.0mm

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