All-in-one heat pump water heating units
BOI-200/260
Installation & Instruction Manual
Edition 2008
15.07.2008
Rev. 1.0
Table of Contents
1. Installation Manual...........................................................................................................................3
1.1 Installation scheme....................................................................................................................3
1.2 Installation notice.......................................................................................................................4
1.2.1 Water tank protection.........................................................................................................4
1.2.2 Electrical issues..................................................................................................................4
2. User Manual.....................................................................................................................................5
2.1 The control panel.......................................................................................................................5
2.1.1 Initialization.......................................................................................................................5
2.1.2 ON/OFF button .................................................................................................................5
2.1.3 Arrow buttons and ......................................................................................................5
2.1.4 CLOCK button...................................................................................................................5
2.1.5 TIMER button....................................................................................................................5
2.1.6 ELEC. HEATING button...................................................................................................5
2.2 Performance data.......................................................................................................................6
2.3 Operating the water heater.........................................................................................................7
2.3.1 Checking the parameters....................................................................................................7
2.3.2 Changing a parameter........................................................................................................7
2.3.3 Setting the time..................................................................................................................7
2.3.4 Setting the timer.................................................................................................................7
2.3.5 Cancellation of the timer....................................................................................................7
2.3.6 Setting electrical heating....................................................................................................7
2.3.7 Keypad lock and unlock.....................................................................................................8
2.3.8 Setting the fan speed..........................................................................................................8
2.4 Parameter settings......................................................................................................................9
2.5 Error messages and indications................................................................................................10
2.6 Electrical diagram....................................................................................................................11
15.07.2008
Rev. 1.0
1. Installation Manual
1.1 Installation scheme
Air outlet (150 mm diam.) Air inlet (150 mm diam.)
Operation panel
Pressure release valve
Hot water outlet
1600 mm
Pressurized tank
Running water inlet
570 mm
Water drain
This monobloc heat pump water heater is a combination of water tank and heat pump
unit. There are only water pipes and ducted pipes for air inlet and outlet connections
needed for installation.
To protect the water tank, please make sure the pressure-release valve is installed on
the water outlet.
1.2 Installation notice
1.2.1 Water tank protection
The mono bloc heat pump has a sealed tank, pressure-release valve is required for
installation.
Make sure the discharge pipe of the pressure-release valve is open and unblocked. Pressure
has to be released frequently to remove water dirt (calcium carbonate) to prevent jam.
Pressure protection of the safety valve is 0,7Mpa. When the tank pressure > 0,7Mpa, the
valve will release the pressure. When the pressure < 0,6Mpa, the valve stops releasing the
pressure. The discharge pipe connected to this valve must be put downwards and in non-
frosting condition.
1.2.2 Electrical issues
The power cable for the mono bloc must be separated from other electrical appliances and
must comply with rated power supply and voltage.
It must at least be conform to 2271EC53 3x1.5
Grounding for heat pump unit must be connected with effective exterior grounding and anti-
electric shock device.
Heat pump installer has to be a certified technician.
Minimum fuse contact breaking distance is 3 mm for protection.
Fuse rating: 10A
2. User Manual
2.1 The control panel
2.1.1 Initialization
When the unit is connected to the power line, the controller will initialize with a full screen
display and switch to standby status after 3 seconds.
2.1.2 ON/OFF button
Press this button to switch from standby mode to running mode. The display will show inlet
and outlet water temperature, timer status, time and heating icon.
Press this button to switch from running mode to standby mode. The display will show inlet
and outlet water temperature, timer status and time.
2.1.3 Arrow buttons and
These two buttons are for parameter checking and setting, time and timer adjustment.
2.1.4 CLOCK button
This button is for setting the time and serves as cancellation button during timer setting.
2.1.5 TIMER button
This button is for entering timer ON and timer OFF setting.
2.1.6 ELEC. HEATING button
This button starts/stops electrical heating and is used to activate parameter setting together
with the on/off button. Electrical heating (when present) will start automatically once a
week for disinfection purpose.
2.2 Performance data
Applicable working conditions:
Ambient temperature: 0 – 40 °C
Inlet water temperature: 1 – 40 °C
Relative humidity: less than 85%
Measuring conditions for performance data:
Dry bulb 25 °C, wet bulb 19 °C, inlet water 15 °C, outlet water 55 °C
2.3 Operating the water heater
2.3.1 Checking the parameters
Regardless the mode the heat pump is running in, pressing the up or down arrow button will
start displaying parameters 0. Pressing the arrows again allows scrolling through the list.
Both the parameter number and its value are flashing. See table on next page.
2.3.2 Changing a parameter
NOTE: parameters can only be changed in standby mode.
From standby mode, select the parameter to be changed as described above. Its number and
its value are flashing. Press ELECT. HEATING and ON/OFF buttons at the same time.
Only the parameter value is now flashing and its value can be changed with the up or down
arrows. When set, the controller will store the new value automatically after 5 seconds.
2.3.3 Setting the time
The clock is a 24 hour system. Time setting can be performed regardless the operating
mode. Press the CLOCK button to activate the time setting mode, hours and minutes will
both be flashing. Press CLOCK again, the hours will be flashing and can be set with the
arrow keys. Press CLOCK one more time, now the minutes will be flashing and can be set
with the arrow keys. Press CLOCK again to go back to the main display.
2.3.4 Setting the timer
Timer setting can be performed regardless the operating mode. Press TIMER button to
activate the timer setting mode, hours and minutes will both be flashing and the display will
show the ON icon. Press TIMER again, the hours will be flashing and can be set with the
arrow keys. Press TIMER again, the minutes will start flashing and can be set with the arrow
keys. Press TIMER again, hours and minutes will both be flashing and the display will show
the OFF icon. Timer OFF can now be programmed in the same way. Timer settings are
programmed in memory and again available after power failure.
Press the ON/OFF button for final confirmation.
2.3.5 Cancellation of the timer
When Timer ON/OFF is activated with the relative icons on the display, press CLOCK to
cancel the setting.
2.3.6 Setting electrical heating
The electrical heater can be turned on or off regardless the operating mode. The electrical
heater can work independently of the heat pump.
2.3.7 Keypad lock and unlock
Regardless the operating mode, pressing both arrow keys at the same time will lock or
unlock the keypad.
2.3.8 Setting the fan speed
When the heat pump is running, repeatedly press CLOCK and TIMER at the same time until
the required speed fan speed has been reached.
2.4 Parameter settings
Parameter Description Range Default Remarks
0 Desired temperature of tank water 10 – 70 °C 55 °C Adjustable
1 Water temperature difference for heat 2 – 15 °C 3 °C Adjustable
pump restarting
2 Temperature setting point to start 10 – 90 °C 55 °C Adjustable
electrical heating
3 Interval between heat pump and 0 - 90 1 Adjustable,
electrical heating start multiply by 5 min.
4 Weekly disinfection temperature of 60 – 90 °C 70 °C Adjustable
electrical heater
5 Duration of weekly disinfection 10 – 90 min 30 min Adjustable
6 Operating time before defrosting starts 30 – 90 min 45 min Adjustable
7 Temperature to start defrosting -30 – 0 °C -7 °C Adjustable
8 Temperature to stop defrosting 2 – 30 °C 13 °C Adjustable
9 Maximum duration of defrosting 1 – 12 min 8 min Adjustable
10 Control of electronic expansion valve 0/1 1 0 – manual
1 - automatic
11 (*) Target for superheat -20 – 20 °C 4 °C Adjustable
12 Manual control of step motor in 10 - 50 35 10 – closing end
electronic expansion valve 50 – opening end
A Water temperature at the bottom part of -9 – 99 °C Measured value
the water tank Error code P1 when failure
B Water temperature at the top part of the -9 – 99 °C Measured value
water tank Error code P2 when failure
C Evaporator coil temperature -9 – 99 °C Measured value
Error code P3 when failure
D Return gas temperature -9 – 99 °C Measured value
Error code P4 when failure
E Discharge gas temperature -9 – 99 °C Measured value
Error code P5 when failure
F Step motor position (number of steps) 10 - 50 Measured value
Remark:
(*) - This parameter controls the opening/closing of the expansion valve
Attention:
All parameters (except parameter 0) must be adjusted by certified technicians only
2.5 Error messages and indications
Status Code Indication Reason Solution
Standby OFF / /
Running ON / /
Sensor failure of water Short circuit of related sensor Check connection or replace sensor
temp. at bottom part of tank
P1 (1 flash & 1 pause) or connection failure
Sensor failure of water Short circuit of related sensor Check connection or replace sensor
temp. at upper part of tank
P2 (2 flash & 1 pause) or connection failure
Sensor failure of evaporator Short circuit of related sensor Check connection or replace sensor
coil temp.
P3 (3 flash & 1 pause) or connection failure
Sensor failure of return gas Short circuit of related sensor Check connection or replace sensor
temp.
P4 (4 flash & 1 pause) or connection failure
Sensor failure of discharge Short circuit of related sensor Check connection or replace sensor
gas temp.
P5 (5 flash & 1 pause) or connection failure
High pressure failure System working pressure is Check water temp. and water level in
E1 (6 flash & 1 pause) too high the tank
Low pressure failure System working pressure too Lack of refrigerant. Check for
E2 (7 flash & 1 pause) low or capillary tube jammed refrigerant leakage or replace
capillary tube/expansion valve
Overheat protection Water temperature too high Disconnect electric heater
E3 (8 flash & 1 pause)
Discharge gas temp. Discharge gas too hot Check if sufficient refrigerant, check
protection
E4 (9 flash & 1 pause) water temp. and water level in the tank
Defrosting Continuous flashes without stop / /
Communication failure E8 No flashes No communication between Check connection of display and
between controller and display and controller controller
display
2.6 Electrical diagram