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4M Change Inspection Report

1. This is a 4M change inspection report from Meenakshi Polymers Pvt. Ltd. for a machine, material, or method change. 2. The report details the change, parameters to be inspected, specifications, sample sizes and results for first piece approval, retroactive checks, and suspected lots. 3. Parameters include dimensions, diameters, hardness, and appearance checks for features like porosity, cracks, and damage. Results are recorded for acceptance, rework, or rejection of parts.

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Karan Malhi
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100% found this document useful (1 vote)
2K views4 pages

4M Change Inspection Report

1. This is a 4M change inspection report from Meenakshi Polymers Pvt. Ltd. for a machine, material, or method change. 2. The report details the change, parameters to be inspected, specifications, sample sizes and results for first piece approval, retroactive checks, and suspected lots. 3. Parameters include dimensions, diameters, hardness, and appearance checks for features like porosity, cracks, and damage. Results are recorded for acceptance, rework, or rejection of parts.

Uploaded by

Karan Malhi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Inspection Report Form 1
  • Inspection Report Form 2
  • Inspection Report Form 3
  • Inspection Report Form 4

MEENAKSHI POLYMERS PVT. LTD.

4M CHANGE INSPECTION REPORT


Date & Shift : Time : Machine No. : SECTION : Part Name : Part No. : Lot No. :

Type of Change MAN MACHINE MATERIAL METHOD


Tick '√' in
Appropriate Change Condition EXPECTED UNEXPECTED ABNORMAL
Box
Inspection Required FIRST PC. APP. RETROACTIVE SUSPECTED LOT

Change Description

Date/Time : Sample Size : Date/Time : Sample Size : Date/Time : Sample Size :

[Link]. Parameter Specification Method Setup Approval Retroactive Check Suspected Lot
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

Judgement

QA Inspector

Remarks (If Any)

Rejection Detail (Defect vs. Qty) New Lot No. On Tag 4M Change Invoice
Result of 100 % Inspection Total Qty. OK Qty Rework OK Qty Reject Qty
Applied Tag
Udated & QA Inspector
Attached

RETROACTIVE CHECK

SUSPECTED LOT CHECK

QA Head Sign
FORMAT NO.:MPPL/F/PRD/22 REV NO:00 [Link].08.2019
MEENAKSHI POLYMERS PVT. LTD.
4M CHANGE INSPECTION REPORT
Date & Shift : Time : Machine No. : SECTION : Part Name : Part No. : Lot No. :

Type of Change MAN MACHINE MATERIAL METHOD


Tick '√' in
Appropriate Change Condition EXPECTED UNEXPECTED ABNORMAL
Box
Inspection Required FIRST PC. APP. RETROACTIVE SUSPECTED LOT

Change Description

Date/Time : Sample Size : Date/Time : Sample Size : Date/Time : Sample Size :

[Link]. Parameter Specification Method Setup Approval Retroactive Check Suspected Lot
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5
1 Hole Dia 4.80 ±0.10 D.V.C

2 Dim 52.80±0.23 D.V.C

3 Dim 35.20±0.20 D.V.C

4 Dim 57.5±0.23 D.V.C

5 Dim 2.2-0.20 D.V.C

6 Diameter 21.10±0.10 DVC

7 Diameter 24.0 ±0.10 D.V.C

8 Dia of PIP 15.2 mm from top 6.0±0.10 D.V.C

9 Dim 2.2±0.14 D.V.C

10 Ej Pin Impresion ±0.30 mm D.V.C


Casting should be free from
Non filling, catching, cracks,
11 APPEREANCE
initial shots, blow hole, cold
Visual
shut & dent & damage.
12 Porosity No blow holes in thread area Cut section / Visual

13 HARDNESS 86 HBW MIN. HT

No Extra material, Dent &


14 APPEREANCE Damage on 4 ribs at Pivot Visual
area

Judgement

QA Inspector

Remarks (If Any)

Rejection Detail (Defect vs. Qty) New Lot No. On Tag 4M Change Invoice
Result of 100 % Inspection Total Qty. OK Qty Rework OK Qty Reject Qty
Applied Tag
Udated & QA Inspector
Attached

RETROACTIVE CHECK

SUSPECTED LOT CHECK

QA Head Sign
FORMAT NO.:MPPL/F/PRD/22 REV NO:00 [Link].08.2019
MEENAKSHI POLYMERS PVT. LTD.
4M CHANGE INSPECTION REPORT
Date & Shift : Time : Machine No. : SECTION : Part Name : Part No. : Lot No. :

Type of Change MAN MACHINE MATERIAL METHOD


Tick '√' in
Appropriate Change Condition EXPECTED UNEXPECTED ABNORMAL
Box
Inspection Required FIRST PC. APP. RETROACTIVE SUSPECTED LOT

Change Description

Date/Time : Sample Size : Date/Time : Sample Size : Date/Time : Sample Size :

[Link]. Parameter Specification Method Setup Approval Retroactive Check Suspected Lot
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

1 Drill Hole Dia At 3 Places 4.916 - 5.156mm PPG

2 Drill depth at 3 Places 19 - 21 DVC

3 Tapping at 3 Places M6×1 -6H TPG

Tapping Depth at 3 17± 1 (RH)


4 Places 15.5 +1 /-0.5 (LH)
DVC

5 Dimn. 35.2± 0.20 DVC

6 Dimn. 52.8± 0.23 DVC

7 Dimn. 57.5 ± 0.23 DVC

Judgement

QA Inspector

Remarks (If Any)

Rejection Detail (Defect vs. Qty) New Lot No. On Tag 4M Change Invoice
Result of 100 % Inspection Total Qty. OK Qty Rework OK Qty Reject Qty
Applied Tag
Udated & QA Inspector
Attached

RETROACTIVE CHECK

SUSPECTED LOT CHECK

QA Head Sign
FORMAT NO.:MPPL/F/PRD/22 REV NO:00 [Link].08.2019
MEENAKSHI POLYMERS PVT. LTD.
4M CHANGE INSPECTION REPORT
Date & Shift : Time : Machine No. : SECTION : Part Name : Part No. : Lot No. :

Type of Change MAN MACHINE MATERIAL METHOD


Tick '√' in
Appropriate Change Condition EXPECTED UNEXPECTED ABNORMAL
Box
Inspection Required FIRST PC. APP. RETROACTIVE SUSPECTED LOT

Change Description

Date/Time : Sample Size : Date/Time : Sample Size : Date/Time : Sample Size :

[Link]. Parameter Specification Method Setup Approval Retroactive Check Suspected Lot
1 2 3 4 5 1 2 3 4 5 1 2 3 4 5

No Burr is allowed,Part
should be free from
1 Aesthetic Visual
EDM mark and trim off
excess flash

Part should be free from


2 Aesthetic Burr & Damage of Visual
fitment lock & hole

As per Calender &


3 FIFO Visual
Batch Code

4 Dime. 132 ± 0.2 As per layout

44.8 ± 0.1 (For LH)


5 Dime. As per layout
44.7 ± 0.1 (For RH)

6 Dime (3 Places) 4.9 ± 0.1 DVC

7 Diameter (3 Places) 4.5 + 0.2 DVC

8 Dime (2 Places) 3 ± 0.20 DVC

9 Diameter 4.5 ± 0.10 DVC

10 Diameter 21.1 ± 0.10 DVC

11 Diameter 16.4 ± 0.1 DVC

Judgement

QA Inspector

Remarks (If Any)

Rejection Detail (Defect vs. Qty) Invoice


4M Change
Result of 100 % Inspection Total Qty. OK Qty Rework OK Qty Reject Qty New Lot No. On Tag Applied Tag
Udated & QA Inspector
Attached

RETROACTIVE CHECK

SUSPECTED LOT CHECK

QA Head Sign
FORMAT NO.:MPPL/F/PRD/22 REV NO:00 [Link].08.2019

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