A-Series GP

Printer

Operation and
Maintenance Manual
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(2) 6-0195040 Issue 1 April 2010

 DOMINO A-SERIES GP PRINTER
OPERATION AND MAINTENANCE
MANUAL
This manual, Domino Part No. 6-0195040, is for use in the maintenance of
Domino A-Series GP printers.
Users of this printer are warned that it is essential to read, understand and act
according to the information given in Part 1 : Health and Safety. This part of
the manual also specifies a set of symbols which are used elsewhere in the
manual to convey special warnings or requirements. It is, therefore, essential
that users are also familiar with these symbols and act accordingly.
All rights reserved. No part of this publication may be reproduced, stored on a
retrieval system, or transmitted in any form, or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
permission of Domino Printing Sciences plc.
Domino Printing Sciences plc. has a policy of continuous product
improvement, the Company therefore reserves the right to modify the
specification contained in this manual without notice.
© Domino Printing Sciences plc. 2010.
For sales, service and inks please contact:
Domino Printing Sciences plc. Domino Amjet Inc.
Bar Hill 1290 Lakeside Drive
Cambridge CB23 8TU Gurnee IL.60031
England U.S.A.
Tel: 01954 782551 Tel: 847 244 2501
Fax: 01954 782874 Fax: 847 244 1421

6-0195040 Issue 1 April 2010 (3)

 A-SERIES GP PRINTER
EC DECLARATION OF CONFORMITY
(in accordance with ISO/IEC 17050-1)
No. 6-0195040/1
Issuer’s name: Domino Printing Sciences plc
Issuer’s Address: Bar Hill, Cambridge CB23 8TU
Object of the declaration: Domino A-Series GP Printer
The object of the declaration described above is in conformity
with the requirements of the following documents:

EN 61000-6-4:2007 Electromagnetic Compatibility (EMC).

Generic Standards. Emission standard for industrial
environments.

EN 61000-6-2:2005 Electromagnetic Compatibility (EMC).

Generic Standards. Immunity Standard for industrial
environments.

EN 55022:2006 Class A : Electromagnetic Compatibility

(Radiated).

EN 60950-1:2006 Safety of Information Technology Equipment.

IEC 60950-1:2005 Information technology equipment - Safety

2006/95/EC : Low Voltage Directive.

2004/108/EC : EMC Directive.

Signed for and on behalf of

Domino Printing Sciences plc
Bar Hill,
Cambridge,
March 2010

Nick Plaister
CIJ Product Director

(4) 6-0195040 Issue 1 April 2010

FCC Notice
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the Federal Communication
Commission (FCC) Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a
commercial environment.
This equipment generates, uses and can radiate radio frequency energy and, if
not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communication. Operation of this equipment
in a residential area is likely to cause harmful interference, in which case, the
user will be required to correct the interference at his own expense.
If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on,
the user is encouraged to try to correct the interference by one or more of the
following measures:
• Re-orientate or relocate the receiving antenna
• Increase the separation between the equipment and receiver
• Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected
• Consult the dealer or an experienced radio/TV technician for help.
Any changes or modifications not expressly approved by the manufacturer
could void the user's authority to operate the equipment.

6-0195040 Issue 1 April 2010 (5)

 TÜV CERTIFICATION
This product has been designed for maximum safety, and has been certified as
such by TÜV Product Services.
Modifications to this machine that are not approved by Domino, or the use of
non-Domino approved spares, will invalidate the CE mark, TÜV and CB
certification.

(6) 6-0195040 Issue 1 April 2010

 CONTENTS
Part 1 Health and Safety
Basic requirements and symbol explanations.
Part 2 Description
Print head, cabinet, electronics and ink systems.
Including printer specification, and use of the
front panel.
Part 3 Operation
Start-up, shut down, cartridge and reservoir
replacement and how to create a message.
Part 4 Display Messages and Fault Finding
Message interpretation and basic fault finding.
Part 5 Maintenance and Service
General and periodic maintenance.
Part 6 Spares and Consumables
Consumables, tools and spares.
Part 7 Options and Accessories
Additional parts for the printer.
Part 8 Installation
Installation and preparation for use.
Part 9 Reference

6-0195040 Issue 1 April 2010 (7)

 AMENDMENT RECORD
Amendment Date
All Parts at Issue 1 March 2010

(8) 6-0195040 Issue 1 April 2010

 PART 1 : HEALTH AND SAFETY

CONTENTS
Page
INTRODUCTION .......................................................................... 1-3
Basic Requirements ........................................................................ 1-3
Storage ........................................................................................... 1-4
Fire Risk ........................................................................................ 1-4
Spillages and Disposal ..................................................................... 1-5
A-SERIES GP SYMBOLS ................................................................. 1-6

6-0195040 Issue 1 April 2010 1-1

 HEALTH AND SAFETY

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 HEALTH AND SAFETY

INTRODUCTION
Domino supplies Safety Data Sheets (SDS) giving specific safety information
with each of its ink, make-up and wash fluids. There are also warnings on
each container. The following notes are for general guidance only.

Basic Requirements
When used correctly, printing inks do not cause problems. However,
everybody using them should be familiar with the appropriate safety standards
and be aware of the precautions that should be taken. The following are basic
requirements:
• Proper standards of industrial practice relating to cleanliness and tidiness
must be maintained.
• Inks and their containers must be stored and handled with care.
• Smoking or the use of naked flames (or other sources of ignition) in the
vicinity of any inks or solvents is highly dangerous and therefore strictly
inadvisable.
• All who come into contact with inks must be properly instructed in their
use.
Directions for safe working practices vary according to the environment. The
following are broad principles so that necessary precautions may be taken:
• Contact with the mouth must be avoided. Therefore eating, drinking or
smoking, or any personal habits or actions which may transfer ink to the
mouth, must be avoided.
• Contact with the eyes must be avoided. Suitable eye protection must
always be worn whenever there is any risk of splashing or misting. If ink
does get into the eyes, first aid treatment is to flood the affected eye for
15 minutes with saline solution, (or clean water if saline solution is not
available), taking care not to allow the water to run into an unaffected
eye. Medical aid must be obtained immediately. Eyewash is available
from Domino (Pt.No. 99200).
• Most inks contain solvents which may injure the skin. Good working
practice must always be employed and risk assessments carried out. Safety
Data Sheets are available that give advice on personal protective
equipment. Most gloves only offer limited and short term exposure
protection and must be changed after any splashing and on a frequent
basis.
• Many inks contain materials which vaporise easily and can be inhaled.
Good ventilation is necessary.
• Any used cleaning materials, e.g. rags, paper wipes, are a potential fire
hazard. They must be collected for safe disposal after use.

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 HEALTH AND SAFETY

• After exposure to ink, all possible traces must be washed off as soon as
possible at the nearest washing facility.
Certain inks are allowed for use where they can be in indirect contact with
food. In these cases, the following precautions must be observed in addition
to those appropriate to hygiene:
• The inks must only be used in printers supplied from new for use with
these inks. Any repairs and replacements must use genuine, new and
unused spare parts.
• The inks must not be used in printers which have previously been used,
at any time, for any other purpose.

Storage
Printing inks must be stored in well-ventilated buildings, in areas set aside for
the purpose, chosen for safety in case of fire. Materials based on volatile,
flammable solvents must be stored in accordance with local regulations.

Fire Risk
For an electrical fire, do not use water. If water must be used, such as in the
case of a Nitro-cellulose ink fire (see below) the power MUST BE
REMOVED first.
Many inks contain Nitro-cellulose as the binder and remain highly flammable
when dry. Observe all warnings given on the machine and the following
safety instructions:
• If there has been an accumulation of dried ink, do not use metal scrapers
to remove it, as they can produce sparks.
• If dry Nitro-cellulose based ink ignites, it will generate its own oxygen
and can only be extinguished by lowering the temperature with water.
• If a Nitro-cellulose fire occurs, ENSURE THAT THE ELECTRICAL
POWER IS IMMEDIATELY REMOVED FROM THE PRINTER
BEFORE water is used to extinguish the fire.
Fire risk is a most important consideration where printing inks are stored and
used. The degree of fire hazard will vary considerably from one type of ink or
wash to another.
Water-based inks will not burn, although inks based on water-alcohol
mixtures may burn if there is sufficient alcohol present. Prolonged exposure
of water-based systems to high temperatures may evaporate the water to give a
flammable residue.
Solvent-based inks offer a greater degree of hazard depending on the
particular solvent or solvent combination. When there is a particular hazard
the appropriate information is given on the SDS.

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 HEALTH AND SAFETY

The printers place small electrostatic charges on the ink drops used for
printing. In most circumstances, such as when they arrive at the print surface,
these electrostatic charges are either conducted away or cannot accumulate.
However, during maintenance, print drops may be collected in a container,
such as a beaker. It is essential that this container is made of conducting
material and is securely connected to ground/earth. The electrostatic charges
will then be safely conducted to ground/earth.
If there is a fire, there is a likelihood that dangerous fumes will arise from
printing inks. For this reason ink must be stored where it can be reached
quickly by the fire fighting service, and where it will not spread beyond the
store.

Spillages and Disposal

WARNING: Some dried inks are highly flammable. Clean
up all ink spillages immediately. Do not allow
the ink to dry or allow any build-up of dried
ink spills.
Spillages must be cleaned up as soon as possible with the appropriate solvent
materials and with regard to the safety of personnel. Care must be taken to
prevent spillages or residue from cleaning up entering drains or sewage
systems.
Inks and associated fluids are materials which conduct electricity. Therefore,
power to the printer must be switched off while spillages inside the printer
cabinet are being cleaned up.
Printing inks and associated fluids must not be treated as ordinary waste.
They must be disposed of using approved methods according to local
regulations.

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 HEALTH AND SAFETY

A-SERIES GP SYMBOLS
The following symbols are used in this manual. Where they appear next to a
procedure or instruction, they have the significance and importance of
written warnings and cautions.

Eye protection must be worn.

Protective clothing must be worn. Use adequate protective gloves. Consult

the relevant Safety Data Sheet (SDS)

The equipment must be switched off and power removed.

Only trained personnel should carry out this procedure.

Beware of Electrostatic Discharge (ESD). Electrostatic precautions must be

used.
• Switch off machine first
• Wear a wristband
• Avoid wearing clothing which can build up electrostatic voltages
• Use ESD protective bags to transport PCBs
• Only place PCBs on a mat made from a material which will dissipate
electrostatic voltages and which is connected to ground.

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 PART 2 : DESCRIPTION
CONTENTS
Page
INTRODUCTION .......................................................................... 2-3
General .......................................................................................... 2-3
PRINTER SPECIFICATION ........................................................... 2-5
Print Head ..................................................................................... 2-5
Cabinet .......................................................................................... 2-5
External Connections ..................................................................... 2-6
Ink System ..................................................................................... 2-7
Environment .................................................................................. 2-7
PRINT HEAD .................................................................................. 2-9
General Principles .......................................................................... 2-9
CABINET ......................................................................................... 2-10
INK SYSTEM ................................................................................... 2-12
General .......................................................................................... 2-12
Feed Circuit .............................................................................. 2-12
Venting ...................................................................................... 2-13
Ink System Layout .......................................................................... 2-14
Ink System Schematic .................................................................... 2-15
FRONT PANEL OPERATION ....................................................... 2-16
KEYBOARD, OPTION & FUNCTION BUTTONS ..................... 2-17
Power On Button ...................................................................... 2-17
Start/Stop Button ...................................................................... 2-17
Cursor and Select Buttons ......................................................... 2-17
Home ........................................................................................ 2-17
Security ..................................................................................... 2-17
Help .......................................................................................... 2-17
Active Alerts .............................................................................. 2-17
Service ...................................................................................... 2-18
System Properties ...................................................................... 2-18
Status ......................................................................................... 2-18
Alt 1 .......................................................................................... 2-18
Alt 2 .......................................................................................... 2-18
Accent ....................................................................................... 2-18
Message Editor .......................................................................... 2-18
Print Parameters ........................................................................ 2-18
Delay ......................................................................................... 2-18
Back Space ................................................................................ 2-19
Delete ....................................................................................... 2-19

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 DESCRIPTION

Caps Lock ................................................................................. 2-19

Shift .......................................................................................... 2-19
Back .......................................................................................... 2-19
Function .................................................................................... 2-19
DISPLAY ........................................................................................... 2-20
FUNCTION BUTTONS (SOFT KEYS) .......................................... 2-20
Counter Reset ........................................................................... 2-20
Messages .................................................................................... 2-20
Print Enabled/Disabled .............................................................. 2-20
Print Adjust ............................................................................... 2-20
Logo Utility ............................................................................... 2-20
Back Flush Disabled/Enabled ..................................................... 2-21
Print Trigger ............................................................................. 2-21
Active Alarms ............................................................................ 2-21
Message Sequence ..................................................................... 2-21
MENU MAPS ................................................................................... 2-23

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 DESCRIPTION

INTRODUCTION
General
This manual provides:
• A basic introduction to the printer and how to use the front panel, with
procedures that demonstrate how to manage the printer safely.
• Reference sections describing the functions and messages presented
through the front panel.
• A description of the ink and electronics systems.
• Maintenance and repair procedures.
• The printer consists of a print head connected to a stainless steel cabinet
by way of a flexible conduit. The cabinet contains an ink system and a
controlling electronic system operated via a panel on the cabinet front
door. The printers are shown with internal views of the cabinet
electronic and ink system compartments.

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 DESCRIPTION

Domino A-Series GP Printer

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 DESCRIPTION

PRINTER SPECIFICATION
Print Head
Standard Finish: Chassis: Stainless Steel
Holster: Anodised or Painted Aluminium
Dimensions: Width:41mm (1.62")
Depth:47.7mm (1.88")
Height:240.5mm (9.5")
Weight:1kg (2.2lbs)
Nozzle size: 60 micron
Spacing from print surface: 12mm (0.47") nominal

Working height relative to 3m conduit: ±1m (3ft 3ins)

cabinet base:
Conduit Length: 3 metres (10ft)

Cabinet
Standard Finish: Grade 304 Stainless steel or equivalent
IP Rating: Designed to IP55 (1992)
Dimensions: Width:468mm (18.5")
Depth:244mm (9.5")
Height: 649mm (25.5")
Weight: 23kg (50.6lb)

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 DESCRIPTION

External Connections
Positive Air Pressure (print Internal supply.
head) (option):
Product detector (sensor)/ 6-way socket. 12V 100mA
Shaft encoder connectors:
Shaft Encoder Input: NPN or PNP Open collector or 12V Push-
Pull encoder, Single or Quadrature input.
Beacon Connector (option - 12-way socket
model dependant):
Alarms Connector (option - 9-way plug. Max voltage 32V (a.c. or d.c.),
model dependant): Max current 1A.
Ethernet (option - model RJ-45
dependant):
Power connector: 3-way plug, cable supplied
User Port (option - model 25-way plug
dependant):

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 DESCRIPTION

Ink System
Ink Capacity (Reservoir): 1.2 litres (0.32 US gall.) - automatically
metered
Ink Capacity (Cartridge): 825ml (0.218 US gall.)
Make-up Capacity 600 ml (0.16 US gall.) nominal -
(Reservoir): automatically metered
Make-up Capacity 825ml (0.218 US gall.)
(Cartridge):
Ink Viscosity Control: Automatic Viscometer
Ink Bleed Control: Automatic Start-Up/Shut Down
Working Pressure: Automatic, 2900mbar (42 psi) nominal

Environment
Temperature Range (working) +5º to +45ºC (42ºF to 112ºF)
Temperature Range (Storage) -20º to +60ºC (-4ºF to +140ºF) (machine dry
storage, wet dependent upon fluids)
Humidity 10 - 90% RH (non-condensing)
Electrical Supply Single phase 100V - 240V, 47-63Hz, 200VA,
internal fuse rating 4A.
Acoustic Noise Level Not more than 70 dBA

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 DESCRIPTION

Conduit Nut

Upper Wiring and

Connector
Compartment

Holster

Securing
Screw Head
Valve

Drop
Generator

Charge
Electrode

Deflector
Print Head Plates
Bracket
Gutter

AM_0006.eps

Standard A-Series GP Print Head

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 DESCRIPTION

PRINT HEAD
General Principles
Ink Each printed character consists of a dot matrix
Drops made up of lines, or strokes, of ink drops. The ink
Unused drops in each stroke are spaced apart by electronic
Positions deflection and the strokes are spaced apart by the
movement of the print surface under the head.
Stroke
AM_0008.tif Inside the print head, ink is supplied under
pressure to the drop generator, and emerges
through a small nozzle as a very fine jet. The drop
generator contains a drive rod which creates
ultrasonic pressure waves in the ink, making the jet
Drop break up into a stream of separate drops shortly
Generator after leaving the nozzle.
(Generic
shown) The break-up is adjusted to occur within the
charge electrode, where each ink drop is given an
Nozzle electrostatic charge by putting a voltage onto the
Plate charge electrode as the drop breaks off. The size
of the charge on the ink drop depends upon the
Charge
Electrode voltage on the charge electrode.
The ink drops then pass through the electrostatic
Deflector
field set up between two high voltage deflector
Plates plates. The direction of flight of each charged ink
drop is deflected by an amount dependent upon
the size of the charge.
Ink drops not required for printing are not given
Gutter electrostatic charges and are collected in the gutter.
AM_0009.tif
The print head components are mounted on a
rigid chassis, with a fully enclosed top section containing the connections
between the print head and conduit wiring.
The print head slides into a protective holster and is locked into place by a
screw in the rear. The holster is mounted in the printing position and
contains precision guide rails to ensure that the print head always returns to
exactly the same position if the print head is removed and replaced.

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 DESCRIPTION

CABINET
The cabinet is made of stainless steel with doors to two separate
compartments. The upper door carries the printer control panel. The conduit
serving the print head and all external connections enter the left hand side.
There are transport handles on both sides of the cabinet. For stability, the
cabinet must be mounted on a secure stand.
CAUTION: The printer must not be operated with the ink chassis
removed.
In the lower compartment, operations such as replacing cartridges and
reservoirs are carried out through the open door. However, the ink system is
mounted on a chassis, enabling it to be withdrawn from the cabinet.
A-Series GP cabinets are cooled by air drawn in through an opening on the
right side of the cabinet and through a filter into the upper electronics
compartment. A fan then forces the air down through the lower ink
compartment and out through the base.

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 DESCRIPTION

LCD Mains Electronic Main Power

Pump Assembly Connector Board Supply Air Filter

Make-up Solenoid Ink Ink Management Viscometer

Cartridge Valves Cartridge Block

A-Series GP Printer General View

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 DESCRIPTION

INK SYSTEM
General
CAUTIONS: (1) The Ink system must never be withdrawn from the cabinet
with the printer running.
(2) Do not switch off the printer before the flush cycle is
complete.
The printer contains a reservoir of printing ink. As ink is used for printing, it
is replaced by fresh ink from a disposable cartridge.
The ink has a solvent base which (like all solvents) is subject to evaporation,
and this, in turn, affects ink viscosity. The electronic system, therefore, checks
the viscosity regularly and keeps it within carefully controlled limits by adding
make-up, supplied from a second reservoir, which is also supplied by a
disposable cartridge.
Make-up is also held in a reservoir (non-replaceable) and has a disposable
make-up cartridge mounted on it.
The ink and make-up levels are monitored by level sensors in each reservoir.
If the ink cartridge is not replaced before the ink falls below a second level,
the printer switches off. However, if the make-up reservoir is empty the
machine can still be used, but the start-stop performance will be impaired. If
make-up is not replaced it will cause the ink viscosity to increase, and print
quality to deteriorate.
The printer also indicates when the ink or make-up levels are too high.
When the ink jet is switched off the printer automatically flushes make-up
through the print head to prevent the print head becoming dirty with ink
splashes.
Feed Circuit
Ink from the reservoir is supplied to the circuit by the high pressure pump.
The ink is pumped through a 5 micron filter, through two jet pumps and then
back into the reservoir.
This circuit provides the different levels of pressure to operate the other ink
circuits. The electronics system checks the ink temperature using a sensor
inserted into the block.
The two jet pumps provide a restriction for the main pump to work against
creating pressure for the Jet. A vacuum for the gutter suction is created as a
result of the fluid flow through the Jet pumps, this creates a vacuum in the
gutter line and also in the bleed line which is used for the flushing sequence.
Pump pressure is measured by the pressure transducer mounted on the ink
management block which is read and controlled by the software.

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 DESCRIPTION

Ink at pump pressure is fed through a solenoid valve and a 10 micron filter
into the drop generator in the print head. This ink is forced out of the nozzle
to form the ink jet. Normal ink pressure at the print head is 2.9bar (42psi)
Venting
The ink reservoir is connected to a vent at the bottom of the cabinet. This
allows for variations in the ink level and for air drawn in by the ink and make-
up cartridges. It also allows air drawn in through the gutter to be released.
These air movements could result in the emission of solvent fumes and an
evaporation loss.
CAUTION: Do not block or obstruct the vent.

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 DESCRIPTION

Ink System Layout

Ink Management Block
Pressure Sensor

Make-up
Reservoir
Temperature
Sensor
Viscometer

Main Filter

Damper
Can
Ink Reservoir

Gutter Filter Solenoid Valves

Feed Filter

Flush Filter

Main Pump
(Cover removed
for clarity)

Ink
Manifold
Assembly
Make-up
Manifold
Assembly

A-Series GP Ink System

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 Key
Black - Primary Circuit
Orange - Gutter Circuit
Dotted Black - Primary Circuit
Red - Feed to Gunbody
Blue - Bleed/Wash
Green - Flush

0.58mm

1.6mm 0.74mm

6-0195040 Issue 1 April 2010

Ink System Schematic

36
DESCRIPTION

34

35

31

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 DESCRIPTION

FRONT PANEL OPERATION

All operations for the printer are controlled through the user interface.

There are two types of buttons:

• Permanent buttons with fixed functions
• Function buttons (softkeys) with functions that change.
Note: Up to four softkey options display in the window, these correspond to the
four functions immediately above the buttons. They can be scrolled left or
right to display the other functions.
Alternative characters are available when used in conjunction with either the
"Alt 1"(Blue) or "Alt 2"(Green) Function buttons.
The main areas of the interface are identified below:

Power Start/Stop Home Select Cursor

Topic Data Entry Display Function Topic

Buttons Buttons
(Softkeys)

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 DESCRIPTION

KEYBOARD, OPTION & FUNCTION

BUTTONS
Power On Button

To sequence the machine on to standby, depress the start button for 2 seconds.
Start/Stop Button

To sequence the machine "On" to print, depress the Start/Stop button for 2
seconds. The machine will then commence a pre-determined start-up
sequence to a ready to print status. If pressed whilst ready to print machine
will sequence to standby.
Cursor and Select Buttons

Four outer buttons are used to move the cursor around the screen.
The Select button in the centre is used to select an action and save changes.

Home
Takes user back to home screen.

Security
Allows the user to login/logout (when activated).

Help
Display help function.

Active Alerts
View the system alerts.

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 DESCRIPTION

Service
Allows the user to enter the service function

System Properties
Lists command functions.

Status
View the status of the printer.

Alt 1
Selects the "Blue" character set on the keyboard.

Alt 2
Selects the "Green" character set on the keyboard.

Accent
Selects the language accents on the keyboard.

Message Editor

Takes the user to the current message being printed and allows message to be
edited. The message store will also be displayed, allowing selection/editing of
messages.

Print Parameters
Allows access to the print parameters, delay, width etc.

Delay
Allows the user to adjust the print Delay.

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 DESCRIPTION

Back Space
Deletes entries to left of the cursor.

Delete
Deletes entries to the right of the cursor.

Caps Lock
Alternates the typed character from lower to upper
case.
Shift
Press and hold to allow upper/lower case.

Back
Returns to previous menu.

Function
Select softkey option on the screen.
Note: Use the cursor either side to scroll through the soft options.

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 DESCRIPTION

DISPLAY
Model of Printer Jet Screen
Message Status Number
Name

Message
Printing

Reservoir
Hours Product
Remaining Count

Service
Hours
Remaining Printed
Count

Software
Caps Lock, Alt Accent Icons Revision
Functions

FUNCTION BUTTONS (SOFT KEYS)

The function buttons (softkeys) allow the user to enter into various topic
screens and have access to all functions of the printer from creating a message,
message store, system properties etc.
The menu map is provided at the end of this chapter.
The listing below is a description of the Home page icons.
Counter Reset
Counter
Allows the counters to be edited. Reset

Messages
Message store and editing. Message

Print Enabled/Disabled
Enables or disables printing. Print
Enabled
Print
Disabled

Print Adjust
Allows print adjustment and set-up. Print Adjust

Logo Utility
Creating and editing of logos. Logo Editor

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 DESCRIPTION

Back Flush Disabled/Enabled

Backflush
Disabled Backflush

This function is used to clear a nozzle blockage. Ensuring adequate Personal

Protective Equipment is worn (see Health and Safety section), with the jet
switched OFF enable the Back Flush and apply solvent to the nozzle face.
Icon changes depending whether the flush is enabled or disabled.
Print Trigger
Software Print-go. Print Trigger

Active Alarms
Active
Displays any current alarm conditions. Alarms

Message Sequence
Allows messages to be printed
Message
in a defined order. Sequence

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 DESCRIPTION

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 HOME SCREEN

Counter
Reset Message Print Enable/Disable Print Adjust Logo Utility Back Flush Print Trigger Active Alerts Message Sequence

BACK FLUSH MESSAGE SEQUENCE

Option to select from

list Add
Flush Again Cancel Delete
of saved messages
LOGO UTILITY

Edit New Delete

MESSAGE Save Alternate Keyboard

Start Print Edit New Delete Save Alternate Keyboard

Alternate Keyboard

Alternate Keyboard

Settings

Add Field Next Field Shift Counter Settings Offset Clock

COUNTER RESET

Reset Counter 3 Reset Counter 4 Reset Counter 5

Reset Product Reset Printed Reset Counter 1 Reset Counter 2 (if enabled) (if enabled) (if enabled)

Dependent on Model

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 MESSAGE EDITOR

Start Print Edit New Delete

Alternate Keyboard

Alternate Keyboard

Settings

Add Field Next Field Shift Counter Settings Offset Clock

SERVICE

Advanced
Configure Flush Prime Override Run Pump Quality Code Phase Set Viscometer Check Phase Align Service

FLUSH PRIME

Prime Again Cancel

CONFIGURATION

Memory

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 SYSTEM PROPERTIES

Application Interface Message Security Languages Alarm Set-up

ALARM SET-UP

Previous Next

SECURITY

User
Access (if
activated) Log On Log Off Users

MESSAGE DEFAULTS

Shift Counter Settings Offset Clock USERS

INTERFACE

Edit User Add User Delete User

Message Setting
Internet Defaults
Serial page 3-9.
Interface Interface

APPLICATIONS

Print Mode Print Head Calendar

Properties Date Properties Properties
CALENDAR PROPERTIES

Year Month Day

Properties Properties Properties

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 STATUS
SECURITY
User
Viscosity Status Speed Event Log Access (if
activated) Log On Log Off Users

EVENT LOG
USERS
Error Ink Messages Misc

Edit User Add User Delete User

VISCOSITY STATUS

Status Speed Event Log

Active Alerts Help

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 PART 3 : OPERATION

CONTENTS
Page
MACHINE START-UP ................................................................... 3-3
MACHINE SHUT DOWN .............................................................. 3-3
EMERGENCY SHUT DOWN ........................................................ 3-4
MACHINE STANDBY ..................................................................... 3-5
Summary of Operation .................................................................. 3-5
RECOMMENDATIONS FOR A LONG SHUT DOWN .............. 3-6
MESSAGE ENTRY ........................................................................... 3-7
Introduction ................................................................................... 3-7
Message Functions ..................................................................... 3-7
Message Defaults ............................................................................ 3-9
Create New Message ...................................................................... 3-11
Alternate Keyboard .................................................................... 3-13
Edit Message Settings and Field Settings ......................................... 3-16
Message Store ................................................................................ 3-17
Edit Message ............................................................................. 3-17
Delete a Message ............................................................................ 3-18
Print Message ................................................................................. 3-18
Print Adjustments ...................................................................... 3-19
Clock Functions ............................................................................. 3-22
Inserting a Clock ........................................................................ 3-23
Offset Clock Settings Defaults..................................................... 3-25
Inserting an Offset Clock ............................................................ 3-26
Counter Defaults ............................................................................ 3-28
Inserting a Counter ................................................................... 3-29
Counter Reset ........................................................................... 3-30
Bar Code Message Entry (Model Dependent) ............................. 3-32
Logo Generation ............................................................................ 3-34
Creating New Logos .................................................................. 3-35
Inserting a Logo ........................................................................ 3-37
Message Settings Auto Repeat ........................................................ 3-39
COMMUNICATION ....................................................................... 3-40
External Connection ...................................................................... 3-40
Ethernet (Direct connection to computer) ................................. 3-40

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 OPERATION

Host Computer Windows Settings ............................................. 3-40

A-Series GP Printer Setup - Ethernet.......................................... 3-41
Host Computer Set-up .............................................................. 3-41
Connection to A-Series GP via Internet Explorer ...................... 3-43
SECURITY ACCESS ....................................................................... 3-45
Creating a New User ..................................................................... 3-45
Logging on using Security .......................................................... 3-46

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 OPERATION

MACHINE START-UP
Note: From Power Off.
Press and hold the Power On/Off button for 2 seconds.
• The green indicator on the power button is lit and the print head strobe
LED begins to flash.
• The status bar at the top will display any faults.
(Time to reach standby, screen active and pump off takes approximately
20 seconds).
• The Home screen is displayed with the icon in the top right of
the screen.

Press and hold the Start/Stop button for 2-3 seconds.

• The green indicator on the start/stop button begins to flash.
• The status bar displays faults and "Jet Starting".
(The Start-Up takes approximately 70 seconds)
• The status indication (bottom right of screen) shows "Start" with
countdown time shown in seconds.
• The printer is now ready to print messages and the icon is
displayed in the top right of the screen.

MACHINE SHUT DOWN

Note: From Ready to Print or Standby.
• Press the Power On/Off button for 2 seconds.
• The green indicators on the start/stop button and power on/off button
begin to flash.
• Printer commences the shut down routine.
• A timer is shown on the bottom right of screen and displays "Stop" with
countdown time.
• The Icon is displayed in the top right of the screen.
• Shut down sequence takes approximately 3 minutes from printing or 12
seconds from standby.
• The display and pump will be off after the printer has shut down.

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 OPERATION

EMERGENCY SHUT DOWN

Note: At anytime.
• Press and hold the Power On/Off button for 10 seconds.

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 OPERATION

MACHINE STANDBY
Note: Screen Active, Pump Off from Ready to Print.
• Press and hold the Start/Stop button for 2 seconds.
• A status indication displays "Stop" on the bottom right of screen with
countdown time.
• The status bar displays any faults/printer status.
• The Icon is displayed in the top right of the screen.
• Time to standby takes approximately 200 seconds

Summary of Operation

Standby

From Power Off

Ready to Print

Power Off
From Ready to Print
Standby

Power Off
From Standby
Ready to Print

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 OPERATION

RECOMMENDATIONS FOR A LONG SHUT

DOWN
• If the printer is to be shut down for up to 7 days, flush the gutter with
the correct wash during the auto-flush cycle to ensure the gutter is
completely clean. Clean the rest of the print head.
• If the printer is to be switched off for longer than 7 days, stored, moved
around or used infrequently, the following steps will keep the ink system
sealed and the printer in good condition while not in use.
(1) Flush the gutter with the correct wash during the auto-flush cycle to
ensure the gutter is completely clean. Clean the rest of the print head.
(2) Cover the gutter, using the plug (part number 01599) from the Domino
tool kit (part number 26164).
(3) Replace the ink and make-up cartridges with clean, empty cartridges.
Wipe clean the seals on the removed cartridges and store for future use.
If the printer is to be switched off for longer than 14 days, please contact the
local Domino office.

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 OPERATION

MESSAGE ENTRY
Introduction
The GP Printer allows you to create messages by entering data into the
following fields:
• Text
• AutoCode (Date, Time etc.)
• Barcode
• Logo (created or imported)
• User Defined (Text or Barcode)
Before creating a message, each of these fields must be defined so that
subsequent messages will automatically have the field defaults (such as font
size, bold, and orientation) automatically applied. This is explained in
Message Defaults on page 3-9. Once set all new messages will use these
defaults. However these values can be changed at any time within the
message.
Note: If the required message defaults have been set, go to page 3-11 to directly
create a message.
Message Functions
The following buttons are used to select the various options and settings as
listed below.

Add Field
Add Field
Used to add extra fields within a message.

Edit Text
Edit Text
Used to edit the text of a highlighted field.

Next Field
Next Field
Selects the next available field for editing.

Delete Field
Delete Field
Deletes a highlighted field.

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 OPERATION

Shift

Shift
Enables the user to configure the message shift settings.

Counters 1 to 5
Counter
Counter set-up menu (dependent upon number of counters that are set up).
Refer to page 3-28.

Settings
Settings
Allows the user to set-up repeat printing, pitch etc. Access to shift codes,
Counter functions and offset clocks.

Offset Clock
Offset Clock
Allows the user to set the parameters of the Offset Clocks.
Refer to page 3-25.

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 OPERATION

Message Defaults
To set message defaults
(1) Press the "Properties" button.

(2) Press the "Message" button.

Message

Delay: Sets the delay from the print go to

message printing. (Value 0 to 999999).
Bold: Adds extra strokes to the character increasing
width. (Value 0 to 9).
Width: Sets the print resolution by dividing the
encoder input pulses, or by the internal width
control setting. (Value 0 to 255).
Gap: Sets the inter-character spacing between the
characters. (Value 0 to 9).
Orientation: Sets the direction and orientation of print
settings: Normal, Reverse, Inverse and
Inverse Reverse.
Height: Sets the voltage on the deflection plates to
increase or decrease print height.
(Value 0 to 255).
Pixel: Raster selection: Sets the number of printed
vertical pixels. Values available (dependent on
model):
5,7,9,12,16,19,25,2L7,3L7,4L7,31.
Default Font Size: Sets the default font size to all message fields.
Values available in dots (dependent upon
model):
5,7,9,12,16,19,25 and 31.

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 OPERATION

Tower Print: Orientates the text in a vertical plane. Rotates

the text either Clockwise (CW) or counter-
clockwise. Tower Print can only be selected in
Field Settings. Select if you wish this feature to
be available.
Use the cursor buttons to select the parameter and change the values. Select
"Enter" when done.
Note: If the caps lock is enabled entered message setting values increment. If caps
lock is disabled, message setting values decrement.

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 OPERATION

Create New Message

From the Home Screen:

(1) Press the "Message" button to access the message creation screen.
Message

(2) Press the "New" button.

(3) Enter a "Name" for the message in the open window then press
"Enter". The new message is automatically saved in the Message Store.
(4) From the next window, check the "Message Settings" to ensure they are
correct for the application.
Note: These will be as the Defaults set in“Message Defaults” on page 3-9. To
change these values refer to page 3-16).

(5) Once the Message Settings are confirmed, press the "Add Field" button.
Add Field
(6) From the next window, select the field type required. In this example
select "Text" using the cursor buttons and press "Enter".

Options that are available from this window are:

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 OPERATION

(i) Text- Standard text field. Text can be input using an alternative
keyboard (for languages such as Arabic, Chinese etc.). Refer to
page 3-13.
(ii) AutoCode - Allows user to input clocks, counters, shift codes
or user defined codes
(iii) Barcode - Allows the selection of various barcodes (dependent
upon model)
(iv) Logo - Allows the input of pre-designed saved logos
(v) User Defined - Special character input. This can be used for
text and bar codes. A prompt will appear on screen to change
field information.
(7) Enter the required text in the field that needs to be printed and then
press "Enter". Use the cursor buttons to position the new field in the
Message window.

Field Text: TRAINING

(8) At the main message screen, change various settings, enter a new field,
edit text in a field, and delete a field. By using the "Field Settings"
screen, change the characteristics of the printed field by selecting the
appropriate character before the option, i.e. Bold = B.

(9) To add another field press the "Add Field" button then repeat from step
6.
(10)Use the cursor buttons to position the new field.
(11)Once the message is complete, press "Enter". At the prompt, save this
message and press "Enter" again to return to the main screen.

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 OPERATION

(12)To print the message press the "Start Print" button.

(13)The screen then changes back to the Home Screen and displays the
current message that is about to be printed.

Alternate Keyboard
The Alternate Keyboard allows text to be added using a keyboard from other
languages (Arabic and Chinese for example). This text can be in a text field or
a file name. Each text field can be configured independently with any of the
supported languages. In this example Arabic text is entered in the file name
and the first text field.
(1) Referring to page 3-11 create a new message.

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 OPERATION

(2) Press the Alternate Keyboard button until the required language symbol
("Ara" in this example) displays in the bottom right corner of the
Alternate
Keyboard
screen. The Arabic keyboard is now selected.

(3) Type in the file name. The text will appear in Arabic.

(4) Press "Enter". The message now has an Arabic name.

(5) Press "Add Field" and select "Text". The Alternate Keyboard option
Add Field displays and can be used to toggle through English (no language
displayed) and the supported languages.
(6) With "Ara" displayed in the bottom right corner of the screen, type in
the required text.

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 OPERATION

(7) Press "Enter"

(8) The Arabic text is now entered into the text field.

Chinese Text
The procedure to add Chinese text is similar to the above with the following
additions:
(1) Cycle the Alternate Keyboard button to CH.
(2) Press the blue "Alt" key once so that Alt 1 displays in the bottom left of
the screen.
(3) Press the space bar. A second field will be displayed.
(4) Type in the sound of the Chinese word (Shi or Fu for example).
(5) The available Chinese characters will be displayed.
(6) Use the cursor keys to navigate to the required character.
(7) Press "Enter" to add the character in to the text field.
(8) Repeat from step (4) to add more characters.
(9) Press "Enter" when completed to return to the main screen and to
change any settings (font size) if required.

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 OPERATION

Edit Message Settings and Field Settings

Edits can be applied to both Message Settings (set at the default stage) and
Field settings.
To edit a message saved in the message store:
Use the cursor buttons to highlight the message name.
(1) Press the "Edit"button. The editable Message Settings are highlighted.
Edit
(2) Use the keyboard to select the parameter you wish to change (W) for
width for example. Refer to page 3-9 for details of the displayed
parameters.
Next Field (3) Press "Next Field". One of the message fields will be highlighted as
shown below.

(4) If required, press "Next Field" again until the required field is
highlighted.
(5) Change the Field settings.
The definitions for each of the Field Settings follow:
(G) Gap Inter-character gap; the spacing between
characters, Value from 0 to 9.
(Also available for overall Message Settings).
(B) Bold Value from 0 to 9.
(Also available for overall Message Settings).
(O) Orientation Orientation of the field. Select Normal/
Reverse/Inverse/Inverse Reverse/Tower
CW/Tower CCW (if activated when the
defaults were set).

(F) Font This can be set for numerous font sizes and is
dependant on the Pixel size that is set. (Field
only adjustment) as shown below.

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 OPERATION

Note: Do not exceed the maximum pixel size.

(6) Press the "Edit Text"button. The message text can then be edited.

Edit Text (7) Press the "Enter" button to "Save As". It is then possible to overwrite
the existing message (a further prompt will display) or enter a new
message name. This will then save back to the message store.

Message Store
All messages are saved to the Message Store. These can then be selected for
print, edit or delete.

Note: Pressing the first character of the message displays the stored messages that
start with that character.
Edit Message
Edit
To edit a message saved in the Message Store, select the required message and
press the "Edit" button. The message can then be edited as required. When
completed, press the "Enter" button. A prompt will appear giving the options
to overwrite the existing message (a further prompt will display) or entering a
new message name.

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 OPERATION

Delete a Message
(1) From the Home screen press the "Message" button.
Message

(2) Use the cursor buttons to move up and down to highlight the message
to be deleted.
(3) Press the "Delete" button.
Delete

(4) Press the "OK" button to delete the message and return to the Message
Store screen.

Print Message
(1) From the Home screen press the "Message"button.

(2) Use the cursor buttons to move up and down to highlight the message
to be printed.

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 OPERATION

Note: Pressing the first character of the message displays the stored messages that
start with that character.
(3) Press the “Start Print” button.
Start Print

(4) The message will now print and the Home screen is displayed again.
Print Adjustments
To adjust any of the print parameters, press the Print Parameters button on
the user interface panel or the function button “Print Adjust".
When pressed, the "Print Adjust" Screen displays.
Press the relative character to adjust that option.

Note: This will increase the values of Bold and Gap in Field Settings if a value
is selected within the field.
Note: Pressing the character next to text will increment or change the value.
(B) Bold
Allows user to enter a "Bold" value for the text, this will increase the amount
of strokes per character value: 0 to 9.
To delete the current value, use either the Backspace or the Delete button. Type
in the new value and press enter.
(W) Width
Allows user to input a message "Width" Value: 0 to 255. Upon selection,
delete the current value, using either the Backspace or the Delete button. Type
in the new value and press enter.
This can be used with a shaft encoder fitted to machine and the value will act
as a divider for the shaft encoder pulses.

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 OPERATION

Reduced Width Increased Width

(D) Delay
Allows user to adjust the print delay. Value: 0 to 99999999.

Example
No Delay
Message printed when detected.
Print go
Delay Added
Message printed after delay.
Print go

(H) Height
This function will allow the height of the printed message to be changed.
Value:- 120 to 255. Once selected from "Print Option" using the Function
button. Change the value by deleting the original value by pressing the delete
button and entering a new value and then press enter.

Reduced Height Increased Height

(O) Orientation
Allows the user to change the orientation of the printed message on the
product. Available options are:

Normal

Inverse

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 OPERATION

Reverse

Inverse Reverse

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 OPERATION

Clock Functions
The following functions are available: Times, Dates, Rollover and Clock
offsets.
There are two clock offsets that can be set and used in messages.
The following screens provide an overview of the available clock functions
and settings.
Time Formats:

Date Formats:

Time: Based on the real time setup in System

Properties.

Date: Based on real date and offset date setup.

Offset Date: Based on real date and offset date setup.

Rollover Date: Based on real date and offset date setup.

Shift: Based on real time and shift time setup.

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 OPERATION

Inserting a Clock
From the Home screen:

(1) Press the "Message" button

Message

(2) Press the "New" button.

New
(3) Enter a name for the message then press "Enter". The new message is
automatically saved in the Message Store once the procedure has been
completed.
(4) Message settings can be changed at this stage before the field is added.

(5) Press the "Add Field" button.

(6) From the next window, select the type of message required. In this
Add Field
example, "AutoCode" was selected by using the cursor buttons and
press the "Enter"button.

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 OPERATION

(7) Select the required AutoCode type" ("Time" in this example) from the
menu using the cursor buttons and press "Enter".

(8) Select the required time format ("HH:MM:SS" in this example) from
the menu and press "Enter".

(9) Select "Time Delimiters" if required from the next window and press
"Enter".
(10)The time is displayed in the Message window, where options are to
"Add Field", "Edit Text", etc., or change the "Field Settings". Use the
cursor buttons to position the field.

(11)Press the "Enter" button to save the settings, then "Enter" again to save
the message in the Message Store.
(12)Press the "Start Print"button to print the message and return to the
Home screen.

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 OPERATION

Offset Clock Settings Defaults

To set offset times for the two clocks available:
(1) Press the "System properties" button.

(2) Press the "Message" button.

Message

(3) Press the "Settings" button.

Settings

(4) Press the "Offset Clock" button.

Offset Clock

Once the offset times have been configured as shown, the clock inserts can be
used within a message.

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 OPERATION

Inserting an Offset Clock

From the Home screen:

(1) Press the "Message" button.

Message (2) Press the "New" button.
(3) Enter a name for the message then press the "Enter"button. The new
message is automatically saved in the Message Store once the message
New
has been completed.
(4) From the next window change any Message Settings required before
selecting "Add Field".
(5) Press the "Add Field" button.
(6) From the next window select the type of message required. In this
example select "AutoCode" using the cursor buttons and press "Enter".
(7) Select "Date" from the "AutoCode Type" menu.

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 OPERATION

(8) Select DDMMYY as the format and press "Enter".

(9) On the next window select "Offset Clock 1" using the cursor to scroll
down and press "Enter".

(10)Select "Date Delimiters" if required and press "Enter".

(11)The Date will now appear in the Message window with the offset
entered.

(12)Press "Enter", then "Enter" again to save the message, then the
"Start Print" button to print message and return to the Home screen.

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 OPERATION

Counter Defaults
From the Home Screen:

(1) Press the "Properties" button.

(2) Press the "Message" button.

Message

(3) Press the "Settings" button.

Settings

(4) Press the "Counter" button.

Counter

Note: Up to 5 counters can be configured.

The counter default page can be set up so that a counter always uses those
values as the defaults. To change the values, highlight the appropriate field
using the Up/Down cursor buttons. Once highlighted, press "left" and delete
the existing value. Enter a new value then press "Enter".
At this screen select how many counters are available, with a maximum of 5.
Max Counters - Selects the number of counters desired by using the left and
right cursor buttons.
Start - The start value of the counter sequence.

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 OPERATION

Upper - The upper value of the counter sequence

Lower - The lower value of the counter sequence.
Increment - Set to 1 and counter will count 1,2,3,4 etc. Set to 4 and counter
will count 1,5,9,13 etc. Enter a negative number to count down.
Repeat - The required value of repeated counts of the same number.
Lead Zero - Prints the leading zero.
Counter Digits - The number of counter digits displayed in the message.
Wrap Around - If set to "No" the counter will stop printing when it reaches
the upper value with an alert. If set to "Yes" the counter will continue from
the beginning once the upper value has been reached.
Note: No batch linking is available. Maximum of 12 digit number.
Inserting a Counter
From the Home screen:

(1) Press the "Message" button.

Message

(2) Press the "New" button.

New
(3) Enter a "Name" for the message then press "Enter". The new message is
automatically saved in the Message Store once the sequence is
completed.
(4) Press the "Add Field" button and select the type of message required. In
Add Field this example select "AutoCode" using the cursor buttons and press
"Enter".

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 OPERATION

(5) Select "Counter" from the "AutoCode Type" window by using the
cursor and press "Enter".

(6) Select the counter to use and select the counter base options from
decimal, binary and hexadecimal. Press "Enter" once completed.

(7) Press "Enter" to save or to change the counter values, scroll and press
the "Counter" button. Select and change the required parameters.
Press "Enter" to go to the Message Settings screen.

(8) Press "Enter" to save and "Enter" again to go to the Print Message
screen.
(9) Press "Start Print" to print the counter in the message, and return to the
Home Screen.
Counter Reset
From the home screen:

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 OPERATION

(1) Press the "Counter Reset" button.

(2) To Reset counters or to Reset a specific counter press the appropriate
reset button.

(3) The information displayed above will display the Product Count,
Printed Count, and the actual count of the counters being used.
(4) To reset the counters to the original start value, press one of the
corresponding function buttons.
(5) To reset a specific counter back to a different number, use the cursor
buttons to scroll down to the counter.
(6) Once the counter has been highlighted, press the left/right cursor
button.
(7) In the new window as below, type in the new start number, the press
"Enter". The number will now change on counter 1 to the new value.
Then press "Enter" again to save and return to the home page.

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 OPERATION

Bar Code Message Entry (Model Dependent)

Note: The are barcodes available to use with the GP printer are: I2 of 5, code
39, code 128, UPC A, UCP E, EAN 13, EAN 8 and Datamatrix.
From the Home screen:

(1) Press the "Message" button.

Message

(2) Press the "New" button.

New

(3) Enter a "Name" for the message then press "Enter" the new message is
automatically saved in the message store once the sequence is
completed.
Name: BARCODE

(4) From the next window, set the "Message Settings".

(5) Press the "Add Field" button.
Add Field
(6) From the next window, select the type of message required. In this
example select "Barcode" using the cursor buttons and press "Enter".

(7) On the next screen select Code128 using the cursor buttons and press
"Enter".

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 OPERATION

(8) From the "Barcode Option" Screen, select Alphanumeric Display

(Human readable code) "On" (If "Off is selected, human readable code
will be omitted from print) or Barcode Source if required.
Note: If incorrect print font size or pixel size is selected, the Human Readable
Code will not be displayed.

(9) Enter the text in the popup window for the barcode, then press "Enter"

BarCode Text: 1234567890

(10)The Barcode then appears in the Message Window.

(11)Press the (F) font function button and select 16 dot print using the
cursor buttons, and press "Enter".

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 OPERATION

(12)By changing the font size the human readable code is now visible under
the barcode as shown below.

(13)Press "Enter" once completed then "Enter" again to save the message.
(14)Press "Start Print" to print the message, and return to the home screen.

Logo Generation
Logos can be created on the printer using the Logo Editor. Logos can also be
downloaded using the Ethernet "File Transfer" application.
Note: Logos must be saved as monochrome bitmap (bmp) files to function
correctly. There are also the following size restrictions: 200 strokes wide
by either 31 or 25 drops high (variant dependant).
From the Home screen:

(1) Press the "Logo Utility" button (use the arrow buttons to navigate).
Logo Utility

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 OPERATION

(2) To toggle through the logos stored in memory, press either the up or
down cursor button until the required logo is displayed on the screen.
(3) From the Logo Utility screen, select from the following options:

(a) Save logos

Save

(b) Edit logos

Edit

New (c) Create new logos

(d) Delete logos

Delete
Creating New Logos
From the Home Screen:

(1) Press the "Logo Utility" button.

Logo Utility

(2) Press the "New"button.

New
(3) Enter a name for the logo and press the "Enter" button.

Name: LOGO

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 OPERATION

(4) Enter "Height in Pixels"; this will be the drops required, e.g. 16 and
press "Enter".

Height In Pixels: 16

(5) Enter "Width in Pixels"; this will be the strokes required, e.g. 56 and
press "Enter".

Width In Pixels: 56

(6) Create a new logo from the "Logo Edit" screen.

• The file name is displayed at the top of the screen
• The "Height" and "Width" of the logo underneath
• The position of the "Bit" (Drop) is also displayed by the flashing cursor in
the logo window
• The "Position" Horizontal and Vertical of the "Pixel" is also displayed
• The "Pixel" is displayed as 0 for no "Pixel" and 1 for a "Pixel"
• To move the "Pixel" around the screen use the cursor buttons
• To select a position press the centre "Select" button then move onto the
next position of the "Pixel".

(7) Once a logo has been created, as shown below press "Save".

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 OPERATION

(8) The main logo utility screen returns. To scroll through the stored logos,
use the cursor buttons.

Inserting a Logo
From the Home screen:

(1) Press the "Message" button.

Message

(2) Press the "New" button.

New

(3) Enter a "Name" for the new message then press "Enter". The new
message will be automatically saved in the message store once the
message has been completed.
(4) From the next window, set the "Message Settings" before selecting
"Add Field".
(5) Select "Logo" from the "Field Select" screen using the cursor buttons
and press "Enter".

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 OPERATION

(6) From the selection screen select the logo by using the up/down cursor
buttons. When the required logo is displayed on the screen press
"Enter".

(7) The logo will now be displayed in the message screen. Field settings can
be changed at this point. Ensure the correct font size is selected on the
message settings screen.

(8) Press "Enter" to save the message and then press "Enter" again to return
to the store screen. Press "Start Print" to print the highlighted message
and return to the Home screen.

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 OPERATION

Message Settings Auto Repeat

From the Home screen:

(1) Press the "Properties" button.

(2) Press the "Message" button.

Message

(3) Press the "Settings" button.

Settings

Alternate 0 Turns on the European 0 with slash.

(Option Yes/No)
Alternate 1 Turns on the European 1 with underline.
(Option Yes/No)
Alternate 7 Turns on the European 7 with dash.
(Options Yes/No)
Repeat Pitch Sets the repeated pitch in the raster.
Repeat Print Sets the number of times the message will be
repeated after each product detect.
(values 0 to 999)
Auto Print Pitch Sets the print pitch between each message.

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 OPERATION

COMMUNICATION
External Connection
Ethernet (Direct connection to computer)
An external connection can be made to the printer via an ethernet
connection
The ethernet connector is a standard RJ45 type and is located at the side of
the printer (model dependent). For direct connection to a computer, a
crossover cable must be used. For connection via a hub, switch use a standard
ethernet cable.
The printer does not use DHCP to assign a dynamic internet address, a static
internet address must be assigned to the printer by the network administrator.
The printer must be assigned an IP Address and an IP Mask (typical values
could be: 192.168.1.130 and 255.255.255.0 for the A-Series GP printer and
192.168.1.129 and 255.255.255.0 for the connected computer. For
computers connected to a LAN (Local Area Network), contact the network
administrator.
The printer can be assigned an internet ID, the naming rules are:
• Limited to 15 Characters
• Only UPPERCASE letters, digits and a hyphen
• Must start with an alpha character
• Must not end with a hyphen.
Examples are: PRINTER 1 or FILLER-LINE-1.
The internet ID may be used on any network that supports name resolutions
WINS or DNS (the name may be used in the ping command to test the
connection and in a web browser to look at the display screen if the network
supports it).
Host Computer Windows Settings
Direct Connection to a Computer
To connect the A-Series GP printer directly to a computer, the Windows
networking information must be updated to work with the printer. These are
accessed via the control panel: Control Panel>Network Connections>Local
Area Connections>Properties>Internet Protocol (TCP/IP), see the following
example.

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 OPERATION

A-Series GP Printer Setup - Ethernet

To set up communications with the printer using a crossover ethernet cable
and a hyperlink.
(1) Go to the Home screen
(2) Press the "System Properties" button.
(3) From the screen press the "Interface" button.
Interface
(4) Press the "Internet Interface" button.

Internet
Interface

(5) Enter the required IP address and IP (Subnet) Mask - assign the Internet
ID if required (or this can be done later).
Once the address details are entered, press Enter until returned back to the
Home screen.
Host Computer Set-up
Once the printer has been set up, the host computer will need to be set, this
will require a new network connection of port configuration.
(1) Open the network connections screen and select the correct network
(as shown below).

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 OPERATION

(2) Once the correct network has been selected, the TCP/IP properties
will need to be configured.
Note: A different IP address to that shown can be used, but not one that is
already assigned to another network connection. The IP address must also
be in the same range as the address used on the printer and host computer,
i.e.
Host computer: 192.168.1.138
A-Series GP printer: 192.168.1.139
(3) With the network connection highlighted, right click on the mouse
button to display the Local Area Connection properties as below.

Using the scroll bar to the right of the "This connection uses the
following items" window, scroll to find "Internet Protocol (TCP/IP)".

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 OPERATION

Highlight this and click the Properties button, the following screen will
display:

(4) Check the Use the following IP Address option and enter the IP address
required for this connection (in the same range as the printer).
Click OK to save and exit from the screen, then select OK again to
return to the main screen.
Connection to A-Series GP via Internet Explorer
Once the host computer has been setup (as above) the connection to the
printer has been made and internet explorer can then be used to view the
current web page of the printer.
From the web page, it is possible to upload new firmware, logos and carry out
back-up and restore functions.
(1) For a direct connection use a crossover cable plugged into the Ethernet
port on the printer, plug the other end of the cable into the spare
ethernet port on the PC.
(2) Open Internet Explorer on the PC. In the address bar, enter the IP
address of the printer (in the example below this is 192.168.1.100) then
press Enter.

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 OPERATION

(3) The screen should then change to display the Domino Printer Screen
(as below). At the top of the screen are the available functions - in this
example screen (to view screen), Event Log (to view event log and File
Transfer (to transfer files to the printer).

Note: Functionality of this screen and options available will depend on the
printer variant.

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 OPERATION

SECURITY ACCESS
The A-Series GP printer can be password protected by activating the security
on the printer.
It is advisable to create an administrator user with access to all areas that can
then add new users as required. The access privileges of these users can be set
individually.

Creating a New User

(1) Go to the Home screen
(2) From the panel, press the "Security" button and press "Users".

(3) Press "Add Users". The following screen will be displayed:

Users

Add Users

Note: This example shows a user called "Training" setup.

(4) Use the up/down cursor buttons to scroll between the options and set
the required User and Password. Then set the access privileges for the
user, use the left/right cursor buttons to change between Yes and No.
(5) Once complete, press Enter. The Security User list will then be
displayed and the new user should be shown in this list.
(6) An administrator profile will be created in the same way as above.

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 OPERATION

Logging on using Security

(1) Press the Security button, then press Log On.
(2) Enter the Username and press Enter
(3) Enter the Password and press Enter
(4) Depending on the access privileges selected access to certain areas will
be restricted.
(5) For the administrator, it is then possible to create or delete users or
amend access privileges.
(6) If logged in as Administrator it is always advisable to log off once
complete to ensure unauthorised access.

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 PART 4 : DISPLAY MESSAGES AND
FAULT FINDING

CONTENTS
Page
INTRODUCTION .......................................................................... 4-3
Red Alerts ..................................................................................... 4-3
Non-recoverable ........................................................................ 4-3
Recoverable ............................................................................... 4-3
Amber Alerts ................................................................................. 4-3
Fault Acknowledgement ................................................................. 4-3
PRINTER STATES .......................................................................... 4-4
Standby ..................................................................................... 4-4
Getting ready to print ................................................................ 4-4
Ready to Print .......................................................................... 4-4
Not Ready to Print ................................................................... 4-4
Heating ..................................................................................... 4-4
PRINT HEAD COMPONENTS ..................................................... 4-5
SYSTEM ERROR ICONS .............................................................. 4-6
Phase Error ................................................................................ 4-6
Print Head Charge Error ........................................................... 4-6
Gutter Error .............................................................................. 4-6
Sensor error ............................................................................... 4-6
Sensor error ............................................................................... 4-6
High Voltage Trip ...................................................................... 4-6
Printing Too Fast ....................................................................... 4-6
Cooling Fan Error ..................................................................... 4-6
Filter Service Required .............................................................. 4-6
Temperature Fault ...................................................................... 4-7
Print Head Temperature Fault .................................................... 4-7
Ink Reservoir Full ..................................................................... 4-7
Ink Reservoir Low .................................................................... 4-7
Ink Reservoir Empty ................................................................. 4-7
Make-up Reservoir High .......................................................... 4-7
Make-up Reservoir Low ............................................................ 4-7
Make-up Reservoir Empty ........................................................ 4-7
Add Make-up ................................................................................ 4-8
Modulation Error ........................................................................... 4-8
Pressure Sensor Failure ................................................................... 4-8
Pump Motor Error ......................................................................... 4-8

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 DISPLAY MESSAGES AND FAULT FINDING

Viscosity High Error ...................................................................... 4-8

Viscosity Low Error ....................................................................... 4-8
Viscometer Error ............................................................................ 4-8
Mains Power Error ......................................................................... 4-8
Unused Memory is Low ................................................................. 4-9
Memory is Full (100%) .............................................................. 4-9
Log in Failure ................................................................................. 4-9
Not Logged In ............................................................................... 4-9
PRINTER FAULTS ......................................................................... 4-10
No Indicators Showing .................................................................. 4-10
Machine Does Not Print ................................................................ 4-10
Print Position Incorrect .................................................................. 4-11
Print Size Too Small ....................................................................... 4-11
Gutter Over-flowing Ink ................................................................ 4-11
PRINT QUALITY FAULTS ............................................................ 4-12

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 DISPLAY MESSAGES AND FAULT FINDING

INTRODUCTION
Red Alerts
Red alerts are shown by an illuminated red LED indicator on the alert switch
and a corresponding message displaying in the status/alert bar. They show the
presence of faults and stop the printer printing or prevent an unsafe condition
occurring. There are two types:
Non-recoverable
The jet will shut off (without following the normal sequencing). If the fault
condition is still present when acknowledged, the red LED will remain on and
the alert bar message will continue to show. If the fault condition has cleared
when acknowledged, the red LED will extinguish and the message will be
removed.
Recoverable
The printer attempts to recover - the red LED and the green LED on Start/
Stop button will flash. If the printer does manage to recover, the amber LED
will illuminate to inform the user of the status and the printer will be ready to
print. If the recovery was unsuccessful, the printer will switch to jet on only
with the red alert still raised. The red LED will only extinguish when the
alert is cleared.

Amber Alerts
Amber alerts are used to inform the operator that the printer is in need of
attention or that there are message handling errors.
If the fault condition is still present when acknowledged, the amber LED will
remain on and the alert bar message will show. If the fault condition has
cleared, the amber LED will extinguish and the alert bar message will be
removed.

Fault Acknowledgement
Depending on the alert, some messages are automatically cleared when the
condition is cleared although they will remain in the fault log list until the
user has acknowledged them (if the alert does not disappear from the list
when acknowledged, it means the problem still exists). If two or more alerts
exist simultaneously, the highest priority alert is displayed.
All reports are recorded in the error log, together with times of
acknowledgement and repair.

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 DISPLAY MESSAGES AND FAULT FINDING

PRINTER STATES
Shown below are some of the more common printer states. Some of these
may be shown on the top of the Home screen just below the Printer type bar
as the printer is starting up or shutting down. An Icon will be displayed on the
top right of the screen to show the Jet status.
Standby

The printer is in a standby state. The ink system is inactive but the user
interface can still be used to enter information. The strobe LED in the print
head will flash.
Getting ready to print

The printer is getting ready to print. The ink system is active and pressurised
and a jet is present at the print head. Once this process is complete, the printer
should be in the Ready to Print state with Jet on/off button LED illuminated.
Ready to Print

The printer is ready to print. Providing the message is online the message will
print on receiving a product detect signal. The ink system is active and a
pressurised ink jet is present at the print head. The Jet on/off button LED
and the strobe LED at the print head are illuminated.
Not Ready to Print

The printer is going from the Ready to Print status to either Jet on Only or
Standby status.
CAUTION: Whilst this process is being carried out the ink system is
active and pressurised until the process has been completed.
Heating

The printer is heating the print head to the optimum temperature for the ink.
The ink system is active and pressurised as will be the print head. Once
temperature is reached the jet will start and the printer will get ready to print.

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 DISPLAY MESSAGES AND FAULT FINDING

PRINT HEAD COMPONENTS

Drop Generator

Flush Bleed

Feed

Nozzle Plate

Charge Electrode

Phase Detector

-ve Plate
+ve Plate

EHT Deflector Plates

Gutter Pipe

Print Head Components

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 DISPLAY MESSAGES AND FAULT FINDING

SYSTEM ERROR ICONS

Phase Error Phase Fail

Alert = Red
Action = Clean print head and charge electrode
Print Head Charge Error
Charge Error
Alert = Red
Action = Clean print head and charge electrode
Gutter Error
Alert = Red Gutter Fail

Action = Clean Print head

Sensor error
Alert = Amber
PC Error
Action = Check delay setting and sensor
Sensor error
Alert = Amber
Too Fast
Action = Check delay setting and sensor
High Voltage Trip
Alert = Red
HV Trip
Action = Clean print head and EHT plates

Printing Too Fast

Alert = Amber
Too Fast
Action = Reduce print speed
Cooling Fan Error
Alert = Red
Fan Fault
Action = System will shut down - Contact Domino
Filter Service Required
Alert = Amber
Filter Due
Action = Contact Domino Service

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 DISPLAY MESSAGES AND FAULT FINDING

Temperature Fault
Alert = Red
Action = Check cooling fan - Contact Domino Temp Fault

Print Head Temperature Fault

Alert = Red
PH Temp
Action = Contact Domino service
Ink Reservoir Full Too Much
Ink
Ink High
Alert = Red
Action = Remove excess ink from reservoir
Ink Reservoir Low
Alert = Amber Ink Low

Action = Fit new ink cartridge to reservoir

Ink Reservoir Empty
Alert = Red Ink Out

Action = Fit new ink cartridge to reservoir

Make-up Reservoir High
Alert = Amber
Action = Remove make-up from reservoir Makeup High

Make-up Reservoir Low

Add Makeup
Alert = Amber
Action = Fit new make-up cartridge
Make-up Reservoir Empty
Alert = Amber
Action = Fit new make-up cartridge Makeup Low

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 DISPLAY MESSAGES AND FAULT FINDING

Add Make-up
Alert = Amber
Action = Fit new make-up cartridge Add Makeup

Modulation Error
Alert = Red
Action = Clean print head and charge electrode Mod Fail

Pressure Sensor Failure

Alert = Red Press Fail

Action = Contact Domino Service

Pump Motor Error

Alert = Red
Action = Contact Domino Service

Viscosity High Error

Alert = Amber
Action = Check sufficient make-up. Run machine for Viscosity Visc Check
an hour. If fault persists contact Domino Service. Status

Viscosity Low Error

Alert = Amber
Action = Avoid flush routine. Run machine for an hour.
Viscosity
If fault persists contact Domino Service.

Viscometer Error
Alert = Amber
Visc Check
Action = Contact Domino Service

Mains Power Error

Alert = Mains power loss
Power Fail
Action = Clean print head, restart printer

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 DISPLAY MESSAGES AND FAULT FINDING

Unused Memory is Low

90%
Alert = Amber Memory
Used
Action = Delete unused messages, event logs and error messages
Memory is Full (100%)
Alert = Amber
100% Memory
Used
Action = Contact Domino Service

Log in Failure Log In Fail

Alert = Amber
Action = Log in again using correct password and user name. Contact the
administrator.

Not Logged In
Log On
Alert = Amber
Action = Log in with username and password

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 DISPLAY MESSAGES AND FAULT FINDING

PRINTER FAULTS
The following problems can have the suggested causes and remedies.

No Indicators Showing
Possible Cause Possible Remedy

Power failure Restore power

Fuse failure Check Mains plug

Machine Does Not Print

Possible Cause Possible Remedy

Message faulty Check data entry

Product detector (sensor) Check sensor
disconnected or faulty
Width control set too low Reset width control
Faulty Shaft Encoder Check shaft encoder and connector
External stroke source selected Change to internal stroke source.
(where no encoder is fitted).
Start Print button has not been Press Start Print button to send
pressed current message to print
The EHT has tripped Check the print head and clean if
necessary, if fault persists it may be
necessary to align the print head
Print disabled button has been Press Print enable button
pressed

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 DISPLAY MESSAGES AND FAULT FINDING

Print Position Incorrect

Possible Cause Possible Remedy

Print delay incorrect Re-enter Print delay data

Product detector/sensor misaligned. Re-align detector.
Spaces entered at start or end of Clear fixed spaces from input data
message

Print Size Too Small

Possible Cause Possible Remedy

Character height adjustment Adjust print height

incorrect
Jet alignment with deflector plates Check jet alignment
incorrect
Ink Pressure too high Check and reset pressure if required
Solvent on deflector plates (after Dry deflector plates
cleaning)
Print head too close to product Check position of print head

Gutter Over-flowing Ink

Possible Cause Possible Remedy

Gutter filter blocked Replace gutter filter

Gutter tube blocked Wash down and clear gutter
Air leak preventing vacuum at gutter Check gutter circuit for leaks
Pressure set incorrectly Adjust pressure
Blocked gutter orifice Flush orifice or replace distribution
block
Ink return on ink manifold partially Clean return on ink manifold
or totally blocked

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 DISPLAY MESSAGES AND FAULT FINDING

PRINT QUALITY FAULTS

The following are examples of faulty printing. In most cases, further
investigations should begin with ensuring that the print head is clean and
properly aligned.

Head not mounted at 90 degrees to direction of product movement.

TP3060_1

Head too far from print surface.

TP3061_1

Pressure too low - note missing drops from some characters.

TP3062_1

Pressure too high - note drops coalescing on some characters.

TP3063_1

Incorrect break-up - satellites can be seen in the viewer and break-up is not in
correct position relative to charge electrode.

TP3064_1

Printed drops clipping edge of gutter - jet incorrectly aligned to gutter, or

print height too low.

TP3065_1

Phase error - see incorrect break-up fault (above).

TP3066_1

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 PART 5 : MAINTENANCE & SERVICE

CONTENTS
Page
MAINTENANCE ............................................................................. 5-3
Ink System - Access ....................................................................... 5-3
INK AND MAKE-UP CARTRIDGE REPLACEMENT ................ 5-5
INK RESERVOIR REPLACEMENT .............................................. 5-6
Clean the Cabinet and Check Connections ................................... 5-9
Print Head Cleaning ...................................................................... 5-10
Obtain a Print Sample .................................................................... 5-11
Air Filter Replacement ................................................................... 5-11
SERVICE .......................................................................................... 5-12
Charge Settings ......................................................................... 5-12
Modulation Setting .................................................................... 5-12
Pump Pressure ........................................................................... 5-12

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 MAINTENANCE & SERVICE

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 MAINTENANCE & SERVICE

MAINTENANCE
Maintenance falls into the following categories:
• Preventative Maintenance carried out at regular intervals
• General maintenance carried out as necessary
• Head alignment, if the print quality deteriorates
Preventative Maintenance falls into the following two categories:
• Procedures that can be carried out by the operator
• Procedures which must only be carried out by Domino trained
personnel. (This is indicated by the symbol shown in the margin).
Domino recommends that all maintenance procedures are carried out by
Domino trained personnel.
The list of procedures are designed as preventative maintenance, they should
be carried out at the intervals indicated on the list (usually every 2000 hours).

Ink System - Access

WARNINGS: (1) When working on or near the printer,
protective clothing (especially safety glasses)
must be worn.
(2) Power to the printer must be removed before
carrying out any maintenance.
(3) If the printer is ever operated in a way that
allows it to print into a beaker, the beaker must
be made of conducting material and be
securely connected to earth (ground), as the
electrostatic charges on the ink drops used for
printing could cause a fire hazard.
(4) Smoking or the use of naked flames (or other
sources of ignition) in the vicinity of any inks
or solvents is highly dangerous and therefore
strictly inadvisable.

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 MAINTENANCE & SERVICE

The ink system is contained on a tray in the ink compartment of the printer.
The door is released by twisting the latch on the door anti-clockwise. The
whole ink system can be withdrawn from the cabinet for maintenance
(remove cartridges first), by releasing the slotted screw in the centre front of
the tray and pulling the ink system forward using the metal handle in the
centre (do not pull on any cables or pipes to do this, and ensure pipes and
cables are not snagged or trapped). The ink system tray can then be placed in
front of the cabinet for all round access.

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 MAINTENANCE & SERVICE

INK AND MAKE-UP CARTRIDGE

REPLACEMENT
WARNING: Smoking or the use of naked flames (or other
sources of ignition) in the vicinity of any inks
or solvents is highly dangerous and therefore
strictly inadvisable.
Note: If only small amounts of ink are being used by the printer, it may not be
necessary to fit an ink cartridge. Leave the ink manifold seal in place and
only fit an ink cartridge when a request appears on the display.
Messages ‘Add Ink Cartridge’ or ‘Add Make-up Cartridge’ will appear on the
front panel display when the ink or make-up cartridges need replacing, and
the amber alert will illuminate.
The ink cartridge is rotated anti-clockwise and the make-up is rotated
clockwise to free them before being lifted away. This mechanism ensures that
the cartridges cannot be fitted onto the wrong manifold.
To fit a cartridge, cut off the sealing tab using a cartridge opening tool
(Domino part number 67378) and push onto the correct manifold.

Rotate and lift cartridges

to remove.

AM_0029.eps

Remove the lid using the Press cartridge

cartridge opening tool - 67378 firmly down to fit.

AM_0033a.eps AM_0034.eps
Cartridge Replacement
If the make-up cartridge is not replaced, the make-up reservoir will empty
and the ink viscosity will eventually go outside its operating limits. Also, head
flushing will not be carried out when the printer is shut down and ink may be
deposited on the print head components. Thus, although the printer can still
be used, head faults may occur.

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 MAINTENANCE & SERVICE

INK RESERVOIR REPLACEMENT

The time remaining on the ink reservoir can be viewed on the Home screen
via the icon.

When required replace the reservoir as follows.

Notes: (1) Tissue will be required for this procedure.
(2) The make-up reservoir is non-replaceable.
Switch off the printer. Remove the ink cartridge (see following diagram).
Unscrew the manifold locking ring, lift the manifold out of the reservoir and
secure the manifold into the manifold retainer inside the top of the ink
cabinet.
Push the metal reservoir retaining bar and pull the reservoir forward to
remove.
To fit a new reservoir, reverse the above procedure.

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 MAINTENANCE & SERVICE

Manifold
Retainer

Reservoir AM_0029a.eps
Retaining
Bar

AM_0030.eps

Removing the Ink Reservoir

Reservoir
Retaining Bar

AM_0031.eps
Refitting the Ink Reservoir

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 MAINTENANCE & SERVICE

When a new ink reservoir is fitted it is necessary to enter the reservoir quality
code to reset the reservoir replacement alarms using the following procedure:
(1) Switch the printer to a standby state.
CAUTION: Ensure the jet is OFF.
(2) Press the "Service Key" button.
(3) Press the "Quality Code" button.
Quality
Code

(4) Press the right cursor button to highlight the input window and enter
the new quality code printed on the front of the new reservoir.

(5) Press the "Enter" button once.

(6) If the quality code is accepted, switch off the printer and fit the
reservoir.
(7) Restart the printer.
(8) The printer will commence a low pressure bleed of the ink system for 3
minutes.
Note: This procedure must be allowed to complete before any operations can
commence.

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 MAINTENANCE & SERVICE

Clean the Cabinet and Check Connections

With the power off, clean the cabinet, including the motor, of any excess ink.
Check all connections in the ink cabinet (plumbed and electrical), and all
connections to the print head.

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 MAINTENANCE & SERVICE

Print Head Cleaning

The jet must be off for this procedure.
(1) Fit the print head into the
maintenance holster.
(2) Wash down the gutter. Dry the
wet areas with lint-free tissue.
(3) If required, also wash down the
deflector plates, avoiding wetting
the Charge Electrode.
If the Charge Electrode needs cleaning:
(4) Undo the securing screw and pull
the electrode gently away from its
mounting. Charge
Electrode
(5) Wet a piece of paper with wash
and draw it through the slot in the
Charge Electrode. Any ink residue
in the slot will stain the paper.
Wash the rest of the electrode.
(6) Draw some dry paper through the
slot and dry the rest of the Deflector
electrode. Ensure that no traces of Plates Gutter
paper remain in the slot.
AM_0045.eps
(7) Refit the Charge Electrode and
tighten the securing screw.
Refit the print head into its holster.

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 MAINTENANCE & SERVICE

Obtain a Print Sample

Obtain a print sample and check the quality of the print.
Refer to “Print Message” on page 3-18.

Air Filter Replacement

WARNING: Remove power to the printer before carrying
out this procedure.
The air filter is designed not to be cleaned, it must be replaced.
To replace the air filter, lift up the cover housing on the right hand side of the
machine. Remove the old filter and fit in the new filter, making sure that it is
fitted in the same orientation as the old one. Replace the cover housing.

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 MAINTENANCE & SERVICE

SERVICE
Note: To bleed the system following filter replacement, use the install Wizard
described in “Main Ink Filter Bleeding” on page 8-13.
When Service is selected, the user can enter the service area to adjust
Quality parameters of the printer. Once selected the Service screen will show the
Code
options that can be changed.

WARNING: Do not attempt to change any values unless

relevant training has been given, as damage to
the printer could occur.
Charge Settings
This sets the maximum charge on the most deflected drop. Set value is in the
range of 71% to 77%. Normal value is 72%.
To adjust the value, use the left and right cursor button to increase or decrease
the highlighted value. Once the value is selected press the enter button to
accept, then the "OK" button to save changes. Press "Cancel" to disregard
changes.
Modulation Setting
This is a relative number which is close to the actual voltage range of 0 to 180.
The number displayed will be for the drop size that is currently selected. To
decrease or increase this value use the left and right cursor buttons
respectively. Once the value is selected press the enter button to accept, then
the "OK" button to save changes. Press "Cancel" to disregard changes.
Pump Pressure
This shows the pump pressure output and can be shown in either psi or bars.
To decrease or increase this value use the left and right cursor buttons
respectively. Once the value is selected press the enter button to accept, then
the "OK" button to save changes. Press "Cancel" to disregard changes.

5-12 6-0195040 Issue 1 April 2010

 PART 6 : SPARES AND
CONSUMABLES

CONTENTS
Page
CONSUMABLES & TOOLS ............................................................ 6-3
FIRST LEVEL SPARES .................................................................... 6-4
SECOND LEVEL SPARES ............................................................... 6-5
PRINT HEAD ASSEMBLY .............................................................. 6-7
PRINT HEAD GENERAL DETAIL ................................................ 6-9
INK SYSTEM - GENERAL ............................................................. 6-11
INK MANAGEMENT BLOCK ........................................................ 6-13
A SERIES GP ELECTRONICS CABINET ...................................... 6-15

6-0195040 Issue 1 April 2010 6-1

 SPARES AND CONSUMABLES

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6-2 6-0195040 Issue 1 April 2010

 SPARES AND CONSUMABLES

CONSUMABLES & TOOLS

99199 Small Gloves (Latex, Powder free)
99192 Medium Gloves (Latex, Powder free)
99119 Large Gloves (Latex, Powder free)
99289 Small Gloves (Nitrile)
99290 Medium Gloves (Nitrile)
99291 Large Gloves (Nitrile)
99292 Extra Large Gloves (Nitrile)
99116 Tissue Roll (Lint-free)
26046 Hand Cleaner (500g tub/jar)
14563 Wash Bottle (250ml)
14561 Plastic Beaker (500ml)
14562 Plastic Beaker (100ml)
14584 Safety Glasses
99200 Emergency Eyewash (500ml)
14547 Eyeglass
14484 Ball Driver (1.5mm)
14549 Tube Cutters
10700 Anti-Static Wrist Strap (1.5M)
26083 Metal Beaker (earthed)

6-0195040 Issue 1 April 2010 6-3

 SPARES AND CONSUMABLES

FIRST LEVEL SPARES

14831 Filter 5 micron (main) 1
29265 Filter Kit 20 micron 1
29273 Filter Kit 10 micron 1
14225 Lip Seal 2
26828 Nozzle Assembly 60 micron 1
1-0360015SP Air Filter 1

6-4 6-0195040 Issue 1 April 2010

 SPARES AND CONSUMABLES

SECOND LEVEL SPARES

3-0340001SP Fan Assembly A Series GP (Spare)
3-0160012SP Power Supply Kit 1
4-0340003SP Valve Solenoid (Spare) 4
3-0360001SP Valve Solenoid Cable (Spare) 1
4-0340002SP Pump Head 1
4-0340011SP Pump Motor 1
3-0330001SP Main PCB, A Series GP (Spare) 1

6-0195040 Issue 1 April 2010 6-5

 SPARES AND CONSUMABLES

1
30 2
3
4
29

28
27

5
26

25 6

8
7
20 9
8
10

24
11 13
12
8
14
8

23
22
21 17
16
19 15
20

AM_0095

Print Head Assembly

6-6 6-0195040 Issue 1 April 2010

 SPARES AND CONSUMABLES

PRINT HEAD ASSEMBLY

Item Part No. Description Qty
(1) 26898 Drive Rod Cap 1
(2) 26868 Nut Drive Rod Clamp 1
(3) 26747 Drive Rod Assembly 1
(4) 06035 O-ring Drop Generator 1
(5) 45462 Drop Generator Assembly 1
(6) 06024 O-ring EPDM 9.25ID 1.78CS 1
(7) 26828 Nozzle Assembly 60 micron 1
(8) 04368 Screw Skt Cap St. St. M2 x 5 5
(9) 36720* Adjusting Shaft 1
(10) 36722* Cam 1
(11) 36721* Screw Locking 1
(12) 36718 Drop Generator Mount 1
(13) 45411 Charge Electrode Assembly 60 micron MK3 1
(14) 26871 Retainer 1
(15) 36703 Deflector Plate Assembly 1
(16) 36726 Pivot Drop Generator Mount 1
(17) 36828 Strobe LED Assembly 1
(18) Not fitted
(19) 04201* Washer Flat St. St. M2 2
(20) 04566 Screw Skt Hex St. St. M3x6 8
(21) 67617 Gutter Tube Clamp Kit 1
(22) 36706 Tube Connector gutter 1
(23) 36715 Sensor Tube Std Assembly 1
(24) 04833 Screw Skt Hd St. St. M3x5 1
(25) 36727* Grommet Retaining Screw 2
(26) 36719* Adjusting Screw 1
(27) 36820 Gutter Tube Adapter 1
(28) 45191 Thermistor Kit 1
(29) 36994 Heater Spares Kit 1
(30) 14735 Valve Solenoid DIA to Spec 1
Head refurbishment kit Part No. 37402SP contains the components marked *
above

6-0195040 Issue 1 April 2010 6-7

 SPARES AND CONSUMABLES

Duo

10

8
1

2
7
3

4
AM_0096

Print Head - General Detail

6-8 6-0195040 Issue 1 April 2010

 SPARES AND CONSUMABLES

PRINT HEAD GENERAL DETAIL

Item Part No. Description Qty
*Print head Assembly 3 metres 1
(1) 67311 Bulkhead Seal Spares Kit (bulkhead and plate) 1
(2) 36730 End Box Cover Seal 1
(3) 36729 End Box Cover 1
(4) 36731 Holster Std 1
(5) 04567 Thumb Knob Male M5 x 10 St. St. 1
(6) 36717 Chassis Standard 1
(7) 36728 Chassis End Box 1
(8) 26798 Plate Mounting 1
(9) 36836 EHT Sensor Assembly (3m) 1
(10) 14741 Network Passive Safety 1
Not shown:
* Not shown

6-0195040 Issue 1 April 2010 6-9

 SPARES AND CONSUMABLES

4
3

Note: Pump cover removed

for clarity.

9
7

8
Ink System - General Detail

6-10 6-0195040 Issue 1 April 2010

 SPARES AND CONSUMABLES

INK SYSTEM - GENERAL

Item Part No. Description Qty
(1) 4-0340002SP Pump Head (Spare) 1
(2) 4-0340011SP Pump Motor 1
(3) 4-0360025SP Ink Management Block Main Assembly 1
(4) 37733 Viscometer 1
(5) 14833 Damper Module 1
(6) 14831 Filter 5 Micron 1
(7) 4-0360024SP Ink Manifold Sub Assembly 1
(8) 14225 Lip Seal 1
(9) 4-0360023SP Make-up Manifold Sub Assembly 1
Not shown:
29265 Filter Kit No.1 Replacement (20 Micron) 1
29273 Filter Kit No.3 Replacement (10 Micron) 1

6-0195040 Issue 1 April 2010 6-11

 SPARES AND CONSUMABLES

5 4 3

A-Series GP Ink Block and Solenoids

6-12 6-0195040 Issue 1 April 2010

 SPARES AND CONSUMABLES

INK MANAGEMENT BLOCK

Item Part No. Description Qty
(1) 4-0360003SP Ink Management Block Sub Assembly 1
(2) 4-0340003SP 3 Way Valve 1
(3) EPP000869 Pressure Transducer Assembly 1
(4) 4-0360004SP Temperature Probe 1
(5) 14780 Solenoid Valve 2 Way 5
Not shown:
3-0360001SP Valve Solenoid Cable 1

6-0195040 Issue 1 April 2010 6-13

 SPARES AND CONSUMABLES

1 2 3

7 6 5 4

A Series GP Electronics Cabinet

6-14 6-0195040 Issue 1 April 2010

 SPARES AND CONSUMABLES

A SERIES GP ELECTRONICS CABINET

Item Part No. Description Qty
(1) 3-0330001SP Main PCB 1
(2) 3-0160008SP Mains Connector to PSU 1
(3) 3-0160012SP Power Supply Kit 1
(4) 1-0360015SP Air Filter Foam (Spare) 1
(5) 3-0340001SP Fan Assembly (Spare) 1
(6) 3-0320002SP PCB to Pump Cable 1
(7) 3-0340002SP Display, A Series GP 1
Not shown:
37722 Mains Cable Assembly 1
67668 Mains Lead Assembly (UK) 1
67653 Mains Lead Assembly (France) 1
67685 Mains lead Assembly (USA) A Series 1
3-0320008SP PD/SE External Interface Cable Assembly 2
Keyboard Membranes:
5-0310008SP European 1
5-0310003SP Arabic 1
5-0310002SP Greek/Cyrillic 1
5-0310006SP Chinese 1
5-0310007SP Korean 1
5-0310004SP Japanese 1

6-0195040 Issue 1 April 2010 6-15

 SPARES AND CONSUMABLES

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6-16 6-0195040 Issue 1 April 2010

 PART 7 : OPTIONS & ACCESSORIES

CONTENTS
Page
GENERAL ........................................................................................ 7-3
ALARM BEACON ........................................................................... 7-4
Installation ..................................................................................... 7-5
ALARM O/P CONNNECTOR ...................................................... 7-6
Accessories ..................................................................................... 7-7
USER PORT KIT (MODEL DEPENDENT) .................................. 7-8
User Port Connections ................................................................... 7-9
PL1 ........................................................................................... 7-9
BRACKETRY .................................................................................. 7-10
MOBILE STAND .............................................................................. 7-12
WALL MOUNTED STAND ............................................................ 7-13
STORAGE CABINET ...................................................................... 7-14
90 DEGREE PRINT HEAD AND CONDUIT ............................... 7-15
SHAFT ENCODER .......................................................................... 7-16
How to Specify PPRs .................................................................... 7-17
General ..................................................................................... 7-17
POSITIVE AIR PUMP ASSEMBLY ................................................. 7-19
SENSOR AND REFLECTOR ASSEMBLY ..................................... 7-20
SENSOR ASSEMBLY PROXIMITY ................................................ 7-21
INDUCTIVE SENSOR .................................................................... 7-22
SENSOR ASSEMBLY FIBRE OPTIC .............................................. 7-23
PELTIER OPTION KIT (MODEL DEPENDENT) ......................... 7-24

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 OPTIONS & ACCESSORIES

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7-2 6-0195040 Issue 1 April 2010

 OPTIONS & ACCESSORIES

GENERAL
WARNING: When working in the electronics compartment,
power must be switched off and the mains
cable removed.
CAUTIONS: (1) When working in the electronics compartment, anti-static
precautions must be taken. A wrist strap must be worn when
handling sensitive electronic components.
(2) Domino A-Series GP printers have the power connector and
product Detect/Shaft Encoder connectors fitted as standard,
the other connections are fitted as optional extras. Where
connectors are not fitted, a blanking plug is fitted which is
removed by pushing the plug out.
The following diagrams illustrate where each option is fitted.

Power
Connector
Ethernet (RJ45)
Connector

Unused
Alarm Port
Connector

Beacon
Connector

User Port Option

(Model dependant)
Product
Detector/Shaft
Encoder
Connectors

Unused

6-0195040 Issue 1 April 2010 7-3

 OPTIONS & ACCESSORIES

ALARM BEACON
Hole Dia 5.5mm
1
2
3
4

12.5mm
45mm

12.5mm

ADP_0005.eps

SW_0116 Mounting Dimensions

Optional beacon connector kit part No. 5-0360006SP

WARNING: Disconnect beacon from the printer or remove
mains power from the printer before
disassembling the beacon to reposition the
LED colours.
Number Led Colour
1 Green
2 Red
3 Amber
4 Blue
Note: The above listing describes the default position of the LED colours as
supplied. The LED colours can be moved into different positions by
removing the centre screw at the top of the beacon. The LED’s are fitted
into four individual keyed sections. Once the screw is removed, the
sections can be reassembled into any user specific order.

Spares List: Beacon Assembly (24V LED), Pt. No. 3-0120002SP

7-4 6-0195040 Issue 1 April 2010

 OPTIONS & ACCESSORIES

The beacon assembly consists of:

• A beacon, which can be mounted up to 3 metres from the printer.
• A beacon connector assembly.
The beacon consists of a short tubular aluminium pole carrying four lamps in
"totem pole" style, with a mounting bracket and a 3 metre cable. The beacon
indicators are in a solid state as described below:
Green - printer is printing or ready to print.
Red - there is a fault, printer has stopped.
Amber - printer requires attention.
Blue - printer is in Standby mode.
The beacon is connected into the beacon connector assembly on the side of
the cabinet.

Installation
The printer must be shut down and the power removed.
The beacon mounting bracket and dimensions are shown in the diagram on
page 7-4. The beacon can be mounted within its 3m cable length. Mounting
holes are provided at the rear right hand side of the printer, if required.
Fit the beacon cable connector into the beacon connector on the side of the
cabinet
.
5
PINS STATUS 11
3
1 Green 12
3 Blue
5 Red 7 10

7 Amber
9 +24V
10 0V 9 1

11 Earth
Beacon Connections
12 0V (external view)

6-0195040 Issue 1 April 2010 7-5

 OPTIONS & ACCESSORIES

ALARM O/P CONNNECTOR

Optional alarm O/P connector part number 5-0360005SP
The alarms port enables the printer status to be indicated for external use.
Description is as follows:

PINS STATUS

1-2 Red alert not active

3-2 Red alert active
4-2 Amber alert not active
5-2 Amber alert active
6-2 Green status not active
7-2 Green status active
8-2 Blue status active
9 Chassis (Screen)
1
Red
3
4
7
Amber 5
6
1 8
9 5 6
2 Green
3 4 7

Blue
8
External View

SW_0119 1A 2
SW_0120
Alarm Connections and Circuit

Spares List:Alarm O/P ConnectorPart Number: 5-0360005SP

7-6 6-0195040 Issue 1 April 2010

 OPTIONS & ACCESSORIES

Accessories
37748 Positive Air Pump Assembly A-Series
37760 Sensor & Reflector Assembly A-Series
37761 Sensor Assembly Proximity A-Series
37762 Inductive Sensor 18mm A-Series
37763 Inductive Sensor 30mm A-Series
37764 Sensor Assembly F.Optic A-Series
68726 Ethernet Cable (10m)
78725 Ethernet Cable (3m)
37644 Peltier Option Kit (Model Dependent)
3-0120002SP Beacon (24V LED)
3-0140019SP Ethernet Connector
3-0140041SP RJ45 Cat5 E Patch Cable (0.5m)

6-0195040 Issue 1 April 2010 7-7

 OPTIONS & ACCESSORIES

USER PORT KIT (MODEL DEPENDENT)

Part Number: 5-0360007SP
The User Port offers the ability for external communications to and from the
printer.
The user port can be used to externally select messages as well as reverse or
invert a message.

7-8 6-0195040 Issue 1 April 2010

 OPTIONS & ACCESSORIES

User Port Connections

PL1
Pin Status
5 10

1 N/C 1 16

21

2 Input 13 2 25

6
3 Input 14 11
17 22
4 Input 15 External View -
AM_0124_2

PL1
5 Input 16
6 End of Stroke Row 6: Pins 22 to 25
Row 5: Pins 17 to 21
7 End of Label Row 4: Pins 11 to 16
Row 3: Pins 6 to 10
8 Stroke Rate Limit Row 2: Pins 2 to 5
Row 1: Pin 1
9 Reserved
10 N/C N/C = Not Connected

11 N/C
12 N/C
13 ISOLated GND
14 N/C
15 N/C
16 N/C
17 N/C
OUTPUT
18
COMMON
19 Isolated +12V
20 Isolated +12V
21 Reserved
22 Reserved
23 Isolated Gnd
24 Reserved
25 Screen (Chassis)

6-0195040 Issue 1 April 2010 7-9

 OPTIONS & ACCESSORIES

BRACKETRY

SW_0121_2

SW_0092

Side Mount Kit - Part Number 5 - 0161140

SW_0121_2

SW_0097

Floor Mount Kit - Part Number 5-0161142

7-10 6-0195040 Issue 1 April 2010

 OPTIONS & ACCESSORIES

SW_0121_2

SW_0095

Base Mount Kit - Part Number 5-0161141

SW_0099

Goal Post Kit - Part Number 5-0161143

6-0195040 Issue 1 April 2010 7-11

 OPTIONS & ACCESSORIES

MOBILE STAND
A mobile stand or bench mounting stand (see page 7-14) must be fitted to the
printer if there is no suitable surface to which printer can be bolted.
This stand provides a secure support for the printer, placing it at a convenient
height for the operator and making provision for a storage cabinet below.
The stand is made of stainless steel with a finish similar to the printer cabinet.
Four adjustable feet provide levelling on uneven floors.
Wheels are provided to enable the printer to be transported. To move the
printer on a stand, ensure the printer is not printing, retract the feet and
ensure all doors and external equipment (cables, print head conduit) are
secure and cannot cause a trip hazard.

Printer stands here

Service tray
can be fitted
here

Storage cabinet
fits here

AM_0145

Spares List: Stand Assembly A-Series - 67200

Option for Mobile Stand: Base Mount Kit - 5-0161141

7-12 6-0195040 Issue 1 April 2010

 OPTIONS & ACCESSORIES

WALL MOUNTED STAND

The wall mounted stand can be used where space is at a premium and mounts
the printer at a convenient height. A Service tray can be mounted onto the
slots at the front of the stand.
WARNING: Use the appropriate bolts to secure the stand to
the wall. The printer will weigh approximately
45kgs.

Bolt to Wall

Printer mounted here

Service tray
can be fitted
here
AM_0147

Spares List: Wall Stand - 67251

6-0195040 Issue 1 April 2010 7-13

 OPTIONS & ACCESSORIES

STORAGE CABINET
This cabinet provides secure storage for the fluids, cleaning materials,
protective clothing, manuals, etc. It is fitted onto the mobile stand below the
printer, and secured by four bolts to the base. The cabinet is made of stainless
steel with a finish similar to the printer and the door has two catches like
those on the printer ink compartment door.

Bolt to mobile
stand base

AM_0146

Spares List: Storage Cabinet - 67210

7-14 6-0195040 Issue 1 April 2010

 OPTIONS & ACCESSORIES

90 DEGREE PRINT HEAD AND CONDUIT

Depending upon the printer variant, there is an option of a 90 degree print
head, this is for use where space is limited.
Also available is a 90 degree bend in the elbow at the end of the conduit
either at the print head end, cabinet end, or both.
For further details on either of these options please call Domino.

AM_0150
90 Degree Print head

AM_0149

90 Degree Conduit

6-0195040 Issue 1 April 2010 7-15

 OPTIONS & ACCESSORIES

SHAFT ENCODER
The shaft encoder is fitted to the production line and its rotation follows the
line movement. Exact details of both the shaft encoder and its installation
depend upon the line.

JP1
Connection into the printer is via either of the
Shaft Encoder/Product Detector connectors on
LK1 LK2 LK3
1
the side of the cabinet. The printer provides a 12V
dc supply for use by the shaft encoder and a
2
Encoder selectable 12V NPN (Default: LK1 - LK2) or
3
PNP (LK2 - LK3) input for signals from the
4
encoder. The NPN or PNP can be selected by
Product
5 moving jumper positions at JP1 on the main PCB
Detector 6 Assembly, see diagram. The printer also has an
internal digital gearbox which may be used to
divide the encoder output.
The selectable shaft encoder (Pt. No. 14828) (true quadrature) is suitable for
the majority of A-Series GP installations. The quadrature encoder may help
eliminate false encoder pulses being generated and maintain good print
quality in high vibration environments.
Note: The direction will depend upon the mounting of the encoder and the
wiring to the printer.
Note: The set width acts a divider. Refer to page 3-19 to change the width
settings if required.
The encoder (14828) has a shaft diameter of 10mm and the Pulses Per
Revolution (PPR) are selectable:
2500PPR
5000PPR
12500PPR
25000PPR.
To select the required PPR, remove the blanking plug on the rear of the
encoder and turn the rotary switch to the required position. Further details
are included with the encoder.

7-16 6-0195040 Issue 1 April 2010

 OPTIONS & ACCESSORIES

How to Specify PPRs

General
To calculate the PPR, three pieces of information are required:
• The number of strokes per character including spaces between characters
(N). A 7x5 character is 6 strokes wide. Refer to following table.
• The character pitch (P). This is the distance from the start of one
character to the start of the next.
The distance moved by the product in one rotation of the encoder (D).

PPR = D x N
P
This calculation is true in all cases. N and P are determined by the
requirements of the individual production line, i.e. large characters, nozzle
size etc. The calculation for D will vary depending on the application.
Print Type No. Of Strokes
Single print, single space 6
Single print, double space 7
Bold print, single space 12
Bold print, double space 14
Double bold, single space 24
Double bold, double space 28
16x10 single space 12
16x10 double space 14
16x10 bold, single space 24
16x10 bold, double space 28
16x10 double bold, single space 48
16x10 double bold, double space 56

Spares List: Selectable Shaft Encoder - 14828

Plug IP68 6-way Cable Mounting (external) - 13503
For further information regarding shaft encoders, please contact Domino.
Note: The digital gearbox can be used to allow correct printing to be achieved
with other values of PPR.

6-0195040 Issue 1 April 2010 7-17

 OPTIONS & ACCESSORIES

Remove blanking Pin 1=

plug and turn switch 0V
AM_0157 to required PPR Pin 2 =
Encoder (1)
Pin 6=
12500 PPR
25

Encoder(2)
00
0P

50
00 Quadrature
PR

PP
R Pin 3 =

Product Input
+ -

2500 PPR Tel: +44

" $
)

&

TERMINATIONS
1 BROWN VCC
(0)1954 782551

MOD:-SPECW492-1
Detector Pin 5 =
2 WHITE ACHANNEL +V:-5-24V
3
4
5
BLUE
BLACK
GREEN
0V
14828
ZCHANNEL
BCHANNEL
Pin 4 = Screen
Ser No.:-
05431062
+12V* AM_0156
Cabinet Connectors
Shaft Encoder
* +12V with respect to pin 1 (0V).

7-18 6-0195040 Issue 1 April 2010

 OPTIONS & ACCESSORIES

POSITIVE AIR PUMP ASSEMBLY

The positive air pump supplies the print head with a small positive air supply
to keep it free from dust. Installation is as follows:
WARNING: Power to the printer must be removed.
CAUTION: Anti-static precautions must be taken.
(1) In the electronics cabinet, remove the blanking grommet and screw.
(2) Fit the positive air pump clamp to the cabinet using the M3x6
countersunk screw supplied in the kit (this is screwed from the
underside of the electronics cabinet).
(3) Fit the Silicon tube onto outlet ‘P’ of the positive air pump, cut to
length and fit the 3/16" tube from the print head into the Silicon tube.
Fit the pump into the clamp with outlet ‘P’ at the top.
(4) Plug the positive air pump connector into J6 on the main PCB.

Positive Air Outlet ‘P’ at

Pump top

AM_0130_1

A-Series GP

Spares List: Positive Air Pump Assembly -Part Number 37748

6-0195040 Issue 1 April 2010 7-19

 OPTIONS & ACCESSORIES

SENSOR AND REFLECTOR ASSEMBLY

This detection method consists of a sensor and a reflector, which must be
fitted on opposite sides of the product line. The reflector is adjusted so that a
light beam from the sensor, directed across the line, is reflected back into a
receiver in the sensor. Products moving in between the sensor and reflector
break the light beam and this is used to start the printing, either as the beam is
broken or as it is restored. The basic requirement is gaps between product
items as they pass the sensor.
Connection details are given in the diagram below.

Pin 1=
0V
Pin 2 =
Encoder (1) Pin 6=
Encoder(2)
Quadrature
Input

Pin 5 =
Pin 3 = Screen
Product
Detector Pin 4 =
+12V*

AM_0161A AM_0160
Cabinet Connectors
(External View)
Sensor and Reflector Assembly

* +12V with respect to pin 1 (0V).

Spares List: Sensor and Reflector Assembly - 37760
IP68 6-way Cable Mounting (external) - 13503

7-20 6-0195040 Issue 1 April 2010

 OPTIONS & ACCESSORIES

SENSOR ASSEMBLY PROXIMITY

This sensor is fitted on the production line and set up so that a light beam
from the sensor is reflected back by the product itself. The sensor detects the
reflected beam and printing starts when reflection either begins or ends. The
reflection may be from the body of the product or from a light coloured
marking on a darker background on the product.
Connection details are given in the diagram below.

Pin 1=
Pin 2 = 0V
Encoder (1)
Pin 6=
Encoder(2)
Quadrature
Input

Pin 5 =
Pin 3 = Screen
Product
Detector Pin 4 =
+12V*
AM_0164

Cabinet Connectors
AM_0165A (External View)

Sensor Assembly Proximity

* +12V with respect to pin 1 (0V).

Spare List: Sensor Assembly Proximity - 37761

6-0195040 Issue 1 April 2010 7-21

 OPTIONS & ACCESSORIES

INDUCTIVE SENSOR
Two types of sensor/detector are available:
• Inductive Sensor (18mm body), or
• Inductive Sensor (30mm body).
The inductive sensor detects metal products. It is mounted close to the
products on the line and provides a signal to the printer when the product
comes within its detection range.
Connection details are given in the diagram below.

Pin 1=
Pin 2 = 0V
Encoder (1)
Pin 6=
Encoder(2)
Quadrature
Input

Pin 5 =
Pin 3 = Screen
Product
Detector Pin 4 =
+12V*

AM_0169A AM_0168
Cabinet Connectors
(External View)

Inductive Sensor
* +12V with respect to pin 1 (0V).
Spares List: Inductive Sensor 18mm, Domino Part No. 37762
Inductive Sensor 30mm, Domino Part No. 37763

7-22 6-0195040 Issue 1 April 2010

 OPTIONS & ACCESSORIES

SENSOR ASSEMBLY FIBRE OPTIC

This sensor is fitted to the production line and is typically used where space is
limited or where more accuracy is required.
It is fitted on the production line and set up so that a light beam from the
sensor is reflected back by the product itself. The sensor detects the reflected
beam and printing starts when reflection either begins or ends. The reflection
may be from the body of the product or from a light coloured marking on a
darker background on the product. The sensitivity can be adjusted via an
external potentiometer on the side of the sensor box.

Amplifier
Box

Pin 1=
0V
Pin 2 =
Encoder (1)
Pin 6=
Encoder(2)
Quadrature
Input

Pin 5 =
Pin 3 = Screen
Product
Detector Pin 4 =
+12V*
AM_0172
AM_0173A
Cabinet Connectors
(External View)

Sensor Assembly Fibre Optic

* +12V with respect to pin 1 (0V).
Spares List: Sensor Assembly Fibre Optic - 37764

6-0195040 Issue 1 April 2010 7-23

 OPTIONS & ACCESSORIES

PELTIER OPTION KIT (MODEL

DEPENDENT)
The Peltier assembly is fitted to reduce evaporation loss from the vent. The
resulting liquid is passed back into the make-up reservoir (see page 2-15).
The Kit consists of a Peltier assembly and condenser fitted onto a bracket
which is mounted to the side of the ink system, next to the ink management
block. Fit the Peltier connector into J12 of the main PCB.

Peltier Assembly

Mounting Bracket

To Vent
Pipe 31
To Make-up
Reservoir
Condenser Pipe 34

Bottom Pipe From

Ink Reservoir
Pipe 34

AM_0153
Peltier Option Kit

7-24 6-0195040 Issue 1 April 2010

 PART 8 : INSTALLATION

CONTENTS
Page
INTRODUCTION ........................................................................... 8-3
INITIAL INSPECTION ................................................................... 8-4
PREPARING THE PRINTER FOR USE ....................................... 8-5
Start-Up Procedure ........................................................................ 8-6
Set the Master Clock ................................................................. 8-6
System Properties ...................................................................... 8-6
Print Sensor / Encoder Setup ......................................................... 8-7
Print Mode ............................................................................... 8-8
Date Properties .......................................................................... 8-8
System Properties ..................................................................... 8-9
Alarm Setup ............................................................................... 8-10
Status, Viscosity Status, Speed and Event Log ............................. 8-10
Speed ......................................................................................... 8-11
Event Log .................................................................................. 8-11
Preparing the Ink System ............................................................... 8-12
Main Ink Filter Bleeding............................................................. 8-13
Bleeding the Main Filter and Viscometer .................................... 8-14
Bleeding the Jet Line .................................................................. 8-15
Jet Alignment ............................................................................. 8-16
Create a Print Sample .................................................................... 8-18
SENSOR INSTALLATION ............................................................. 8-19
Sensor Positioning .......................................................................... 8-19
INSTALLATION DIMENSIONS .................................................... 8-21
PRINTER INSTALLATION ............................................................ 8-22
Cabinet Positioning ........................................................................ 8-22
Conduit and Print Head Positioning .............................................. 8-22
Electrical Supply ............................................................................ 8-25
EXTERNAL CONNECTIONS ....................................................... 8-26

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 INSTALLATION

INTRODUCTION
WARNINGS: (1) There are high voltages and delicate
components inside the Domino A-Series GP
cabinets. The electronics compartment must
not be opened by unskilled personnel.
(2) The printer is Class 1 equipment and requires a
protective earth.
(3) For the safety of personnel, all items in the
printer requiring connection to earth/ground
have cables for this purpose. Any earth/
ground cables disconnected at any time must
be refitted before the printer is returned to
operation.
(4) The printer requires an H05 RR-F approved
mains lead.
Installation of a Domino A-Series GP printer consists of:
• Checking that all items have been delivered
• Preparing the printer for use
• Installing the printer and its associated equipment.
In the case of installing the printer, there is a wide range of possible work areas
and it is not possible to give specific instructions. The information provided,
therefore, consists of the basic requirements and general information. It
would be prudent to ensure that the basic requirements can be met before
installing the printer.
Domino A-Series GP printers should be mounted on a stand or fitted with a
stabiliser kit. Domino can also provide mountings for print heads from a range
of brackets and support systems. See “OPTIONS & ACCESSORIES” on
page 7-1.

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 INSTALLATION

INITIAL INSPECTION
(1) Check that the equipment supplied conforms to the sales order and the
ink supplied conforms to the ink type identified on the machine test
result form. Copies of both sales order and test results should
accompany the printer on delivery.
(2) Open the electronics compartment door. Connect an anti-static wrist
strap onto the metal work.
(3) Inspect the electronics compartment to ensure that all connections are
intact and there is no damage.
(4) Disconnect the anti-static wrist strap and close the electronics
compartment door.
(5) Open the ink compartment door. Remove the shipping box from the
ink reservoir manifold.
Note: Ensure any bungs are removed from manifold, pick-up and return pipes.
(6) Fit a new reservoir and ensure the correct ink is fitted, expiry date is
correct and quality code noted.
(7) The quality code will be required once the printer starts and must be
inputted.
(8) Ensure that a "Make-up Cartridge" has been fitted to the "Make-Up"
reservoir, ensuring that the reservoir has sufficient fluid to overcome any
low level faults. (Ensure that the transit cap has been removed safely
from the Cartridge before fitting to the Make-Up manifold).
(9) Inspect the components and tubes inside the ink compartment to ensure
that all connections are intact and there is no damage.
(10)Close the ink compartment door.

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 INSTALLATION

PREPARING THE PRINTER FOR USE

WARNINGS: (1) During procedures involving the ink system,
protective clothing, especially eye protection
and gloves, must be worn at all times - see
“HEALTH AND SAFETY”on page 1-1.
(2) The printer must never be started up with the
nozzle plate removed.
(3) Under certain fault conditions, the ink in the
feed tubes and drop generator could remain
under pressure when the printer is switched
off. To catch any escaping ink, place tissue
around the nozzle plate before releasing the
securing screws, or around an ink feed tube
junction before disconnection.
The following procedures will require use of the control panel. Consult the
general rules for using the keyboard with particular reference to:
• the screen areas such as the status bar and the working area.
• how to use the function and select buttons.
• meanings of terms such as "Select" (to press a function button, or to step
through the available options using the increment (<>) buttons) and
"Enter" (to type in a value with the number buttons).
• the effects of using either the number buttons or the increment buttons.
When entering the value using the number buttons, the effect will be
delayed until exiting the screen. When using the increment buttons, the
effect will be immediate.

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 INSTALLATION

Start-Up Procedure
(1) At the printer cabinet, connect the power cable into the side of the
printer cabinet and plug the power cable into the supply.
(2) Press the power on/off button on the membrane.
(3) Wait approximately 20 seconds for the printer to power on.
Set the Master Clock
To set the master clock, press the System Properties button on the user
interface.
System Properties

From this section, a variety of configurations can be changed. Below are the
settings and explanation. To change the current settings, use the up and down
cursor buttons to highlight the respective option, then use the left and right
cursor button to change the setting. Input of the new format (such as Time
and Date) may be required. Delete the current values and type in the new
settings. Once completed press enter to save.
Time - Sets current time. Options: HH:MM:SS
Date - Sets current date.
Date Format - Sets the display format for the date.
Options: DDMMYYYY/YYYYMMDD/MMDDYYYY.
Measurement - Measure format. Options: USCS or Metric
Language - Display language. Options: English, Chinese, Spanish, French,
German, Italian, Russian, Bulgarian, Arabic, Vietnamese, Korean, Polish,
Turkish, Thai, Hebrew, Greek, Swedish, Norwegian, Finnish, Brazilian
Portuguese, Romanian, Dutch.
Note: Not all languages may be installed.
Security - Turns security on/off. Options: On/Off
Rollover - Sets the rollover time. Options: Sets a time (HHMMSS) when the
date will change (before or after midnight).

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 INSTALLATION

Print Sensor / Encoder Setup

To ensure correct print, the print sensor and encoder (if required) must be set,
this is done by pressing the Application button from the System Properties
screen.
Application

Encoder
Sets whether encoder is used or not.
Options available are: None = Internal width control (no encoder), External
= Shaft encoder, Increment counter 1 and Increment counter 2 are used in
conjunction with product length and encoder print length.
Trigger Edge Options: Rising/Falling
Selects the edge of the print go signal to enable printing.
Trigger Edge 2 Options: Rising /Falling
Photocell 2 Option
Allows the use of second Sensor to reset or increment one or both counters or
reverse the message.
Options available are: Reset counter 1, Reset counter 2, Reset counters 1/2,
Increment counter 1, Increment counter 2, Increment counters 1/2, Message
left/Right, Message Up/Down or Off.
Debounce Options: 0-10ms
Sets the Debounce time of the Sensor in ms (milliseconds).
Counter Reset Allows counters to be reset on message
selection or retain last count.
The following functions can be used to generate an internal encoder pulse.
Set the encoder to Increment counter and the printer will calibrate the
required pulses to achieve the correct message length.
Product Length The length of the product being printed on.
Encoder Print Length The length of print required on the product.

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 INSTALLATION

Print Mode

Print Mode
Mode of Operation Normal
Measurement used for extrusion i.e. pipe, cable etc. Message sequence used
when selecting a message from a defined sequence.
Note: Must also be set in Application Properties to measure (Counter Reset).
Msg Sequence (Msg Code and One for One are not applicable).
Auto Print Disabled or Enabled
Msg Data Command Enabled or N/A, as defined by above
parameters.
Print Head Properties This function allows the user to select between
different quality of print modes. Options available (Model Dependent) are:
• Standard: High Quality
• Premium: Medium Speed
• Normal: Fast Speed

Date Properties
Date Properties

Allows the user to adjust the format of the date encoding and delimiters.

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 INSTALLATION

Calendar Properties
Calendar
Properties

Allows user to adjust the “Day of Week” format. Options available from this
window include ability to change Year Properties, Month Properties and Day
Properties to the format required.

System Properties

Interface
Interface
This selects the Host interface properties for the printer.
Message
Message

Set up all the message default settings

Security
Security
Set up for the security login and user details.
Language
Language

Shows all the installed languages on the machine.

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 INSTALLATION

Alarm Setup
Alarm Setup

Allows configuration of the alarm status.

Status, Viscosity Status, Speed and Event Log
Status

The Status button is located on the bottom right of the screen and has two
indicators showing if a fault is present on the printer.
By accessing the Status of the machine, the user can view information
regarding the printer’s operation.

Viscosity Status

Viscosity
Status

Shows the current viscosity status of Printer and when the next cycle will
begin.

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 INSTALLATION

Speed
Speed

Shows the details of Encoder, line speed currently running.

Event Log

By using this function all information regarding faults or events can be viewed
by using the function buttons at the bottom of the screen to select Error, Ink,
Message and Miscellaneous event views.

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 INSTALLATION

Preparing the Ink System

Note: The ink quality code must be entered to ensure the validity of the ink
reservoir. This is accessible through the service menu. Please follow the
procedure carefully as described below.
(1) Switch the printer to a standby state.
CAUTION: Ensure the jet is OFF.
(2) Press the "Service Key" button.
(3) Press the "Quality Code" button.

Quality
Code

(4) Press the right cursor button to highlight the input window and enter
the new quality code printed on the front of the new reservoir.

(5) Press the "Enter" button once.

(6) If the quality code is accepted, switch off the printer and fit the
reservoir.
(7) Restart the printer.
(8) The printer will commence a low pressure bleed of the ink system for 3
minutes.
Note: This procedure must be allowed to complete before any operations can
commence.

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 INSTALLATION

Main Ink Filter Bleeding

WARNING: Advanced Service will be selected during this
procedure, safety protocols must be observed.
(1) Release the front mounted securing screw and pull out the ink system.
(2) Remove the ink and make-up cartridges.
(3) Move the filter to the front of the ink system and make a note of the
pipe connections (see diagram). Check all pipe fittings are tight and
secure.

Inlet

Main 5 micron Filter

(4) Press "Service" button.
(5) Scroll through the options and press the "Advanced Service" button.
Advanced
Service (6) Enter the password "DICKENS" and press "Enter".
(7) Press the "Select" button once and enter "INSTALLWIZ" and press the
"Select" button again. The Install Wizard window will appear.
(8) Use the cursor to highlight "Step 1 Main Filter Bleed"and press the
"Start" button.
(9) The system will start to bleed the main filter at low pressure and the
screen will display a timer.
(10)When the timer reaches 120 seconds, press "Stop".
(11)Replace the filter to its original position and refit the cartridges.
(12)Replace the ink system tray back into the printer and tighten the
securing screw.

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 INSTALLATION

Bleeding the Main Filter and Viscometer

WARNING: The printer must be shut down and both
cartridges removed.
WARNING: Advanced Service will be selected during this
procedure, safety protocols must be observed.
(1) Release the securing screw and pull out the ink system.
(2) Move the filter to the front of the ink system and make a note of the
pipe connections (see diagram). Check all pipe fittings are tight and
secure.

Inlet

Main 5 micron Filter

(3) Press "Service" button.
(4) Scroll through the options and press the "Advanced Service" button.
(5) Enter the password "DICKENS" and press "Enter".
Advanced
Service (6) Press the "Select" button once and enter "INSTALLWIZ" and press the
"Select" button again. The Install Wizard window will appear.
(7) Use the cursor to highlight "Step 2 Main Filter and Viscometer
Bleed"and press the "Start" button.
(8) The system will start to bleed the main filter at low pressure and the
screen will display a timer.
(9) Visually check that the connecting pipes to the viscometer are full of
ink.
(10)When the timer reaches 120 seconds, press "Stop".

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 INSTALLATION

Bleeding the Jet Line

WARNING: The printer must be shut down and both
cartridges removed.
WARNING: Advanced Service will be selected during this
procedure, safety protocols must be observed.
(1) Release the securing screw and pull out the ink system if required.
(2) Press "Service" button.
(3) Scroll through the options and press the "Advanced Service" button.
(4) Enter the password "DICKENS" and press "Enter".
Advanced
Service (5) Press the "Select" button once and enter "INSTALLWIZ" and press the
"Select" button again. The Install Wizard window will appear.
(6) Use the cursor to highlight "Step 3 Head and Damper Bleed"and press
the "Start" button.
(7) The system will start to bleed the head and damper at operating pressure
and the screen will display a timer.
(8) When the timer has reached 240 seconds press "Stop". This will return
you to the Main Installation screen.
(9) Refit the ink system tray back into the cabinet and tighten the securing
screw.

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 INSTALLATION

Jet Alignment
Note: The printer must be in the Standby state.
(1) Remove the Charge Electrode.
(2) Press the "Service" button.
(3) Scroll through the options and press the "Advanced Service" button.
(4) Enter the password "DICKENS" and press "Enter".
Advanced
Service (5) Press the "Select" button once and enter "INSTALLWIZ" and press the
"Select" button again. The Install Wizard window will appear.
(6) Use the cursor to highlight "Step 4 Jet Alignment"and press the "Start"
button.
(7) The jet will start up and alignment can be carried out referring to the
diagram.
(8) Loosen the locking screw.
(9) Adjust the screw at the back of the print head so that the jet can be
moved forwards and backwards in the gutter (when viewed from the
side of the print head).
(10)Adjust the jet so it is in the central position of the gutter when viewed
from the side.
(11)Adjust the cam so that the jet is just inside the left of the gutter when
viewed from the front.
(12)Tighten the locking screw when the position of the jet is correct.
(13)Re-check the jet alignment and repeat from step 9 if required.
(14)Press the "Stop" button to finish the procedure. The jet will stop and
the printer will return to standby.
(15)Press the "Stop" button. The Main Installation screen displays.

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 INSTALLATION

Jet Alignment
in Charge
Electrode

Jet Alignment
with Deflector
Plates

1 mm

Jet Alignment
in Gutter

75%

Note: Jet to be set 25% of gutter diameter

from right hand side.
(Looking from front of print head)

Jet Alignment

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 INSTALLATION

Create a Print Sample

WARNING: During the following procedure, the print head
must be directed into a beaker made of
conducting material which is securely
connected to ground/earth, as electrostatic
charges on the ink drops used for printing
could cause a fire hazard.
The printer is now ready to print messages. It will be necessary to have the jet
running and a message ready to print. Refer to “Print Message”on page 3-18.
The "Application Properties" may need to be configured. If the encoder is
enabled then it must be running to print. The encoder may be disabled, if
required. When installed on the system, sensor type and voltage information
will also have to be configured. See “Sensor Installation”on page 8-19.

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 INSTALLATION

SENSOR INSTALLATION
For descriptions of the following types of sensor:
• Sensor and Reflector Assembly - refer to page 7-20
• Sensor Assembly Proximity - refer to page 7-21
• Inductive Sensor - refer to page 7-22
• Sensor Assembly Fibre Optic - refer to page 7-23.
The printer provides +12 and +24 volt D.C. outputs voltages for the type of
sensor used and can be either NPN or PNP. These setting are controlled by
Jumper Links located on the main control PCB (as below). The connection to
the sensor is via the socket on the side of the printer.
NPN Mode PNP Mode
Link 1 to 13 Link 7 to 13
Link 2 to 14 Link 8 to 14
Link 3 to 15 Link 9 to 15
Link 4 to 16 Link 10 to 16
Link 5 to 17 Link 11 to 17
Link 6 to 18 Link 12 to 18

GP Printer Encoder/Sensor Jumper Settings

Sensor Positioning
The sensor should be fitted at a position where it can detect the product
before the product reaches the print head. Either the leading or the trailing
(Rising / Falling) edge of the product detect signal can be used. Once the
product has been detected, the print delay (in strokes) will then determine the
message is printed (a print trigger signal is given). Note also that each message
can be positioned further using a message offset.

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 INSTALLATION

Positioning the printed message on the product is controlled by two

adjustments:
(a) Position of the sensor. The sensor should be as close as possible to
the print head and such that it avoids the next product being
detected prior to the current product being completed. The closest
distances may also be affected by the minimum print delay available
with the print format in use.
(b) Adjustment of the Print delay through the printer control panel.
The aim should be to position the sensor and select a pulse edge which will
result in the minimum Print delay. A highly unsatisfactory condition,
normally to be avoided, is where one product triggers printing on the next.
This becomes increasingly possible at high print repetition rates, such as with
small products passing at high speed.

Print Head Product Sensor

ABC
Direction
of Travel

Print Delay
(distance between Product
sensor and the print head)

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 INSTALLATION

INSTALLATION DIMENSIONS

Installation Dimensions A Series GP

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 INSTALLATION

PRINTER INSTALLATION
The following is general information for installing the printer in a wide range
of working areas.
Printer cabinet and print head installation dimensions are given in the
diagrams opposite and on the next page.

Cabinet Positioning
The cabinet should be in a position where there is access to the front and left
side with clearances to open the doors as given in the diagram. The cabinet
must be level and electrically isolated from other equipment, except for a
normal data interface.
For total stability, the printer should be mounted on a stand or fitted with a
stabiliser kit. See “OPTIONS & ACCESSORIES”on page 7-1.
The printer should be sited in an area where the temperatures will remain
within +5°C and +45°C and the relative humidity will remain within 10% to
90% (non-condensing). The A-Series GP printer draws in air through a filter
mounted to the upper right side of the cabinet, and expels cooling air through
the underside of the cabinet. Nothing must be allowed to interfere with this
movement of air.

Conduit and Print Head Positioning

The conduit must be kept away from power supply cables and other wiring
capable of producing electrical noise. The print head must also be electrically
isolated. This is normally achieved by the insulation coating on the print
head and its mounting components. However, if there is any danger of this
being insufficient, use the glass-filled nylon mounting bracket supplied loose
with the printer. The print head and conduit must also be as free as possible
from vibration.
PRINT HEAD DISTANCE FROM PRINT
NOZZLE SIZE
SURFACE

60 micron 12mm (0.47") nominal, 6-30mm (0.2-1.18") range

The print head must be mounted perpendicular to the printing surface. The
distance between print head and print surface is optimised to the values given
above. Print quality will be maintained if the distance is between the limits
given, but will reduce outside these limits.

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 INSTALLATION

Note: All dimensions are provided in mm (inches).

170 (6.7")
Minimum
bend radius

23.9 (0.94")

1.55
(0.06")
240.3 (9.5")
155 (6.1")

12 (0.47")

41 (1.62") 47.7 (1.88")

AM_0182

Print Head Installation Dimensions

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 INSTALLATION

Note: All dimensions in mm (inches).

23.9 (0.94")
129.8 (5.11")

149.5 (5.84")
148 (5.8")

AM_0185 105.5 (4.1")

47.7 (1.9")
41 (1.6")

41 (1.6")

90 Degree Print Head Installation Dimensions

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 INSTALLATION

Electrical Supply
WARNING: The cabinet must be properly earthed for the
safety of personnel working on the printer.
The printer should be connected using a suitable plug and socket outlet
which is accessible and close to the equipment, so that power can be quickly
disconnected. If a fused power connector is used, it should be fitted with a 5A
fuse. If a fused power connector is not used, then the supply circuit should
have a circuit breaker or fuse rated at 5A.
The supply must be free from electrical noise. Domino can give advice on
suitable devices to ensure trouble-free operation.
Domino A-Series GP printers require the following a.c. single phase, three
wire supply:
• 100V - 240V, 47-63Hz 200VA.

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 INSTALLATION

EXTERNAL CONNECTIONS

Power
Connector
Ethernet (RJ45)
Connector

Unused

Alarm Port
Beacon Connector
Connector

Product
Detector/Shaft
Encoder
Connectors

Unused
User Port/
Serial Port
(Option)

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 PART 9 : REFERENCE

CONTENTS
Page
GLOSSARY OF TERMS .................................................................. 9-3
Print Definitions ............................................................................ 9-6

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 REFERENCE

GLOSSARY OF TERMS

Alphanumeric Letter or number characters.

Attribute A characteristic, or distinctive feature.
BFT Ball Fall Time. The time taken for the ball in the
viscometer to descend through the sample of ink in
the viscometer tube.
BUP Break up point, below nozzle plate and within charge
electrode, where jet breaks into drops.
DNS Domain Name System. This system converts domain
names into IP addresses.
Drop Ink drop. Also used as a unit of measurement in
measuring character or font height.
Element (Relating to Barcodes) Is any individual bar or space
Email Client A program running on the printer to enable specified
alerts to be emailed.
Ethernet This is the LAN (Local Area Network) technology
used to connect the printer to other devices. The A-
Series GP printer provides an Ethernet connector for
networking.
Field A space allocated for a particular piece of information.
Key options Options selected by the function button to the left of
the screen.
MAC address In computer networking, a Media Access Control
address, which is a unique identifier assigned to most
network adapters or network interface cards.
Mode Way of working or way in which something is done;
method of procedure.
PPR Pulses Per Revolution. Number of pulses for 1
complete revolution of a shaft encoder.
Pixels Number of drops in a single vertical stroke.
Print Trigger The internal trigger signal to initiate printing

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 REFERENCE

Product Detect The signal received from either an external device

(product sensor) or internally, to start the printing
process. i.e. if no delays or offsets are set, this will
generate the print trigger signal immediately.
Quiet Zone (Relating to Barcodes) Refers to the spaces around a
barcode that must not contain marks
Range Information presented by the printer - the range
between which the value should appear.
Raster The set of charge voltages that create a print stroke.
Rasters are specifically designed to accommodate drop
size characteristics, number of lines of print and the
required print quality.
RPS Revolutions per second
Select Information to be put into the printer - use the
keyboard <>buttons to choose the option required.
Then use the Select button to insert or open.
Shaft Encoder A mechanical device that emits X amount of pulsed
signals per revolution of the shaft. This is typically
attached to a production line to ensure that the print
width is kept constant to varying line speeds.
Soft Key Button having its function controlled by software.
The button can, therefore, be expected to have
different functions at different points in printer
operation.

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 REFERENCE

Status Information presented by the printer - the current

value, setting or adjustment in the printer.
Stroke The adjacent lines of ink drops making up the
character drop matrix. The distance between strokes
is sometimes used as a unit of measurement in spacings
or delays.
Unicode An international coding scheme for written characters
and text, each of which is identified by a 16-bit code
between 0000 and FFFF. The code conforms to a
Standard maintained by the Unicode Consortium and
ISO organisation.
Web server A Web server is a program that allows users to view
and control (model dependent) the printer from a
remote connection using a web browser such as
Internet Explorer.

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 REFERENCE

Print Definitions
Normal Print

Print Trigger

Product
Detect
Print Delay

Print Delay
Direction of print

Invert Print

Reverse Print

Inter Character Gap

(Double Space Print)

Bold Print
(set to 1 in this example)

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