160-7689 172-6062 153-9693 (NOTE X)

SENR9516-04 Harness And Wire Electrical Schematic Symbols

March 2007
1 2 3 4 5 6 Symbols
7 8 9 10 11 12

13 14 15 16 17 18
A B B

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
100-3320 111-2416
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
160-7690 circle indicates that the component has screw terminals and a wire can be disconnected from it.

B A B Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
A
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
3E-3370 169-8670 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

B A
C9 On-highway Engine Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
191-7823 B
T
the gauge of the temperature or pressure.
A

C
C Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
6 5 4 3 2 1 It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
12 11 10 9 8 7 9DG1-6039
18 17 16 15 14 13
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

116-6158 155-2269 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

A B
2 1 Harness and Wire Symbols
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.

Harness Identification Letter(s):

Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
Part Number for
C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle

325-AG135 PK-14 1 5A
Pin Socket Fuse
Receptacle
Pin or Socket (5 Amps)
Single Wire
Number
9X-1123
Connector
Component
Part Number
Plug
Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification Wire Gauge
Connection Number Wire Color

© 2007 Caterpillar Printed in U.S.A.

All Rights Reserved

Diagnostic Code Listing Diagnostic Code Listing (cont'd) Diagnostic Code Listing (cont'd)
Flash Flash Flash
PID-FMI SPN-FMI Description PID-FMI SPN-FMI Description PID-FMI SPN-FMI Description
Code Code Code
N/A 55 No Diagnostic Code Detected 61 0110-11 0110-11 Very High Coolant Temperature 33 0032-06 0646-06 Turbo Wastegate Solenoid Current High
01 0071-00 Idle Shutdown Override 62 0111-01 0111-01 Low Coolant Level Warning 33 0032-08 0646-08 Turbo Wastegate Solenoid Pulse Width Abnormal
11 0224-11 Theft Deterrent Active 62 0111-11 0111-11 Very Low Coolant Level 0032-11 Turbo Wastegate Solenoid current mismatch
12 0111-02 0111-02 Coolant Level Signal Invalid 0111-14 0111-14 Low Coolant Level Warning 34 0064-02 Secondary Engine Speed loss of signal
12 0111-03 0111-03 Coolant Level Voltage High 64 0105-00 0105-00 High Intake Manifold Air Temperature Warning 34 0064-08 0723-08 Secondary Engine Speed Loss of Signal
12 0111-04 0111-04 Coolant Level Voltage Low 64 0105-11 0105-11 Very High Intake Manifold Air Temperature 34 0064-11 Secondary Engine Speed no pattern
13 0174-03 0174-03 Fuel Temperature Voltage High 65 0174-00 0174-00 High Fuel Temperature Warning 34 0190-02 Primary Engine Speed Loss Of Signal

(Dimensions: 34 inches x 24 inches)

13 0174-04 0174-04 Fuel Temperature Voltage Low 71 0043-02 Key Switch Fault 34 0190-08 0190-08 Primary Engine Speed Loss Of Signal
13 0224-14 Theft Deterrent Active With Engine Cranking 72 0001-05 0651-05 Cylinder #1 Injector Current Low 34 0190-11 Primary Engine Speed No Pattern
15 0164-02 0164-02 Injection Actuation Pressure Signal Erratic 72 0001-06 0651-06 Cylinder #1 Injector Current High 35 0190-00 0190-00 Engine Overspeed Warning
15 0164-03 0164-03 Injection Actuation Pressure Voltage High 72 0001-11 0651-11 Cylinder #1 Injector Current Fault 36 0084-02 0084-02 Vehicle Speed Signal Invalid

SENR9516-04
15 0164-04 0164-04 Injection Actuation Pressure Voltage Low 72 0002-05 0652-05 Cylinder #2 Injector Current Low 36 0084-08 0084-08 Vehicle Speed Signal Out of Range
16 0173-00 0173-00 High Exhaust Gas Temperature Derate 72 0002-06 0652-06 Cylinder #2 Injector Current High 36 0084-10 0084-10 Vehicle Speed Signal Rate of Change
16 0173-11 0173-11 Very High Exhaust Gas Temperature Derate 72 0002-11 0652-11 Cylinder #2 Injector Current Fault 38 0105-03 0105-03 Intake Manifold Air Temperature Voltage High
17 0164-00 0164-00 Excessive Injection Actuation Pressure 73 0003-05 0653-05 Cylinder #3 Injector Current Low 38 0105-04 0105-04 Intake Manifold Air Temperature Voltage Low
18 0042-05 0679-05 Injection Actuation Pressure Output Current Low 73 0003-06 0653-06 Cylinder #3 Injector Current High 39 0164-11 0164-11 Injection Actuation Pressure System Fault
18 0042-06 0679-06 Injection Actuation Pressure Output Current High 73 0003-11 0653-11 Cylinder #3 Injector Current Fault 41 0084-00 0084-00 Vehicle Overspeed Warning
18 0042-11 0679-11 Injection Actuation Pressure Output Fault 73 0004-05 0654-05 Cylinder #4 Injector Current Low 42 0022-11 0637-11 Primary to Secondary Engine Speed Signal Calibration
21 0041-03 0678-03 8 Volt Supply Voltage High 73 0004-06 0654-06 Cylinder #4 Injector Current High 42 0022-13 0637-13 Engine Speed Signal Calibration Not Performed
21 0041-04 0678-04 8 Volt Supply Voltage Low 73 0004-11 0654-11 Cylinder #4 Injector Current Fault 44 0096-03 0096-03 Fuel Level Voltage High
21 0232-03 0620-03 5 Volt Supply Voltage High 74 0005-05 0655-05 Cylinder #5 Injector Current Low 44 0096-04 0096-04 Fuel Level Voltage Low
21 0232-04 0620-04 5 Volt Supply Voltage Low 74 0005-06 0655-06 Cylinder #5 Injector Current High 44 0128-03 Secondary Fuel Level Voltage High
24 0100-03 0100-03 Oil Pressure Voltage High 74 0005-11 0655-11 Cylinder #5 Injector Current Fault 44 0128-04 Secondary Fuel Level Voltage Low
24 0100-04 0100-04 Oil Pressure Voltage Low 74 0006-05 0656-05 Cylinder #6 Injector Current Fault 46 0100-01 0100-01 Low Oil Pressure Warning
24 0175-03 0175-03 Oil Temperature Voltage High 74 0006-06 0656-06 Cylinder #6 Injector Current Low 46 0100-11 0100-11 Very Low Oil Pressure
24 0175-04 0175-04 Oil Temperature Voltage Low 74 0006-11 0656-11 Cylinder #6 Injector Current Fault 47 0071-01 Idle Shutdown
0102-00 0102-00 Excessive Boost Pressure 0038-03 0038-03 Second Fuel Level Voltage High 0071-11 1237-14 Engine Shutdown Override Occurrence
0102-01 0102-01 Low Boost Pressure 0038-04 0038-04 Second Fuel Level Voltage Low 47 0071-14 PTO Shutdown

16 Page,
0102-02 0102-02 Boost Pressure Signal Erratic 0094-01 0094-04 Fuel Pressure Low During Crank 0186-04 0186-04 PTO Engine Shutdown Switch Voltage Low
25 0102-03 0102-03 Boost Pressure Voltage High 0094-03 0094-03 Fuel Pressure Voltage High 47 0186-14 0186-14 PTO Engine Shutdown Switch Occurrence
25 0102-04 0102-04 Boost Pressure Voltage Low 0094-04 0094-04 Fuel Pressure Voltage Low 49 0070-05 0729-05 Inlet Air Heater Current Low
25 0102-07 0102-07 Boost Pressure Not Responding 0094-11 0094-011 Fuel Pressure Low While Running 49 0070-06 0729-06 Inlet Air Heater Current High
26 0108-03 0108-03 Barometric Pressure Voltage High 0103-00 0103-00 High Turbo Speed Derate 51 0168-02 0168-02 ECM Battery Power Intermittent
26 0108-04 0108-04 Barometric Pressure Voltage Low 0103-11 0103-11 Very High Turbo Speed Derate 0168-00 0168-00 Excessive ECM Battery Power
0108-10 0180-10 Barometric Pressure Signal Rate of Change 0341-14 1237-14 Engine Shutdown Override Occurrence 0168-01 0168-01 Low ECM Battery Power
27 0110-03 0110-03 Coolant Temperature Voltage High 00 0033-08 0647-08 Fan Clutch Fault 56 0253-02 0630-02 Check Customer Or System Parameters
27 0110-04 0110-04 Coolant Temperature Voltage Low 00 0084-14 0084-14 Quick Stop Occurrence 56 0253-14 Truck Manufacturer Parameter Not Programmed
28 0091-13 0091-13 Accelerator Pedal Postion Out of Calibration 00 0171-03 0171-03 Ambient Air Temperature Voltage High 58 0231-02 0639-02 J1939 Data Incorrect
Related Electrical Service Manuals
29 0030-08 0644-08 PTO Throttle Signal Invalid 00 0171-04 0171-04 Outside Air Temperature Voltage Low 58 0231-11 0639-11 J1939 Data Link Fault
Title Form Number
29 0030-13 0644-13 PTO Throttle Out of Calibration 00 0171-11 0171-11 Ambient Air Temperature Data Lost 0231-12 0639-12 J1939 Device Not Responding
Troubleshooting Guide SENR9517
Systems Operation / Testing and Adjusting SENR9513 31 0084-01 0084-01 Vehicle Speed Loss of Signal 00 0232-12 Transmission Data Link Fault 0231-14 0639-14 Transmission Data Link Derate
32 0091-08 0091-08 Accelerator Pedal Postion Invalid 00 0246-11 0597-11 Brake Pedal Switch #1 Fault 59 0252-11 0631-11 Engine Software Incorrect
33 0032-05 0646-05 Turbo Wastegate Solenoid Current Low 00 0247-11 0603-11 Brake Pedal Switch #2 Fault 61 0110-00 0110-00 High Coolant Temperature Warning
 J204
3E3370
Connector Tables for Harness 215-3249 INJECTION ACTUATION +V OR-18 A G828-A24 WH-18
PRESSURE GROUND YL-18 B G829-A20 GN-18
224-4536 SIGNAL GN-18 C G849-A16 BR-18 G849-A16 BR-18
J300 P303 (NOTE X) G828-A22 WH-18
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG P200 G829-A18 GN-18 P2
NEO_YL-16 T951-T54 1 144-1636 NEO_BU-16 T953-T56 A 154-2389
1698670
A-S2 A746-A41 PK-18 1607690 ENGINE CONTROL MODULE
+V A G828-A23 WH-18 G828-A22 WH-18 A747-A17 GY-18 1
NEO_BR-16 T952-T55 2 144-1636 NEO_BR-16 T959-T67 B 154-2389 BOOST PRESSURE GROUND B G829-A21 GN-18 A-S3
G829-A18 GN-18 G828-A22 WH-18 2 ANALOG SENSOR POWER
NEO_BU-16 T953-T56 3 144-1636 ACCESSORY TABLE 161-1704 SIGNAL C A746-A41 PK-18 G829-A18 GN-18 3 ANALOG SENSOR COMMON
NEO_GY-16 T954-T57 4 144-1636 QTY PART NAME P/N 4
Injector P203 5
NEO_GN-16 T955-T58 5 144-1636 1 PLUG_AS. 153-9693 1698670 6
Harness Atmospheric G828-A70 WH-18
NEO_GY-16 T956-T63 6 144-1636 +V A 7
Connector ATMOSPHERIC PRESSURE GROUND B G829-A19 GN-18 G850-A14 BU-18 8 INLET AIR HEATER
7 - Intake Manifold Pressure 161-1703
P304 (NOTE X) P300/J300 SIGNAL C A747-A17 GY-18 9
8 - Air Temperature Sensor Turbo 10
CLR-GA WIRE NAME POS TERM/PLUG Inlet Air Heater Boost P201A J201 P201 11
9 - Sensor P203 Wastegate 1698670 3E3370 1698670
NEO_GY-16 T954-T57 A 154-2389 Relay Pressure J-S1 12
10 - P103 Solenoid +V A G826-J6 BR-18 G826-J5 BR-18 A G826-A9 BR-18 13
NEO_BU-16 T960-T66 B 154-2389 Sensor ENGINE OIL PRESSURE GROUND G827-J3 BU-18 J-S2
G827-J2 BU-18 G827-A8 BU-18 A747-A17 GY-18
11 - Engine Coolant P501 B B 14 ATMOSPHERIC PRESSURE
ACCESSORY TABLE P200 P511 161-1705 SIGNAL C 994-J1 GY-18 C 994-A12 GY-18 15
12 - Temperature NOTE C 16
QTY PART NAME P/N
NEO_WH-16 T962-T64 13 144-1636 Sensor Fuel Pressure C991-J8 PK-18 C991-J8 PK-18 17 FUEL PRESSURE (NOTE C)
1 PLUG_AS. 153-9693 G833-A1 PK-18 18 ANALOG SENSOR RETURN
NEO_GN-16 T961-T65 14 144-1636 Sensor
P100 19
NEO_BU-16 T960-T66 15 144-1636 J209 P201 T945-A71 GY-18 20 NOT USED
NEO_BR-16 T959-T67 16 144-1636 P305 (NOTE X) J209 1698670 T946-A72 PU-18 21 NOT USED
3E3370 +V A G826-A9 BR-18 22
NEO_YL-16 T958-T68 17 144-1636 CLR-GA WIRE NAME POS TERM/PLUG OR-18 ENGINE OIL PRESSURE
FUEL PRESSURE +V A G826-J7 BR-18 GROUND B G827-A8 BU-18 23
NEO_PU-16 T957-T69 18 144-1636 NEO_GN-16 T955-T58 A 154-2389 GROUND YL-18 B G827-J4 BU-18 161-1705 SIGNAL C 994-A12 GY-18 994-A12 GY-18 24 ENGINE OIL PRESSURE
194-6725 SIGNAL GN-18 C C991-J8 PK-18 NOTE C G849-A16 BR-18 25 INJECTION ACTUATION PRESSURE
ACCESSORY TABLE NEO_GN-16 T961-T65 B 154-2389 NOTE C
Injection Actuation 26
QTY PART NAME P/N ACCESSORY TABLE 27
Pressure Control P301
1 RECEPTACLE_AS. 191-7823 QTY PART NAME P/N T947-A73 YL-18 28 NOT USED
Valve 1539693 T948-A74 BR-18 29 NOT USED
1 WEDGE 172-6064 1 PLUG_AS. 153-9693
P500 A T951-T54 YL-16 P100 30
5 STRAP 3S-2093 B T957-T69 PU-16 1552269 31
ENGINE COOLANT
5 MOUNT-WIRE_TIE 105-1797 SIGNAL 1 995-A4 BU-18 995-A4 BU-18 995-A4 BU-18 32 ENGINE COOLANT TEMPERATURE
P306 (NOTE X) INJECTOR 1 NOTE X TEMPERATURE
RETURN 2 G833-A2 PK-18 G833-A1 PK-18 33
CLR-GA WIRE NAME POS TERM/PLUG 130-9811 A-S1 34
P103 C967-A5 BU-18 35 INTAKE MANIFOLD AIR TEMPERATURE
P301 (NOTE X) NEO_GY-16 T956-T63 A 154-2389 1552269 T951-A42 YL-18 36 INJECTOR 1 +
CLR-GA WIRE NAME POS TERM/PLUG NEO_WH-16 T962-T64 B 154-2389 INTAKE MANIFOLD AIR
TEMPERATURE SIGNAL 1 C967-A5 BU-18 C967-A5 BU-18 T952-A43 BR-18 37 INJECTOR 2 +
NEO_YL-16 T951-T54 A 154-2389 ACCESSORY TABLE 130-9811 RETURN 2 G833-A3 PK-18 T953-A44 DK BU-18 38 INJECTOR 3 +
T954-A45 GY-18 39 INJECTOR 4 +
NEO_PU-16 T957-T69 B 154-2389 QTY PART NAME P/N Injection Actuation P302 A746-A41 PK-18 40 BOOST PRESSURE
ACCESSORY TABLE 1 PLUG_AS. 153-9693 1539693 G826-A9 BR-18 41 ANALOG SENSOR POWER
Pressure A T952-T55 BR-16 G827-A8 BU-18 42 ANALOG SENSOR COMMON
QTY PART NAME P/N B T958-T68 YL-16
Sensor 43
1 PLUG_AS. 153-9693 T957-A53 PU-18 44 INJECTOR 1 RETURN
J204 INJECTOR 2 NOTE X P511 T958-A52 YL-18 45 INJECTOR 2 RETURN
P511 1552269
1552269 TURBO WASTEGATE T959-A51 BR-18 46 INJECTOR 3 RETURN
P302 (NOTE X) TURBO WASTEGATE
1 C211-A77 BK-18 1 M795-A76 WH-18 T960-A50 DK BU-18 47 INJECTOR 4 RETURN
SOLENOID SOLENOID 2 C211-A77 BK-18 E964-A61 WH-18 48 PRIMARY ENGINE SPEED/TIMING +
CLR-GA WIRE NAME POS TERM/PLUG 2 M795-A76 WH-18 230-9944
230-9944 E963-A62 BK-18 49 PRIMARY ENGINE SPEED/TIMING -
NOTE A
NEO_BR-16 T952-T55 A 154-2389 50
NEO_YL-16 T958-T68 B 154-2389 51
P303 P500 52
ACCESSORY TABLE 1539693 INJECTION ACTUATION 1552269 53
QTY PART NAME P/N A T953-T56 BU-16 PRESSURE CONTROL VALVE 1 G854-A6 PK-18 G854-A6 PK-18 T955-A46 GN-18 54 INJECTOR 5 +
B T959-T67 BR-16 (INTEGRAL TO PUMP) 2 G855-A7 PU-18 G855-A7 PU-18 T956-A47 GY-18 55 INJECTOR 6 +
1 PLUG_AS. 153-9693 56
INJECTOR 3 NOTE X 57
E966-A59 YL-18 58 SECONDARY ENGINE SPEED/TIMING +
P401 E965-A60 BU-18 59 SECONDARY ENGINE SPEED/TIMING -
Primary Engine 1003320 60
A E963-A62 BK-18 E963-A62 BK-18 G854-A6 PK-18 61 IAP CONTROL VALVE +
Speed / Timing PRIMARY(TOP) B E964-A61 WH-18 E964-A61 WH-18 G855-A7 PU-18 62 IAP CONTROL VALVE-
J1 ENGINE SPEED/TIMING SENSORS M795-A76 WH-18 63 TURBO WASTEGATE +
(Top) (169-3300 EARLY) P402 C211-A77 BK-18 64 TURBO WASTEGATE -
P401 P304 (245-4630 LATE) 1112416 T949-A75 BU-18 65 NOT USED
1539693 A E965-A60 BU-18 E965-A60 BU-18 T950-A76 GN-18 66 NOT USED
A T954-T57 GY-16 SECONDARY(BOTTOM) B E966-A59 YL-18 E966-A59 YL-18 T961-A49 GN-18 67 INJECTOR 5 RETURN
B T960-T66 BU-16 T962-A48 WH-18 68 INJECTOR 6 RETURN
NOTE X J300 P300 69
INJECTOR 4 1917823 1726062 70
Engine T951-T54 YL-16 1 T951-A42 YL-18
Secondary Engine Control T952-T55 BR-16 2 T952-A43 BR-18
T953-T56 BU-16 3 T953-A44 DK BU-18
Speed / Timing Module T954-T57 GY-16 4 T954-A45 GY-18
(Bottom) T955-T58 GN-16 5 T955-A46 GN-18
T956-T63 GY-16 6 T956-A47 GY-18
P402 P2/J2 P305 7 T950-A76 GN-18
1539693 8 T949-A75 BU-18
A T955-T58 GN-16 9 T948-A74 BR-18
TO ECM
B T961-T65 GN-16 10 T947-A73 YL-18
NOTE X 11 T946-A72 PU-18 MOUNTING
INJECTOR 5 12 T945-A71 GY-18 BOLT
T962-T64 WH-16 13 T962-A48 WH-18
Connector Tables for Harness 243-2317 (NOTE C) T961-T65 GN-16 14 T961-A49 GN-18
T960-T66 BU-16 15 T960-A50 DK BU-18
T959-T67 BR-16 16 T959-A51 BR-18
Engine Oil T958-T68 YL-16 17 T958-A52 YL-18
P201A J201 J209 Pressure T957-T69 PU-16 18 T957-A53 PU-18
P306
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG Sensor 1539693 INJECTOR HARNESS CONNECTOR
BR-18 G826-J6 A 180-9340 BR-18 G826-J5 A 180-9339 BR-18 G826-J7 A 180-9339 P201 A T956-T63 GY-16
B T962-T64 WH-16 (+) BATTERY
BU-18 G827-J3 B 180-9340 BU-18 G827-J2 B 180-9339 BU-18 G827-J4 B 180-9339
INJECTOR 6 NOTE X
GY-18 994-J1 C 180-9340 GY-18 994-J1 C 180-9339 PK-18 C991-J8 C 180-9339 K995-OR P501
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE 1552269 (+) BATTERY SWITCHED
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N INLET AIR 1 C987-A83 RD-18 A-S4
HEATER RELAY 2 G850-A85 BU-18 G850-A14 BU-18
1 PLUG_AS. 169-8670 1 RECEPTACLE_AS. 3E-3370 1 RECEPTACLE_AS. 3E-3370 STARTING CIRCUIT
N/O
1 WEDGE 155-2276 1 WEDGE 3E-3371 1 WEDGE 3E-3371 Front-Left Engine View INLET AIR RELAY
HEATER GROUND INLET AIR (-) BATTERY / SENSOR RETURN
STRAP HEATER
SENSOR / ACTUATOR SUPPLY

SIGNAL PLUS TO ECM

P648 SIGNAL MINUS TO ECM
1166158
A C987-A83 RD-18
B G850-A84 BU-18 CONTROL PLUS FROM ECM
CONTROL MINUS FROM ECM

CAT DATA LINK

J1939 DATA LINK
J648
INLET AIR B
HEATER LAMP A
C987-RD

TYPICAL VEHICLE HARNESS WIRING DIAGRAM

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

N/O CHECK ENGINE LAMP P1

L994-YL
RELAY 1607689

K995-OR

C987-RD
1
+5V
Connector Tables for Harness 221-2319 WARNING LAMP
2
3 INPUT SENSOR COMMON #2
659-PK L994-YL C985-BU +8V
Connector and Splice Locations for Harness 221-2319 (Black) and 243-2317 (Gray: NOTE C) KEY SWITCH
659-PK H795-PK
4
5 AP SENSOR/SWITCH COMMON
P2 P100 P401 OFF
FAST IDLE ENABLED LAMP 6 INPUT #6
ON OR 7 INPUT #4
CLR-GA WIRE NAME
POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG G880-PK G880-PK
WAIT TO START LAMP E794-YL 8 J1587 DATA LINK POSITIVE
16 Page, Color 2, (Dimensions: 34 inches X 24 inches)

START
1 8T-8737 BU-18 995-A4 1 180-9340 BK-18 E963-A62 A 111-1567 E793-BU 9 J1587 DATA LINK NEGATIVE
WH-18 G828-A22 2 180-9340 PK-18 G833-A2 2 180-9340 WH-18 E964-A61 B 111-1567
Secondary Engine 10 OUTPUT #2
Speed / Timing G837-YL 11 OUTPUT #5
GN-18 G829-A18 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE E991-GY 12 OUTPUT #3
(Bottom) E991-GY
4 8T-8737 QTY PART NAME P/N QTY PART NAME P/N 13 OUTPUT #4
EXHAUST BRAKE FLYBACK
5 8T-8737 1 PLUG_AS. 155-2269 1 PLUG_AS. 100-3320 P402 SOLENOID DIODE
EXHAUST BRAKE ON/OFF SWITCH 14
15
6 8T-8737 1 WEDGE 155-2261 C981-GY 16 EXHAUST BRAKE ON/OFF SWITCH
7 8T-8737 P402 17 INPUT #14
BU-18 G850-A14 8 180-9340 P103 CLR-GA WIRE NAME POS TERM/PLUG SIGNAL+ C974-PU C974-PU
18 INPUT SENSOR COMMON #1
19 OUTPUT #6
9 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG BU-18 E965-A60 A 111-1567 SPEEDOMETER
C973-GN G839-BU 20 OUTPUT #7
ALTERNATOR STARTER
10 8T-8737 BU-18 C967-A5 1 180-9340 YL-18 E966-A59 B 111-1567 Primary Engine SIGNAL- C973-GN 21 OUTPUT #8
MOTOR C977-BU 22 CLUTCH PEDAL POSITION SWITCH
11 8T-8737 PK-18 G833-A3 2 180-9340 ACCESSORY TABLE Speed / Timing GROUND 23 INPUT #19
12 8T-8737 ACCESSORY TABLE QTY PART NAME P/N (Top) 9 PIN CAB 24
CONNECTOR 450-YL
13 8T-8737 QTY PART NAME P/N 1 PLUG_AS. 111-2416 P401 TACHOMETER
SIGNAL+ 25
+BAT. B 450-YL 26
GY-18 A747-A17 14 180-9340 1 PLUG_AS. 155-2269 27
1 WEDGE 155-2261 P500 -BAT. A SIGNAL- 451-BR 451-BR
L994-YL CHECK ENGINE LAMP
15 8T-8737 J
28
CLR-GA WIRE NAME POS TERM/PLUG Fuel NOTE B 659-PK 29 WARNING LAMP
16 8T-8737 H
P200 PK-18 G854-A6 1 180-9340 Pressure J1587 - G
30 OUTPUT #1
17 8T-8737 Engine Oil E793-BU E793-BU G880-PK 31 OUTPUT #9
CLR-GA WIRE NAME POS TERM/PLUG PU-18 G855-A7 2 180-9340 NOTE C - 12V + - 12V + - 12V + J1587 + F E794-YL E794-YL G808-BU 32 VEHICLE SPEED IN POSITIVE
PK-18 G833-A1 18 180-9340 Pressure
WH-18 G828-A23 A 180-9340 ACCESSORY TABLE J209 J1939 SHIELD E A249-BK A249-BK G809-GN 33 VEHICLE SPEED IN NEGATIVE
19 8T-8737 K990-GN 34 J1939 DATA LINK NEGATIVE
GN-18 G829-A21 B 180-9340 QTY PART NAME P/N NOTE C
SENR9516-04

J1939 - D K990-GN K990-GN

GY-18 T945-A71 20 180-9340 BATTERY 3 BATTERY 2 BATTERY 1 C978-BR 35 SET
PK-18 A746-A41 C 180-9340 1 PLUG_AS. 155-2269 P201A J1939 + C K900-YL K900-YL C974-PU 36 SPEEDOMETER POSITIVE
PU-18 T946-A72 21 180-9340 Splice
ACCESSORY TABLE 1 WEDGE 155-2261 J906-BR C973-GN 37 SPEEDOMETER NEGATIVE
22 8T-8737 J-S2 10A
14 AWG GXL
101-RD 450-YL 38 TACHOMETER POSITIVE
QTY PART NAME P/N 14 AWG GXL 451-BR 39 TACHOMETER NEGATIVE
23 8T-8737 P501 10A 101-RD
1 PLUG_AS. 169-8670 14 AWG GXL L902-GN 40 INPUT #18
GY-18 994-A12 24 180-9340 CLR-GA WIRE NAME POS TERM/PLUG Splice 10A 101-RD
E971-GN 41 INPUT #11
1 WEDGE 155-2276 TO ALLISON AT/MT/HT SHIFT 14 AWG GXL
101-RD A249-BK J1939 DATA LINK SHIELD
BR-18 G849-A16 25 180-9340 RD-18 C987-A83 1 180-9340 J-S1 MODULATOR FOR AUTOMATIC
10A
14 AWG GXL
42
J201 229-BK 43
26 8T-8737 P201 (NOTE C) BU-18 G850-A85 2 180-9340 Injection Actuation TRANSMISSIONS 14 AWG GXL C979-OR 44 RESUME
229-BK
27 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE Pressure Control ENGINE 14 AWG GXL
229-BK
C992-PU 45 SERVICE BRAKE PEDAL POSITION SWITCH
YL-18 T947-A73 28 180-9340 Engine Oil BLOCK 14 AWG GXL G844-PK 46 INPUT #7
BR-18 G826-A9 A 180-9340 QTY PART NAME P/N Valve 229-BK 47 INPUT #5
BR-18 T948-A74 29 180-9340 BU-18 G827-A8 B 180-9340 1 PLUG_AS. 155-2269
Pressure G839-BU 101-RD UNSWITCHED +BATTERY
P500 48
30 8T-8737 GY-18 994-A12 C 180-9340 1 WEDGE 155-2261 NOTE C 49 ENGINE COOLANT LEVEL NORMAL
K900-YL 50 J1939 DATA LINK POSITIVE
31 8T-8737 ACCESSORY TABLE P201 H795-PK
C978-BR C978-BR
51
BU-18 995-A4 32 180-9340 QTY PART NAME P/N P511* Injection Actuation
C979-OR C979-OR 101-RD 52 UNSWITCHED +BATTERY
33 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG Inlet Air Heater SET/RESUME SWITCH FAST IDLE ENABLE SWITCH 101-RD 53 UNSWITCHED +BATTERY
1 PLUG_AS. 169-8670 Pressure 54 ENGINE COOLANT LEVEL LOW
34 8T-8737 1 WEDGE 155-2276 WH-18 M795-A76 1 180-9340 Relay N/O MOMENTARY SWITCH 101-RD 55 UNSWITCHED +BATTERY
H795-PK L902-GN L902-GN
BU-18 C967-A5 35 180-9340 BK-18 C211-A77 2 180-9340
J204 P501 56 INPUT #1(PTO ON/OFF SWITCH)
YL-18 T951-A42 36 180-9340 P203 ACCESSORY TABLE H795-PK C975-WH C975-WH
57
58 INPUT #2
BR-18 T952-A43 37 180-9340 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
Intake Manifold CRUISE CONTROL ON/OFF SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C INPUT #3
DK_BU-18 T953-A44 38 180-9340 WH-18 G828-A70 A 180-9340 1 PLUG_AS. 155-2269 60

GY-18 T954-A45 39 180-9340 GN-18 G829-A19 B 180-9340 1 WEDGE 155-2261 Splice Splice Splice Air Temperature H795-PK C992-PU C992-PU
61

(PEDAL RELEASED POSITION) 409-OR 62 INPUT #12

PK-18 A746-A41 40 180-9340 GY-18 A747-A17 C 180-9340 * THE TURBO WASTEGATE SOLENOID CIRCUIT A-S4 A-S1 A-S3 P103 SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O 229-BK 63 -BATTERY
MAY HAVE BEEN MANUFACTURED WITH +BAT. G882-WH 64 INPUT #13
BR-18 G826-A9 41 180-9340 ACCESSORY TABLE G882-WH 229-BK 65 -BATTERY
ALTERNATE PINOUT ON EARLY 221-2319 G882-WH
BU-18 G827-A8 42 180-9340 QTY PART NAME P/N (PEDAL RELEASED POSITION) C986-BR 66 ACCELERATOR PEDAL POSITION
HARNESSES. CLUTCH PEDAL POSITION SWITCH N/C 229-BK -BATTERY
43 8T-8737 1 PLUG_AS. 169-8670 THIS DOES NOT AFFECT THE OPERATION.
67
68 INPUT #8(REMOTE PTO ACCELERATOR)
PU-18 T957-A53 44 180-9340 1 WEDGE 155-2276 Splice H795-PK C977-BU C977-BU 229-BK 69 -BATTERY
YL-18 T958-A52 45 180-9340 (PEDAL RELEASED POSITION) J906-BR 70 IGNITION KEY SWITCH
J204 A-S2 DIAGNOSTIC ENABLE SWITCH
BR-18 T959-A51 46 180-9340 Engine
DK_BU-18 T960-A50 47 180-9340 CLR-GA WIRE NAME POS TERM/PLUG P648 Control H795-PK G844-PK G844-PK
Inlet Air
WH-18 E964-A61 48 180-9340 WH-18 G828-A24 A 180-9339 CLR-GA WIRE NAME POS TERM/PLUG TRANSMISSION NEUTRAL SWITCH N/O
Module Heater Lamp N/O MOMENTARY SWITCH
BK-18 E963-A62 49 180-9340 GN-18 G829-A20 B 180-9339 RD-18 C987-A83 A 116-6159 +BAT.
BU-18 G850-A84 B 116-6159 P2 P648 A/C HIGH PRESSURE SWITCH N/C 409-OR 409-OR
50 8T-8737 BR-18 G849-A16 C 180-9339 (TRANSMISSION IN GEAR)
51 8T-8737 ACCESSORY TABLE ACCESSORY TABLE
H795-PK E971-GN E971-GN
52 8T-8737 QTY PART NAME P/N QTY PART NAME P/N
1 PLUG_AS. 116-6158 PASSIVE MAGNETIC
53 8T-8737 1 RECEPTACLE_AS. 3E-3370 G808-BU 1 G808-BU
VEHICLE SPEED
GN-18 T955-A46 54 180-9340 1 WEDGE 3E-3371 2 SEAL 100-6674 G809-GN 2 G809-GN
COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
GY-18 T956-A47 55 180-9340 1 RETAINER 111-2422 Boost
P300 1 CAP 116-6161 Pressure ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK
56 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG Atmospheric P200 +8 V RD A C985-BU C985-BU
57 8T-8737 Turbo ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR
YL-18 T951-A42 1 180-9340
YL-18 E966-A59 58 180-9340 Wastegate Pressure Engine Coolant G837-YL
BR-18 T952-A43 2 180-9340 ACCELERATOR PEDAL POSITION SENSOR J403 P403 COOLING FAN SOLENOID
BU-18 E965-A60 59 180-9340 Solenoid P203 Temperature
ARC
DK_BU-18 T953-A44 3 180-9340 SUPPRESSOR
60 8T-8737
GY-18 T954-A45 4 180-9340 P511 P100
PK-18 G854-A6 61 180-9340
GN-18 T955-A46 5 180-9340 SYMBOL DESCRIPTION
PU-18 G855-A7 62 180-9340
WH-18 M795-A76 63 180-9340
GY-18 T956-A47 6 180-9340 COLOR ABBREVIATIONS
GN-18 T950-A76 7 180-9340 CIRCUIT CONNECTED
BK-18 C211-A77 64 180-9340 THIS SCHEMATIC IS FOR THE C9 ON-HIGHWAY ENGINE (S/N: 9DG1-6039)
BU-18 T949-A75 8 180-9340 ABBREV COLOR
BU-18 T949-A75 65 180-9340 Injector CIRCUIT NOT CONNECTED
BR-18 T948-A74 9 180-9340 IDENT HARNESS CHG
GN-18 T950-A76 66 180-9340 RD RED A 221-2319 05 (J2 / ENGINE HARNESS)
YL-18 T947-A73 10 180-9340 Harness ELECTRICAL CONNECTION TO
GN-18 T961-A49 67 180-9340 T 215-3249 03 (INJECTOR HARNESS)
PU-18 T946-A72 11 180-9340 Connector WH WHITE MACHINE STRUCTURE
J 243-2317 01 (FUEL PRESSURE SENSOR HARNESS)
WH-18 T962-A48 68 180-9340
GY-18 T945-A71 12 180-9340 P300 INTERNAL ELECTRICAL CONNECTION
69 8T-8737 OR ORANGE TO SURFACE OF COMPONENT
WH-18 T962-A48 13 180-9340 NOTE A: THE TURBO WASTEGATE SOLENOID CIRCUIT MAY HAVE BEEN MANUFACTURED
70 8T-8737 WITH ALTERNATE PINOUT ON EARLY 221-2319 HARNESSES. THIS DOES NOT
GN-18 T961-A49 14 180-9340 YL YELLOW CONNECTOR
ACCESSORY TABLE AFFECT THE OPERATION.
DK_BU-18 T960-A50 15 180-9340 NOTE B: THE CONNECTOR ON THIS SCHEMATIC IS BLACK
QTY PART NAME P/N PK PINK
BR-18 T959-A51 16 180-9340 H# CIRCUIT GROUPING DESIGNATION AND CONNECTS DIRECTLY TO SERVICE TOOL CABLE 157-4829.
1 PLUG_AS. 160-7690
YL-18 T958-A52 17 180-9340 BK BLACK THE DIAGNOSTIC CONNECTOR NOT SHOWN HAS +BATTERY ON PIN (A) AND -BATTERY
2 STRAP-CABLE 3S-2093
PU-18 T957-A53 18 180-9340 ATCH WIRE, CABLE, COMPONENT ON PIN (B). THIS CONNECTOR IS GRAY AND CONNECTS TO SERVICE TOOL
1 ENDBELL 126-1774 GY GRAY CABLE 139-4166.
ACCESSORY TABLE
NOTE C: THE ENGINE OIL PRESSURE SENSOR IS CONNECTED TO P201 WHEN THE FUEL
QTY PART NAME P/N PU PURPLE CIRCUIT CONNECTED
PRESSURE HARNESS, 243-2317, IS NOT INSTALLED. THE ENGINE OIL PRESSURE
1 PLUG_AS. 172-6062 BLADE, SPADE, RING OR SCREW SENSOR IS CONNECTED TO P201A WHEN HARNESS 243-2317 IS INSTALLED.
1 WEDGE 172-6065 BR BROWN TERMINAL HARNESS 243-2317 AND THE FUEL PRESSURE SENSOR ARE NOT INSTALLED
GN GREEN ON ALL ENGINES.
SPLICE NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693. REFER TO REHS1809
BU BLUE FOR REPAIR AND INSTALLATION DETAILS.