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Turnover and Load Cycle - Transloading Station 2xK3030 + SUL

This document calculates the load cycle, crane cycle, and turnover for a project involving two K3030-4 HD standard cranes used to load coal from barges onto a transloading station hopper. It finds that each crane can achieve a turnover of 664 tons per hour, or 1,329 tons per hour combined. Over a typical work year of 5,000 hours with 250 working days, the two cranes would provide an annual turnover of 6,643,862 tons.

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117 views1 page

Turnover and Load Cycle - Transloading Station 2xK3030 + SUL

This document calculates the load cycle, crane cycle, and turnover for a project involving two K3030-4 HD standard cranes used to load coal from barges onto a transloading station hopper. It finds that each crane can achieve a turnover of 664 tons per hour, or 1,329 tons per hour combined. Over a typical work year of 5,000 hours with 250 working days, the two cranes would provide an annual turnover of 6,643,862 tons.

Uploaded by

afandybaharuddin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Load-cycle and Turn-over calculation

Project: 1145137 PT BBS - Transloading station


Crane type: K3030-4 HD std
Number of cranes: 2
Load cycle: Loading coal from barge, unload to hopper on TL station
Hoisting speed 50 m/min
Lowering speed 55 m/min
High speed hoisting / lowering 75 m/min
Luffing time 75 sec
Slewing speed 1,2 r/min
Closing of grab 12 sec
Opening of grab 10 sec

Crane Cycle Calculation Distance Time Simult.


Closing of grab 12,0 sec 0 12 0
Hoisting 14 m 18,8 sec 12 19 0
Slewing 90 deg 16,5 sec 0,0 31 17 9,5
Luffing 10 % 9,5 sec 9,5 38 10 0
Lowering 0m 0,0 sec 0,0 47 0 0
Opening of grab 10,0 sec 0,0 47 10 0
Hoisting empty grab 0m 0,0 sec 57 0 0
Slewing empty grab 90 deg 16,5 sec 57 17 9,5
Luffing empty grab 10 % 9,5 sec 9,5 64 10 0
Lowering empty grab 14 m 13,2 sec 0,0 74 13 0
Total cycletime 87,0 sec 87 s
Cycles per hour 41,4 cycles
0 10 20 30 40 50 60 70 80 90 100
Closing of grab
Hoisting
Slewing
Luffing
Lowering
Opening of grab
Hoisting empty grab
Slewing empty grab
Luffing empty grab
Lowering empty grab

Factor of efficiency
Turnover calculation 100% 90%
theoretical practical
Grab volume 22,30 22,30 m3
Density 0,80 0,80 ton/m3
Pay load 17,84 16,06 tonnes
Cycles per hour 41,4 41,4
Turnover per crane per hour 738 664 tph
Turnover per 2 cranes per hour 1 476 1 329 tph
Hours per shift 10,0 10,0 hrs
Shifts / day 2 2 shifts
Turnover per day, 2 cranes 29 528 26 575 tpd
Working days per year 250,0 250,0 days
Working hours per year 5 000 5 000 hrs
Turnover per year, 2 cranes 7 382 069 6 643 862 tpy

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