Power Demand Calculation: 1.1. Features of Facility
This document discusses the process of calculating power demand for a facility. It covers:
1. Gathering information about the facility such as location, dimensions, temperature, and load types.
2. Classifying loads into groups based on their function, proximity, power capacity, and circuit breaker ratings.
3. Estimating the actual maximum and lighting power demands using factors for utilization and coincidence while accounting for power factor.
4. Determining the total actual power demand for the facility by summing the individual load demands.
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Power Demand Calculation: 1.1. Features of Facility
This document discusses the process of calculating power demand for a facility. It covers:
1. Gathering information about the facility such as location, dimensions, temperature, and load types.
2. Classifying loads into groups based on their function, proximity, power capacity, and circuit breaker ratings.
3. Estimating the actual maximum and lighting power demands using factors for utilization and coincidence while accounting for power factor.
4. Determining the total actual power demand for the facility by summing the individual load demands.
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CHAPTER 1
POWER DEMAND CALCULATION
1.1. FEATURES OF FACILITY Main features of facility: - Information about the location of the facility - Length, wide, height (m) - Area (m2) - Environment temperature (oC). - Environment type: Dirty/Normal/Clean - Product of facility. - Number of working shifts. - Other requirements if any 1.2. DEVICE SPECIFICATIONS AND PLAN LAYOUT OF FACILITY: - List of facility load. - Plan layout of facility and machine layout 1.3. CLASSIFYING THE LOAD GROUP The subgroup load is based on the following factors: - Devices in the same group should have the same function. - The devices in the group are arranged close to each other - The device groups with nearly equal power capacity - The load current of each device group is close to that of the standard Circuit breaker - The number of device groups should not be too much (depending on the size of the facility). 1.4. ESTIMATION OF ACTUAL MAXIMUM KVA DEMAND OF FACILITY Factors Ku and Ks allow the determination of the maximum power and apparent- power demands actually required to dimension the installation. Here: Ku - Factor of maximum utilization, Ks- Coincidence factor. See eBook “Electrical Installation Guide According to IEC international standards” A18-A21. 1.5. ESTIMATION OF LIGHTING ACTUAL KVA DEMAND The lighting actual kVA demand can be determined by the estimated method. See eBook “Electrical Installation Guide According to IEC international standards” A18. Plighting = po.F (W, kW) Plightting Qlighting = cosϕ s (Var, kVar) Slighting= √ P2lighting +Q 2lighting (VA, kVA)
cos ϕ = 0.5 (Fluorescent lamps uncompensated)
cos ϕ =1 (Incandescent lamps) cos ϕ =0,6 (Discharge lamps uncompensated) and (0.8:Discharge lamps compensated) cos ϕ = 0,93 (Fluorescent lamps compensated) Or :
Slighting = so.F (VA, kVA)
1.6- ESTIMATION OF THE TOTAL ACTUAL KVA DEMAND OF FACILITY PF = Ppowerl+ Plighting QF = Qpower + Qlighting
SF= √ P 2Fr +Q2F
Or: S F=K s ∑ n K ui S i i =¿ ¿
Where:SF is the total actual kVA of Facility.
See ebook “Electrical Installation Guide According to IEC international standards” A21. 1.7- DETERMINING THE LOCATION OF DISTRIBUTION BOARD FOR EACH GROUP The location of distribution board for each group depends on the following factors - Distrubution board are located near the center of the load; - Convenient for viewing the whole group of machines or the whole facility; - Do not obstruct walkways; - Near the doors; - Good ventilation. CHAPTER 2
CHOICE OF POWER-SUPPLY SOURCES
2.1. CHOICE OF NUMBER ANG RATING POWER OF TRANSFORMER 1. Choice the number of transformer N=1, for type 3 households N>1, for type 1, 2 households See ebook “Electrical Installation Guide According to IEC international standards” D16. 2. Choice the rating power of transformer For type 3 households ST≥SF For type 1, 2 households SF ST ≥ 1,3 ( N−1) See ebook “Electrical Installation Guide According to IEC international standards” A22. 3. Choice the connection diagram of Substation See ebook “Electrical Installation Guide According to IEC international standards” B24-B28. 4. Choice MV equipment of MV/LV Substation Choice FCO/LB-FCO or MV Circuit Breakker Choice MV-LA See textbook “Electrical Power Supply” 5. Choice the replacement power source In industry, usually the backup source is the generator set. SG≤SF. See ebook “Electrical Installation Guide According to IEC international standards” D20- D21. Chapter 3
THE CONNECTION DIAGRAM
AND WIRING PLAN 3.1. REQUIREMENT OF CONNECTION DIAGRAM - Ensuring power quality; - Ensuring continuous power supply as required by the load; - Safety in operation; - Flexible when having trouble and convenient to repair; - The wiring diagram is simple and clear. 3.2. TYPES OF CONNECTION DIAGRAM 1. Radial branched distribution - Cable is usually used to supply power to the load; - From main distribution board to distribution board, radial branched distribution is often used; - From distribution board to devices that often use radial diagrams for big power equipment and branching diagrams for small power equipment; - The branches from the distribution board should not be too much (n<10) and the loads of these branches are of nearly equal capacity;. - When assigning load capacity to branches, attention should be paid to the rated current of standard CBs (6, 10, 20, 32, 40, 50, 63, 80, 100,125A); - For load type 1, radial diagrams should only be used. 2. Busways for final distribution For offices, laboratories and all modular premises subject to frequent rearrangements. Specific advantages: A flexible, attractive and easily installed solution for final distribution in locations where partitioning may change according to consumers requirements. See textbook “Electrical Power Supply”
3.3. CHOOSE THE TYPE OF CABLE
XLPE/PVC Cable: From EMSB to MDB; PVC/PVC Cable: From MDB to DB PVC Cable: From DB to device 3.4. CHOOSE THE DISTRIBUTION BOARD 1. Type of Distribution Board EMSB: Electrical Main Switch Boad MDB: Main Distribution Board DB: Distribution Board 2. Structure and selection of Distribution Board See ebook “Electrical Installation Guide According to IEC international standards” E15-E24. 3.5. BUILDING THE PRINCIPLE CONNECTION DIAGRAM 3.6. BUILDING THE PLAN LAYOUT CONNECTION DIAGRAM CHAPTER 4 SIZING AND PROTECTION OF CONDUCTORS 4.1. General (see ebook “Electrical Installation Guide According to IEC international standards” G5) 1. Practical method for determining the smallest allowable cross-sectional area of circuit conductors (see ebook “Electrical Installation Guide According to IEC international standards” G7) 2. General method for cables (see ebook “Electrical Installation Guide According to IEC international standards” G7) 3. Recommended simplified approach for cables (see ebook “Electrical Installation Guide According to IEC international standards” G15) 4. Sizing of busbar trunking systems (see ebook “Electrical Installation Guide According to IEC international standards” G17) 4.2. Select Power Cable 1. Select cable type - Cooper Cable, 1C/2C/3C/4C - XLPE/PVC isulation, 1C, for cable from EMSB to MDB; - PVC/PVC isulation, 1C, for cable from MDB to DB; - PVC isulation, 1C, 2C, 3C, 4C from DB to load. 2. Select of Installation Method (see ebook “Electrical Installation Guide According to IEC international standards” G8&-G9, G12- G14) 3. Select Cross Sectional Area of Circuit Conductor IB IZ ¿ K - IZ : Current carrying capacity of the cable in the reference installation method (A), or Rated Current of Circuit Breaker which can protect cable. - K: Correction factor depends on the installation method. (see ebook “Electrical Installation Guide According to IEC international standards” G10- G16)
4. The test conditions
a. Maximum voltage drop limit Δ U% ¿ 5% Un (TCVN 9206-2012_ (see also ebook “Electrical Installation Guide According to IEC international standards” G19). ∆ U =√ 3 I B (Rcos+Xsin)L (see ebook “Electrical Installation Guide According to IEC international standards” G20). b. Minimum cross sectional area of cable F≥Fmin (TCVN 9207-2012) Where: F is the cross sectional area of cable; Fmin the minimum permitted cross sectional area of cable c. The thermal constraints of the circuit cable F ≥ I sc √ t sc / K Where: Isc is the short circuit current; tsc is short circuit time (Cutting time of proteted devices, such as CB, Fuse); K is a factor depending of the cable conductor material. (see ebook “Electrical Installation Guide According to IEC international standards” G30, G33). d. The maximum length of cable L≤Lmax Where: L is the length of cable; Lmax is the maximum permitted length of cable (see ebook “Electrical Installation Guide According to IEC international standards” G31, G32). CHAPTER 5 CHOICE OF CIRCUIT BREAKER AND DISTRIBUTION BOARD
5.1. Functions of Circuit Breaker
(see ebook “Electrical Installation Guide According to IEC international standards” H11). 5.2. Characteristics of a circuit breaker (see ebook “Electrical Installation Guide According to IEC international standards” H13). 5.3. Selection of a circuit breaker (see ebook “Electrical Installation Guide According to IEC international standards” H18). 5.4. Types of distribution switchboards (see ebook “Electrical Installation Guide According to IEC international standards” E15). 5.5. Form of distribution switchboards (see ebook “Electrical Installation Guide According to IEC international standards” E21). 5.6. Selection of distribution switchboards Selection Conditions: Type of distribution board: EMSB, MDB, DB. Form of distribution board: Form 1, Form 2, Form 3, Form 4. Material: Metallic or thermal plastic Degree of protection: IP Operating Voltage:1–3 phases, 220/380VAC Number of circuits: * Incoming: MCB, ELCB, 1P, 2P, 3P * Outgoing: MCB, ELCB, 1P, 2P, 3P Capacity: No. of pole Standard accessories: Comb busbar, N bar, E bar and name plate.
THE TYPICAL SINGLE LINE DIAGRAM OF POWER SUPPLY SYSTEM
FOR FACILITY
DT
MCCB
MDB
MCCB MCCB MCCB MCCB
MCCB MCCB MCCB MCCB
DB1 DB2 DB3 DLB
MCB MCB MCB MCB MCB MCB MCB MCB
M M M M M M M
MDB (Main Distribution Board): Tủ phân phối chính.
DB (Distribution Board): Tủ động lực. MCCB (Moulded Case Circuit Breaker). MCB (Miniature Circuit Breaker). DT (Distribution Transformer): Máy biến áp. DLB (Distribution Lighting Board): Tủ chiếu sáng CHAPTER 6 LIGHTNING PROTECTION AND GROUNDING SYSTEM DESIGN 6.1. Principle of lightning protection (See eBook “Electrical Installation Guide According to IEC international standards” J8-J11; NFC 17-102:2013, TCVN 9385:2012). 6.2. Design of the electrical installation protection system (See eBook “Electrical Installation Guide According to IEC international standards” J13-J23, “Electrical safety curriculum”, chapter 7). 6.3. Design lightning protection system for facility (See related documents on website www.quyenhuyanh.com) 6.4. Earthing schemes (See eBook “Electrical Installation Guide According to IEC international standards” E11-E 13, “Electrical safety curriculum”, chapter 3). 6.5. Design grounding system for facility (See related documents on website www.quyenhuyanh.com) CHAPTER 7 BILL OF QUANLITY
REFERENCE
1. Group Schneider, Electrical Installation Guide According to IEC international standards,
2018. 2. Quyen Huy Anh,“CAD in Electrical Engineering”, HCM city National Publisher 2008. 3. Quyen Huy Anh, “Handbook of electrical design, according to recent standards”, UTE, 2018, T1, T2. 4. Related documents on website: www.quyenhuyanh.com. 5. TCVN 9206:2012 6. TCVN 9207:2012.