INSTRUCTION MANUAL

SPD0008EIE
Design Instruction

CONTROL VALVE SIZING BY COMPUTER

REV. : 0
DATE : 2013.08.08

SAMSUNG ENGINEERING CO., LTD.

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Contents

PAGE

1. General -------------------------------------------------------- 1

2. Sizing -------------------------------------------------------- 1

2.1 FCI formulas ---------------------------------------------- 1

2.2 ISA formulas ---------------------------------------------- 4

2.3 Variables ---------------------------------------------- 5

2.4 Unit ---------------------------------------------------- 7

2.5 Nomenclature --------------------------------------------- 8

3. Configuration of program --------------------------------------- 10

3.1 Flow chart ----------------------------------------------- 10

3.2 Program coding -------------------------------------------- 15

4. Using the program ---------------------------------------------- 19

4.1 Computer log in ------------------------------------------- 19

4.2 Control valve data menu ---------------------------------- 23

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4.3 Data input --------------------------------------------- 24

4.4 Data inquiry --------------------------------------------- 25

4.5 Program run ---------------------------------------------- 26

4.6 Output inquiry ------------------------------------------- 27

4.7 Computer log out ------------------------------------------ 28

5. History ---------------------------------------------------------- 29
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1. General

This is the execution manual of the program (KFCV),which is based on fortran Ⅳ,

for calculation of valve coefficient Cv. The sizing formula is referred to FCI & ISA.

References

(1) Masoneilan handbook for control valve sizing

(2) ISA handbook of control valve

(3) ISA RP 39.1 - 39.4

2. Sizing

2.1 FCI

P1 : Upstream pressure, Absolute (KG/CM²ABS)

P2 : Downstream pressure, Absolute (KG/CM²ABS)

ΔP : P1 - P2

(1) Liquid

G
Cvl' = 1.167 x V
P
Cvl = Fr x CVL'

V = Flow rate (M³/HR)

G = Specific gravity (water = 1)

Fr = Viscosity correction factor

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(2) Gas & vapour

P1 268.6 x Q G (273  T f )
1) When ΔP <  CVG1 =  .
2 273 287 P ( P1  P 2 )

P1 288.6 x Q G ( 273  Tf )
2) When ΔP <  CVG2 =  . 
2 273 249 x P1

Q : Flow rate (M³/HR) at 760mmHg, 0℃

M.W
G = : Specific gravity (air = 1)
28.9
M.W : Molecular weight

Tf = Flowing temperature (℃)

(3) Steam

P1 W x K
1) When ΔP ＜ CVS1 = 
2 13.67 P ( P1  P 2 )

P1 W x K
2) When ΔP ≥ CVS2 = 
2 11.9 x P1

W : Flow rate (Kg/HR)

K : 1 + 0.0013 x (Superheat,℃)
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(4) Flashing service(F%)

P1
1) When ΔP ＜
2
F% 288.6V GxF% ( MW / 28.9)( 273  Tf )
G
CVF1 = 1.167 x (1- ) + .
P
100 273 28.7 (MW/22.414) P ( P1  P 2 )

P1
2) When ΔP ≥
2
F% 288.6V GxF% ( MW / 28.9)( 273  Tf )
G
CVF2 = 1.167 x V (1- ) . +  .
P
100 273 24.9·(MW/22.414)·P1

V : Flow rate (M³/HR)

F% : Flashing percentage (weight %)

G : Specific gravity (Water= 1)

MW : Molecular weight

Tf : Temperature (℃)
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2.2 ISA Formula

(1) Liquid

1) Subcritical flow

q
G
CV =  x
N1·Fr·Fp P

2) Laminar flow

1 q μ ⅔
CV = x (·)
FsFp N10 ΔP

3) Critical flow

q
G
CV =  x
N1·Flp P

(2) Gas

W
CV =  x
T.Z
N8·Fp·Y·P X.( MW
. )
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(3) Steam

1) X ≥ Xtp (choked flow)

W
CV = --
N11·Fp·P1· X tp

2) X < Xtp

W
CV = 
x
N12·Fp·P·(3 - )· X
Xtp

2.3 Variables

(1) ΔPs = P1 - Pvc

(2) Pvc = Ff x Pv

Pv
(3) Ff = 0.96 - 0.28 ·
Pc
1 Ki -½
(4) Flp = { +  (Cd)²}
Fl2 N2

Fp x Fd²⅓ (Flp x Cd)² 1/6

(5) Fs = () x { + 1}
Flp N2

X 2
(6) Y = 1 -  ≤ 
3Fk x Xt 3
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K
(7) Fk = 
1.4

Xt Xt x Ki -¹
(8) Xtp = · {· (Cd)² + 1}
Fp2 N5

∑K -½
(9) Fp = { · (Cd)² + 1｝
N2

(10) ∑K = K1 + K2 + Kb1 - Kb2

d
(11) Kb1 = Kb2 = 1 - ()⁴
D

d
(12) K1 = 0.5 x { 1 - ()²}²
D

d
(13) K2 = 1.0 x { 1 - ()²}²
D

(14) Ki = K1 + Kb1
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2.4 Unit

N Q P r T d.D S

N1 : 0.865 M³/HR

N2 : 890 mm

N3 : 645 mm

N5 : 1000 mm

N6 : 27.3 Kg/HR bar Kg/m³

N8 : 94.8 Kg/HR bar ˚K

N10 : 172.0 M³/HR bar mm Centipoise

N11 : 30.4 Kg/HR bar

N12 : 15.2 Kg/HR bar

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2.5 Nomenclature

Cd : Relative capacity (at rated Cv) Cd = N3·Cv·d²

Cv : Valve coefficient

d : Valve port diameter

D : Pipe inside diameter

Fd : Experimentally determined factor relating valve Cv to an equivalent

diameter for Reynolds number

Ff : Liquid critical pressure ratio factor, Ff = Pvc/Pv

Fk : Ratio of specific heats factor

Fl : Pressure recovery factor. when the valve is not chocked:

Fl = (P1 - P2) / (P1 - Pvc)

Flp : Combined pressure loss and piping geometry factors for valve/fitting
assembly

Fp : Correction factor for piping around valve (e.g. reducers)

FpCv = Effective Cv for valve/fitting assembly

Fr : Correction factor for Reynolds number, where Fr·Cv = effective Cv

Fs : Laminar, or streamline, flow factor

G : Specific gravity of liquids at flowing temperature relative to water

to water at 15℃

∑K : Sum total of effective velocity head coefficients where

K(U²/2g) = h

Kb : Bernoulli coefficient = 1 - (d/D)⁴

Ki : Inlet velocity head coefficient, K1 + Kb1

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K1 : Resistance coefficient for Inlet fitting

K2 : Resistance coefficient for outlet fitting

k : Ratio of specific heats of a gas = Cp/Cv, dimensionless

M.W : Molecular weight

N : Numerical constant (see Section 2.4)

p : Absolute static pressure

Pc : Thermodynamic critical pressure

Pv : Vapor pressure of liquid at inlet

Q : Volume rate of flow

T : Absolute temperature

W : Weight rate of flow

X : Ratio of differential pressure to absolute inlet static pressure,

X = (p1 - p2)/p1

Xt : Terminal or ultimate value of X, used to establish expansion factor, Y

Xtp : Value of Xt for valve/fitting assembly

Y : Expansion factor. ratio of flow coefficient for a gas to that for a liquid
at the same Reynolds number (includes radial as well as Longitudinal expansion
effects)

Z : Compressibility factor (refer to Nelson-Obert compressibility charts)

μ(mu) : Viscosity, centipoise

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3. Configuration of program

3.1 Flow Chart

KFCV

PLANT
NAME,CODE

COVER

YES
CODE='F.C.I
'

NO

YES
CODE=' SUBROUTINE
' F.C.I
NO

YES
CODE='I.S.A
'

SUBROUTINE
NO I.S.A

STOP

END
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SUBROUTINE
F.C.I

F%
YES(FLASHING LIQUID)
EXISTING
?
ISW=6
YES(LIQUID)
FLD='L'

FLD='S' YES(GAS OR VAPOR) ISW=0

STEA NO

M
ISW=4 ISW=2

P1 NO
 P 
2

YES

ISW=ISW+1 ISW=ISW+2

ISW=1,2 ISW=3 ISW=4 ISW=5 ISW=6 ISW=7 ISW=8

CVL' CVG1 CVG2 CVS1 CVS1

CVS2 CVF1 CVF2
CALCULATIO CALCULATIO CALCULATIO CALCULATIO CALCULATIO CALCULATIO CALCULATIO
N N N N N N N

CVL=
FR×CVL'

RETURN
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SUBROUTINE
I S A

NUMERICAL
CONSTANT

CONVERT
DIMENSION

GAS, STEAM
FLUID

LIQUI
D

100 200
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100

△P≥△Ps △Ps≤△P

△P≤△Ps

ESTIMATE
SUBCRITICAL
Cvn'
ISW=2

ESTIMATE
SUBCRITICAL
Cvn'

SELECT Cvn' ESTIMATE Cvn

CALCULATE Fp CALCULATE F
LP

CALCULATE Cvn CALCULATE Cvn

YES CvnCvn1 CvnCvn1≥0.01 YES

≥0.01
Cn Cn
CvnCvn
Cvn

NO NO

300
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200 300

FLUID STEAM

HEADING
GA
S
ESTIMATE ESTIMATE
CV GAS CV STEAM

INPUT DATA

CALCULATE Fp

CALCULATE
CALCULATE DATA
XTP

CALCULATE Y
RETURN

FLUID STEAM

GAS

CALCULATE Cv CALCULATE Cv
GAS STEAM

YES CvnCvn1
≥0.01
Cvn

N
O

300
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3.2 Program Coding

(1) FCI formula

No. Column No. Parameter Unit Description

1 1 - 8 Ajobno - Job No.

2 9 - 28 Aname - Job Name

3 29 - 48 Cust - Customer Name

4 49 - 51 Code - FCI or ISA

5 1 - 12 Tango - Tag No.

6 13 FLD - Fluid Type

7 14 - 18 P1 Kg/Cm²G Inlet Pressure

8 19 - 23 DP Kg/Cm² Differential Pressure

9 24 - 28 T ℃ Operating Temperature

10 29 - 34 TS ℃ Superheat Degree

11 35 - 42 F(1) * Minimum Flow Rate

12 43 - 50 F(2) * Normal Flow Rate

13 51 - 58 F(3) * Maximum Flow Rate

14 59 - 63 G - Specific Gravity
(H₂O = 1)

15 64 - 68 RMW - Molecular Weight

16 69 - 73 U C.P.S Viscosity

17 74 - 79 FPER - Weight % of Flashing Protion

18 80 After - Skip
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Notes


1) No1∼4: Data for cover heading

2) No.5 : Special characters may be used.

3) No.6 :

Fluid Input Data

Liquid L
Gas, Vapor G
Steam S

4) No.7,8,9 :

Fluid Unit

Liquid M³/HR
Gas,Vapor NM³/HR
Steam KG/HR

5) No.17: Key in weight(%) of flashing and 0.0 for non-flashing.

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(2) ISA formula

No. Column수 변 수 단 위 내 용

1 1 - 12 Tagno - Tag Number

2 13 FLD - Fluid

3 14 - 18 P1 Kg/Cm²G Upstream Pressure

4 19 - 23 ΔP1 Kg/Cm² Differential Pressure

5 24 - 28 T1 ℃ Operating Temperature

6 29 - 36 Q * Flow Rate

7 37 - 41 G * Liq. Steam : Specific Gravity(H₂O = 1)

M.W Gas : Molecular Weight

8 42 - 46 U C.P.S Viscosity

9 47 - 51 D mm Pipe Dia.

10 52 - 56 d mm Valve Dia.

11 57 - 61 K - Specific Heat Ratio

12 62 - 66 FL - Pressure Recovery Factor

13 67 - 71 Xt - Terminal Valve Of (P₁- P₂)/P₁

PC - Thermodynamic Critical Pressure

14 72 - 76 Z - Compressibility Factor
Pv - Vapor Pressure of Liquid

15 77 - 80 Fd - Valve Type Modifier

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Notes

1) No2:

Fluid Key in

Liquid 1

Gas, vapor 2

Steam 3

2) No6:

Fluid Unit

M³/HR
Liquid

Gas, vapor NM³/HR

Steam KG/HR

3) No7: Specific gravity for liquid & steam and molecular weight for gas.

4) No15:

Valve Type Fd

Single Ported Globe Valve

1.0
V-Notch Ball Valve

Double Ported Globe Valve

Butterfly Valve 0.7

Two - Palarrel Flow Paths Valve

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4. Using the program

DES server 500 Terminal Server V1.0 - LAT V5.1

Please type HELP if you need assistance

Enter username > SEOJH

Local > C V6420

4.1 Computer Log-in

(1) Turning on the computer terminal, above screen displays.

(2) In case of Personal Computer, VAX emulator program shall be applied.

(3) Press "ENTER", and then "Local>" will display.

(4) Key in "C V6420", next screen displays.

(C:Connect, V6420: Vax system name)

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ＳＡＭＳＵＮＧ ＥＮＧＩＮＥＥＲＩＮＧ

Username: SECL03
Password:
Welcome to VAX/VMS version V5.2 on node V6420
Last interactive login on Friday, 21-DEC-1990 16:05
Last non-interactive login on Saturday, 10-NOV-1990 10:36

(5) Key in department code and password, password does not display.

(6) Key in of username & password is able to attempt up to 3times.

If failed, the screen go back to "Local". then try step(4) again.

(7) If username & password is right, the next screen displays.

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사 번 (ID No) : 1179

성 명 (Name) : 서정훈

부 서 (Dept) : 전 기 계 장 부

PASSWORD :

Password termination : After 58 days.

(8) Key in ID No & password.

(9) If failed, the screen returns to "Local>" message. Then try step(4) again.
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1;1f MENUOO
SAMSUNG ENGINEERING

1. (설 계) M / H 관리 1. ANNUBA TUBE의 delta P 계산

2. (견 적) E N G ' G 2. CONTROL VALVE SIZING
3. (기 술) 전 기 3. RUPTURE DISK SIZING
4. (기 술) 계 장 4. ORIFICE CALCULATION
5. (기 술) 설 계 공 정 5. SAFETY VALVE SIZING
6. (일 반) O A 업 무 6. THERMO WELL STRESS CALCULATION
7. (일 반) M I S 업 무
8. (전 산) 명 령 어

LOG OUT(F20)

(10) Select "6" on the left menu and press "ENTER".

Then select "2" on the right menu.

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4.2 Control valve data menu

****************************
* *
* CONTROL VALVE SIZING *
* *
****************************
Options available : 1. DATA INPUT
2. DATA INQUIRY
3. RUN
4. OUTPUT INQUIRY

9. FINISH

Please key in the number of the option required :

(1) Select "1" for data key in.

(2) Select "2" for data inqiiry.

(3) Select "3" in order to run the program.

(4) Select "4" for output inquiry.

(5) Select "9" for ending of program run, then return to previous screen.
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4.3 Data input

KFCVIN 01/03/91
FILE NAME: K7018ACV.DAT CONTROL VALVE SIZING
JOB NO : K-7018
JOB NAME : DCNA PLANT CUST : KOREA EXPLOSIVES CODE : FCI
1.FUNC : I (I,R,Q,D,S) 2.REC NO : 1
----------------------------------------------------------------------------------
TAG NO : FV-101
KIND OF FLUID : L ( L:LIQ. G:GAS/VAPOR S:STEAM )
INLET PRESSURE : 5. Kg/Cm²G
DIFFERENTIAL PRESSURE : 2. Kg/Cm²
OPERATING TEMPERATURE : 30. ℃
SUPERHEAT DEGREE : ℃
MINIMUM FLOW RATE : ( LIQUID : M³/HR )
NORMAL FLOW RATE : 120. ( GAS/VAPOR : NM³/HR )
MAXIMUM FLOW RATE : 300. ( STEAM : KG/HR )
SPECIFIC GRAVITY : 1. ( H₂O = 1 )
MOLECULAR WEIGHT :
VISCOSITY : 1. C.P.S
WEIGHT % OF :
FLASHING PORTION : 0.0 If not FLASHING, Enter 0.0
SKIP : If Error Data , Enter "D"
-----------COMMAND ? -----( 1 , 2 , S:STOP )-------------------------------------

Record Writed

(1) Key in file name,Job No & Name.

(2) User will be able to key in filename upto 6 characters except ______CV.DAT

(3) Function
I:Input
R:Revise
Q:Query
D:Delete
S:Stop
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4.4 Data inquiry

KFCVIQ 01/03/91
FILE NAME : K7018ACV.DAT CONTROL VALVE SIZING INQUIRE
JOB NO : K-7018
JOB NAME : DCNA PLANT CUST : KOREA EXPLOSIVES CODE :
1 2 3 4 5 6 7 8
12345678901234567890123456789012345678901234567890123456789012345678901234567890
FV 101 L 5. 2. 30. 120. 300. 1. 1. 0.0

-------------------COMMAND ?-----------( B:BACK N:NEXT S:STOP )--------------

(1) Select "2" on Control Valve data menu and then key in the file name.

(2) The partial or total display of key-in data can be done with command

"B" or "N".
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4.5 Program Run

2. DATA INQUIRY
3. RUN
4. OUTPUT INQUIRY

9. FINISH

Please key in the number of the option required : 3

# Data File Name (예 : K3495SSV.DAT) : K7018ACV.DAT

# Output file ----------------------- K7018ACV.OUT

- RUNNING -

%DCL-I-SUPERSEDE, previous value of SYS$INPUT has been superseded

FORTRAN STOP

1:LINE PRINT 2:LASER PRINT 3:NO PRINT

Please enter your selection (1-3)? :

(1) Select "3" on control valve data menu for program run.

(2) Key in data file name.

(3) Output file name is as the screen.

(4) When run is completed with no interruption, the message "Fortran Stop"displays.

(5) If any error, the message "Float by Zero" displays. Recheck inputed data.

(6) After completing the run, select print type on print menu.
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4.6 Output inquiry

****************************
* *
* CONTROL VALVE SIZING *
* *
****************************

Options available : 1. DATA INPUT

2. DATA INQUIRY
3. RUN
4. OUTPUT INQUIRY

9. FINISH

Please key in the number of the option required : 4

# Out File Name (예 : K3495SSV.OUT): : K7018ACV.OUT

(1) Select "4" on control valve data menu.

(2) Key in Output File Name and then press "ENTER".

(3) "CTRL+S" for screen stop, "CTRL+Q" for release of "CTRL+S".

(4) If any error, the program stops.

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4.7 Computer log out

SECL03 logged out at 21-DEC-1990 16:19:00.72

Accounting information:
Buffered I/O count: 2180 Peak working set size: 929
Direct I/O count: 586 Peak page file size: 3340
Page faults: 3129 Mounted volumes: 0
Charged CPU time: 0 00:00:13.44 Elapsed time: 0 00:09:04.40
Local -011- Session 1 disconnected from V6420

Local>

(1) Select " 9" on control valve data menu, then previous screen displays.

(2) For Log-out, Key in "F20" in Vax terminal and "Shift+F10" in Personel computer.
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5. History

Rev. No. Date of Rev. Rev. page Basis of revision

- Establish environmental design criteria in

accordance with SECL standard manual
0 JUN. 20, 2013 Whole pages - Department : Environmental Engineering Dept.
Written by : Y.J.Yoon
Checked by : S.K.Kang
Approved by : Y.Y.Koo
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