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BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL

MOTOR TECHNICAL DATA
CUSTOMER : M/S CESC, BUDGE BUDGE TPS
PROJECT : 1 X 250 MW BUDGE BUDGE TPS, UNIT 3
CONSULTANT : DCPL
WORK ORDER : 46237A421-71
TD DOC No. : Rev.01 Date : 25-Feb-08

NOTE: Data given below is subject to tolerances as per IS: 325 unless specified otherwise as '*' for which the data is guaranteed.

1.0 General

1.1 Application : ID FAN

1.2 Quantity : 2

1.3 Make : BHEL, Bhopal

1.4 Frame Size : 1LA7903-8

1.5 Applicable Standard : IS: 325/1996

2.0 TYPE AND RATING

2.1 Type of Motor : SCIM

2.2 Service

2.2.1 Outdoor/Indoor : OUTDOOR

2.2.2 Hazardous Area Classification : NA

2.3 Duty Cycle / Service factor : Continuous/ S-1

2.4 Rated Continuous output (kW) : 1800

2.5 Ambient Temperature (Deg. C) : 50

2.6 Rated speed (rpm)/ Syn. speed : 746 / 750

2.7 Rated voltage (v)and variation : 6600 + 10%

2.8 Rated frequency(Hz) and variation : 50 + 5%

2.9 Phase : Three

2.10 Combined voltage and Frequency variation : 10% abs.

2.11 Full load current(amps) : 199.0

2.12 No load current(amps) : 74.0

2.13 Locked rotor / starting current % of FLC : 600%

3.0 PERFORMANCE

3.1 Method of starting : DOL

 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL
MOTOR TECHNICAL DATA

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3.2 Torque at rated voltage (%of FLT)

3.2.1 Breakaway starting torque : 80 %

3.2.2 Pull-up torque : 80 %
3.2.3 Pull-out torque : 210%

3.3 Starting time at : 80%RV 100%RV 110%RV

a) Load coupled (sec) : 5.0 2.5 1.8
With load coupled through hydraulic coupling when it is presumed that load is transferred to motor
shaft only after attaining almost full speed.
b) Load un-coupled (sec) : 1.8 1.0 0.8

3.4 Locked rotor withstand time (hot) in sec. : 23 15 12

(cold) : 31 20 17
3.5 Starting requirement
a) No. of equally spread starts per hour : 3
b) No. of cold starts : 2
c) No. of hot starts : 1
3.6 Thermal time constant (minutes) : 30 Minutes.

3.7 Whether motor suitable for bus transfer : Yes

3.8 Noise Level : 85 dB at 1.5 m (As per IS12065)

3.9 Vibration Level : 50 microns (p-p) (As per IS12075)

3.0 CONSTRUCTION

4.1 Degree of protection : IP55

4.2 Method of cooling : IC511

4.3.1 Motor suitability for rotation : UNI-DIRECTIONAL

4.3.2 DOR facing DE in case of unidirectional motor : CLOCLWISE

4.4 Insulation class : F

4.5 Permissible temp. rise above an ambient : 70

By resistance method (Deg. C)

4.6 Tropicalized (Yes/No) : Yes

4.7 Winding connection : Star

4.8 BEARINGS

4.8.1 Make : Reputed supplier like NSK / SKF/ FAG

4.8.2 Type : ANTIFRICTION
4.8.3 Recommended lubricant : GREASE
4.8.4 Lubrication quantity : DE-1300 gram, NDE-500 gram
4.8.5 Relubrication quantity and interval : DE/NDE-60 gram after 2000 operating hrs.
4.8.6 Catalogue No. (DE/NDE) : NU236+6236MC3 / NU232M
4.8.7 Life : 40000Hours.
4.8.8 For FOL system
4.8.8.1 Oil flow (LPM) per bearing : NA
4.8.8.2 Max / Min. oil pressure (kg-m2) : NA
 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL
MOTOR TECHNICAL DATA

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5.0 MISCELLANEOUS

5.1 Type of mounting : HORIZONTAL (B-3)

5.2 Moment of inertia (GD2) KG-M2
5.2.1 Load( Hyd. Coupling Primary) : 1810
5.2.2 Motor : 808

5.3 WEIGHTS

5.3.1 Stator (kg) : 10400

5.3.2 Rotor (kg) : 3600
5.3.3 Total (kg) : 14000

5.4 OGA Drawing no. : 14020040550

5.5 Special features if any : ---

5.6 Total reactance per phase during starting/ : 4.39 Ohms

Transient reactance

5.7 Total reactance per phase during operating : 5.37 Ohms

condition/ Steady state reactance

5.8 Stator thermal time constant Heating : 35 min

Cooling : 175 min

5.9 Efficiency & power factor

Load(% of full load) : Efficiency Power factor
100 : 96.4 0.82
75 : 96.1 0.80
50 : 95.3 0.70
25 : 92.1 0.50

5.10 Over Speed Suitability : 120% for 2 minutes

5.11 Over Load Capability : 160% FLC for 15 sec. (As per IS)
 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL
MOTOR TECHNICAL DATA

LIST OF ACCESSORIES: Page 4 of 8

1.01 RTD for winding (type/nos./leads) : Pt-100, 12 Nos, 3wire, Simplex

1.02 RTD for bearing (type/nos./leads) : Pt-100, 2 Nos, 3wire, Duplex

1.03.01 RTD for hot air (type/nos./leads) : NA

1.03.02 RTD for cold air (type/nos./leads) : NA

1.04 Space heaters : Yes

1.04.01 Nos. : 2
1.04.02 Power (watts) : 600 watts EACH, Total power = 1200 watts.
1.04.03 Supply voltage : 240V AC, 1Phase

1.05 Stator terminal box

1.05.01 Type : PSTB
1.05.02 Fault level (MVA) : 500
1.05.03 Fault level duration (sec) : 0.25

1.06 Neutral TB : Non-PSTB

1.07 Current transformers : BHEL Bhopal Switchgear Scope

1.07.01 Nos. : 3+3
1.07.02 Ratio : 200/1
1.07.03 Accuracy class : PS
1.07.04 Knee point voltage (volts) : 36RCT+125V

1.08 Dial type thermometer

1.08.01 For bearing (nos.) : 2 NOS.
1.08.02 For air temp. (nos.) a) hot air : NO
b)cold air : NA
1.08.03 Contact rating : 0.5/5 A AT 220/240 V DC/AC
1.08.04 Range : 1 TO 120 DEG C
1.08.05 Supply voltage : 240 V AC

1.09 Rotor terminal box : NA

1.10 TB for RTD,BTD and space heaters : YES

1.11 Sole plate : Yes

1.12 Foundation and anchoring bolts : Yes

1.13 Base Frame : NO

1.14 Speed Switch : NO

1.14.01 Supply Voltage : ---

1.15 Insulation of bearing : NDE BRG. INSULATED

1.16 Forced oil lubrication : NO

1.17 Oil level indicator : NO

 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL
MOTOR TECHNICAL DATA

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1.18 Noise reducer : NO

1.19 Water flow indicator : NA

1.19.01 Nos./ contact rating : NA

1.20 Water leakage detector : NA

1.21 Tacho-generator : NA

1.22 Grounding pads

1.22.01 Nos. Size on motor body : 2
1.22.02 Nos. on terminal box : 2

1.23 Vibration pads : YES

1.23.01 Nos., size : SEE OGA
1.23.02 Location :

1.24 Any other fitments : NA

LIST OF CURVES:

1. Torque-speed curves : 46237-71/01

2. Current- speed curves : 46237-71/01

3. Efficiency, PF- load curves : 46237-71/02

4. Thermal withstand curves : 46237-71/03

5. Negative sequence curve : 46237-71/04

6. Current & Speed - Time Curves : 46237-71/05

(Nisheeth Khare)
Manager
AME / BHEL , BHOPAL.
 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL
MOTOR TECHNICAL DATA

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Torque & Current Vs. Speed Curves

Rating : 1800 KW, 6.6 kV, 8 P SCIM (ID Fan Motor)
Frame : 1LA7903-8
W.O.No. : 46237A421-71
Customer : CESC BUDGE BUDGE TPS UNIT-3

350 7

300 6 Torque(100%RV)

Load Torque
250 5
Torque(80%RV)
Torque(%FLT)

Current(p.u.)
Current(100%RV)
200 4
Current(80%RV)

150 3

100 2

50 1

0 0
0 20 40 60 80 100
AME Division
Curve No. 46237-71/ 01 Speed(% Syn. Speed)

LOAD Vs. EFFICIENCY & PF CURVES

Rating : 1800 KW, 6.6 kV, 8 P SCIM (ID Fan Motor)
Frame : 1LA7903-8
W.O.No. : 46237A421-71
Customer : CESC BUDGE BUDGE TPS UNIT-3
Efficiency(%)
Power Factor(%)
100

90

80
Efficiency & PF(%)

70

60

50

40
0 0.25 0.5 0.75 1 1.25
AME DIVISION
Curve No. 46237-71/ 02 Load(%)
 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL
MOTOR TECHNICAL DATA

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Thermal Withstand Curves

Rating : 1800 KW, 6.6 kV, 8 P SCIM (ID Fan Motor)
Frame : 1LA7903-8
W.O.No. : 46237A421-71
Customer : CESC BUDGE BUDGE TPS UNIT-3

10000
Rated Current = 199.0 Amps.
Locked rotor current = 600%FLC
Themal Withstand Time at
Rated Voltage & Frequency
: Hot = 15.0 Secs
: Cold = 20.0 Secs
Withstand Time(Secs.)

1000

100

COLD

HOT

10
0 1 2 3 4 5 6 7
Curve No. 46237-71/ 03 Motor Current(p.u.) AME DIVISION

NEGATIVE SEQUENCE CURVE

Rating : 1800 KW, 6.6 kV, 8 P SCIM (ID Fan Motor)
Frame : 1LA7903-8
W.O.No. : 46237A421-71
Customer : CESC BUDGE BUDGE TPS UNIT-3
10
CURRENT(PU.)

0.1
1 10 100 1000 10000
TIME(SEC.)
Curve No. 46237-71/04 AME DIVISION
 BHARAT HEAVY ELECTRICALS LIMITED, BHOPAL
MOTOR TECHNICAL DATA

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Speed & Current Vs. Time Curves

Rating : 1800 KW, 6.6 kV, 8 P SCIM (ID Fan Motor)
Frame : 1LA7903-8
W.O.No. : 46237A421-71
Customer : CESC BUDGE BUDGE TPS UNIT-3

140 7.0
130
120 6.0
110
100 5.0 Speed(100%RV)
Speed(%Rated Speed)

90
Speed(80%RV)

Current(p.u.)
80 4.0
70 Current(100%RV)

60 3.0 Current(80%RV)
50
40 2.0
30
20 1.0
10
0 0.0
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0
Curve No. 46237-71/05 Time (Secs.) AME DIVISION