SPRAY DRYER

TECHNOLOGY

FREEZE DRYER
TECHNOLOGY

ENGINEERING DIVISION
Labultima Process Technologies Pvt. Ltd.
SR.NO.36, H.NO.12, Dhumal Nager Waliv,
Vasai(East) Palghar Thane MH 401208 IN
SPRAY DRYER OPEN LOOP
PLC SCREEN IMAGE (Screen shot of Mimic screen of open loop spray dryer)

SPRAY DRYER CLOSE LOOP

PLC SCREEN IMAGE (Screen shot of Mimic screen of close loop spray dryer)

Sr. Details Model No. Capacity

No. Kg of water evaporation /hr

1 Lab Spray Drier LU 222 advanced 1.0 kg/hr.

LU 228 advanced (Plug-In) 1.0 kg/hr.
2 Kilo Lab Spray Drier SD/KL-2.5 (Open/Closed Loop) 2.5 kg/hr.
SD /KL – 3 (Open/Closed Loop) 3.0 kg/hr.
3 Pilot Spray Drier SD/PI – 5 (Open/Closed Loop) 5.0 kg/hr.
SD/PI – 10 (Open/Closed Loop) 10.0 kg/hr.
4 Plant Spray Drier SD /PL – 15 (Open/Closed Loop) 15 kg/hr.
SD /PL – 20 (Open/Closed Loop) 20 kg/hr.
SD /PL – 25 (Open/Closed Loop) 25 kg/hr.
SD /PL – 50 (Open/Closed Loop) ss50 kg/hr.
SD /PL – 100 (Open/Closed Loop) 100 kg/hr.
SD /PL – 250 (Open Loop) 250 kg/hr.
SD /PL – 300 (Open Loop) 300 kg/hr.
SD /PL – 500 (Open Loop) 500 kg/hr.
SD /PL – 1000 (Open Loop) 1000 kg/hr.
 Spray Dryer
Introduction:
Ÿ Spray Drying is a continuous, quick, efcient process for drying of clear solutions / emulsions / agglomeration / suspension under controlled
variable parameters with best produce repeatability results to achieve desired analytical / physical properties of produce.
Ÿ Spray drying can be co-current / counter current.
Ÿ The spray drying can be with air as drying media or with inert gas as drying media, categorized as Open Loop Spray Drier or Closed Loop
Spray Drier respectively.
Ÿ For continuous operations of Lab spray dryer the standard unit with mono bag lter can be replaced with auto-dedusting multi-bag lter.

Lab Models:
LU222 (Advance Table Top Lab Spray Dryer) Lu228 (Plug-In Lab Spray Dryer

Applications Advantages
Ÿ Pharmaceuticals API / Onco /Steroids / Hormones / Formulations Ÿ For conversion of crystalline form to amorphous form.
Ÿ Prebiotics / Probiotics Ÿ For getting desired particle size distribution & bulk density
Ÿ Nutraceuticals Ÿ For best reproducibility / repeatability results
Ÿ Healthcare / Cosmetics Ÿ For avoiding oxidation of product under drying
Ÿ Milk / Milk Derivatives Ÿ For encapsulation of core materials.
Ÿ Natural or Synthetic Flavors / Fragrances Ÿ For generating the heat sensitive / UV sensitive produce
Ÿ Specialty Chemicals Ÿ Continuous process
Ÿ Foods Ÿ Best yields
Ÿ Ceramics Ÿ Best operational costs
Ÿ Polymers Ÿ Best payback period
Ÿ Metallic dispersion Ÿ Best compatible for scale up to pilot / plant production spray
Ÿ Wax based products driers
Ÿ Pyrolysis
Ÿ Nano particle generation

Consistency No Heat Detorioration

Ÿ In general, the particle size distribution of the acquired powders is Ÿ On account of the comparably high drying speed and the short
sharp and consistent, due to easy control and reproducibility of the residence times, even heat-sensitive materials such as
drying properties. pharmaceuticals or foodstuff and dairy may be dried without
Ÿ Spray dried powders exhibit high owability, high solubility and difculty using spray dryers.
dispersibility, allowing for facile transport, storage and subsequent Ÿ If a rather slow rise in temperature of the spray mist droplets is
processing. required, also counter-current ow systems are feasible.

High Purity & Easy Cleaning Inammable Solvents

Ÿ Cleaning of all spray dryer components is straightforward and can Ÿ For water-based feeds the drying media is ltered air in an open
be completed in just a short amount of time. Impurities and cross- system. For inammable or in any other way hazardous feeds,
contaminations can be avoided reliably. nitrogen in a closed loop dryer is used.
Ÿ Automated WIP, CIP and SIP systems can be applied to spray Ÿ This way, also all solvent is recovered and may be reused.
dryers without difculty.

Spray dryer can be used for Spray Chilling /Congealing / Prilling at

molten feeds by using cold air instead of hot air.
 FREEZE DRYER
Introduction:
Ÿ Labultima Process technologies Pvt. Ltd. Located at Vasai near Mumbai, India most
well-known organization in Drying Technology Solutions for Pharma API & Allied
Industries in Spray Drying Process, has successfully developed & installed a number
of Lab Freeze Dryers & Production Freeze Dryers on Foods, Vegetables, Fruits, Ready
to Eat Substances & Probiotics & are now thriving to launch their Ultra-Modern
Lyophilizer by 2021 in global market.

Our Freeze Dryers initially to be projected for Foods –

- Ready to eat foods such as Dhokla etc.

- Fruits such as Banana, Kiwi, Dragon Fruit, Mango, Sugarcane,
Apple, Pineapple, Sea Buck Thorn Fruit etc.
- Juices of mixed fruit like fruit punch
- Rice, Pulao, Biryani, Poha, Upma etc.
- White & Yellow York of Hea’s eggs
- Vegetable like Spinach, Fenugreek Leaves, Amaranth Leaves, Mustard Greens etc.
- Fish, Chicken meat etc.

Comparison between Spray Dryer & Freeze Dryer

Sr. No. Spray Dryer Freeze Dryer

1 Continuous Process Batch Process
Can control Can control

- Particle size can be controlled - Particle size can’t be controlled

2 - Residual moisture content 4 to 8% - Residual moisture content in
- Bulk density can be controlled powder <0.1%
- Bulk density can’t be controlled

Capital investment has payback period Capital investment has payback period of
3
of 9 months to 1 year 3 to 5 years (-) ve point
Running cost 4 to 6 time of spray drying for
4 Running cost most economical
same capacity (-) ve point

Therefore overall plus point for Freeze Dryer is its moisture content in product is <0.1%
which cannot be achieved in Spray Dryer or in any other drying technology.

FOODS FREEZE DRYER

Model LU-L-005 LU-P-300

Capacity 5 kgs. / 8 hrs. 300 kgs. / 24 hrs.
No. of Shelves 5 48
Shelves Area 0.34 mt2 16.80 mt2
Shelves Hourly Size 400 mm Ø X 500 mm long 2400 mm Ø X 2400 mm long
Heating System Silicone Heater Hot Water-Individual Heater
Chamber Temp. 800C 800C
Vaccum <5Pa <5Pa
Defrosting Auto Hot Gas Auto Hot Gas
Control PLC-HMI PLC-HMI
Elect. Supply 220 VAC, 50 HZ, Single Phase 440 VAC 50 HZ Three Phase
Overall Size 550mm X 550mm X 1700mm H 4100mm X 2500mm X 2800mm H
 Labultima Process
Technologies
Pvt. Ltd

SR.NO.36, H.NO.12, Dhumal Nager Waliv,

Vasai(East) Palghar Thane MH 401208 IN
0250-56897458
[email protected]
www.labultimaprocess.com