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PP34. Rev.1xls

This document provides a welding procedure specification for joining pipes made of various steel alloys using gas tungsten arc welding. It specifies the joint design, base metals, filler metal, welding positions, preheat and interpass temperatures, shielding gas, welding parameters, and inspection requirements. The procedure is to be used for pipes ranging from 1.6mm to 14.22mm in thickness with ERNiCr-3 filler metal in the vertical uphill position. Root and hot passes will use purging, and the weld will be inspected for defects prior to post-weld heat treatment.

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87 views1 page

PP34. Rev.1xls

This document provides a welding procedure specification for joining pipes made of various steel alloys using gas tungsten arc welding. It specifies the joint design, base metals, filler metal, welding positions, preheat and interpass temperatures, shielding gas, welding parameters, and inspection requirements. The procedure is to be used for pipes ranging from 1.6mm to 14.22mm in thickness with ERNiCr-3 filler metal in the vertical uphill position. Root and hot passes will use purging, and the weld will be inspected for defects prior to post-weld heat treatment.

Uploaded by

S Gouda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLS, PDF, TXT or read online on Scribd
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Dodsal Pte Ltd

Q-Chem Ethylene Project


Doha, Qatar
Job No : 7979/G2/010 WELDING PROCEDURE SPECIFICATION
1 7979/WPS/PP/34 Rev.1 26.05.01 Supporting PQR : DOD/Q-Chem/PQR-11 Dated :26.05.01
2 Joint Design Single "V" Groove Joint Design
3 Backing None 37.5° ± 2.5°
4 Joint Prep. Machining and/or Grinding
5 Base Metal Spec. P46 - P1 T
6 Base Metal B535 N08330, B710 N08330, B546 N08330
to A106 Gr.B, A53 Gr.B, A105 2-4mm 1.6mm +0.8mm

7 Pipe Dia Range All -0.0mm


8 Thickness Range 1.6mm to 14.22 mm
9 Process GTAW
10 Type Manual
11 F.No 43 1.6mm +0.8mm
12 A.No ERNiCr-3 37.5°±2.5° -0.0mm
13 S.F.A No. 5.14
14 AWS No. ERNiCr-3 T 2-4mm
T
15 Flux N.A.
16 Insert N.A. Max offset:As per PFI Tolerance
17 Position Of Groove All 18 Progression Vertical Uphill
19 Pre Heat Temp Range 10°C Minimum 20 Interpass Temp. 150°C Max.
21 PWHT Temp. Range - 22 Time Range N.A.
23 Shielding Gas & % Comp Argon 99.99% 24 Flow Rate Shielding 25-35 CFH Purging 20-35 CFH
25 Purging Argon 99.99% 26 Trailling Gas Cup Size N.A.
27 Tungsten Type : 2% Thoriated Size Dia 2.4mm 28 Orifice or Gas Cup Size 8-13mm
29 Wire Feed Speed N.A. 30 Mode Of Metal Transfer N.A.
31 Contact Tube to Work Distance N.A. 32 Oscillations N.A.
33 No. of Electrodes/ Filler Wire Single 34 String & Weave String & Weave
35 Number of Passes (per side) Multiple 36 Peening Not Allowed
37 Initial/ interpass cleaning Grinding & Brushing with SS 38 Method of Gouging
Where unrestricted access
Brush&Grinding Disc suitable to SS permits, root shall be back
39 Pre Heat Maintenance N.A. 40 gouged to sound metal prior to
back welding.
41 Weave width 10mm Maximum.
Pass Process Polarity Weld Filler Metal Amps Volts Speed Remarks
No. Direction AWS No. Dia mm/min
Root GTAW DCEN Vertical Uphill ERNiCr-3 2 70-90 9-14 40-65
Hot GTAW DCEN Vertical Uphill ERNiCr-3 2 80-115 9-14 50-80
Fill
(multi 1.6 /
) GTAW DCEN Vertical Uphill ERNiCr-3 2.0 100-120 9-14 50-80
Cap
(multi 1.6 /
) GTAW DCEN Vertical Uphill ERNiCr-3 2.0 105-135 9-14 50-80

Notes 1) Purging to be maintained for Root & Hot pass.


2) This WPS is limited to design temp 816°C

COMPANY DODSAL Pte Ltd. APPROVED BY KBRT


SIGNATURE
NAME Shrikant S Ajgaonkar
DATE 26.05.01
Format No : DOD/Q-Chem/F082 Rev 0
c:\DIR00001\wps\pp34.-1xls

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