How Can You Achieve Safety and Profitability ?
How Can You Achieve Safety and Profitability ?
and profitability ?
Elevate your expectations
Expectations for the safety and profitability of process HIMA is the world’s leading independent designer and
facilities are increasing. So is the complexity of meeting manufacturer of process industry safety solutions.
those expectations. Everything we do, think and create is related to helping
New safety standards, global competition and cost pressures you achieve nonstop safety. More than 25,000 safety
are just some of the causes. Combined, these factors and system installations demonstrate that commitment.
others call for process safety solutions that offer nonstop Based on our experience, we suggest five steps and
safety and improve profitability by: important questions to consider when selecting a safety
solution vendor and system capable of meeting safety
Maximising plant uptime and profitability criteria.
Generating more revenue
Contributing to lower investment and life-cycle costs
Open-platform integration with all leading DCSs
Eliminating possibilities for human error
3
Step 1
Start smart.
Step 2
Evaluate the technology.
Step 3
Assess the support.
Step 4
Evaluate the company.
Step 5
Consider the future.
4
Five Steps
to Safety and
Profitability
Whether your business is oil and gas,
power generation, petrochemicals,
chemicals or pharmaceuticals, it’s time
to expect more from your safety system.
5
STEP S TA R T S M A R T.
1
You want an affordable solution that will protect your people and your facility while meeting
applicable standards and keeping your process available.
Questions to Consider
How much risk is acceptable for your facility?
What are safety life-cycle standards, and what’s required to follow them?
How do you avoid oversizing your safety system?
What is the best way to avoid litigation and fulfill your moral and economic responsibilities?
How do you conduct risk assessments?
How do you achieve Functional Safety Management?
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HIMA helps you do the
right thing … correctly
The process of selecting the right safety solution for your Causes of accidents across different
facility is complex and evolving. Accidents in the process phases of the life cycle
industry — even among the largest and best-intentioned
companies — provide confirmation. 44%
SPECIFICATION
20%
HIMA helps you confront and answer the difficult questions CHANGES AFTER
to protect your facilities appropriately, without overspending COMMISSIONING
15%
Successfully implementing this life-cycle approach helps you DESIGN AND
IMPLEMENTATION
achieve the appropriate level of risk reduction. It also provides
the best legal protection because it incorporates acknowledged
Source: Health & Safety Executive (2nd edition, Health
best engineering practices.
& Safety Executive HSE – UK)
7
STEP E V A L U A T E T H E T E C H N O L O G Y.
2
Safety systems should provide maximum plant safety, be highly reliable and operate unnoticed.
They should neither affect plant availability nor require a high degree of maintenance.
Safety technology should allow flexible and efficient adaptation to special requirements
as well as easy integration with additional systems and components.
Questions to Consider
How will the solution affect process availability?
Can you select between different systems or does the vendor offer just one platform?
How well can the solution be adapted to match your technical and budget requirements?
Will the solution work with your current and future DCSs?
Does the system and its components conform with the latest standards?
Is the solution easy to operate and maintain?
How much are the life-cycle costs, including efforts for mandatory proof tests?
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HIMA solutions provide maximum
safety and process availability
HIMatrix® HIMax®
SIL 3 SIL 3
Fast, flexible, compact Nonstop operation
Extremely cost-effective Maximum performance
Distributed applications Maximum configuration
Applications with just a flexibility – for life
few I/O points Various mechanical concepts
Subsea applications Mid-size and large applications
HIQuad Planar4
SIL 3 SIL 4
For highest fault-tolerance Hard-wired system
requirements Programming: solder,
Scalable redundancy Termipoint and Wire Wrap
Central & distributed Extremely robust
installations Scalable redundancy
Broad range of I/O modules
9
HIMax
10
HIMax is the first safety system developed to improve
plant productivity and profits.
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Increase plant productivity with HIMax
PROCESS
VARIABLE
TIME
12
Reduce CAPEX and OPEX and
gain lifetime flexibility
Maximum flexibility
HIMax delivers the functionality you need today and
accommodates changes in your business. You pay for exactly Fully enclosed modules
what you need, when you need it. Once deployed, HIMax Module replacement without disturbing I/O
stays on and never needs to be replaced. It adapts as your or power wiring
business grows. HiMax enables you to expand your plant Three available rack sizes: 10, 15 and 18 slots
without the need to allocate preconfigured spare slots. Different field wiring configurations, including
direct wiring and terminal blocks, as well as
Other ways HIMax saves you money: multicore cable with Field Terminal Assembly
Buy only what you need. HIMax adapts to meet
virtually any application requirement
HIMax can be your single platform for all I/O count,
response time and fault-tolerance requirements,
as well as centralised or distributed applications
Save engineering time and costs using a flexible,
intuitive and easily adaptable platform
HIMax integrates with any DCS that you use
today or in the future
HIMax offers virtually unlimited expansion – hardware and
software changes can be performed on demand, without
interruption, for the full lifecycle. Cabinet size is minimised
because there's no need to allocate slots for spares
Benefit from HIMax’s unprecedented performance
and system flexibility by integrating more I/Os
or greater application complexity per system
HIMax is a cost-effective solution with different rack
sizes to match your physical space requirements The flexible HIMax rack is available in
No hidden software costs. With a SILworX software 10, 15 and 18 slots.
license, you get a single intuitive sofware tool for all tasks.
MODULES
1
RACK
WIRING
3
10
15
18
2
Module replacement without disturbing I/O or power wiring All racks are panel mountable; the 15 slot is also
available for 19-inch rack installation
13
HIQuad
14
Designed to provide maximum guaranteed safety, HIQuad
solutions are an ideal choice for small and mid-size safety-critical
applications requiring high levels of process availability.
H41q/H51q systems provide H41q or H51q? One is right for your application
proven performance
H41q H51q
Absolute reliability
HIQuad solutions are proven over decades of use in hundreds Total I/O points per system 208 > 208
of process industry facilities. They are the industry standard Total I/O modules per system 13 256
for reliable and cost-effective solutions. Total base plates per system 1 16
Communication module slots 2 10
Scalable availability
HIQuad solutions are available with different combinations
of scalable availability at the I/O and CPU level, allowing
a precise match for your budget and technical needs while
providing maximum safety. Even in a non-redundant,
Highlights
single-channel configuration, HIQuad can be used up to
SIL 3 without any limits. Maximum reliability
SIL 3, even in single-channel configuration
Flexibility Flexible redundancy management
H41q/H51q systems are extremely flexible and can Hot-swapping of modules
be easily adapted to your application requirements. Online program changes
For small and mid-size number of I/Os: Comprehensive, tried-and-tested range of I/Os
Compact H41q systems for up to 208 I/Os, modular Easy to integrate into all DCSs
H51q systems for as many as several thousand I/Os Safety-related networking via safeethernet
For any type of I/O: Drag & drop engineering using the fully
Wide range of I/O cards, analog/digital I/O integrated configuration, programming and
cards, relay cards, counter and thermo-element diagnostic software ELOP II
cards, cards with integrated Ex-separation Proven 19-inch technology
For every availability requirement: For use in Ex-zone 2
Thanks to scalable redundancy, you invest only
in what you need. All of the components can be
employed singly, redundant or mixed — always SIL 3
For centralised and distributed applications:
Stand-alone or safe networking via safeethernet
For any DCS integration:
Integrated solutions for all leading control systems
15
HIMatrix
16
Numerous safety applications don’t require redundant systems, but special
requirements can still apply. When you need powerful, safety-related
distributed applications and/or very fast response times, think HIMatrix.
17
Planar4
18
For automated processes with extremely high potential risk to people,
equipment and the environment, HIMA offers Planar4 systems.
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Distributed safety solutions
CENTRAL REMOTE
SAFETY SYSTEM SAFEETHERNET SAFETY SYSTEM
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Integrated safety solutions
Sample functionalities:
Integration of alarms and events into the
alarm management of the DCS
Integration of faceplates for operating and monitoring
Transfer and visualisation of diagnostic data
from HIMA systems
Transfer and visualisation of process data
and safety-related locking states
Transfer of time-stamped data
Maintenance overwrite switch (MOS)
The HIMA DCS Competence Team
Partial stroke test (PST)
Start-up bypass (SUB) A specialised HIMA team tests all integration options
with all leading DCSs and develops efficient integration
Customers working with a MIV/MAC can also benefit from tools and software components. All control systems
HIMA solutions. As an independent system supplier, HIMA has have been installed at HIMA and are continuously
successfully implemented projects with all DCS manufacturers analysed. This enables HIMA to guarantee full
for years and on a worldwide basis. So your MIV/MAC can functionality and assume responsibility for the entire
offer you one-stop shopping that includes HIMA solutions. integration process.
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STEP ASS ESS T H E S E RV I C ES.
3
To achieve safe and profitable plant operations and be fully compliant with the latest standards,
you need expert services.
Questions to Consider
Does the manufacturer offer extensive consulting to help you achieve compliance with the
latest safety standards?
Are your contact persons certified safety experts or general staff technicians?
Does the project management comply with current safety standards?
Is 24-hour support available on a global basis?
Are the service engineers also qualified safety experts?
What training options are offered?
22
Expert advice supports
safety life-cycle compliance
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Project management
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Service and training
Service Training
HIMA is close to its customers around the world. With a The creation, operation and maintenance of high-availability,
global network of companies and professional representatives, standards-compliant, economical safety solutions requires a
HIMA is able to provide optimal on-site service. high level of the latest specialist expertise. The HIMA training
Our comprehensive portfolio of services includes: program offers you everything you need for your individual
knowledge update.
24-hour hotline – Consulting, analysis
and online diagnosis via telephone Project-specific training courses can be arranged, in addition
24-hour on-call service – Fast on-site support: to courses on basic principles. HIMA is authorised to teach
analysis, diagnosis, troubleshooting Functional Safety engineering courses that award TÜV
24-hour spare parts services – Guaranteed certification. All courses can be held at a HIMA training
spare parts availability centre or at your location.
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STEP E V A L U A T E T H E C O M P A N Y.
4
There’s no substitute for vendor longevity, reliability and expertise in the process industry.
Questions to Consider
How deep is the company’s safety experience?
How much experience does it have with your applications?
Does the company have the range of equipment and services you need?
What do customers say about the company?
How innovative and thus future-proof are the products from the manufacturer?
Is the manufacturer's customer orientation thorough and well-thought-out?
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Gain the benefit of a
century of experience
Founded in Germany in 1908, HIMA has a record of safety A HISTORY 2002 >>
system innovation that began in 1970 when the company OF INNOVATION The world’s fastest TÜV/BG-
certified safety systems for
introduced the world’s first TÜV-certified safety system.
factory automation: HIMatrix
1908 >>
Today, HIMA is a global organisation with subsidiaries, its own Founded by Johannes Hildebrandt,
As the first manufacturer of
HIMA stands for Hildebrandt
service and sales centres and experienced representatives in safety-related systems in the
Mannheim.
all of the key industrialised regions of the world. We offer the world, HIMA was awarded
IEC 61508 safety certification
experience of 25,000 installations in 80 countries, proven 1970 >> “Functional Safety Management”
system integration with all DCSs and more TÜV-certified The world’s first TÜV-certified by TÜV.
safety specialists than any other supplier. safety system: Planar
2003 >>
From HIMatrix controllers to HIMax, the world’s most advanced 1986 >> The world’s first TÜV-confirmed
The world’s first TÜV-certified SIL calculation and verification
safety solution, HIMA has the industry’s broadest range
programmable safety system: H50 software: SILence
of TÜV-certified systems delivering SIL 3 compliance.
We guarantee the utmost expertise in engineering, consulting 1991 >> 2004 >>
and service in more than 50 countries. The world’s first TÜV-certified The world’s first TÜV-certified
reverse compiler SIL 3 intrinsically safe (ATEX)
HIMA systems are at work in analog isolater and HART data
Steamcrackers 1997 >> extraction combined with world’s
The world’s first TÜV-certified first SIL 3/ATEX HART multiplexer
Polyethylene, polypropylene and PVC production
redundant 2oo4D/QMR system:
Fertiliser plants H41q/H51q 2005 >>
Onshore and offshore facilities and platforms The world’s first intrinsically
Pipelines The world’s first TÜV-certified safe Ethernet communication
Tank farms and gas storage facilities safety-related communication in Ex-Zone 1
(SIL 3) over Ethernet:
Loading stations
safeethernet
Refineries 2007 >>
The world’s first TÜV-certified
Burner and combustion plants
safety system in accordance with
Turbines and compressors EN ISO 13849-1 and EN IEC 62061
Batch processes
2008 >>
The world’s first TÜV-certified
nonstop safety system: HIMax
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STEP CONSIDER THE FUTURE.
5
Because of the long run times in the process industry, only a long-term partnership
can ensure safety and profitability throughout the entire plant's life cycle.
Questions to Consider
Are the solutions offered flexible enough to allow potential changes, extensions or
upgrades of your processes?
Is plant safety the company’s primary focus?
If the manufacturer of the safety solution is part of a conglomerate, are long-term support
and ongoing development of the installed systems guaranteed?
How committed is the company to research and development?
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One company focused on your
safety and financial success
While HIMA has the automated safety industry’s longest The facts:
track record, we also have the commitment and structure to HIMA is the world’s largest independent safety
serve your business far into the future. systems supplier
Our first and only priority remains protecting the safety We have been owned by the same German family
and availability of your assets. We believe this focus leads since 1908
to unparalleled expertise, innovation and better solutions. Our exclusive focus is safety systems
One example of that focus is nonstop, available-for-life 100 percent of design, manufacturing and R&D take
systems that support optimised processes at your facility. place at our headquarters in Brühl, Germany
Another is partnerships with world-leading companies Approximately 25 percent of our 600 employees
that add to our capabilities. are dedicated to research and development
Customers have rewarded this focus with long-term contracts We are financially successful and expanding
and relationships that further encourage our independence. our geographic reach
And, in an era when conglomerates acquire and divest Our independence frees us from decisions based
companies for reasons that have little to do with customer on external valuations and stock performance
satisfaction and success, we believe HIMA’s independence,
size and focus offer advantages to your processes and your
business.
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Why HIMA?
HIMA is the world’s leading designer and manufacturer of
automated safety solutions. Everything we do, think
and create is designed to help you achieve nonstop safety.
The result of this philosophy: solutions that provide maximum
safety and uninterrupted plant operations.
During the past 40 years, our systems have been protecting the
assets of the world’s major oil, gas and processing companies.
Founded in Germany in 1908, HIMA has a record of safety system
innovation that began in 1970.
Our first and only priority remains protecting the safety and
availability of our customers’ assets. Our independence
and German family ownership contribute to a safety focus,
a high level of quality, expert knowledge of our staff and
customer responsiveness that competitors have not matched.
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© 2010 HIMA Paul Hildebrandt GmbH + Co KG
HIMax, HIMatrix, HIQuad, and SILworX are registered
trademarks of HIMA Paul Hildebrandt GmbH + Co KG
Specifications are subject to change.