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Compact Motors: Technical Catalog

This technical catalog provides specifications for Poclain Hydraulics compact motors MK05 series. It describes the product characteristics such as dimensions, weight, oil volume, efficiency and mounting information. Safety instructions are marked. The document also outlines the model code structure to identify motor variations and options like speed sensors, port configurations, and brakes. Installation guidance and hydraulic connections are discussed. Dimensional drawings and performance specifications like torque and speed ratings are provided for the standard motor models.

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0% found this document useful (0 votes)
146 views20 pages

Compact Motors: Technical Catalog

This technical catalog provides specifications for Poclain Hydraulics compact motors MK05 series. It describes the product characteristics such as dimensions, weight, oil volume, efficiency and mounting information. Safety instructions are marked. The document also outlines the model code structure to identify motor variations and options like speed sensors, port configurations, and brakes. Installation guidance and hydraulic connections are discussed. Dimensional drawings and performance specifications like torque and speed ratings are provided for the standard motor models.

Uploaded by

Partagon Pow
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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M K05

COM PACT M OTORS

T E C H N I C A L C A T A L O G
Compact motors MK05 POCLAIN HYDRAULICS

Methodology :
This document is intended for manufacturers of machines that incorporate Poclain Hydraulics products. It describes the technical characteristics
of Poclain Hydraulics products and specifies installation conditions that will ensure optimum operation.
This document includes important comments concerning safety. They are indicated in the following way:

Safety comment.

This document also includes essential operating instructions for the product and general information. These are indicated in the following way:

Essential instructions.

General information .

Information on the model number.Information on the mo-


del code.

Weight of component without oil.

Volume of oil.

Units.

Tightening torque.

Screws.

Information intended for Poclain-Hydraulics personnel.

The views in this document are created using metric standards.


The dimensional data is given in mm and in inches (inches are between brackets and italic)

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POCLAIN HYDRAULICS Compact motors MK05

CONTENT

Model code
MODEL CODE 5

Characteristics
CHARACTERISTICS 7
Dimensions for standard 1-displacement motor 7
Collar retaining screw 7
Dimensions for standard 1-displacement motor 8
Dimensions for standard 1-displacement motor 8
Collar retaining screw 9
Efficiency 10
Chassis mounting 11
Installation constraints 12
Hydraulic connections 13
Brakes 14
Immobilisator 15

OPTIONS 17
Options

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POCLAIN HYDRAULICS Compact motors MK05

MODEL CODE
C D F P S

1 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6

M K 0 5 1 2 1 3 4 0

Model code
cm³/tr [cu.in/rev.] 0 Without options or adaptations
5 272 [16,6] 2 T4 speed sensor installed
447 [27,3] 8 Predisposition for speed sensor
8
A Hollow shaft
0 558 [34,0]
S TR speed sensor installed
2 670 [40,9]
Q TD speed sensor installed

1-Displacement 1
4 M threaded holes

Without fixation 2
3 Short support

Characteristics
ISO 9974-1 connections 4 1 Without bearing
ISO 11926-1 connections A
Manifold interface C
Axial brake port E

Without brake A 0 5
Axial brake port Immobilisator K 0 5
Multidisc brakes
F 0 4
Radial brake port F 0 7
Multidisc reinforced brake T 0 4
Options

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Compact motors MK05 POCLAIN HYDRAULICS

Motor Inertia 0.1 kg.m²

Theoretical Max.power Max. Max.


torque speed pressure

at 100 bar at 1000 PSI


cm³/tr [cu.in/rev.] Nm [lb.ft] kW [HP] tr/min[RPM] bar [PSI]

5 272 [16,6] 432 [220] 130


8 447 [27,3] 711 [361] 80
22,5 [30] 400 [5 800]
0 558 [34,0] 887 [451] 65
2 670 [40,9] 1 065 [542] 55

First displacement

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CHARACTERISTICS
C D F P S
1 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6
M K 0 5

Dimensions for standard 1-displacement motor 35 kg [77 lb] 35 kg [77 lb]

1,00 L [60 cu.in] 1,00 L [60 cu.in]


D
1 2 3
1 2 E

Model code
Characteristics
Collar retaining screw

Classe
N.m [lb.ft]

4 x M10 x 1.5 10,9 69 [51]

(*) The tightening torques are given for the indicated loads.

Options

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Dimensions for standard 1-displacement motor 32 kg [70 lb] 40 kg [88 lb]

1,00 L [60 cu.in] 1,00 L [60 cu.in]


D
1 2 3

1 2

Dimensions for standard 1-displacement motor 32 kg [70 lb] 40 kg [88 lb]

1,00 L [60 cu.in] 1,00 L [60 cu.in]

D
1 2 3
1 2 C

F 04 F 07 T 04
A 38,6 [1,52] 57 [2,24] 42,5 [1,67]
Also see ’Brakes’ section.
ØB 177,5 [6,99] 177,5 [6,99] 177,5 [6,99]

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POCLAIN HYDRAULICS Compact motors MK05

Collar retaining screw

Classe
N.m [lb.ft]
7 x M16 x 2 10,9 295 [218]

(*) The tightening torques are given for the indicated loads.

Load curves

Permissible radial loads in


Service life of bearings

Model code
kN
Max. permissible loads: 0 tr/min [0 RPM]; 0 bar [0 PSI] lbf Test conditions :
Continuous permissible loads: L : Millions B10 revolutions at 150 bars (average
> 0 tr/min [> 0 RPM]; 275 bar [3 988 PSI]. mm
pressure), with 25 cSt fluid, code 0 displacement,
without axial load.

1 3 4 0
1 2 3 4

Characteristics
The service life of the components is influenced by the
pressure.You must check that the combination of forces applied Load
(Axial load / Radial load) is compatible with the permissible loads
for the components, and that the resulting service lives of these
components complies with the application's specifications. For an
accurate calculation, consult your Poclain Hydraulics application
engineer.

Options

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Compact motors MK05 POCLAIN HYDRAULICS

Efficiency

Overall efficiency Actual output torque


N.m
Average values given for guidance for code bar PSI bar
lb.ft
0 displacement after 100 hours of operation
with HV46 hydraulic fluid at 50°C [122°F].
tr/min
% RPM RPM

For a precise calculation, consult your Poclain Hydraulics


application engineer.

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POCLAIN HYDRAULICS Compact motors MK05

Chassis mounting
C D F P S
1 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6

M K 0 5

D D

1 2 3 1 2 3

1 2 E 1 2

Model code
Characteristics
ØM S Ra V Class of
mm [in] mm [in] μm [μin] screw N.m [lb.ft]
E - - 0,1 [0,004] 2,5 [0,10] 8 x M12 x 1.75 10,9 120 [89]
177,5 [6,99] (1) 0,2 [0,01] 12,5 [0,49] 2 x 2 x M16 x 2 10,9 295 [218]

(1) + 0.3 [+0.0118]


+ 0.2 [-0.0078]

Options

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Installation constraints

C D F P S
1 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6

M K 0 5 1 2 E K 0 5

Sealing chamber A between the brake and the face of the motor
mounting must be connected to the drain-line (1), to avoid
possible disturbance to the smooth running of the motor.
This does not concern hollow-shaft motors.

Tank
1

Chassis

A
Motor

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Hydraulic connections

Model code
M K 0 5
1 1 2 1 2 3 1 2 3 4 1 2 3 4 5 6
C D F P S

Old Standards Power supply Drainage Control of


standards brake
R,L 1 X

A SAEJ514 ISO 11 926-1 7/8" - 14 UNF 3/4" - 16 UNF 9/16" - 18 UNF

DIN 3 852
4 ISO 9 974-1 M22 x 1.5 M18 x 1.5 M16 x 1.5
NFE 48 050
mm 14 10 10

Characteristics
C
[in] [0,55] [0,39] [0,39]
mm 12,5 12,5 12,5
E
[in] [0,49] [0,49] [0,49]

To find the connections’ tightening torques, see the brochure


“Installation guide” N° 801478197L.

You are strongly advised to use the fluids specified in


brochure “Installation guide” N° 801478197L.
Options

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Brakes
C D F P S

1 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6
M K 0 5 E

Emergency brake release

M12

107 N.m [103 lb.ft]

Brake principle

This is a multidisc brake which is activated by a lack of pressure. The spring exerts a force on the piston, which presses on the fixed and mobile
discs, and immobilizes the shaft. The braking torque decreases in linear proportion to the brake release pressure.

F04 F07 T04

Parking brake torque with 0 bars in the housing (new brake) 3 500 N.m [2 580 lb.ft] 7 000 N.m [5 160 lb.ft] 3 600 N.m [2 660 lb.ft]
Emergency dynamic braking torque with 0 bars in the housing 2 275 N.m [1 680 lb.ft] 4 600 N.m [3 390 lb.ft] 2 340 N.m [1 730 lb.ft]
(gives a maximum of 10 emergency braking operations)

Residual parking torque at 0 bars in the housing* 2 625 N.m [1 940 lb.ft] 5 250 N.m [3 870 lb.ft] 2 700 N.m [1 990 lb.ft]
Minimum brake release pressure 14 bar [203,1 PSI] 18 bar [261,1 PSI] 16,5 bar [239,3 PSI]
Maximum brake release pressure 30 bar [435,1 PSI] 30 bar [435,1 PSI] 30 bar [435,1 PSI]
Capacity 0 cm ³ [0,0 cu.in] 0 cm ³ [0,0 cu.in] 0 cm ³ [0,0 cu.in]
Brake release capacity 15 cm ³ [0,9 cu.in] 24 cm ³ [1,5 cu.in] 16,5 cm ³ [1,0 cu.in]

* After being used as emergency brake

Do not run-in the multidisc brakes.

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Immobilisator

C D F P S

1 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6
M K 0 5 K 0 5

Model code
A

Characteristics
Brake principle
When stationary, with no pressure, springs move toothed shaft (A) to mesh with the teeth of crown (B) mounted in the valve cover, to
immobilise the motor

Parking brake torque with 0 bars in the housing (new brake) 3 500 Nm [2 581 lb.ft]
Minimum brake release pressure 12 bar [174,0 PSI]
Maximum brake release pressure 30 bar [435,1 PSI]
Capacity 0 cm ³ [0,0 cu.in]
Brake release capacity 15 cm ³ [0,9 cu.in]
Options

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OPTIONS
C D F P S

1 1 2 3 1 2 3 1 2 3 4 1 2 3 4 5 6

M K 0 5

You can accumulate more than one optional part. Consult your
Poclain Hydraulics sales engineer.

Model code
2 - S - Q - 8 - Installed speed sensor or predisposition

Designation
T4 Speed sensor (without rotation direction) 2 A-A
TR Speed sensor (digital rotation direction) S
TD Speed sensor (two phase shifted frequencies) Q
Predisposition for Speed sensor 8

Characteristics
Max. length Y= 15.9
Standard number of pulses per revolution= 49

Look at the "Mobile Electronic" N° A01889D technical


catalogue for the sensor specifications and its
connection.

To install the sensor, see the ''Installation guide''


brochure No. 801478197L.

Options

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A - Hollow shaft

The hollow shaft option is only available with the axial-supply


version.

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Model code
Characteristics
Options

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Poclain Hydraulics reserves the right to make any modifications it deems necessary to the products described in this document
without prior notification.The information contained in this document must be confirmed by Poclain Hydraulics before any order is
submitted.
Illustrations are not binding.
The Poclain Hydraulics brand is the property of Poclain Hydraulics S.A.

10/01/2018

801 578 136Q


801 578 147C
801 578 158P
801 578 169B
801 578 180N
A09217T

www.poclain-hydraulics.com

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