Health and safety

guide

Your preferred partner

for productivity and safety.
Hilti. Outperform. Outlast.
 Health & Safety

Safety first …
… because safety inspires productivity.

Health and safety take utmost priority at Hilti. Although many talk only about hand-
arm vibration, we believe that the subject needs to be examined as a whole and
therefore wish to provide you with a broader base of information. This brochure thus
looks into all aspects of significance to health, safety and productivity on the jobsite,
including vibration, dust and noise.

The extent to which workers on construction sites are exposed to risks is regulated
Page Contents
and controlled by a number of European directives and by national legislation.
Construction companies are required to ensure that these directives and regulations
Information & regulations
are observed. The employer is responsible for informing employees, and for ensuring
What you need to know about ...
that risks are correctly assessed and reduced wherever necessary.
4 Vibration
7 Noise It’s always good to have a reliable partner at your side. But when it comes to
8 Dust health and safety it’s absolutely essential – and what Hilti offers in this field is
simply unrivalled.
Hilti - a partner you can rely on
12 One of the industry leaders in health and safety Hilti offers a complete range of innovative safety solutions for all phases of your pro-
13 Optimum methods for every job ject. We also offer alternative means for many applications so, keeping your own
18 Application selector – choose your method special requirements in mind, you can always select the safest and most suitable
20 Frequently asked questions method for the job on hand. Take a look at our unique application selector to find out
23 General recommendations what suits your needs best. And, of course, Hilti always provides all the data you need
to carry out your own risk assessment.

We place great value on our closeness to our customers. Members of the Hilti field sal-
es force are in direct contact with more than 200,000 customers every day. Our staff
is in a position to provide tailor-made training and advice in all matters relating to
health and safety in the applicable fields.

Take time to read through this information.

A safe jobsite, after all, is a productive jobsite.

2 3
 Information and regulations
What you need to know about …

Vibration
Hand-arm vibration can damage blood The new European Directive How is vibration measured? Which limits apply to daily What must be done if limits
vessels, nerves in the fingers, bones and 2002 /44 / EC. work? are reached?
muscles. Long-term exposure to vibra- Up to the end of 2005, the vibration of
tion can result in hand-arm vibration syn- The European Physical Agents (Vibration) power tools was measured in one axis It’s not the single vibration value that’s re- EU Directive 2002/44/EC uses two differ-
drome (HAVS), which has the following Directive 2002/44/EC has been applica- only. The revised European Standard EN levant for the assessment of risk to ent values, based on a working day of 8
symptoms: ble in all EC member states since July 6, 60745 became applicable in 2006. Its health, but daily exposure to vibration, i.e. hours:
• ”Pins and needles” 2005. latest revisions take measurements in all the combination of the tool’s vibration val- The exposure action value (2.5 m/s2)
• Pain and numbness in the fingertips three axes into account, under laborato- ue and trigger time during individual use and the exposure limit value (5 m/s2).
• Reduced sensivity of touch, The directive requires the employer to ry conditions comparable to real-life of the tool.
painful wrists identify every source of vibration from conditions.
What is “trigger time”? Daily vibration exposure A(8) Vibration exposure range Action required by the
all work-related activities in order to Note: The employer may use these employer
This is the period of time during which the machine
Two key factors influence susceptibility to establish a worker’s ”vibration expo- triaxial vibration values for a prelimi- is actually switched on and applied to the work. It A(8) < 2.5 m/s2 The exposure action value is Take reasonable action to re-
HAVS: sure”. If the overall exposure exceeds nary assessment of vibration exposure is usually overestimated. In most applications not exceeded. duce risks from vibration expo-
• Duration of exposure the daily limits established by the di- for his employees. (e.g. drilling a hole) it constitutes a very short time, sure to a minimum. Provide
• Vibration transmitted to the operator rective, the employer is required to Where no triaxial vibration values are perhaps seconds. For repetitive work, it can be worker information and training
calculated by carrying out a simple timing exercise. on vibration.
take action. Because the exposure available, the value can be estimated as
Measure the time for one work unit (e.g. for drilling 2.5 m/s2 ≤ A(8) ≤ 5 m/s2 Above the exposure action Implement a program of
represents all daily activities, the em- follows*: value, but the exposure limit measures to reduce exposure
one hole) and then multiply this figure by the num-
ployer may have several options, e.g. • Take the single-axis vibration value ber of repetitions (e.g. number of holes drilled). value is not exceeded. and risks to a minimum. Ensure
reduce the vibration level and/or expo- given in the operating instructions. health surveillance is provided
for exposed workers.
sure time of one or more tasks. • Multiply it by 2 (for rotary and combi- This means there is no absolute maximum
A(8) > 5 m/s2 Above the exposure limit Take immediate action to bring
hammers and reciprocating saw) or by vibration limit for a tool, but rather a max- value. exposure below the exposure
The employer is also required to pro- 1.5 (for all other tools). imum trigger time that depends on the limit value.
vide information about measurements actual application, working circum-
and values regarding the vibration of * (applicable for Hilti electric power tools) stances, condition of the tool, etc.
the tools in use by his employees.

4 5
 Information and regulations
What you need to know about …

Noise
An example of a simple calculation Note Noise is part of everyday life, but exces- When using electric tools, the sound to an 8-hour working day. The peak
In a repetitive application, one of your workers needs to drill 60 holes, 16 mm dia., Total exposure is the cumulative effect of sive and prolonged exposure to loud pressure level and the peak sound sound pressure (Ppeak) is relevant for
100 mm deep. He intends to use a combihammer for this task. The instruction man- all activities that generate vibration noise can permanently damage your pressure are relevant for the risk assess- high-level intermittent noise (e.g. beating
ual informs you that the vibration value for that tool is 16.5 m/s2. greater than 2.5 m/s2, whether on the hearing. Once you loose your hearing, ment. The noise exposure level is calcu- on sheet metal with a hammer). A certain
jobsite or elsewhere. you will never recover it. A European di- lated on the basis of the sound pressure level must not be exceeded.
Is the worker allowed to complete this task in one day? rective has been issued to protect work- level of the tools used and standardized
The answer can be found in three steps: The effect of vibration may be influenced ers from exposure to excessive noise.
by temperature and moisture on the Daily noise exposure Noise exposure range Action required
by the employer
1. Calculate the time taken to reach the exposure action value. This can be done hands as well as gripping forces etc.
80 db(A) ≤ Lex,8h < 85 dB(A) or Between the lower and upper The employer shall make
using the formula below. The Physical Agents (Noise)
112 pa ≤ Ppeak < 140 pa, exposure action value individual hearing protection
exposure action value 2 2.5 m/s2 2 Directive 2003/10/EC respectively available to workers.
( vibration value ) x 480 min, so in this case
( 16.5 m/s2) x 480 min = 11 min
Workers’ hearing should be reg-
ularly checked by a doctor.
The deadline for adoption of the directive
2. Measure the time taken to drill one hole. For this calculation, let’s assume we have
in national labor protection laws was Feb-
measured that it takes 18 seconds to drill one hole. Lex,8h ≥ 85 dB(A) or Above the upper exposure Individual hearing protection
ruary 15, 2006. This directive is intended
Ppeak ≥ 140 pa, respectively action value shall be used by workers.
to protect workers from the effects noise Workers are entitled to medical
3. Calculate the number of holes that you can drill under these conditions before you
has on the health. It uses various values checks.
reach the exposure action value (EAV): Reduce exposure to noise.
to quantify noise:
Number of minutes to EAV x 60 11 x 60
, so in this case = 36 Sound pressure level: Pressure on the
Number of seconds for one hole 18 Lex,8h ≥ 87 dB(A) Above the exposure limit value Take immediate action to
workers’s ears generated by the noise
or Ppeak ≥ 200 pa, respectively * reduce exposure to noise.
The number of holes that can be drilled before reaching the exposure limit value is Possible measures to reduce vibration Sound power level: Total noise emitted
four times the number of holes that can be drilled before reaching EAV, i.e. in this exposures are changes in the work by the tool * Exposure at the workers ear when using ear protection
case: 4 x 36 = 144. organization, the use of equipment Peak sound pressure: Maximum value
with lower vibration values or the use of the C-frequency-weighted instan- Possible measures to reduce noise exposures are changes in the work
of alternative methods. taneous noise pressure organization, the use of tools with lower noise values or the use of alternative
Assessment For more information on the directive methods.
Vibration exposure when drilling the 60 holes is above EAV (exposure action value), check http://europa.eu or ask your local For more information on the directive check http://europa.eu or ask your local
but below ELV (exposure limit value). Hilti representative. Hilti representative.

6 7
 Information and regulations
What you need to know about …

Dust
Dust is produced by many of the process- What type of dust are we How is dust measured?
es carried out in the construction industry talking about?
(e.g. drilling, slitting, sanding). Many of the Dust exposure is measured as a concentration, i.e. milligrams of dust per cubic meter
materials used in the construction indus- • Inhalable dust: of air: mg/m3. Exposure limits are also defined in mg/m3. The various dust compo-
try contain quartz (e.g. concrete and ma- Finds its way into the mouth and nose nents the worker is exposed to are measured. In this way, the actual dust concentra-
sonry) or wood. Some of these materials • Thoracic dust: tion in the air that the operator breathes can be measured exactly. In order to deliver
are suspected to cause cancer. Almost all Reaches the upper respiratory area reliable values, the measurement has to be carried out over an extended time period.
EU member states have adopted national • Respirable dust: Usually, dust exposure is given as the “time-weighted average” (TWA), so that differ-
laws and exposure limits for different Also reaches the finest parts of the ent periods of exposure time are accounted for. The total time is the 8-hour work day.
types of dust, and the topic is attracting lungs (alveola)
increasing attention from national authori-
Example: Step Exposure duration Dust concentration Exposure
ties.
3
Legal situation in Europe 1 30 min 10 mg/m 300 min x mg/m3
3
2 60 min 20 mg/m 1, 200 min x mg/m3

In contrast to the situation with hand- 3 390 min 0 mg/m3 0 min x mg/m3

arm vibration and noise, there is currently Total 480 min 1, 500 min x mg/m3

no statutory regulation on dust exposure

(exposure duration x dust concentration) for each working period 1,500
which is applicable throughout the EU. TWA = 冱 TWA = = 3.1 mg/m3
Total time 480
Each country has its own laws, regula-
tions and exposure limits. Dust exposure
Vacuum cleaners and dust classification
is given as the time-weighted average
Industrial vacuum cleaners are commonly used to reduce exposure to dust on jobsites. Three different
for an 8-hour work day. classes of dust have been defined:
In country xy, the exposure limits are: Should you require more information
Inhalable Respirable Respirable Inhalable
These vacuum cleaners permit picking up dusts about the various dust classes, please ask
dust dust quartz dust wood dust L
with OEL values (occupational exposure limits) of > 1 mg/m3.
3 3 3 3 your local Hilti representative or go to
xy mg/m xy mg/m xy mg/m xy mg/m These vacuum cleaners permit picking up dusts of the dust classes L and M
M www.hilti.lokal.
with OEL values of ≥ 0.1 mg/m3, also hardwood dust.
These vacuum cleaners permit picking up dusts of the dust classes L, M and H
H Possible measures to reduce dust ex-
with OEL values of < 0.1 mg/m3, carcinogenic dusts and dusts with germs or bacteria.
posures are dust removal systems or
Source: ICE / EN 60335-2269 Annex AA
the use of alternative methods.
8 9
 Partnership

Hilti – your preferred

partner.
For higher productivity and
greater safety on the jobsite.

Reliable information on the subject of health and safety is essential. Specific solutions
are equally important. Hilti, your partner, can provide both. The promise made in our
claim “Hilti. Outperform. Outlast.” is reflected in our unrivalled range of safety-rele-
vant products, product features and services. We offer innovative solutions for every
phase of your project. For many applications we even offer various alternative meth-
ods. This gives you the advantage of always being in a position to choose from the
most suitable alternatives.
Hilti’s commitment to health and safety also encompasses membership of various
institutions that deal directly or indirectly with this subject.
Our business model thrives on personal contact with our customers. With the in-depth
understanding of applications gained at first hand on construction sites by our expe-
rienced representatives, we are in the position to provide individual advice and rec-
ommend the most suitable systems for any type of work. Anytime, anywhere.

Hilti is your partner

• One of the industry leaders in health and safety
• Optimum methods for every job

Find out more on the following pages!

11
Comprehensive Alternative
solutions methods

One of the industry leaders Optimum methods for

in health and safety. every job.
Solutions for every phase of your Various systems to choose from.
application chain. For many applications.

From the planning stage right through to realization, plus services from which you will Unlike other suppliers, Hilti can offer alternative solutions for many common applications,
continue to benefit long after completion of your project – Hilti offers a wide range of resulting in greatly reduced exposure to hazards such as vibration, dust or noise.
innovative solutions that bring you higher productivity and greater safety on the jobsite. A comparison of rotary hammers and breakers, direct fastening and diamond coring
The most important products and product features are presented on the techniques shows the advantages of the systems with regard to each application.
following pages. More information can be found in the application selector on page 18.

Direct Repair Service, Fastening Power tools & anchor Direct fastening Diamond & anchor
Distance fastening, Lifetime Service,
Specification, measuring, Drilling and Cutting, screw Fleet
and
consulting, leveling and chiseling, sanding, fastening, Management, installation
engineering aligning, diamond diamond anchoring, Foam systems, Financial
software sensing systems systems installation fire stopping Services

Applica- Planning and Measuring Drilling and Cutting and Fastening and Insulation and Professional
tion specifiying demolition grinding installation protection services

Vibration up to
2 Years
dampening LIFETIME
SERVICE
NO
COSTS Technology • Electro-pneumatic drilling and • Powder-/gas actuated direct • Electrically-powered wet diamond
Lifetime Lifetime mechanical or chemical anchors fastening systems coring with chemical anchors
PS 200 REPAIR
COST LIMIT
MANUFACTURER’S
WARRANTY

Application area • All applications from low to heavy-duty • Low and medium-duty applications • Coring anchor holes in reinforced
CP 680 concrete

Base material • Concrete and masonry • Solid concrete and steel • Concrete and reinforced concrete
Pole
extensions
Advantages • Universal • Fast • Coring reinforced concrete
• Familiar method • Cordless • Low structure-borne noise
• Cordless available • Low vibration • No dust (wet)
• Dust protection available • No dust

Drilling Power tools Diamond core drilling

and
Competent and Rebar detection, Vibration and Vibration and Low vibration, No drilling of Consistent high
reliable anchor efficient drilling dust reduction dust reduction virtually no dust holes, performance, demolition
calculation no exposure to reliable safety
based on latest chemicals, mechanisms
approvals and no emission of
standards volatile organic
substances

Solutions for every phase of your application chain. Technology • Electro-pneumatic drilling and chiseling • Electric or hydraulic diamond coring

Application area • Openings in walls and floors, demolition of structures • Precise penetrations and openings, controlled demolition

Base material • Concrete and masonry • Reinforced concrete and masonry

Advantages • Universal • Fast concrete penetrations

• Familiar method • Comfortable rig-based coring
• Low structure-borne noise
• No dust (wet)

12 13
 Outstanding
solutions

Outstanding solutions. 2 Years

Hilti Lifetime Service.
Unique in the power tools business.
Achieving higher productivity LIFETIME
SERVICE
NO
COSTS
Hilti makes it easy to keep tools in excellent working order, thus keeping the risk of
and greater safety. Lifetime Lifetime health damage or injuries as low as possible.
Hilti Lifetime Service applies to all Hilti tools. We provide this comprehensive, top-
REPAIR MANUFACTURER’S
COST LIMIT WARRANTY class service for the entire life of the product – completely free of charge for up to the
first two years from date of purchase – covering repair and maintenance of tools, re-
placement of defective parts (even parts subject to wear and tear!) and including free
Specification & engineering software.
pick-up and return transport. After that, Hilti continues to prove the quality of its prod-
Minimize risks right at the planning stage. ucts by setting a repair cost limit – for the entire life of the product. That’s not just re-
assuring to know, it’s unique in the power tools business.
Hilti software helps you to achieve high safety standards at an early stage of the pro-
ject, e.g. by using Hilti anchor design software for the design calculations for the an-
chor fastenings to be used. Right from the beginning, Hilti anchor design software can Hilti Fleet Management.
save costs by avoiding errors such as setting too many anchors or drilling anchor
Only the best tools are good enough.
holes too deeply, i.e. the safety and reliability of subsequent steps in the project can
be optimized right at the planning stage. Updates provided free of charge keep all
Hilti provides you with a new fleet of tools for a fixed monthly charge. During the
software up to date with the latest product generations and safety directives.
agreed period you receive only one consolidated monthly invoice for all tools, covering
all costs, including standard repairs. At the end of the period, your fleet will be re-
newed – with the latest generation of Hilti tools. One of the advantages you have
Active Vibration Reduction. with Hilti Fleet Management is that your tools always comply with the latest safety
Lower vibration for higher productivity. standards.
A Hilti technology since 1998. Backed by a wealth of experience, Hilti helps you select the type and number of
tools that suit your own needs. You may also decide to take advantage of additional
services such as loan tools when repairs are necessary, rental tools to meet peak
Hilti has led the field for almost 10 years with a technology that cuts critical vibration
demand, or theft protection. You therefore select the required service level and pay
effectively by up to two thirds – Hilti AVR Active Vibration Reduction.
for use of the tools rather than ownership.
Example: TE 706-AVR Technical features (depending on individual tool)
Vibration absorber Upper pivot • Vibration damping mechanism that reduce the vibration generated by the
hammering mechanism, tool bit, etc. by decoupling them from the grips
Direct Customer Contact.
(e. g. by means of springs) We know what you want.
• Vibration in the axial hammering direction is reduced by a vibration absorber
• Counterbalances to reduce vibration We place great importance on the unrivalled closeness of contact we maintain with
Front
stop our customers. Our qualified sales staff, account managers and field engineers are in
Back stop Lower pivot
The benefits of Hilti AVR direct contact with more than 200,000 of our customers every day. They know the re-
• Up to 2/3 lower vibration compared to conventional tools quirements and problems faced by their customers better than any other and are in the
• Longer permissible switched-on times position to suggest specific solutions. Hilti also provides advice and training, e.g.
• Significantly higher daily productivity hands-on training for correct power tool use and anchor / firestop installation or fire-
• Protects effectively against the effects of long periods of vibration exposure stop life-safety seminars.

Active Torque Control.

The Hilti Power Effect. Stops before you get in a twist.
Superior system performance for greater safety. A Hilti technology since 1999.

Hilti TE tools, drill bits and chisels are developed together, tested together and per- In addition to the mechanical slip clutch, some combihammers are also equipped with
fectly matched to each other to ensure that you benefit in full from the Hilti Power the Active Torque Control system. In the event the tool body rotates too quickly, such as
Effect – superior system performance that adds up to much more than just the sum of can occur with an uncontrolled drill if the bit binds – a potentially hazardous situation –
its components. By using Hilti tools exclusively with Hilti consumables, you achieve special sensors coupled to the control electronics switch off the tool automatically with-
not only great performance but also benefit from high safety standards. in the fraction of a second.

14 15
 Outstanding
solutions

Dust Removal Systems.

Productivity and safety with dust under control.

Hilti offers a range of power tools, vacuum cleaners, insert tools and accessories which Wide range of superior solutions.
allow significant reduction of dust emissions. All of these perfectly matched individual
Hilti’s highly effective dust removal systems allow significant reduction of dust
components are designed to be combined to form systems capable of delivering ex-
emissions.
ceptional performance. This becomes particularly important in work where large vol-
umes of dust are generated because effective dust removal begins with what, at first
Hilti professional dust removal systems for
glance, appear to be insignificant details.
• Cordless and corded rotary hammers and combihammers
• Diamond coring and grinding systems
The advantages of complete Hilti systems
• Cutters and slitting machines
Hilti insert tools (drill bits, chisels, discs, blades, etc.) are designed to achieve opti- • Hand-held circular saws, orbital-action jig saws, orbital sanders and random-orbit
mum air flow and to perfectly match the characteristics of the material on which they sanders
are used (type, hardness, abrasiveness, generation of dust) as well as the power out-
put or speed of the applicable power tool. The output of the power tool is matched
to the intended application, while its ergonomic design ensures perfect compatibility DRS and their uses.
with the corresponding accessories. Accessories (e.g. dust removal hoods) are de-
Attachable, integrated dust
signed to match the suction performance of the vacuum cleaner, the geometry of the
removal systems
insert tool and power tool as well as the characteristics of the material on which the
The perfect add-on for small and mid-
tool is used. The suitability of an industrial vacuum cleaner for construction site appli-
sized TE tools: Self-contained dust re-
cations is determined by its rated suction performance, filter category and suction
moval attachments require no additional
performance achieved in practical use.
vacuum cleaner.

For virtually every application

Dry coring
+ +
Dust removal hood and
vacuum cleaner
Cutting
+ + + Hilti vacuum cleaners can be connected
to many Hilti tools and models are avail-
able for dust classes L and M. Some
vacuum cleaners with high-efficiency
Grinding
+ + particulate filter (HEPA) which can re-
move at least 99.97% of airborne par-
ticles 0.3 µm in diameter from the
vaccumed air-stream will also become
Slitting
+ + available early in 2008.

Flushing with water

Drilling + + Water-based dust removal systems also

cool the core bit or blade and are thus
the ideal solution for heavy diamond cor-
ing or cutting applications.
Sawing + +
Wet coring
+ +
16 17
 Application
selector

Choose your method. Steel and metal: metal framing

Erecting skeleton frames – drilling large-diameter anchor holes
For optimum safety on every job. Diamond drilling & anchors Rotary drilling & anchors

DD EC-1 TE 50-AVR TE 40-AVR

Vibration No. of fastenings/holes drilled at Ø 18 mm (100 mm deep) Ø 18 mm (100 mm deep)

• Exposure Action Value (2.5 m/s 2 ) 47 57 67

Hilti can suggest alternative methods for almost every individual application! • Exposure Limit Value (5 m/s 2 ) 188 228 268
Ask us for further information about the various methods Hilti offers to suit your needs. Noise Sound pressure level LpA according
to European Standard EN 60745-2-11
84 dB(A) 93 dB(A) 94 dB(A)
Your local Hilti representative will be pleased to provide competent on-the-spot Dust Dust protection solutions Water TE DRS-S TE DRS-S
advice and assistance. Other advantages • Drilling through rebar • AVR system
Further information about alternative methods and the complete list of • DD CR1 drilling rig for even lower vibration available • High universality
vibration data can also be found at www.hilti.com. • Low structure-borne noise on concrete • Well known to workers
• DD REC1 water recycling

Building construction: rebar | doweling Civil engineering: crash and noise barriers
Drilling small anchor holes for rebar fastening ≤ 18 mm Drilling large-diameter and deep anchor holes
Diamond drilling & chemical anchors Rotary drilling & chemical anchors Diamond drilling (rig-based) & anchors Combihammers & anchors

DD EC-1 TE 50-AVR TE 40-AVR DD 130 + rig TE 60-ATC TE 80-ATC

Vibration No. of fastenings/holes drilled at Ø 18 mm (100 mm deep) Ø 18 mm (100 mm deep) Vibration No. of fastenings/holes drilled at Ø ≤ 52 mm (100 mm deep) Ø 25 mm (100 mm deep)

• Exposure Action Value (2.5 m/s 2 ) 47 57 67 • Exposure Action Value (2.5 m/s 2 ) 290 82 93

• Exposure Limit Value (5 m/s 2 ) 188 228 268 • Exposure Limit Value (5 m/s )2
1160 328 372
Sound pressure level LpA according Sound pressure level LpA according
Noise to European Standard EN 60745-2-11
84 dB(A) 93 dB(A) 94 dB(A) Noise to European Standard EN 60745-2-11
89 dB(A) 99 dB(A) 99.5 dB(A)

Dust Dust protection solutions Water TE DRS-S TE DRS-S Dust Dust protection solutions Water TE DRS-S –

Other advantages • Drilling through rebar • AVR system Other advantages • Drilling rigs for reduced vibration (DD 130 + DD 130 rig) • ATC system
• DD CR1 drilling rig for even lower vibration available • High universality • Low structure-borne noise • Universal method
• Low structure-borne noise • Well known to workers • Well known to workers
• DD REC1 water recycling

Interior finishing: drywall Mechanical and electrical: wall openings

Fastening drywall track to concrete Penetrations through concrete for pipes and cable trays
DX direct fastening Rotary drilling & anchor Diamond drilling (rig-based) Breakers

GX 120 DX 351 TE 2 (02) TE 6-A DD 130 + rig DD 200 + rig TE 706-AVR TE 500-AVR
Vibration No. of fastenings/holes drilled at Ø 8 mm (50 mm deep) Vibration No. of fastenings/holes drilled at Ø 87 mm (140 mm deep) Ø 152 mm (140 mm deep) Size of opening in concrete at 140 mm wall thickness

• Exposure Action Value (2.5 m/s 2 ) 3500 800 - 2100* 162 219 • Exposure Action Value (2.5 m/s 2 ) 80 390 140 x 891x 891 140 x 477 x 477
• Exposure Limit Value (5 m/s 2 ) 14 000 3200 - 8400* 648 876 • Exposure Limit Value (5 m/s 2 ) 320 1560 140 x 1782 x 1782 140 x 953 x 953
Sound pressure level LpA according Sound pressure level LpA according
Noise to European Standard EN 60745-2-11
102 dB(A)** 104 dB(A)** 91 dB(A) 90 dB(A) Noise 89 dB(A) 92 dB(A) 87 dB(A) 94 dB(A)
to European Standard EN 60745-2-11

Dust Dust protection solutions Virtually no dust emission from base material TE DRS-S TE DRS-S Dust Dust protection solutions Water – –
Other advantages • Cordless • Cordless available Other advantages • Drilling rigs for reduced vibration • AVR system
• Low structure-borne noise • Universal method (DD 130 + DD 130 rig / DD 200 + HD 30) • Universal method
• DX 351 pole extension for ceiling • Well known to workers • Low structure-borne noise • Well known to workers
• High working speed

18 * Depending on cartridge color | ** Workplace relevant emission value LpA,1s 19

 Frequently asked
questions

Frequently asked questions.

And all the answers.

Who is affected by the vibration, noise The directives and regulations are primarily aimed at employers of persons who, in the repetitive work is involved, a simple timing exercise is all that’s needed to establish an
and dust directives and regulations? course of their work, are required to operate equipment that transmit vibration to the operator’s daily trigger time. If you are planning and already know the number of
hands or, more generally, persons who are in contact with vibrating equipment and/or holes that will be drilled per day, Hilti can help you to check roughly whether or not
exposed to dust and noise. The persons most at risk are those who work regularly with the job is within the vibration exposure limits. Please refer to the tool and application
high-vibration equipment over extended periods of time. The directive also encour- selectors in this document.
ages manufacturers of equipment, including power tools, to reduce the level of vibra-
tion and noise produced by their products, as far as practicable, through use of up-to- How do I know what level of vibration The vibration levels of a power tool are stated in the operating instructions. Every
date design and technology. a tool produces? power tool manufacturer has been obliged to provide this information for many years.
The vibration data provided by manufacturers, however, can be misleading since it
What do the physical agents directives Generally speaking, employers are required to inform and train their workforces and, was measured in accordance with early versions of test standards not designed to
mean for employers and employees? in addition, they are required to assess and manage the risks to their employees. Em- reflect typical “in use” vibration levels. A great deal of work has been carried out re-
ployees are advised to report any signs of detrimental effects, to use the right tools cently with the objective of harmonizing vibration test standards and establishing just
and ear protection, to consider alternative methods and to implement job rotation. one test code of practice for each category of tool.
The vibration values obtained in this way will be reliable, comparable and give a better
Does the use of power tools in general, The use of power tools is only one of many possible sources of exposure to vibration. indication of vibration levels likely to be experienced by the operator while carrying
due to the vibration they produce, Only when certain values for total exposure to vibration are exceeded does it become out most common tasks at the workplace. Manufacturers of electric power tools will
present a serious cause for alarm? necessary to take measures to reduce this vibration and exposure to it. Total exposure is amend their operating instructions and test codes in accordance with EN 60745-
the cumulative effect of all activities that generate vibration greater than 2.5 m/s2, 1:2006, which incorporates the respective testing conditions. Hilti has already tested
whether on the jobsite or elsewhere. Please note that the effect of vibration can be its power tools in accordance with the latest revision of EN 60745-1:2006 and will
greatly influenced by temperature and moisture on the hands as well as gripping forces publish data for the complete range.
etc.
How is power tool vibration measured? Sensors are fitted to the handles of the power tools in accordance with EN 60745-
How do I know if EU vibration limits First and foremost, you should assess the risk for each operator who uses 1:2006, and vibration of the power tool is then measured in three directions (tri-axially),
are exceeded? high-vibration equipment. The degree of risk can be ascertained from two pieces of under strictly controlled conditions, using a special measuring instrument. Tri-axial vi-
key information: bration levels are required for proper risk assessment. Single-axis levels should not be
1) The typical or average time that the operator will actually use the tool or tools per used without a correction factor since these have often been measured in accordance
day (“trigger time”). with older test standards, e.g. EN 50144, EN 60745:2003 and do not reflect “in-use” vi-
2) The level of vibration that the tools are likely to produce while in use, as measured bration levels.
by an approved test authority in accordance with the appropriate test standard.
Hilti provides data according to EN 60745 wherever possible, e.g. in the operating How can safety be optimized? In any case, please refer to the Hilti Operating Instructions. According to some com-
instructions. monly-quoted tips, the operator should:
Once you have this information, you can quickly and simply identify who, if anyone, • Be properly trained on the correct use of the power tool and should not grip the
is at risk (those that work above EAV, or will exceed ELV) and implement your con- handles too tightly.
trol measures as required by the directive. • Not smoke (smoking affects circulation and sensitivity to HAV).
Note: EU regulations do not cover leisure activities causing additional vibration. • Take regular breaks.
• Wear gloves to help maintain good circulation, keep the hands warm.
Do the physical agents directives affect Most power tools are not affected by the directives because either the measured vi- • Use premium-grade power tools and consumables and replace bits & blades
all power tools to the same extent? bration / noise levels are very low or the actual operating time (trigger time) is quite promptly when worn.
short. Power tools with vibration levels not exceeding 2.5 m/s2 can generally be con- • Avoid application of excessive pressure – allow the tool do the work.
sidered non-critical. • Consider job rotation or alternative working methods, e.g. rotary (diamond) drilling
However, power tools with a vibration level typically well in excess of 2.5m/s2 might instead of hammer drilling.
be affected by the directive, depending on the operator’s daily usage (trigger time). • Take good care of the equipment used for the work and maintain it properly.
• When working, always wear the protective goggles and personal safety equipment
How long do I actually work with a This is something that many operators and employers find difficult to estimate. Most specified in the operating instructions, such as ear plugs, work clothing, respiratory
power tool? will drastically overestimate this time period, which of course has a devastating effect protection, hard hat etc.
on the results of a risk assessment. The time that passes while the machine is actual- • Use respiratory protection appropriate for the type of dust generated, and designed
ly switched on and applied to the work is usually a very short time, perhaps only sec- to filter out microscopic particles.
onds for each application, e.g. drilling a hole. This is referred to as “trigger time”. If
For more questions and answers please refer to our website www.hilti.local
20 21
 General
recommendations

Where should you start?

General recommendations.

Employers

• Inform your workforce about risks

• Train your workers in the correct and safe handling of tools, materials and
accessories
• Assess the risks to your workforce in accordance with the applicable legal guide-
lines
• Manage the risks (consider alternative methods, ensure regular health checks,
provide only suitable tools, materials and accessories, etc.)

Employees

• Ensure that you have received training in the correct handling of tools, materials
and accessories
• Read and observe all safety information and operating instructions
• Use personal safety equipment (hard hat, ear plugs, goggles, respiratory pro-
tection, gloves, working clothes, etc.)
• Take breaks from work and exercise your fingers to assist the circulation and aid
relaxation
• Report any sign of health damage immediately to your supervisor

29 23
 Disclaimer

Do you still have questions

about health and safety?
Get in touch with Hilti.
Our qualified and experienced account managers, field engineers and customer
service representatives are at your service. Anytime. For more information,
please visit www.hilti.local

Disclaimer
General Disclaimer for power tool selector

All information and calculations are to be used only as a guide requiring The vibration emission levels given in this information sheet have been Drilling into or through rebars influences the rate of drilling progress
strict adherence to the operating instructions and other technical infor- measured in accordance with a standardised test described in EN and vibration emissions. This, as a rule, leads to a significant reduction
mation and annexes provided by Hilti plus maintenance of the technical 60745-1: 2006 or EN 61029 and may be used to compare one of overall productivity (decrease in the number of holes drilled).
tool with another. They may be used for a preliminary assessment
system.
of exposure. The values given in the tool and application selectors are therefore
to be used only as a guideline. The employer is responsible for ensuring
The employer is responsible for adhering to the legal requirements The declared vibration emission levels represent the main applications that limit values are not exceeded.
concerning workplace health and safety and for evaluation of the actu- of the tools. However if the tools are used for different
al vibration levels by making the appropriate calculations specific to applications, with different accessories or are poorly maintained, the The efficiency of dust removal systems depends strongly on their
the application and jobsite conditions. Hilti cannot accept any respec- vibration emission may differ. This may significantly increase the correct use as well as the conditions on the jobsite, e.g. the type
exposure level over the total working period. and surface shape of the material worked on. The values given and
tive liability.
statements made with respect to dust removal are therefore an
An estimation of the level of exposure to vibration should also take indication only.
National regulations may differ from those outlined in this documenta- into account the times when the tool is switched off or when it is
tion. Hilti cannot accept any liability resulting from incompleteness of running but not actually doing the job. This may significantly reduce the Dust from material such as paint containing lead, some wood species,
the information in this documentation. exposure level over the total working period. minerals and metal may be harmful. Contact with or inhalation of the
dust may cause allergic reactions and/or respiratory diseases to the
Identify additional safety measures to protect the operator from the ef- operator or bystanders.
All vibration and noise values and calculations contained in this docu-
fects of vibration such as: maintain the tool and the accessories, keep
mentation and its annexes are based on measurements using Hilti tools the hands warm, organisation of work patterns. Certain kinds of dust are classified as carcinogenic such as oak and
and consumables (bits, chisels, blades, discs, nails, etc.). The measure- beech dust especially in conjunction with additives for wood condition-
ments were carried out following the appropriate standards. The respective numbers shown in the selector indicate as follows: ing (chromate, wood preservative). Material containing asbestos must
– Rotary hammers (1): only be treated by specialists.
The vibration emission level for power tools given in this information Numbers of holes that can be drilled in one working day without
exceeding the exposure action value or exposure limit value as • Where the use of a dust extraction device is possible it shall be used.
has been measured in accordance with a standardised test given in
defined in the EU vibration directive 2002/44/EC. • The work place must be well ventilated.
EN 60745-1:2006 or EN 61029 and may be used to compare one tool – Combi hammers (2): • The use of a dust mask of filter class P2 is recommended.
with another. lt may be used for a preliminary assessment of exposure. Numbers of holes that can be drilled or respectively the size of open-
ing that can be chiselled in one working day without excee-ding the Follow national requirements for the materials you want to work with.
The declared vibration emission level represents the main applications exposure action value or exposure limit value as defined
of the tool. However if the tool is used for different applications, with in the EU vibration directive 2002/44/EC.
– Breakers (3):
different accessories or is poorly maintained, the vibration emission
The size of opening that can be chiselled in one working day
may differ. This may significantly increase the exposure level over the without exceeding the exposure action value or exposure limit
total working period. value as defined in the EU vibration directive 2002/44/EC.
– Diamond coring tools (4): Disclaimer for direct fastening selector
An estimation of the level of exposure to vibration should also take into Numbers of hole that can be drilled in one working day without
account the times when the tool is switched off or when it is running exceeding the exposure action value or exposure limit value as
defined in the EU vibration directive 2002/44/EC. The vibration and noise values listed in this table are generated from
but not actually doing the job. This may significantly reduce the expo-
– Reciprocating saws (5):
sure level over the total working period. laboratory tests and do not guarantee actual recoil values in any specif-
Number of cutting meters that can be cut or respectively the
number of cuts that can be performed in one working day without ex- ic application on site. The values are rounded averages.
Identify additional safety measures to protect the operator from the ef- ceeding the exposure action value or exposure limit value as
fects of vibration such as: maintain the tool and the accessories, keep defined in the EU vibration directive 2002/44/EC. These vibration and noise values are therefore to be used as a guideline
the hands warm, organisation of work patterns. only. The employer is responsible for adhering to legal requirements
The vibration values listed are triaxial measurements made in accor- applicable to workplace health and safety and for evaluation of the ac-
dance with EN 60745-1:2006 or EN 61029. The vibration values shown
The measurements for direct fastening tools are single-dimensional tual vibration and noise values by taking the appropriate on-site mea-
are generated from laboratory test data and do not guarantee actual vi-
and were taken during typical applications under laboratory conditions bration values for any specific application on site. The values are surements.
in accordance with ISO 8662-11. rounded averages.
The permissible number of fastenings was calculated following the rec- Underlying measurements for vibration values are one-dimensional
ommendations of the Technical Report CEN/TR15350:2006. Averaged Noise values are measured in accordance with EN 60745-1:2006 or and taken in typical applications under laboratory conditions in accor-
EN 61029. Regardless of the noise value, Hilti strongly recommends dance with ISO 8662-11.
vibration values were used for calculation of the permissible numbers
that appropriate noise protection is worn.
of fastenings.
The material used for the measurements is defined as following: Underlying measurements for noise values are taken in typical applica-
The sound pressure and sound power values for portable electric pow- – Rotary hammers, combi hammers, breakers and diamond coring tions under laboratory conditions in accordance with EN 12 549
er tools were determined in accordance with standard EN 60745 and tools are measured on concrete with a minimum compressive acoustics – noise test code for fastener driving tools.
for transportable electric power tools in accordance with standard EN strength of 40 N/mm2 (after 28 days). The concrete is not reinfor-ced.
The depth of the holes drilled is stated in the respective table.
61029.
– Reciprocating saws are measured on chipboard with the dimensions
of 600 x 38 mm and beams of fir wood with the dimensions
An important condition for these measurements is that the tested Hilti of 100 x 100 mm.
product is treated as a technical system comprising the tool and the
applicable consumables. The size of opening chiselled by the small breakers up to and including
the TE 706 represents chiselling out an opening in a wall (e.g. for
a window) in solid material, i.e. the opening is surrounded by concrete
Dust from material such as paint containing lead, some wood species,
on all sides.
minerals and metal may be harmful. Contact with or inhalation of the
dust may cause allergic reactions and/or respiratory diseases to the When chiselling at the edge of a slab, performance is higher by a
operator or bystanders. Certain kinds of dust, such as oak and beech factor of 2–3. With the TE 805 and TE 905-AVR, the application is
dust, are classified as carcinogenic, especially in conjunction with ad- demolition chiselling towards the ground on an edge.
ditives for wood conditioning (chromate, wood preservative). Material
The productivity values are calculated on the basis of the vibration val-
containing asbestos must only be treated by specialists.
ue and performance of the tool and are measured in the procedures ac-
cording to EN 60745-1:2006 or EN 61029. They vary, depending on many
• Where the use of a dust extraction device is possible it shall be used. factors, such as the material, possible rebar hits, type and sharpness of
• The workplace must be well ventilated. the bit, chisel or blade used and the working behaviour of the user etc.
• The use of a dust mask of filter class P2 is recommended. All values are measured using new Hilti power tools and bits, chisels,
blades etc.
Follow national requirements for the materials you want to work with.

24 29
 Hilti. Outperform. Outlast.
Hilti Corporation | 9494 Schaan | Liechtenstein | P +423-234 2111 | F +423-234 2965 | www.hilti.com
Hilti = registered trademark of Hilti Corp., Schaan I W 3471 1210 0-en I 2 Printed in Liechtenstein I © 2010 I Right of technical and programme changes reserved S. E. & O.