BPW Original spare parts

Air suspensions O/SL/AL

BPW BERGISCHE ACHSEN

BPW Original spare parts

Air suspensions series O / SL / AL

O
SL
BPW ORIGINAL SPARE PARTS

AL
 BPW Original spare parts Air suspensions

Page
Contents
O Air suspension series

O.. SL.. AL..

SL Explanation of BPW suspension type codes 4 4 4
Explanation of BPW code numbers 5 5 5
1 Trailing arms 6 - 17 6 - 17 6 - 11
AL 1.1 Straight single leaf trailing arms 8 - 9 8 - 9 8 - 9
1.2 Cranked single leaf trailing arms 12 - 13 12 - 13 10 - 11
1.3 Straight double leaf trailing arms 14 - 15 14 - 15 -
1.4 Cranked double leaf trailing arms 16 - 17 16 - 17 -
2 Spring seats, axle clampings 18 - 29 18 - 29 18 - 29
2.1 Welded axle spring seat assembly 20 - 23 20 - 23 -
2.2 Clamped axle spring seat assembly - 24 - 29 24 - 29
3 Spring plates, segments 30 - 43 30 - 43 30 - 43
4 Centering bolts, tracking plates 44 - 47 44 - 47 44 - 47
5 Spring U-bolts 48 - 55 48 - 55 48 - 55
6 Spring pivot bolt bearings 56 - 93 56 - 93 56 - 93
6.1 Spring pivot bolt bearing, unadjustable
58 - 69 58 - 69 58 - 69
6.2 Spring pivot bolt bearing, adjustable
70 - 81 70 - 81 70 - 81
6.3 Spring pivot bolt bearing, alloy hanger bracket
82 - 87 82 - 87 82 - 87
6.4 Spring pivot bolt bearing, stainless steel
88 - 93 88 - 93 88 - 93
hanger brackets

7 Air bags 94 - 107 94 - 107 94 - 107

7.1 Air bags Ø 300
96 - 97 96 - 97 99 - 97
7.2 Air bags Ø 360 98 - 99 98 - 99 98 - 99
7.3 Conversion from steel piston to plastic piston 100 - 101 100 - 101 100 - 101
7.4 Spare parts for air bags 102 - 105 102 - 105 102 - 105
7.5 Upper air bag attachments, spacers 106 - 107 106 - 107 106 - 107
8 Shock absorbers, attachments 108 - 119 108 - 119 108 - 119
8.1 Shock absorbers 109 109 109
8.2 Upper shock absorber attachments 110 - 113 110 - 113 110 - 113
8.3 Lower shock absorber attachments 114 - 119 114 - 119 114 - 119
9 Check straps, attachments 120 - 121 120 - 121 120 - 121
9.1 Check straps 120 120 120
9.2 Check strap attachments 121 121 121
10 Hanger brackets, integrated supports 122 - 143 122 - 143 122 - 143
10.1 Hanger brackets 124 - 135 124 - 135 124 - 135
10.2 Integrated supports 136 - 139 136 - 139 136 - 139
10.3 Spare parts for hanger brackets 140 - 143 140 - 143 140 - 143
11 U-stabilizers 144 - 145 144 - 145 144 - 145
12 Drawbar attachments, air tanks 146 - 147 146 - 147 146 - 147
13 Axle lifts 148 - 181 148 - 181 148 - 181

/4
3

BPW-EL-Luft 1032701e
 BPW Original spare parts Air suspensions

SL

AL

10 Hanger brackets,
integrated supports 8 shock absorber attachments
Shock absorbers,

122 - 143 108 - 119

1 Trailing arms
6 - 17
Check straps
Drawbar attachments,
12 air tanks 9 120 - 121

146 - 147

11U-stabilizers
144 - 145

7 Air bags
94 - 107

13 Axle148lifts- 181 2 Axle18clampings

- 29
Spring plates
3 30 - 43
6 Spring56 -pivot
93
bolt bearings 4 Tracking
44 - 47
plates

5 Spring48 -U-bolts
55

3 BPW-EL-Luft 1032701e
Explanation of BPW suspension type codes
Example:
H S F H SLO A LL 3 / 9010 /12° A F30 ECO
Trailer axle Brake Tyre size
H H.. SN 420 20” - 24”
K K.. SN 360 19.5”
N N.. SN 300 15” (12”-17.5”)
B For single wheels, wheels with offset
S For single wheels, wheels without offset
Z For twin wheels
I Wheel spiders for TRILEX wheel rims, single wheels
IZ Wheel spiders for TRILEX wheel rims, twin wheels
F Wheel studs M 22 x 1.5 without wheel nuts,
order wheel nuts for stud or spigot alignment separately
M For spigot alignment
H For hanging boosters
Air suspension series Ride height
O O = straight overslung trailing arm 490 - 500
OM OM = cranked overslung trailing arm 370 - 470
OMN OMN = cranked overslung trailing arm 355
OMT OMT = cranked underslung trailing arm 290
OT OT = underslung trailing arm 220 - 360
SLO SLO = straight overslung trailing arm 420 - 490
SLM SLM = cranked overslung trailing arm 360 - 440
SLU SLU = underslung trailing arm 220 - 330
ALO ALO = straight overslung trailing arm 380 - 490
ALM ALM = cranked overslung trailing arm 305 - 420
ALU ALU = underslung trailing arm 175 - 300
DLU DLU = AirlightDirect 260 - 330
A With axle lift device
R With frame ( = ride height + 100 mm )
U With U-stabilizer
L With steering axle, series L steering angle max. 40°
LL With self-steering axle, series LL steering angle max. 20°
- Single axle
2 / Tandem axle suspension
3 / Tri-axle suspension
6006 Axle load (kg) + quantity of wheel studs per hub
to
13010
/12° Steering angle of steering axle
to
/40°
A Alloy hanger brackets
C Integrated support
D Hanger brackets with top plate
E Hanger brackets without top plate
G Air bags with split piston
S Taper mounted hanger brackets (70 mm wide)
T With support ( trailing axle )
V Adjustable hanger brackets
X With stainless steel hanger brackets
Y Without mounted hanger brackets, hanger brackets separate
Valid: 1.5.2007 30 Air bag Ø 300 mm, for stroke 200 mm (standard)
This spare parts list shows fast moving 30-1 Ø 300 mm, for stroke up to 340 mm
parts for air suspension bogies of the 30 K Ø 300 mm, for stroke 150 mm
series O . . / S L . . / A L . . 6 - 1 3 t o. 36 Ø 360 mm, for stroke 200 mm (standard)
For further spare parts see BPW spare parts 36-1 Ø 360 mm, for stroke up to 340 mm
catalogue and / or spare parts lists of the 36-2 Ø 360 mm, for stroke up to 450 mm
corresponding single axles without bogie 36 K Ø 360 mm, for stroke 180 mm
parts. F30 Ø 300 mm, central on the trailing arm
Z Without mounted air bags, air bags separate
-parts are embossed with BPW Code no. ECO Single axle with BPW ECO hub system
ECO-MAXX Weight-optimized ECO-axle built as from 1997
Subject to change (without notice). ECOPlus Weight-optimized axle with BPW ECOPlus hub system
MAXX Weight-optimized axle with conventional hub bearing system

4 BPW-EL-Luft 1032701e
 Explanation of BPW code numbers
Example:
61. 38. 441. 001 O
1. + 2. digit
21. Air suspension single axle
28.
30. SL
38. Air suspension single axle without air bags, air bags loose, separate
61. Air suspension single axle
64.
67. AL
22. Tandem axle air suspension
32. Tandem axle air suspension / tri-axle air suspension
62. Tandem axle air suspension
65.
68.
23. Tri-axle air suspension
29.
39.
63. Tri-axle air suspension
66.
69.
3. + 4. digit
Axle load Roller bearing Bearing sytem
06. 6500 kg 33116 / 32310 Conventional hub bearing system
08. 8000 - 9000 kg 33116 / 32310 Conventional hub bearing system
10. 10000 - 12000 kg 33118 / 32313 Conventional hub bearing system
14. 13000 - 14000 kg 32219 / 33215 Conventional hub bearing system
36. 6500 kg 33116 / 32310 ECO hub bearing system
37. 8000 - 9000 kg 33116 / 32310 ECO hub bearing system
38.
39.
40. 10000 - 12000 kg 33118 / 33213 ECO hub bearing system
44. 13000 - 14000 kg 32219 / 33215 ECO hub bearing system
48. 8000 - 9000 kg 33118 / 33213 ECOPlus hub bearing system
48.
50. 10000 - 12000 kg 33118 / 33213 ECOPlus hub bearing system
65. 6400 kg 33215 / 32310 Conventional hub bearing system
5. - 7. digit
001. Premounted air suspension axle without hanger brackets and air bags
to xxx.xxx to 69.xx.x
in the case of ref. number 61.xx.x xxx.xxx
099.
e.g. 0xx. = Premounted air suspension axle
.0
51. = Premounted air suspension axle with trailing arm 05.082.13.5
.x5 51.0
220. D es ig na t i on of r id e h e i ght a n d a ir b a g t yp e 220 to 509
to in the case of ref. number 61.xx.x xxx.xxx - 69.xx.x xxx.xxx
509.
e.g. 22x. = 220 mm ride height
.2
44x. = 440 mm ride height
.4
Air bag type 0.
.xx0 = BPW 30 (Ø 300 mm)
1.
.xx1 = BPW 36 (Ø 360 mm)
2.
.xx2 = BPW 36-1 (Ø 360 mm)
3.
.xx3 = BPW 30-1 (Ø 300 mm)
4.
.xx4 = BPW 30 K (Ø 300 mm)
5.
.xx5 = BPW 36 K (Ø 360 mm)
6.
.xx6 = BPW 36-2 (Ø 360 mm)
9.
.xx9 = BPW 30 / 36 loose separately
501. Designation of wheel bare in the case of ref. number 20... - 39...
to
For explanation of code number, see EL-HKN / EL-SB
839.
8. - 10. digit
000 Consecutive number 000 - 999

BPW-EL-Luft 1032701e 5
 BPW Original spare parts Air suspensions

1 Trailing arms

O General
BPW Trailing arms
SL The trailing arm connects the axle to the
vehicle frame via the air suspension hanger
brackets and the air bag. BPW trailing arms
(single or twin leaf) are highly flexible spring
AL steel elements. They are hot-rolled from one
piece, after which they are shot-peened,
cataphoretic dip-coated and zinc-phosphated.
Trailing arms absorb much of the flexural forces
and reduce the torsional forces input into the
axle beam. Various trailing arm versions permit
individual equalisation – for example for axle
load, track, spring centre, centre of gravity
height and driving comfort. In every situation,
their stiffness and flexibility are exactly matched
to the vehicle and its application. This reduces
the stress on the body and ensures that the
vehicle achieves a long service life.

If single leaf trailing arms are mounted, the

catch strap offers the necessary safety reserves
if the worst should come to the worst.

Long-life steel-rubber-steel bushes (up to 4

times the service life of rubber-steel bushes)
offer maintenance-free mounting of the trailing
arm. The axle is precisely located, and tyre
wear and operating costs are both reduced.

6 BPW-EL-Luft 1032701e
 Trailing arms 1

Determining replacement trailing arms O

The BPW code number is punched into the
underside of the trailing arm SL
(in the area of air bag).
If this identification is missing or no longer
legible, the particular type of trailing arm
can be determined based on the shape
AL
and the dimensions. Punched
BPW code number

1. Clarifying design

Single layer, 3D trailing arms or L 1 L 2 (BPW 30)

two-layer trailing arms L 2 (BPW 36)
Note the position of the spring bolt BH (Centre air bag)
D
(heart-shaped pin) in two-layer trailing
arms K
75
Measure the thickness (D) of the trailing
arm and the width (B)
70
Ø 300
Determine the offset (K) and the shape (BH)
120
Measure dimension L1 (middle of spring Ø 360
L 1 L 2 (BPW 30)
bolt to middle of axle) L 2 (BPW 36)
(Centre air bag)
Measure dimensions L2 to L5
D

K
H

70
Ø 300
120
Ø 360
L 5
L 4
L 3

Single layer trailing arms with catch plate fitted

(with spring screw fitted) are replaced by trailing
arms with a loose catch plate.

Trailing arms with rubber / steel bushes fitted are

no longer available. If there is a requirement for
replacing them, change to trailing arms with
steel / rubber / steel bushes!

Rubber / steel bushes cannot be replaced by

steel / rubber / steel bushes!

BPW-EL-Luft 1032701e 7
 BPW Original spare parts Air suspensions

1.1 Trailing arms

Straight single leaf trailing arms

O L 1 L 2 (BPW 30)
1015 1012 L 2 (BPW 36)
(Centre air bag)
SL 1000 D

75
70
AL 1015 1005
Ø 300
120
Ø 360
1014
1013 L 5
L 4
1002
1001 L 3

1005

A 1 A 2

BH BH

A 3 A 4

BH BH

A 5 BH
BH

8 BPW-EL-Luft 1032701e
 Trailing arms 1.1

Straight single leaf trailing arms

Dimensions BPW Code no.
O
Suitable
Trailing arm catch strap
BPW 30 BPW 36 Item 1000 Item 1012 SL
Fig. D BH L 1 L 2 L 2 L 3 L 4 L 5 Item 1001 / 1002 3D Item 1013 / 1014 3D

70 mm wide ( B )
A 2 1 x 53 79 500 - - - - - 05.082.14.03.0 05.348.30.43.0 AL
100 mm wide ( B )
A 1 70 500 - - - - - 05.082.13.85.0 05.348.30.05.0
A 3 1 x 48 70 500 310 310 - 275 345 05.082.12.92.0 05.348.30.05.0
A 4 23 500 380 355 295 345 415 05.082.13.71.0 05.348.30.05.0
A 3 70 500 310 310 - 275 345 05.082.13.48.0 05.348.30.05.0
A 3 1 x 51 70 500 380 355 295 345 415 05.082.13.37.0 * 05.348.30.14.0
A 3 70 500 380 355 295 345 415 05.082.13.18.0 05.348.30.05.0
A 4 1 x 60 90 690 310 310 - 275 345 05.082.13.32.0 05.348.30.11.0

100 mm wide ( B ) - 3D-Trailing arm

05.082.12.99.0 L 05.348.30.08.0 L
A 5 1 x 50 70 500 310 310 - 275 345
05.082.12.98.0 R 05.348.30.18.0 R

1005 Bush (steel / rubber / steel) 02.0315.95.00 Ø 30 / 60 x 72 Leaf spring 70 mm wide

1005 Bush (steel / rubber / steel) 02.0316.90.00 Ø 30 / 57 x 102
Leaf spring 100 mm wide
Bush (rubber / steel) 1) 02.0316.06.00 Ø 30 / 60 x 102
1015 Plug (for catch strap) 03.379.00.27.0
* for steering axle
1) for old trailing arms with rubber / steel bush
Loose spring screws for trailing arms with centre bolt see page 17.

Trailing arms with catch plate fitted (with centre bolt fitted)
are replaced by trailing arms with a loose catch plate.

When changing to trailing arms with loose catch plate, use tracking plate or pin. See also page 45

BPW-EL-Luft 1032701e 9
 BPW Original spare parts Air suspensions

1.2 Trailing arms

Cranked single leaf trailing arms, 70 mm wide

O
L 1 L 2 (BPW 30)
L 2 (BPW 36)
SL (Centre air bag)
D
1000

K
75
AL
Trailing arm with mounted
70
catch plate (with mounted Ø 300
spring screws) see page 9.
120
Ø 360
Loose spring screws for
trailing arms with centre L 5
3D bolt see page 17. L 4
1002
1001 L 3

B 1 B 2
BH

BH

B 3 BH
BH B 4

BH

B 5 B 6

BH BH

B 7

BH

10 BPW-EL-Luft 1032701e
 Trailing arms 1.2
Cranked single leaf trailing arms, 70 mm wide
Dimensions BPW Code no.
O
Suitable
Trailing arm catch strap

Fig. D K BH L 1
BPW 30 BPW 36
L 2 L 2 L 3 L 4 L 5
Item 1000
Item 1001 / 1002 3D
Item 1012
Item 1013 / 1014 3D
SL
70 mm wide ( B )
B 1 30 80 500 310 - - 275 345 05.082.13.90.0 05.348.30.36.0
B 1 30 80 500 380 - - 345 415 05.082.13.89.0 05.348.30.36.0
AL
B 2 1 x 56 100 10 500 380 - - 345 415 05.082.13.88.0 05.348.30.37.0
B 2 185 10 500 380 - - 345 415 05.082.14.01.0 05.348.30.37.0
B 2 195 10 500 380 - - 345 415 05.082.14.09.0 05.348.30.49.0
B 5 1 x 56 170 10 500 380 - - 345 415 05.082.14.17.0 05.348.30.49.0
B 2 1 x 60 205 54 550 380 - - 345 415 05.082.14.08.0 05.348.30.48.0
B 1 30 80 500 310 - - 275 345 05.082.14.02.0 05.348.30.36.0
B 1 30 80 500 380 - - 345 415 05.082.13.96.0 05.348.30.36.0
B 2 110 10 500 380 - - 345 415 05.082.13.95.0 05.348.30.37.0
1 x 62
B 2 185 10 500 380 - - 345 415 05.082.14.04.0 05.348.30.37.0
B 5 185 10 500 380 - - 345 415 05.082.14.12.0 05.348.30.49.0
B 7 189 54 550 380 - - 345 415 05.082.14.25.0 05.348.30.55.0

70 mm wide ( B ) - 3D-Trailing arm

B 3 30 80 500 310 - - 275 345 05.082.14.23.0 L 05.348.30.41.0 L
05.082.14.24.0 R 05.348.30.40.0 R

B 3 30 80 500 380 - - 345 415 05.082.13.94.1 L 05.348.30.41.0 L

05.082.13.93.1 R 05.348.30.40.0 R
1 x 62
B 4 110 10 500 380 - - 345 415 05.082.13.92.1 L 05.348.30.39.0 L
05.082.13.91.1 R 05.348.30.38.0 R

B 6 110 10 500 380 - - 345 415 05.082.14.13.0 L 05.348.30.53.0 L

05.082.14.14.0 R 05.348.30.52.0 R

1005 Bush (steel / rubber / steel) 02.0315.98.00 Ø 30 / 60 x 72 Leaf spring 70 mm wide

1015 Plug (for catch strap) 03.379.00.27.0
Loose spring screws for trailing arms with centre bolt see page 17.

BPW-EL-Luft 1032701e 11
 BPW Original spare parts Air suspensions

1.2 Trailing arms

Cranked single leaf trailing arms, 100 mm wide

O
L 1 L 2 (BPW 30)
L 2 (BPW 36)
SL (Centre air bag)
D
1000

K
75

Trailing arm with mounted 70

catch plate (with mounted Ø 300
spring screws) see page 9. 120
Ø 360
Loose spring screws for
L 5
3D trailing arms with centre
bolt see page 17. L 4
1002
1001 L 3

B 1 B 2
BH

BH

B 3 BH
BH B 4

BH

B 5 B 6
BH

BH

B 7 B 8
BH
BH

B 9 BH
BH B 10 BH
BH

12 BPW-EL-Luft 1032701e
 Trailing arms 1.2
Cranked single leaf trailing arms, 100 mm wide
Dimensions BPW Code no.
O
Suitable
Trailing arm catch strap

Fig. D K BH L 1
BPW 30 BPW 36
L 2 L 2 L 3 L 4 L 5
Item 1000
Item 1001 / 1002 3D
Item 1012
Item 1013 / 1014 3D
SL
100 mm wide ( B )
B 5 25 92 500 380 - - 345 415 05.082.13.80.0 05.348.30.05.0
B 1 30 70 500 310 - - 275 345 05.082.13.51.0 05.348.30.05.0
B 1 30 70 500 380 - - 345 415 05.082.13.56.0 05.348.30.05.0
B 2 1 x 48 100 10 500 380 - - 345 415 05.082.13.52.0 05.348.30.23.0
B 6 150 22 500 380 380 - 345 415 05.082.12.93.0 05.348.30.05.0
B 1 150 71 500 405 380 320 370 440 05.082.13.69.0 05.348.30.05.0
B 6 205 22 500 380 - - 345 415 05.082.13.70.0 05.348.30.05.0
B 1 30 70 500 310 - - 275 345 05.082.13.59.0 05.348.30.05.0
B 1 30 70 500 380 - - 345 415 05.082.13.67.0 05.348.30.05.0
B 1 30 70 550 380 380 - 345 415 05.082.13.84.0 05.348.30.33.0
B 2 1 x 51 100 10 500 380 - - 345 415 05.082.13.68.0 05.348.30.23.0
B 1 100 70 500 380 - - 345 415 05.082.13.66.0 05.348.30.05.0
B 6 150 22 500 380 - - 345 415 05.082.13.19.0 05.348.30.05.0
B 6 150 22 550 380 - - 345 415 05.082.13.86.0 05.348.30.33.0
B 1 30 70 550 380 380 - 345 415 05.082.13.74.0 05.348.30.33.0
1 x 54
B 6 150 22 550 380 - - 345 415 05.082.14.07.0 05.348.30.45.0
B 8 1 x 56 30 11 500 335 - - 300 370 05.082.14.16.0 05.348.30.05.0
B 8 45 11 500 380 405 295 345 415 05.082.13.75.1 05.348.30.05.0
B 7 1 x 58 110 62 620 365 - - 330 400 05.082.13.78.0 05.348.30.05.0
B 1 163 66 500 405 380 320 370 440 05.082.13.83.1 05.348.30.05.0

100 mm wide ( B ) - 3D-Trailing arm

B 9 25 92 500 380 - - 345 415 05.082.13.81.0 L 05.348.30.08.0 L
05.082.13.82.0 R 05.348.30.18.0 R

B 9 30 70 500 310 - - 275 345 05.082.13.53.0 L 05.348.30.08.0 L

05.082.13.54.0 R 05.348.30.18.0 R

B 9 30 70 500 380 - - 345 415 05.082.13.77.0 L 05.348.30.08.0 L

05.082.13.76.0 R 05.348.30.18.0 R
1 x 50
B 4 100 10 500 380 - - 345 415 05.082.13.57.0 L 05.348.30.31.0 L
05.082.13.58.0 R 05.348.30.30.0 R

B 10 150 22 500 380 - - 345 415 05.082.13.01.0 L 05.348.30.08.0 L

05.082.13.02.0 R 05.348.30.18.0 R

B 3 150 71 500 405 380 320 370 440 05.082.13.73.0 L 05.348.30.08.0 L

05.082.13.72.0 R 05.348.30.18.0 R

45 11 500 380 405 345 415 465 05.082.14.19.0 L 05.348.30.08.0 L

05.082.14.18.0 R 05.348.30.18.0 R
1 x 56
B 3 163 66 500 405 380 320 370 440 05.082.14.21.0 L 05.348.30.08.0 L
05.082.14.20.0 R 05.348.30.18.0 R

1005 Bush (steel / rubber / steel) 02.0316.90.00 Ø 30 / 57 x 102

Leaf spring 100 mm wide
Bush (rubber / steel) 1) 02.0316.06.00 Ø 30 / 60 x 102
1015 Plug (for catch strap) 03.379.00.27.0
1) for old trailing arms with rubber / steel bush
Loose spring screws for trailing arms with centre bolt see page 17.

BPW-EL-Luft 1032701e 13
 BPW Original spare parts Air suspensions

1.3 Trailing arms

Straight double leaf trailing arms

O
L 2 (BPW 30)
L 1 L 2 (BPW 36)
SL (Centre air bag)

1000 D 70
1019 H Ø 300
120
Ø 360

L 5
1005 1018
L 4
L 3

C 1 C 2 BH
BH

C 3 BH C 4 BH

C 5 BH C 6 BH

14 BPW-EL-Luft 1032701e
 Trailing arms 1.3
Straight double leaf trailing arms
Dimensions BPW Code no.
O
BPW 30 BPW 36 Trailing arm Centre bolt
Fig. D H BH L 1 L 2 L 2 L 3 L 4 L 5 Item 1000 Item 1018

100 mm wide ( B )
SL
C 1 72 69 500 335 310 250 300 370 05.082.02.51.0 03.341.02.02.0
C 2 72 3 500 335 310 250 300 370 05.082.02.94.0 03.341.02.02.0
C 1 2 x 33 72 59 500 380 355 295 345 415 05.082.12.66.0 03.341.02.02.0
C 2 72 13 500 380 355 295 345 415 05.082.12.60.0 03.341.02.02.0
C 2 72 6 550 335 310 250 300 370 05.082.02.74.0 03.341.02.02.0
C 1 82 69 500 335 310 250 300 370 05.082.13.08.0 03.341.02.03.0
C 2 82 13 500 335/285 310 250 300 370 05.082.02.96.0 03.341.02.03.0
C 2 2 x 38 82 13 500 335 310 250 300 370 05.082.02.95.0 03.341.02.03.0
C 2 82 13 500 380 355 295 345 415 05.082.12.61.0 03.341.02.03.0
C 1 82 69 500 380 355 295 345 415 05.082.12.67.0 03.341.02.03.0
C 2 86 12 550 335 310 250 300 370 05.082.02.99.0 03.341.02.17.0
2 x 40
C 2 89 15 550 405 380 320 370 440 05.082.13.21.0 03.341.02.17.0
C 3 92 13 500 - - - - - 05.082.13.46.0 03.341.02.18.0
C 1 92 72 500 335 310 250 300 370 05.082.13.87.0 03.341.02.18.0
C 2 92 20 500 335 310 250 300 370 05.082.12.11.0 03.341.02.18.0
C 1 92 79 500 380 355 295 345 415 05.082.12.68.0 03.341.02.18.0
C 2 92 13 500 380 355 295 345 415 05.082.13.36.0 03.341.02.18.0
2 x 43
C 3 95 15 550 - - - - - 05.082.13.65.0 03.341.02.18.0
C 1 92 78 550 405 380 320 370 440 05.082.13.07.0 03.341.02.18.0
C 2 92 14 550 405 380 320 370 440 05.082.12.83.0 03.341.02.18.0
C 1 92 78 550 475 450 390 440 510 05.082.12.94.0 03.341.02.18.0
C 2 92 14 550 475 450 390 440 510 05.082.12.85.0 03.341.02.18.0
C 4 2 x 45 94 31 690 335 310 250 300 370 05.082.13.20.0 03.341.02.15.0
C 6 108 86 550 - - - - - 05.082.14.15.0 03.341.02.04.0
C 1 108 86 550 475 450 390 440 510 05.082.14.05.0 03.341.02.04.0
C 2 2 x 51 108 22 550 475 450 390 440 510 05.082.14.06.0 03.341.02.04.0
C 5 106 137 690 335 310 250 300 370 05.082.13.79.0 03.341.02.04.0
C 4 106 31 690 335 310 250 300 370 05.082.13.63.0 03.341.02.04.0
C 1 114 100 720 345 320 260 310 380 05.082.13.05.0 03.341.02.32.0
2 x 54
C 2 114 14 720 345 320 260 310 380 05.082.13.10.0 03.341.02.32.0

1005 Bush (steel / rubber / steel) 02.0316.90.00 Ø 30 / 57 x 102 Leaf spring 100 mm wide
Bush (rubber / steel) 1) 02.0316.06.00 Ø 30 / 60 x 102
1019 Hexagon nut (for centre bolt item 1018) 02.5202.20.80 M 16 / 934-8
1) for old trailing arms with rubber / steel bush
Loose spring screws for trailing arms with centre bolt see page 17.

BPW-EL-Luft 1032701e 15
 BPW Original spare parts Air suspensions

1.4 Trailing arms

Cranked double leaf trailing arms

O
L 1 L 2 (BPW 30)
1018 L 2 (BPW 36)
(Centre air bag)
SL
D

K
H

1019

1000
70
Ø 300
120
Ø 360
1005
L 5
1018
L 4
L 3

D 1 BH D 2 BH

D 3 BH D 4 BH

16 BPW-EL-Luft 1032701e
 Trailing arms 1.4
Cranked double leaf trailing arms
Dimensions BPW Code no.
O
BPW 30 BPW 36 Trailing arm Centre bolt
Fig. D H K BH L 1 L 2 L 2 L 3 L 4 L 5 Item 1000 Item 1018

100 mm wide ( B )
SL
D 1 72 100 68 470 390 365 305 355 425 05.082.02.66.0 03.341.02.02.0
D 2 2 x 33 72 100 68 470 340/390 365 305 355 425 05.082.02.97.0 03.341.02.02.0
D 1 72 150 72 500 405 380 320 370 440 05.082.12.63.0 03.341.02.02.0
D 1 82 100 68 470 390 365 305 355 425 05.082.13.26.0 03.341.02.03.0
D 4 2 x 38 82 100 14 470 390 365 305 355 425 05.082.12.43.0 03.341.02.03.0
D 1 82 150 72 500 405 380 320 370 440 05.082.12.64.0 03.341.02.03.0
D 3 86 50 14 550 405 380 320 370 440 05.082.12.88.0 03.341.02.17.0
D 1 86 120 72 550 405 380 320 370 440 05.082.12.77.0 03.341.02.17.0
D 2 2 x 40 86 120 14 550 405 380 320 370 440 05.082.02.45.0 03.341.02.17.0
D 2 89 120 15 720 405 380 320 370 440 05.082.13.23.0 03.341.02.17.0
D 1 86 150 72 550 405 380 320 370 440 05.082.12.84.0 03.341.02.17.0
D 2 92 50 13 500 380 355 295 345 415 05.082.13.60.0 03.341.02.18.0
D 1 95 120 74 550 405 380 320 370 440 05.082.13.24.0 03.341.02.18.0
2 x 43
D 4 95 120 21 550 405 380 320 370 440 05.082.13.34.0 03.341.02.18.0
D 1 92 150 72 500 405 380 320 370 440 05.082.13.33.0 03.341.02.18.0

1005 Bush (steel / rubber / steel) 02.0316.90.00 Ø 30 / 57 x 102 Leaf spring 100 mm wide
Bush (rubber / steel) 1) 02.0316.06.00 Ø 30 / 60 x 102
1019 Hexagon nut (for centre bolt item 1018) 02.5202.20.80 M 16 / 934-8
1) for old trailing arms with rubber / steel bush
Loose spring screws for trailing arms with centre bolt see below.

Loose spring screws for trailing arms with centre bolt

Trailing arm
thickness incl. Centre bolt
catch strap (Item 1018)
H
H Dimension BPW Code no.
1 x 40 M 16 x 60-8.8 03.341.02.06.0
1 x 48 M 16 x 70-8.8 03.341.02.31.0
1 x 50 M 16 x 75-8.8 03.341.02.14.0 H

2 x 33 M 16 x 90-8.8 03.341.02.02.0
2 x 38 M 16 x 100-8.8 03.341.02.03.0
1019
2 x 40 M 16 x 105-8.8 03.341.02.17.0
2 x 43 M 16 x 110-8.8 03.341.02.18.0
2 x 45 M 16 x 115-8.8 03.341.02.15.0
2 x 48 M 16 x 120-8.8 03.341.02.30.0
2 x 51 M 16 x 130-8.8 03.341.02.04.0
1018
2 x 54 M 16 x 135-8.8 03.341.02.32.0
2 x 65 M 16 x 165-8.8 03.341.02.16.0
Hexagon nut (Item 1019) for centre bolt 02.5202.20.80 M 16 / 934-8 1019

1018

BPW-EL-Luft 1032701e 17
 BPW Original spare parts Air suspensions

2 Spring seats, axle clampings

O General
BPW Axle clampings
SL
The axle is connected to the trailing arm
using the axle connection comprising: spring
plates, spring pads, segments and U-bolts.
AL

Clamped, positive-locking axle connections ensure Spring plate

an even force transfer into the axle appropriate to
the degree of load. This is only possible with square Catch strap
axle beams which therefore offer a long service life.
The connection parts are attached at the reinforced Trailing arm

corners of the axle beam (no welded connection).

Due to the modular construction a service-friendly
repair is guaranteed.
Tracking plate
Spring seat

Segments

Spring U-bolt

Welded axle mountings are mainly used with Spring plate

a round axle cross section, steering axles as
well as heavy-duty air suspension systems. Catch strap

Trailing arm

Spring seat Tracking plate

Shaped plate
for hole welding

Protection plates

Segment

Spring U-bolt

18 BPW-EL-Luft 1032701e
 Spring seats, axle clampings 2

Determining axle mountings O

1. Clarifying design

Trailing arm 70 mm or 100 mm wide SL

Axle cross section Ø 127 / 120 / 150
Axle spring seat assembly clamped or welded
Round centring ring or square frame with AL
clamped axle mounting
Spring seats with centring ring
Shock absorber attachment:
Spring seat without shock absorber
attachment
Spring seat with welded pin for shock
absorber mounting or spring seat for shock
absorber mounting
Trailing arm mounted from above or from below
Spring U-bolts or screws
U-bolt encloses axle beam or is positioned
to the side
Spring U-bolts or bolts fitted from the top
or bottom
Singe or double segments

Tracking plates

Weld on tracking plates after installation and

tracking of the air suspension axles on the
vehicle at the rear end of the spring seats
a 4 x 80
or spring plates -
Weld a 4 x 80.
Do not weld the trailing arms !

Follow the welding guidelines given in the

BPW installation instructions!

Important for all welding work !

The trailing arms, air bags and plastic
pipings should be protected against a 4 x 80
sparks and weld splashes during all
welding work. The earth terminal must
under no circumstances be attached to
the trailing arm or hub.

BPW-EL-Luft 1032701e 19
 BPW Original spare parts Air suspensions

2.1 Welded axle spring seat assembly

Spring seats for welded axle spring seat assembly

O Spring seats with welding lug
A 1 A 2 A 3

SL

1027 1027
1026 1026
1027
1026 1026

Spring seats with counter
lugs

B 1 B 2 B 3

1029 1029 1029

1030 1030 1030

1024
1024 1024
1027
1026
1027
1026 1026 1027
1026

Spring seats with segments

B 1 B 2 B 3

1029 1029 1029

1030 1030 1030
1035
31 / 35 1035 1035
31 / 35 31 / 35

1026
1027
1026 1027
1026

Spring seats with counter-lugs Spring seats with segments

- 12 / 04 - 12 / 04
1030 1030

1029 1029

01 / 05 - 01 / 05 -
1030 1030

20 BPW-EL-Luft 1032701e
 Welded axle spring seat assembly 2.1
Spring seats for welded axle spring seat assembly
O
Spring seats, trailing arm 100 mm wide above mounted
Spring seat without ASpring seat with Spring seat with
shock absorber attachment shock absorber attachment shock absorber attachment
Exec. A Exec. B Exec. C SL
OM / VO .. OR 1.. OR 2..

Item Designation AB BPW Code no. Fig. BPW Code no. Fig. BPW Code no. Fig.
OM / VO 1 / VO 1F /
OR 1 / OR 13 / OR 14 OR 2 / OR 2 F / OR 23
VO 13
Spring seats with welding lug,
without counter-lugs
1026 Spring seat, above 120 03.032.18.76.0 2x A 1
1026 Spring seat, above 120 03.032.18.99.0 2x A 1
Steering axle Steering axle
1026 Spring seat, above right 120 05.032.27.14.0 1x 05.032.27.10.0 1x
A 1 A 2 A 3
1027 Spring seat, above left 120 05.032.27.15.0 1x 05.032.27.11.0 1x
Steering axle Steering axle
1026 Spring seat, above right 03.032.18.54.0 1x 05.032.27.06.0 1x
120 A 1 A 3
1027 Spring seat, above left 03.032.18.53.0 1x 05.032.27.05.0 1x
1026 Spring seat, above 150 03.032.19.87.0 2x A 1

Spring seats without welding lug,

with counter-lugs / segment
1024 Spring seat, below 120 03.032.17.05.1 2x 03.032.17.05.1 2x 03.032.17.05.1 2x
(counter-lug) 150 03.032.19.26.0 2x 03.032.19.26.0 2x 03.032.19.26.0 2x
Ø 127 03.032.38.13.0 2x 03.032.38.13.0 2x 03.032.38.13.0 2x

Steering axle
1026 Spring seat, above right 03.032.18.54.0 1x
120 B 1
1027 Spring seat, above left 03.032.18.53.0 1x
1026 Spring seat, above right 120 03.032.21.46.8 1x 05.032.21.50.8 1x 05.032.21.52.0 1x
B 1 B 2 B 3
1027 Spring seat, above left 120 03.032.21.45.8 1X 05.032.21.49.8 1x 05.032.21.51.0 1x
1026 Spring seat, above Ø 127 03.032.58.18.0 2x ~ B 1
1026 Spring seat, above right 05.032.58.22.0 1x
Ø 127 ~ B 2
1027 Spring seat, above left 05.032.58.21.0 1x
1026 Spring seat, above 150 03.032.10.43.0 2x ~ B 1
1026 Spring seat, above right 05.032.10.48.0 1x 05.032.10.50.0 1x
150 B 2 B 3
1027 Spring seat, above left 05.032.10.47.0 1x 05.032.10.49.0 1x

1029 Plate * 120 03.283.14.03.0 03.283.14.03.0 03.283.14.03.0

150

1030 Formed piece 120 03.001.14.97.0 03.001.14.97.0 03.001.14.97.0

Shaped plate 150 03.161.84.05.0 03.161.84.05.0 03.161.84.05.0
1035 Segment 120 see page 31 / 35 see page 31 / 35 see page 31 / 35
150
* Deleted in 120 with shaped part 03.001.14.97.0 (introduced 01 / 05).
Further executions upon request.

BPW-EL-Luft 1032701e 21
 BPW Original spare parts Air suspensions

2.1 Welded axle spring seat assembly

Spring seats for welded axle spring seat assembly

O 120 / 150
Spring seats with welding lug Spring seats with counter
lugs Spring seats with segments
A 1 A 2 A 3
SL 1035
1024 31 / 35
1029 1029
1030
1030

1027 1027
1026 1026
1027
1026 1026 1026

Ø 127
Spring seats without welding lug Spring seats with welding lug Spring seats with counter
lugs
B 1 B 2 B 3

1024
1030
1026 1026 1026

Spring seats with counter
lugs Spring seats with segments

- 12 / 04
- 12 / 04
1030
1030

1029
1029

01 / 05 -
01 / 05 -
1030
1030

22 BPW-EL-Luft 1032701e
 Welded axle spring seat assembly 2.1
Spring seats for welded axle spring seat assembly
O
Spring seats, trailing arm 100 mm wide below mounted
Spring seat without
shock absorber attachment
OT.. / SLU.. / ALU.. SL

Item Designation AK BPW Code no. Fig. BPW Code no. Fig.
OT.. / SLU.. / ALU..
Spring seats with welding lug,
without counter-lugs
1026 Spring seat, below 120 03.032.18.76.0 2x A 1
1026 Spring seat, below 120 03.032.18.99.0 2x A 1
1026 Spring seat, below Ø 127 03.032.38.75.0 2x B 2
1026 Spring seat, below 150 03.032.19.87.0 2x A 1
Steering axle
1026 Spring seat, below left 03.032.18.54.0 1x
120 A 1
1027 Spring seat, below right 03.032.18.53.0 1x

Spring seats without welding lug,

with counter-lugs / segment
1024 Spring seat, above 120 03.032.17.05.1 2x A 2
(counter-lug) 150 03.032.19.26.0 2x A 2
Ø 127 03.032.38.13.0 2x B 3

Steering axle
1026 Spring seat, below left 03.032.18.54.0 1x
120 A 2 / A 3
1027 Spring seat, below right 03.032.18.53.0 1x
1026 Spring seat, below left 120 03.032.21.06.0 1x
A 2 / A 3
1027 Spring seat, below right 120 03.032.21.05.0 1x

1026 Spring seat, below Ø 127 03.032.58.18.0 2x B 1 / B 3

1026 Spring seat, below 150 03.032.10.44.0 2x A 2 / A 3

1029 Plate * 120 03.283.14.03.0

150

1030 Formed piece 120 03.001.14.97.0

Shaped plate 150 03.161.84.05.0
Ø 127 03.163.53.01.0
1035 Segment 120 see page 31 / 35
150
* Deleted in 120 with shaped part 03.001.14.97.0 (introduced 01 / 05).
Further executions upon request.

BPW-EL-Luft 1032701e 23
 BPW Original spare parts Air suspensions

2.2 Clamped axle spring seat assembly

Spring seats for clamped axle spring seat assembly

ALII
Trailing arms 70 mm wide, above mounted

39

AL

45

25
1027
1026
31

49

ALII Trailing arms 70 mm wide, below mounted /

Trailing arms 70 mm wide, below mounted Direct air suspension (AirlightDirect)

49
49

39

1035
25
25

1027
1027
1026 1026 1026

45

45

43
39

24 BPW-EL-Luft 1032701e
 Clamped axle spring seat assembly 2.2
Spring seats for clamped axle spring seat assembly
Spring seats, trailing arms 70 mm wide
Trailing arms 70 mm wide, above mounted
Spring seat without Spring seats with
shock absorber attachment shock absorber attachment
Exec. A Exec. B
L .. LI 1..

AL

Item Designation AK BPW Code no. BPW Code no.

25 Profiled part 120 03.295.46.21.0 * 03.295.46.21.0 *
(Centring frame)
1026 Spring seat, above right 03.032.21.14.0 1x 05.032.21.18.0 1x
120
1027 Spring seat, above left 03.032.21.15.0 1x 05.032.21.19.0 1x
* Replacement for profile part (centering frame) 03.295.46.20.0

Trailing arms 70 mm wide, below mounted

Spring seats with Spring seats with
Spring seat without threaded bolts for shock plates for shock
shock absorber absorber attachment absorber attachment
attachment Direct air suspension Direct air suspension
(AirlightDirect) (AirlightDirect)

Item Designation AK BPW Code no. BPW Code no. BPW Code no.
25 Profiled part 120 03.295.46.21.0 * 03.295.46.21.0 * 03.295.46.21.0 *
(Centring frame)
1026 Spring seat, below right 03.032.21.14.0 1x 05.032.21.22.0 1x
120
1027 Spring seat, below left 03.032.21.15.0 1x 05.032.21.23.0 1x
1026 Spring seat, below 120 05.032.21.41.0 2x
1035 Spring seat 120 03.032.21.38.0 2x 03.032.21.38.0 2x

* Replacement for profile part (centering frame) 03.295.46.20.0

BPW-EL-Luft 1032701e 25
 BPW Original spare parts Air suspensions

2.2 Clamped axle spring seat assembly

Spring seats for clamped axle spring seat assembly

Trailing arms 100 mm wide, above mounted

SL 51
41
51

31 / 37

AL

45

45
45

1026 25
1027
1027 1026
1026 25 1026 25 1026
1027 1027
1027 1026 1027 1026 41
1026 1026

51
27 / 29 27 / 29

Trailing arms 100 mm wide, below mounted

51

51

41

25 41 29

25 35 25

1026
1026 1026
45 45

45
43 43

37

51

26 BPW-EL-Luft 1032701e
 Clamped axle spring seat assembly 2.2
Spring seats for clamped axle spring seat assembly
Spring seats, trailing arms 100 mm wide
Trailing arms 100 mm wide, above mounted
Spring seat without Spring seat with Spring seat with SL
shock absorber shock absorber shock absorber
attachment attachment attachment
L .. LI 1.. LI 2..

AL

Item Designation AK BPW Code no. BPW Code no. BPW Code no.
25 Profiled part 120
03.295.46.21.0 * 03.295.46.21.0 * 03.295.46.21.0 *
(Centring frame) 150
1026 Spring seat, above right 03.032.21.58.0 1x 05.032.21.70.0 1x 05.032.21.68.0 1x
120
1027 Spring seat, above left 03.032.21.59.0 1x 05.032.21.71.0 1x 05.032.21.69.0 1x
1026 Spring seat, above right 05.032.11.30.0 1x 05.032.11.32.0 1x
150 03.032.11.24.0 2x
1027 Spring seat, above left 05.032.11.29.0 1x 05.032.11.31.0 1x
* Replacement for profile part (centering frame) 03.295.46.20.0

Trailing arms 100 mm wide, below mounted

Spring seat without
shock absorber
attachment 214 235
LU ...

125 125

150 150
a b

Item Designation AK BPW Code no. Fig. 240 240

25 Profiled part 120
03.295.46.21.0 *
(Centring frame) 150 125
125
1026 Spring seat, below 120 03.032.27.62.0 2x a
1026 Spring seat, below 120 03.032.21.55.0 2x b 150 180

1026 Spring seat, below 120 03.032.26.61.0 2x c

1026 Spring seat, below 150 03.032.10.77.0 2x d c d

* Replacement for profile part (centering frame) 03.295.46.20.0

Axle mountings with round centring ring

are replaced by axle mountings with square Round centring ring Square centring frame
centring frame.
Change over if replacement is required.
Weld new square centring frame onto the
axle beam and use spring seats for square
centring.
Follow the BPW welding guidelines!

BPW-EL-Luft 1032701e 27
 BPW Original spare parts Air suspensions

2.2 Clamped axle spring seat assembly

Spring seats for clamped axle spring seat assembly

Trailing arms 100 mm wide above mounted
Double bar Spring seat Support for U-stabilizer

SL
51 51
51
31 / 37 31 / 37
31 / 37
AL

45 45
45

27 27 27
27 27 27

1024 1024
1024

28 BPW-EL-Luft 1032701e
 Clamped axle spring seat assembly 2.2
Spring seats for clamped axle spring seat assembly
Lower spring seats, trailing arms 100 mm wide
Trailing arms above mounted

Double bar Spring seat

Support
for U-stabilizer
SL

AL
Ø 31

Item Designation AK BPW Code no. BPW Code no. BPW Code no.
1024 Spring seat 120 03.032.26.62.0 4x 03.032.27.67.2 2x
150 03.032.11.20.0 4x 03.032.10.63.0 2x
Steering axle Steering axle
120 03.032.26.74.0 4x 03.032.27.87.0 2x
1024 Support 120 05.189.14.23.0 2x
150 05.189.13.10.0 2x
Further executions upon request.

BPW-EL-Luft 1032701e 29
 BPW Original spare parts Air suspensions

3 Segments, spring plates

Segments
O Segment above the trailing arm

SL
51

AL
1035

45

27
27

27 / 29

Segment on the axle beam

39 / 41
51

1035

27
45 45

27
27
43
1035

51

30 BPW-EL-Luft 1032701e
 Segments, spring plates 3
Segments
Item Designation Dimension BPW Code no. Application Fig.
O
Single segments
Segment above the trailing arm
1035 Segment 03.345.21.01.0 120
SL
95 45
150

34
AL
Segment on the axle beam
1035 Segment 03.345.23.02.1 120 122.5 41

22.5

44
03.345.25.01.1 150 47.5
155

28.5
58
03.345.23.09.0 1) 120 122.5 43

22.5
39.5
03.345.23.12.0 1) 120 120 43
solid

31.5
22.5
03.345.23.03.0 * 120 111.5 41
solid
22.5

30

03.345.25.04.0 * 150 150 47.5

solid
28

1) for flattened spring U-bolts (disc brake)

* welded on the axle beam

BPW-EL-Luft 1032701e 31
 BPW Original spare parts Air suspensions

3 Segments, spring plates

Segments
O Double segment, round centring ring, clamped axle spring seat assembly

SL
51

AL
1035

27
45

43

32 BPW-EL-Luft 1032701e
 Segments, spring plates 3
Segments
Item Designation Dimension BPW Code no. Application Fig.
O
Double segments
Double segment, round centring ring, clamped axle spring seat assembly
1035 Segment 03.345.23.05.1 120
SL
125

44
AL
120

03.345.23.10.1 1) 120 125

40
120

03.345.25.05.1 150 125

58
150

1) for flattened spring U-bolts (disc brake)

BPW-EL-Luft 1032701e 33
 BPW Original spare parts Air suspensions

3 Segments, spring plates

Segments
O Double segment on axle beam, trailing arm mounted Double segment on axle beam, trailing arm mounted
from below, welded axle spring seat assembly from above, welded axle spring seat assembly

SL
41

51
AL
1035
23

23
45 45
21
21

43
1035

51

34 BPW-EL-Luft 1032701e
 Segments, spring plates 3
Segments
Item Designation Dimension BPW Code no. Application Fig.
O
Double segments
Double segment, welded axle spring seat assembly
1035 Segment 03.345.23.05.0 120
SL
125

30
120
AL

03.345.23.15.1 120 125

44
120

03.345.23.13.0 1) 120 125

26
120

03.345.23.16.1 1) 120 125

40

120

03.345.25.06.0 150 125

36

150

1) for flattened spring U-bolts (disc brake)

BPW-EL-Luft 1032701e 35
 BPW Original spare parts Air suspensions

3 Segments, spring plates

Segments, spring plates

O Double segment above the trailing arm Double segment above the trailing arm
Double segment above the trailing arm for shock absorber attachment for shock absorber attachment
with screws with threaded bolts

SL
51
51 51

AL
1035
1035 1035

45
45 45

27
27

27
27 27
27

27 / 29
27 / 29 27 / 29

Double segment above / below the Double segment below the trailing
trailing arm for shock absorber arm for shock absorber attachment
attachment with threaded bolts with threaded bolts / U-stabilizer

29
29 27
27

27
27 45
45

1035
1036
1035 M 30 M 30

L L
M 24 M 24

119

51
51

36 BPW-EL-Luft 1032701e
 Segments, spring plates 3
Segments, spring plates
Item Designation BPW Code no. Application Dimension Fig.
O
Double segments, spring U-bolt next to the axle beam, trailing arms 100 mm wide
Double segment above the trailing arm
x
SL
1035 Spring plate 03.145.10.39.0 120 x = 150
03.145.10.40.0 150 x = 180

AL

95
Double segment above the trailing arm for shock absorber attachment with screws
1035 Spring plate 03.145.10.36.0 120 / 150 x = 150 / 180 x

95
03.145.10.41.0 120 / 150 x = 150 / 180 x
25

95
Double segment above the trailing arm for shock absorber attachment with threaded bolts
1035 Spring plate 05.145.10.42.0 120 / 150 x = 150 / 180 x

82

Double segment above / below the trailing arm for shock absorber attachment with threaded bolts
1035 Spring plate, left 05.145.10.23.0 120 / 150 x = 150 / 180 x
1036 Spring plate, right 05.145.10.22.0

No longer available.
95

Use spring plate without thread

bolt and weld on thread bolt
93.5

(see page 110).

Double segment below the trailing arm for shock absorber attachment with threaded bolts / U-stabilizer
1035 Spring plate 03.145.10.21.0 120 / 150 x = 150 / 180
x
96

Further executions upon request.

BPW-EL-Luft 1032701e 37
 BPW Original spare parts Air suspensions

3 Segments, spring plates

Spring plates
Spring U-bolts mounted from below, trailing arms 70 mm wide (AL II) mounted from above
Spring U-bolts mounted from below, Spring U-bolts mounted from below,
Spring U-bolts mounted from below spring plate for shock absorber spring plate for shock absorber
attachment with screws attachment with threaded bolts

AL
1032 1032
1032

45 45
45

25 25
25

31 31
31

49 49
49

Spring U-bolts mounted from above, trailing arms 70 mm wide (AL II) mounted from below
Spring U-bolts mounted from above,
spring U-bolt next to the axle beam

49

1035
25

25

45

43

38 BPW-EL-Luft 1032701e
 Segments, spring plates 3
Spring plates
Item Designation BPW Code no. Application Dimension Fig.
Spring U-bolts mounted from below, trailing arms 70 mm wide (AL II) from above mounted
Spring plate without shock absorber attachment
1032 Spring plate 03.145.22.77.0 120 A 92 / B 150

AL
A

1032 Spring plate 03.145.25.04.0 120 A 92 / B 150

1032 Spring plate 03.145.25.01.0 120 A 92 / B 150

Spring plate for shock absorber attachment with screws

1032 Spring plate 05.145.22.84.0 120 A 92 / B 150 Ø 24.5

Spring plate for shock absorber attachment with threaded bolts

1032 Spring plate 05.145.22.92.0 120 A 92 / B 150

Spring U-bolts mounted from above, trailing arms 70 mm wide (AL II) mounted from below
Spring U-bolt next to the axle beam
1035 Spring plate 03.032.21.63.0 120 x = 150 x
68

BPW-EL-Luft 1032701e 39
 BPW Original spare parts Air suspensions

3 Segments, spring plates

Spring plates
O Spring U-bolt encloses the axle beam, trailing arms 100 mm wide
Spring U-bolts mounted from below, Spring U-bolts mounted from below, Spring U-bolts mounted from below,
spring plate without shock absorber spring plate for shock absorber spring plate for U-stabilizer attachment
SL attachment / without U-stabilizer attachment with screws with screws

Ø 24,5
Ø 31
AL 1032 1032 1032

45 45 45
27 27 27

31 31 31

51 51 51

Spring U-bolt next to the axle beam, trailing arms 100 mm wide
Spring U-bolts mounted from below,
Spring U-bolts mounted from above, Spring U-bolts mounted from below, spring U-bolt next to the axle beam,
spring U-bolt next to the axle beam spring U-bolt next to the axle beam spring plate for shock absorber
attachment with screws

51

1032 1032
1035

27

27

45
27 45
27

119
45 1035
B 1035

51
51
43

40 BPW-EL-Luft 1032701e
 Segments, spring plates 3
Spring plates
Item Designation BPW Code no. Application Dimension Fig.
O
Spring U-bolt encloses the axle beam, trailing arms 100 mm wide
Spring plate without shock absorber attachment / without U-stabilizer attachment
SL
1032 Spring plate 03.145.22.01.0 120 A 125 / B 150
03.145.22.06.0 Ø 127 A 125 / B 155 B

03.145.23.27.0 150 A 125 / B 180

A AL

Spring plate for shock absorber attachment with screws

1032 Spring plate H 60 05.145.22.38.0 120 A 125 / B 150 Ø 24.5
05.145.23.26.0 150 A 125 / B 180
H
B

Spring plate for U-stabilizer attachment with screws

1032 Spring plate 05.145.22.05.0 120 A 125 / B 150 Ø 31
05.145.22.20.0 Ø 127 A 125 / B 155
05.145.23.08.0 1) 150 A 125 / B 180
1) with bore hole for centering bolt Ø 26 B

Spring U-bolt next to the axle beam, trailing arms 100 mm wide
Spring plate without shock absorber attachment
1035 Spring plate 03.032.21.53.0 120 x = 150 x
03.032.21.56.0 * 120 x = 150
03.032.11.27.0 150 x = 180
03.032.11.28.0 * 150 x = 180
95

* with bore hole Ø 20

Spring plate for shock absorber attachment with screws

1035 Spring plate 05.032.21.73.0 120 B = 144 / x = 150 x
05.032.21.72.0 120 B = 187 / x = 150
95
B

1035 Spring plate 05.032.21.78.0 120 x = 150 x

Ø 16.5
95

BPW-EL-Luft 1032701e 41
 BPW Original spare parts Air suspensions

3 Segments, spring plates

Spring plates
O Trailing arms 70 mm wide
Spring U-bolts mounted from above,
spring plate for shock absorber attachment with threaded bolts
SL

49
AL

39
25

25

45

1033
1032

Trailing arms 100 mm wide

Spring U-bolts mounted from above, Spring U-bolts mounted from above,
spring plate for shock absorber attachment with threaded bolts spring plate for shock absorber attachment with screws

51 51

41 33 41

27 27

27 27

45 45

1032

1033
1032

42 BPW-EL-Luft 1032701e
 Segments, spring plates 3
Spring plates
Item Designation BPW Code no. Application Dimension Fig.
O
Spring U-bolts mounted from above
Spring plate for shock absorber attachment with threaded bolts
SL
A B C X H V
Trailing arms 70 mm wide
1032 Spring plate, right 05.145.22.80.0
1033 Spring plate, left 05.145.22.81.0
92 150 77.5 170 42 - AL
05.145.22.86.0
120 92 150 77.5 260 51 - H
05.145.22.85.0
B
05.145.22.82.0
92 150 77.5 270 42 -
05.145.22.83.0
A
Trailing arms 100 mm wide
C
05.145.22.18.0
125 150 112.5 30 30 -
05.145.22.17.0
05.145.22.08.0
125 150 93.5 119 21 -
05.145.22.09.0 X V
05.145.22.50.0
125 150 93.5 146.5 38 -
05.145.22.49.0
H
05.145.22.68.0 *
125 150 72 170 42 - B
05.145.22.69.0 *
05.145.22.44.0
120 125 150 93.5 170 42 - A
05.145.22.43.0
C
05.145.22.46.0
125 150 93.5 170 42 20
05.145.22.47.0
05.145.22.74.0
125 150 93.5 195 60 15
05.145.22.75.0 X V
05.145.22.94.0
125 150 93.5 210 42 15
05.145.22.93.0
05.145.22.64.0
125 150 93.5 250 42 15
05.145.22.65.0
05.145.23.28.0
125 180 93.5 134 21 -
05.145.23.29.0
05.145.23.20.0
150 125 180 93.5 134 21 20
05.145.23.19.0
05.145.00.08.0
125 180 93.5 158.5 30 -
05.145.00.07.0
* Shock absorber attachment bolt Ø 28 (standard Ø 24)

Spring plate for shock absorber attachment with screws

1032 Spring plate 05.145.22.57.0 120 125 150 72 170 42 -
H
B

A
C

BPW-EL-Luft 1032701e 43
 BPW Original spare parts Air suspensions

4 Centring bolts, tracking plates

Centring bolts, tracking plates

O Single leaf trailing arm without centre bolt

SL

AL

1041
1041 1040 1040 1041
1040

Double or sing leaf trailing arm with centre bolt

1042 1041 1042 1041

1042 1041

Weld on tracking plates after installing and tracking of the air suspension
axles on the vehicle at the rear of the spring seats or spring plates -
Weld a 4 x 80.

Do not weld the trailing arms !

44 BPW-EL-Luft 1032701e
 Centring bolts, tracking plates 4
Centring bolts, tracking plates
Item Designation Remark B P W C o d e n o . Dimension
O
Single leaf trailing arm without centre bolt ( S L O / S L M / S L U / A L O / A L M / A L U )
Centring bolt
03.084.74.43.0
SL
1040 Bolt Ø 24 x 23
(Centring bolt)

AL
1040
1040

Tracking plate
1041 Plate 120 05.281.36.15.0 235 x 98 x 5
(Tracking plate) 150 05.281.37.16.0 260 x 98 x 5
150 05.281.37.19.0 265 x 98 x 5

1041
1041

Double or single leaf trailing arm with centre bolt ( O / OM / OT / SLO / SLM / S L U / A L O / A L M / A L U )
Tracking plate
1041 Plate 120 03.281.36.14.0 235 x 98 x 5
(Tracking plate) 150 03.281.37.15.0 260 x 98 x 5 1041
150 03.281.37.18.0 275 x 98 x 5
150 03.281.37.08.0 290 x 98 x 5

1041

Centring ring,
trailing arm mounted from
above,
trailing arm mounted from
below,
spring seat with round hole,
axle with round centring ring
1042 Washer 03.320.33.22.0 Ø 24 / 69 x 4
(Centring ring) 1042
03.320.34.49.0 Ø 24 / 71 x 4

Centring ring,
trailing arm mounted from
below,
spring seat with round hole
1042 Washer 03.320.34.50.0 Ø 24 / 71 x 10
(Centring ring)

1042

Centring plate,
trailing arm mounted from
above,
spring seat with square hole,
axle with square centring ring
1042 Plate 03.281.33.07.0 Ø 24 / 73/60x5
(Centring plate) 03.281.34.10.0 Ø 24 / 90/55x5
03.001.35.04.0 Ø 24 / 92/72x5 1042

BPW-EL-Luft 1032701e 45
 BPW Original spare parts Air suspensions

4 Centring bolts, tracking plates

Adjustable tracking plates (Tracking aid)

O

SL

1041
1041
1044 1044
1045 1045

1043
1043

1041 1041
1045 1045
1045 1045

1043 1043

Weld on tracking plates after installing and tracking of the air suspension
axles on the vehicle at the rear of the spring seats or spring plates -
Weld a 4 x 80.

Do not weld the trailing arms !

46 BPW-EL-Luft 1032701e
 Centring bolts, tracking plates 4
Adjustable tracking plates (Tracking aid)
Item Designation Remark B P W C o d e n o . Dimension
O
Double or sing leaf trailing arm with centre bolt ( O / OM / OT / SLO / SLM / SLU )
Adjustable tracking plates
SL
1041 Shaped plate 120 03.161.57.05.0 1043
(Tracking plate) 150 03.161.57.04.0 1045
1043 Block 03.221.77.15.0 1044
1044 Locking screw 02.5070.96.00 M 16 x 75
1041
1045 Hexagon nut 02.5202.20.80 M 16 / 934

1041

1044
1045
1043

Adjustable tracking plates

1041 Shaped plate 120 / Ø 127 03.161.57.04.0
1043
(Tracking plate)
1043 Support 05.189.10.20.0 1045
1045 Hexagon nut 02.5202.20.80 M 16 / 934
1041

1041

1045
1043

BPW-EL-Luft 1032701e 47
 BPW Original spare parts Air suspensions

5 Spring U-bolts

Spring U-bolts, trailing arms 70 mm wide

Spring U-bolt next to the axle beam Spring U-bolt encloses the axle beam

1057
1050 M = 550 Nm

1055
AL

1055
1050
1057
M = 550 Nm

Spring U-bolt next to the axle beam

AirlightDirect

1050

1055

1057
M = 550 Nm

48 BPW-EL-Luft 1032701e
 Spring U-bolts 5
Spring U-bolts, trailing arms 70 mm wide
Spring U-bolts for series AL II, trailing arms 70 mm wide
Spring U-bolt front Spring U-bolt encloses
next to axle beam the axle beam

AL

L L
L

M 22 M 22
A A

120 120
L A = 92 A = 150
Item 1 0 5 0 BPW Code no.
237 - 03.138.37.09.4 flattened
256 - 03.138.37.05.4 flattened
260 - 03.138.37.04.4 flattened
264 - 03.138.37.06.4 flattened
280 03.138.30.07.4 03.138.37.03.4 flattened
290 - 03.138.37.02.4 flattened
289 - 03.138.37.10.4 round

Spring U-bolts for AirlightDirect, t r a i l i n g a r m s 7 0 m m w i d e

Spring U-bolt front
next to axle beam

L
L

M 22
A

120
L A = 92
Item 1 0 5 0 BPW Code no.
252 03.138.30.18.4
1055 Washer 02.5401.23.07 Ø 23 / 125
1057 Lock nut 03.260.04.19.0 M 22 / SW 32 / H 22

BPW-EL-Luft 1032701e 49
 BPW Original spare parts Air suspensions

5 Spring U-bolts

Spring U-bolts, trailing arms 100 mm wide

O Spring U-bolt next to the axle beam

SL
1050 1330
1330 1050 M = 650 Nm
AL M = 650 Nm
1055
1055

1055 1055
1050
1050
1330 1330
M = 650 Nm M = 650 Nm

Spring U-bolt encloses the axle beam

1330
M = 650 Nm 1050
1055

1055
1050
1330
M = 650 Nm

50 BPW-EL-Luft 1032701e
 Spring U-bolts 5
Spring U-bolts, trailing arms 100 mm wide
Spring U-bolts for series O / SL / AL, trailing arms 100 mm wide
O
Spring U-bolt front Spring U-bolt encloses
next to axle beam the axle beam
SL

AL

L L L L L
L

M 24 M 24 M 24 M 24 M 24
A A A A A

120
120 / 150 120 Disc brakes 150 Ø 127
L A = 125 ( L ) A = 152 ( L ) A = 152 ( L ) A = 180 ( L ) A = 152 ( L )
Item 1050 BPW Code no.
190 - 03.138.41.31.4 (190) - - -
210 - 03.138.41.32.4 (210) - - -
230 03.138.44.21.4 (230) - - - -
250 - - - 03.138.45.20.4 (250) -
270 - 277 03.138.44.19.4 (270) - 03.138.41.38.4 (277) - 03.138.41.21.4 (275)
280 - 285 03.138.44.08.4 (280) 03.138.41.19.4 (280) 03.138.41.33.4 (285) - 03.138.41.18.4 (280)
290 - 295 03.138.44.16.4 (292) 03.138.41.17.4 (290) - - 03.138.41.14.4 (290)
300 - 305 03.138.44.04.4 (301) 03.138.41.13.4 (300) 03.138.41.34.4 (300) - -
308 - 310 03.138.44.09.4 (308) 03.138.41.16.4 (310) - - 03.138.41.11.4 (310)
315 - 320 03.138.44.15.4 (320) 03.138.41.08.4 (320) 03.138.41.37.4 (315) 03.138.45.11.4 (320) -
325 - 335 03.138.44.02.4 (331) 03.138.41.26.4 (330) 03.138.41.35.4 (325) 03.138.45.09.4 (330) 03.138.41.10.4 (335)
340 - 345 03.138.44.18.4 (340) 03.138.41.05.4 (345) 03.138.41.36.4 (345) 03.138.45.19.4 (340) -
350 - 356 03.138.44.01.4 (356) 03.138.41.23.4 (355) - 03.138.45.08.4 (350) 03.138.41.09.4 (355)
360 - 365 - 03.138.41.06.4 (365) - 03.138.45.07.4 (360) -
370 03.138.44.12.4 (370) - - 03.138.45.22.4 (370) -
380 - - - 03.138.45.06.4 (380) -
415 - 03.138.41.29.4 (415) - - -
1055 Washer 02.5401.25.07 Ø 25 / 127
1330 Lock nut 02.5220.74.12 VM 24 / 980-10

BPW-EL-Luft 1032701e 51
 BPW Original spare parts Air suspensions

5 Spring U-bolts / hexagon screws

Hexagon screws
O SLO / ALO SLM / ALM

SL
1053 1053

AL

1055

1330 1055
M = 650 Nm
1330
M = 650 Nm

S L U / ALU

1053

1055

1330
M = 650 Nm

52 BPW-EL-Luft 1032701e
 Spring U-bolts / hexagon screws 5
Hexagon screws
Item Designation Remark B P W C o d e n o . Dimension Application X
O
120
1053 Hexagon screw 02.5023.89.10 M 24 x 280 43 - 54
02.5023.95.10 M 24 x 300 65 - 79
SL
02.5023.88.10 M 24 x 320 80 - 99
02.5023.94.10 M 24 x 350 100 - 134
AL

150
1053 Hexagon screw 02.5023.88.10 M 24 x 320 50 - 69
02.5023.94.10 M 24 x 350 70 - 104
02.5023.98.10 M 24 x 380 100 - 135

1055 Washer 02.5401.25.07 Ø 25 / 127

1330 Lock nut 02.5220.74.12 M 24 / 980-10

BPW-EL-Luft 1032701e 53
 BPW Original spare parts Air suspensions

5.1 Assembly instructions for clamped axle spring seat assemblies

Trailing arms 70 mm wide ( AL II )

Series ALO / ALM

AL 1 3

4 2

Series ALU Assembly instructions:

Parts are to be assembled in line with
opposite illustration, further grease
spring U-bolts thread.
Spring seats and trailing arm are to be
aligned parallel to the axle beam and
self-locking nuts are to be equally
cross-wise tightened until contact to
spring plate.
Control parallel position of spring seats
and trailing arm towards axle beam and
hereafter tighten self-locking nuts cross-wise
in a.m. sequence 1-2-3-4 until all have
achieved a tightening torque of 200 Nm.
Using a torque wrench tighten self-locking
nuts cross-wise in following steps to the
tightening torque of 550 Nm.

1) 200 Nm s.a.
2) 300 Nm
3) 450 Nm
4) 550 Nm

Hereafter tighten the nuts by another

90° turning angle.

M = 550 Nm + 90°

54 BPW-EL-Luft 1032701e
 Assembly instructions for clamped axle spring seat assemblies 5 .1
Trailing arms 100 mm wide ( SL / AL )
Series SLO / S L M / A L O / A L M

Spring U-bolt encloses

the axle beam SL
1 3

AL

4 2

U-bolt next to
the axle beam

1 3

4 2

Series SLU / ALU Assembly instructions:

Parts are to be assembled in line with
opposite illustration, further grease
spring U-bolts thread.
Spring seats and trailing arm are to be
aligned parallel to the axle beam and
self-locking nuts are to be equally
cross-wise tightened until all components
are in uniform contact.
(The spring seats are only in contact with
the radi of the axle beam.)
No uneven tightening is allowed due to
single-sided tightening of the lock nuts.
Using a torque wrench, tighten the lock
nuts in several stages cross-wise until
the specified tightening torque has been
reached.

M = 650 Nm (605-715 Nm)

BPW-EL-Luft 1032701e 55
 BPW Original spare parts Air suspensions

6 Spring pivot bolt bearings

O General
Spring pivot bolt bearing
Bolt head in square
SL BPW spring bolt mountings connect the locking device
trailing arms to the supports / frame.
The maintenance-free steel / rubber / steel
bushes guarantee that the axles are guided
AL securely and with a stable track in any
circumstances. Spring pivot bolt
In axle lift devices, the mounting of the lift
arm is integrated into the spring bolt mounting,
thereby ensuring a safe and long-life function. Wearing plates
Weld-in bush with
internal square

Rapid axle alignment is possible using Adjustment plates

BPW hanger brackets with integrated track
adjustment. Production tolerances on the
vehicle can be counteracted or tracking
corrected without the need to unfasten
the spring U-bolts (axle tracking). Spring pivot bolt

Spring bolt with square anti-rotation lock

Since 1995, BPW has been using spring bolts
and weld-in bushes with square anti-rotation
lock on rigid steel supports.
In case of wear on bushes with a slot for
the hexagon head of the spring bolt that are
welded into older supports, change over to the
new technology with square anti-rotation lock.

56 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings 6

New spring pivot bolt bearing from O

week 18/2004 onwards

From week 18/2004 onwards, the functional principle SL

of the loose wear plates (registered utility model
DE-GM 201 04 753 U1 ) familiar in Airlight II hanger
brackets will also be carried across to the rigid air AL
suspension hanger brackets for 100 mm wide trailing
arms.

Loose wear plates offer the following advantages:

Simplified mounting, because the wear plates are not

inserted in the bracket until the trailing arm has been
positioned in the bracket.
This means there is significantly more installation
space available at the start of the installation procedure.
Preinstalled air suspension modules can therefore
be installed in the vehicle frame much more easily
thanks to the brackets which are already welded on.

A practical design of the wear plates thanks to the

Insertion offset
insertion offset and height limitation ensures that
the installation functions smoothly.

Mixed installation is technically possible

(brackets with loose wear plates or with
welded wear plates). Height limitation

Wearing plates
BPW uses two different versions of wearing plates.

1. A straight shaped plate for straight brackets, channel

crossmember and frame (BPW code no. 03.164.35.01.0).

2. An offset shaped plate for angled brackets, channel

crossmember and frame (BPW code no. 03.164.35.02.0).

Shaped plate Shaped plate

03.164.35.01.0 03.164.35.02.0
with straight brackets, with angled brackets,
channel cross members, channel cross members,
frame frame

BPW-EL-Luft 1032701e 57
 BPW Original spare parts Air suspensions

6.1 Spring pivot bolt bearings, unadjustable Overview

Spring pivot bolt bearings, unadjustable, steel hanger brackets / integrated supports
O
Trailing arms 100 mm wide
Torsion protection with slotted bush
SL Standard Sidewise mounted axle lift Two-side axle lift

1163
AL 1156
1560
1180
1560 1520 1180
1156
1154 1163 1175 1175
1165

1168 1168
1165 1168
1520 1535 1520
1535
1535

Torsion protection with square internal lock bush, welded on wear plates
Standard Sidewise mounted axle lift Two-side axle lift

1560 1520 1180

1156 1180 1156
1154 1163 1175 1175
1165

1168
1168 1168
1535 1520
1520
1535
1535

Torsion protection with square internal lock bush, loose wear plates
Standard Sidewise mounted axle lift Two-side axle lift

1560 1560
1156 1180
1163 1156 1180 1535 1175
1154 1175
1165

1168 1168
1535 1525
1525 1535
1168
1525

58 BPW-EL-Luft 1032701e
Overview Spring pivot bolt bearings, unadjustable 6.1
Spring pivot bolt bearings, unadjustable, steel hanger brackets / integrated supports
Torsion protection Torsion protection with
O
Trailing arms 100 mm wide with slotted bush square internal lock bush

SL

Loose wear plates,

Loose wear plates,

Sidewise mounted

Sidewise mounted

Loose wear plates

sidewise mounted
Two-side axle lift

Two-side axle lift

two-side axle lift

axle lift device

axle lift device

axle lift device

AL

Standard

Standard
Item Designation Dimension BPW Code no.
Further details - Page 61 63 67 61 63 67 61 65 69
1150 Repair kit spring pivot bolt 09.801.06.28.0
(incl. steel / rubber / steel bush)
(Item 1005, 1154, 1163, 1168, 1520, 1535)
Repair kit spring pivot bolt 09.801.06.29.0
(incl. rubber / steel bush)
(Item 1005, 1154 , 1163, 1168, 1520, 1535)
1152 Spring bolt assembly
(Item 1154, 1163, 1168) 05.857.00.03.0
(Item 1154, 1163, 1168) 05.857.00.12.0
(Item 1154, 1163, 1168, 1525) 05.857.00.24.0
1153 Spring bolt assembly
(Item 1156, 1165, 1168) 05.857.00.07.0
(Item 1156, 1165, 1168, 1175, 1180, 1560) 05.857.00.13.0
1154 Screw (Spring bolt) M 30 x 190 03.340.15.27.0
M 30 x 200 03.341.05.03.0
1156 Screw (Spring bolt) M 30 x 265 03.340.15.37.0
M 30 x 255 03.340.15.39.0
1163 Washer Ø 31 / 46 x 6 03.320.31.27.0
Ø 30 / 57 x 6 03.320.32.38.0
1165 Washer Ø 31 / 62 x 5 03.320.34.51.0
A 31 02.5401.31.01
1168 Lock nut M 30 / SW 46 03.260.15.01.0
1175 Bush (Polyamid) Ø 41 / 50 x 23 03.113.94.10.0
Ø 42/50/54 x 17.5 03.113.04.11.0
1180 Bush Ø 30/40/46 x 25/31 03.113.01.29.0
Ø 30/42/62 x 22 03.113.01.37.0
Round wearing plate
1520 Washer Ø 30 / 121 x 5 03.320.36.08.0
Square wearing plate
1520 Plate Ø 56 / 105 x 3 03.281.15.03.0
Ø 56 / 101/140x4.5 03.281.35.16.0
1525 Shaped plate 03.164.35.01.0
1535 Bush 03.113.02.06.0 no longer
03.113.02.09.0 available
Ø 30/51/56 x 29 03.113.01.34.0
Ø 30.5/55/73.6 x 24 03.113.01.46.0
1560 Shaped plate 03.164.35.07.0
(welded on torsion protection)
1560 Shaped part 03.001.14.88.0
(screwed on torsion protection)
Spring pivot bolt bearings for alloy hanger brackets see page 82 - 87.
Spring pivot bolt bearings for stainless steel hanger brackets see page 88 - 93.

BPW-EL-Luft 1032701e 59
 BPW Original spare parts Air suspensions

6.1.1 Spring pivot bolt bearings, unadjustable

Spring pivot bolt bearings, unadjustable
O Steel hanger bracket / integrated support / frames, trailing arms 100 mm wide
Torsion protection with slotted bush, Torsion protection with square
Torsion protection with slotted bush,
square wearing plate, internal lock bush,
round wearing plate
SL pivot bush pivot bush

AL
Torsion protection with slotted bush, Torsion protection with square internal lock bush,
welded on wear plates (Item 1520) welded on wear plates (Item 1520)

1154
1154

1152

1150
1152

1520 1005

1535 1520
1163
1535
1168 1163
1168
Weld-in bushes ( Item 1535 ) no longer available. M = 900 Nm
Conversion to torsion protection with square internal lock bush.

Torsion protection with square internal lock bush,

loose wear plates ( shaped parts item 1525 ) Tightening torques
Spring pivot bolt bearing:
Steel hanger bracket / frame:
until 07 / 2001 M 30 M = 750 (700 - 825) Nm
1154 from 08 / 2001 M 30 M = 900 (840 - 990) Nm

Integrated support:
until 10 / 1998 M 30 M = 1025 - 1210 Nm
from 10 / 1998 M 30 M = 900 (840 - 990) Nm

1525

1152

1525
1535
1163
1168
M = 900 Nm

60 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, unadjustable 6.1.1

Spring pivot bolt bearings, unadjustable

Steel hanger bracket / integrated support / frames, trailing arms 100 mm wide
O
Torsion protection with square
Torsion protection with slotted bush,
internal lock bush,
welded on wear plates
welded on wear plates SL
1154 1163 1154 1163

AL

1168 1168
1520 1535 1535
1520
Weld-in bushes ( Item 1535 ) no
longer available. Conversion to torsion
protection with square internal lock bush.
Item Designation Remark B P W C o d e n o . Dimension
1150 Repair kit spring bolt - 09.801.06.28.0 (incl. steel / rubber /
(Item 1005, 1154 - 1168, 1520, 1535) steel bush)
- 09.801.06.29.0 (incl. rubber / steel
bush)
1152 Spring bolt assembly 05.857.00.03.0 05.857.00.12.0
(Item 1154 - 1168)
1154 Screw (Spring bolt) 03.340.15.27.0 M 30 x 190 03.341.05.03.0 M 30 x 200
1163 Washer 03.320.31.27.0 Ø 31 / 46 x 6 03.320.32.38.0 Ø 30 / 57 x 6
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
Round wearing plate
1520 Washer 03.320.36.08.0 Ø 30 / 121 x 5
1535 Bush 03.113.02.06.0 no longer available
Square wearing plate,
pivot bush
1520 Plate 03.281.15.03.0 Ø 56 / 105 x 3 03.281.15.03.0 Ø 56 / 105 x 3
03.281.35.16.0 Ø 56 / 101 / 140 x 4.5 03.281.35.16.0 Ø 56 / 101 / 140 x 4.5
1535 Bush 03.113.02.09.0 no longer available 03.113.01.34.0 Ø 30 / 51 / 56 x 29

Torsion protection with square

internal lock bush,
loose wear plates
( shaped parts item 1525 )
1163
1154

1535
1525 1168

1152 Spring bolt assembly 05.857.00.24.0

(Item 1154 - 1168, 1525)
1154 Screw (Spring bolt) 03.341.05.03.0 M 30 x 200
1163 Washer 03.320.32.38.0 Ø 30 / 57 x 6
1168 Lock nut 03.260.15.01.0 M 30 / SW 46
1525 Shaped plate 03.164.35.01.0
1535 Bush 03.113.01.46.0 Ø 30.5 / 55 / 73.6 x 24

BPW-EL-Luft 1032701e 61
 BPW Original spare parts Air suspensions

6.1.2 Spring pivot bolt bearings, unadjustable, sidewise mounted axle lift
Spring pivot bolt bearings, unadjustable, sidewise mounted axle lift
O Steel hanger bracket / integrated support / frames, trailing arms 100 mm wide
Torsion protection with slotted bush, Torsion protection with square
Torsion protection with slotted bush,
square wearing plate, internal lock bush,
round wearing plate
SL pivot bush pivot bush

AL
Torsion protection with square
Torsion protection with slotted bush,
internal lock bush,
sidewise mounted axle lift
sidewise mounted axle lift

1156
If the axle lift device
5 is in the middle, use
1156 a distance tube instead
If the axle lift device of the trailing arm.
is in the middle, use
5
a distance tube instead
of the trailing arm.

1520
1535
1520
1535

1165

1168
M = 900 Nm 1165

1168
Weld-in bushes ( Item 1535 ) no longer available.
M = 900 Nm
Conversion to torsion protection with square internal lock bush.

Tightening torques
Spring pivot bolt bearing:
Steel hanger bracket / frame:
until 07 / 2001 M 30 M = 750 (700 - 825) Nm
from 08 / 2001 M 30 M = 900 (840 - 990) Nm

Integrated support:
until 10 / 1998 M 30 M = 1025 - 1210 Nm
from 10 / 1998 M 30 M = 900 (840 - 990) Nm

62 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, unadjustable, sidewise mounted axle lift 6.1.2

Spring pivot bolt bearings, unadjustable, sidewise mounted axle lift

Steel hanger bracket / integrated support / frames, trailing arms 100 mm wide
O
Torsion protection with square
Torsion protection with slotted bush
internal lock bush
SL
1560 1560
1156 1180 1156 1180
1175
1175
1165
1165
AL

1168 1168
1165
1520 1520
1535 1535

Weld-in bushes ( Item 1535 ) no

longer available. Conversion to torsion
protection with square internal lock bush.
Item Designation Remark B P W C o d e n o . Dimension
1150 Repair kit spring bolt - 09.801.06.77.0
(Item 1156 - 1180, 1520, 1535,
1560, 1615)
1153 Spring bolt assembly 05.857.00.07.0 05.857.00.13.0
(Item 1156 - 1180, 1560)
1156 Screw (Spring bolt) 03.340.15.37.0 M 30 x 265 03.340.15.37.0 M 30 x 265
1165 Washer 03.320.34.51.0 Ø 31 / 62 x 5 02.5401.31.01 A 31
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1175 Bush (Polyamid) 03.113.94.10.0 Ø 41 / 50 x 23 03.113.94.10.0 Ø 41 / 50 x 23
1180 Bush 03.113.01.29.0 Ø 30 / 40 / 46 x 31 03.113.01.29.0 Ø 30 / 40 / 46 x 25 / 31

Round wearing plate

1520 Washer 03.320.36.08.0 Ø 30 / 121 x 5
1535 Bush 03.113.02.06.0 no longer available
Square wearing plate,
pivot bush
1520 Plate 03.281.15.03.0 Ø 56 / 105 x 3 03.281.15.03.0 Ø 56 / 105 x 3
03.281.35.16.0 Ø 56 / 101 / 140 x 4.5 03.281.35.16.0 Ø 56 / 101 / 140 x 4.5
1535 Bush 03.113.02.09.0 no longer available 03.113.01.34.0 Ø 30 / 51 / 56 x 29

1560 Shaped plate 03.161.35.07.0 03.161.35.07.0

(welded on torsion protection)

BPW-EL-Luft 1032701e 63
 BPW Original spare parts Air suspensions

6.1.2 Spring pivot bolt bearings, unadjustable, sidewise mounted axle lift
Spring pivot bolt bearings, unadjustable, sidewise mounted axle lift
O Steel hanger bracket / integrated support
Torsion protection with square internal lock bush,
loose wear plates ( shaped plates item 1525 )
SL
1156
AL 5

If the axle lift device

is in the middle, use
a distance tube instead
of the trailing arm.

1525

1525
1535

1165

1168
M = 900 Nm

Tightening torques
Spring pivot bolt bearing:
Steel hanger bracket / integrated support:
M 30 M = 900 (840 - 990) Nm

64 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, unadjustable, sidewise mounted axle lift 6.1.2

Spring pivot bolt bearings, unadjustable, sidewise mounted axle lift

Steel hanger bracket / integrated support, trailing arm 100 mm wide
O
Torsion protection with square internal lock bush,
loose wear plates ( shaped plates item 1525 )
SL
1560
1156 1180
1175
1165 AL

1168
1525
1535

Item Designation Remark B P W C o d e n o . Dimension

1156 Screw (Spring bolt) 03.340.15.37.0 M 30 x 265
1165 Washer 03.320.34.51.0 Ø 31 / 62 x 5
1168 Lock nut 03.260.15.01.0 M 30 / SW 46
1175 Bush (Polyamid) 03.113.94.10.0 Ø 41 / 50 x 23
1180 Bush 03.113.01.29.0 Ø 30 / 40 / 46 x 25 / 31
1525 Shaped plate 03.164.35.01.0
1535 Bush 03.113.01.46.0 Ø 30.5 / 55 / 73.6 x 24
1560 Shaped plate 03.161.35.07.0
(welded on torsion protection)

BPW-EL-Luft 1032701e 65
 BPW Original spare parts Air suspensions

6.1.3 Spring pivot bolt bearings, unadjustable, two-side axle lift

Spring pivot bolt bearings, unadjustable, two-side axle lift
O Steel hanger bracket / integrated support / frame, trailing arms 100 mm wide
Torsion protection with slotted bush, Torsion protection with square
Torsion protection with slotted bush,
square wearing plate, internal lock bush,
round wearing plate
SL pivot bush pivot bush

AL
Torsion protection with square
Torsion protection with slotted bush,
internal lock bush,
two-side axle lift
two-side axle lift

1156
1156

1520
1535 1520

1535

1168
M = 900 Nm 1168
M = 900 Nm

Weld-in bushes ( Item 1535 ) no longer available.

Conversion to torsion protection with square internal lock bush.

Tightening torques
Spring pivot bolt bearing:
Steel hanger bracket / frame:
until 07 / 2001 M 30 M = 750 (700 - 825) Nm
from 08 / 2001 M 30 M = 900 (840 - 990) Nm

Integrated support:
until 10 / 1998 M 30 M = 1025 - 1210 Nm
from 10 / 1998 M 30 M = 900 (840 - 990) Nm

66 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, unadjustable, two-side axle lift 6.1.3

Spring pivot bolt bearings, unadjustable, two-side axle lift

Steel hanger bracket / integrated support / frame, trailing arms 100 mm wide
O
Torsion protection with square
Torsion protection with slotted bush
internal lock bush
1163 SL
1560 1520 1180
1520 1180
1156 1156
1175 1175
AL

1168 1168

1535 1535

Weld-in bushes ( Item 1535 ) no

longer available. Conversion to
torsion protection with square
internal lock bush.
Item Designation Remark B P W C o d e n o . Dimension
1156 Screw (Spring bolt) 03.340.15.39.0 M 30 x 255 03.340.15.39.0 M 30 x 255
1163 Washer 03.320.31.27.0 Ø 31 / 45.5 x 6 -
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1175 Bush (Polyamid) 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5
1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22 03.113.01.37.0 Ø 30 / 42 / 62 x 22

Round wearing plate

1520 Washer 03.320.36.08.0 Ø 30 / 121 x 5
1535 Bush 03.113.02.06.0 no longer available
Square wearing plate,
pivot bush
1520 Plate 03.281.15.03.0 Ø 56 / 105 x 3 03.281.15.03.0 Ø 56 / 105 x 3
03.281.35.16.0 Ø 56 / 101 / 140 x 4.5 03.281.35.16.0 Ø 56 / 101 / 140 x 4.5
1535 Bush 03.113.02.09.0 no longer available 03.113.01.34.0 Ø 30 / 51 / 56 x 29

1560 Shaped plate 03.161.35.07.0 03.161.35.07.0

(welded on torsion protection)
Shaped part - 03.001.14.88.0
(screwed on torsion protection)

BPW-EL-Luft 1032701e 67
 BPW Original spare parts Air suspensions

6.1.3 Spring pivot bolt bearings, unadjustable, two-side axle lift

Spring pivot bolt bearings, unadjustable, two-side axle lift
O Steel hanger bracket / integrated support, trailing arms 100 mm wide
Torsion protection with square internal lock bush,
loose wear plates ( shaped plates, item 1525 )
SL

AL 1156

1525

1525

1535

1168
M = 900 Nm

Tightening torques
Spring pivot bolt bearing:
Steel hanger bracket / integrated support:
M 30 M = 900 (840 - 990) Nm

68 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, unadjustable, two-side axle lift 6.1.3

Spring pivot bolt bearings, unadjustable, two-side axle lift

Steel hanger bracket / integrated support, trailing arms 100 mm wide
O
Torsion protection with square internal lock bush,
loose wear plates ( shaped plates, item 1525 )

1560
SL
1156 1180
1535 1175

AL

1168

1525

Item Designation Remark B P W C o d e n o . Dimension

1156 Screw (Spring bolt) 03.340.15.39.0 M 30 x 255
1168 Lock nut 03.260.15.01.0 M 30 / SW 46
1175 Bush (Polyamid) 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5
1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22

1525 Shaped plate 03.164.35.01.0

1535 Bush 03.113.01.46.0 Ø 30.5 / 55 / 73.6 x 24
1560 Shaped plate 03.161.35.07.0
(welded on torsion protection)
Shaped part 03.001.14.88.0
(screwed on torsion protection)

BPW-EL-Luft 1032701e 69
 BPW Original spare parts Air suspensions

6.2 Spring pivot bolt bearings, adjustable Overview

Spring pivot bolt bearings, adjustable, steel hanger brackets / integrated supports
O
Trailing arms 70 / 100 mm wide
Hanger bracket with elongated bush, trailing arm 70 mm wide
SL Standard Sidewise mounted axle lift Two-side axle lift

1162 1180 1165

1161 1180 1165
1156 1540 1175
AL 1155
1165 1161 1175

1168 1156
1168
1540
1168 1525
1525
1525 1540 1165

Hanger bracket with square profile, trailing arm 100 mm wide

Standard Sidewise mounted axle lift Two-side axle lift

1560 1180 1165 1560 1525 1180

1156 1162 1156 1175
1155 1161 1175
1165

1168
1161
1168 1168 1540
1525
1525 1540 1160
1540 1160
1160

Hanger bracket with elongated bush, trailing arm 100 mm wide

Standard Sidewise mounted axle lift Two-side axle lift

1560
1560 1156 1180
1180 1165 1540 1175
1155 1161 1156 1161 1175
1165

1168
1161
1168 1168 1525
1540 1540 1165
1525 1525

70 BPW-EL-Luft 1032701e
Overview Spring pivot bolt bearings, adjustable 6.2
Spring pivot bolt bearings, adjustable, steel hanger brackets / integrated supports
O
Trailing arm
70 mm wide 100 mm wide
Steel hanger Steel hanger Steel hanger
bracket with bracket with bracket with
SL
elongated hole shaped piece elongated hole

AL

Sidewise mounted

Sidewise mounted

Sidewise mounted
Two-side axle lift

Two-side axle lift

Two-side axle lift

axle lift device

axle lift device

axle lift device

Standard

Standard

Standard
Item Designation Dimension BPW Code no.
Further details - Page 67 69 73 67 71 75 67 71 75
1150 Repair kit spring bolt 09.801.06.87.0
(Item 1005, 1152, 1540) 09.801.06.92.0
09.801.07.19.0
1152 Spring bolt assembly
(Item 1155, 1160, 1161, 1163, 1168) 05.857.00.09.0
(Item 1155, 1161, 1163, 1168, 1525) 05.857.00.15.0
(Item 1155, 1161, 1163, 1168, 1525) 05.857.00.18.0
1153 Spring bolt assembly
(Item 1156, 1160, 1161, 1165, 1168, 1175, 1180) 05.857.00.07.0
(Item 1156, 1165, 1168, 1175, 1180, 1560) 05.857.00.13.0
1155 Screw (Spring bolt) M 30 x 200 03.341.05.04.0
M 30 x 170 03.341.05.05.0
1156 Screw (Spring bolt) M 30 x 265 03.340.15.37.0
M 30 x 255 03.340.15.39.0
M 30 x 235 02.5023.70.88
1160 Slider 03.181.20.08.0
1161 Plate 104 x 72 x 8 03.281.54.14.0
(fit connecting link disc) 104 x 57.5 x 8 03.281.54.18.0
1165 Washer Ø 31 / 46 x 6 03.320.34.53.0
Ø 31 / 62 x 5 03.320.34.51.0
1168 Lock nut M 30 / SW 46 03.260.15.01.0
1175 Bush (Polyamid) Ø 41 / 50 x 23 03.113.94.10.0
Ø 42/50/54 x 17.5 03.113.04.11.0
1180 Ring Ø 30 / 39 x 25 03.310.30.49.0
Bush Ø 30/42/62 x 22 03.113.01.37.0
Ø 30/40/46 x 25/31 03.113.01.29.0
1525 Plate 03.281.25.04.0
1525 Shaped plate 03.164.35.01.0
03.164.35.02.0 1) 1) 1)

1540 Shaped part 92 x 62 x 29 03.001.14.86.0

Bush Ø 30.3/42.6/74 x 23 03.113.23.01.0
1560 Shaped plate 03.164.35.07.0
(welded on torsion protection)
1560 Connecting link disc with welded 05.001.32.01.0
on torsion protection 05.001.32.02.0
1)
Use shaped plate 03.164.35.01.0 with channel crossmember.

Spring pivot bolt bearings for alloy hanger brackets see page 82 - 87.
Spring pivot bolt bearings for stainless steel hanger brackets see page 88 - 93.

BPW-EL-Luft 1032701e 71
 BPW Original spare parts Air suspensions

6.2.1 Spring pivot bolt bearings, adjustable

Spring pivot bolt bearings, adjustable
O Steel hanger bracket / integrated support / frame trailing arms 100 mm wide
Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
hanger bracket with square profile hanger bracket with elongated bush
SL 1155
1155

AL 1161 1161

1152
1152

1160 1525

1150 1150
1005 8 - 17
1160 1005 8 - 17

1525
1525

1540
1540
1161
1161
1165
1165
1168
1168
M = 900 Nm
M = 900 Nm
Steel hanger bracket, trailing arms 70 mm wide
Adjustable spring pivot bolt bearing,
hanger bracket with elongated bush AL II Tightening torques
Spring pivot bolt bearing:
Steel hanger bracket / frame:
1155
until 07 / 2001 M 30 M = 750 (700 - 825) Nm
1161 from 08 / 2001 M 30 M = 900 (840 - 990) Nm

Integrated support:
until 10 / 1998 M 30 M = 1025 - 1210 Nm
from 10 / 1998 M 30 M = 900 (840 - 990) Nm

1525

1152

1525

1540

1161

1165
1168
M = 900 Nm

72 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, adjustable 6.2.1

Spring pivot bolt bearings, adjustable

Steel hanger bracket / integrated support / frame, trailing arms 100 mm wide
O
Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
hanger bracket with square profile hanger bracket with elongated bush

1155 1161 1155 1161

SL
1165
1165

AL

1168 1168
1525 1540 1540
1160 1525

Item Designation Remark B P W C o d e n o . Dimension

1150 Repair kit spring bolt 09.801.06.87.0 (incl. steel / rubber / 09.801.06.92.0 (incl. steel / rubber /
(Item 1005, 1152, 1540) steel bush) steel bush)
1152 Spring bolt assembly 05.857.00.09.0 05.857.00.15.0
(Item 1155 - 1168, 1525)
1155 Screw (Spring bolt) 03.341.05.04.0 M 30 x 200 03.341.05.04.0 M 30 x 200
1160 Slider 03.181.20.08.0 -
1161 Plate (fit connecting link disc) 03.281.54.14.0 104 x 72 x 8 03.281.54.18.0 104 x 57.5 x 8
1165 Washer 03.320.34.53.0 Ø 31 / 76 x 6 03.320.34.53.0 Ø 31 / 76 x 6
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1525 Plate 03.281.25.04.0 140 x 101 x 4.5 -
Shaped plate - 03.164.35.01.0 Ø 30.2 / 120 x 125 x 5
1540 Shaped part 03.001.14.86.0 92 x 62 x 29 -
Bush - 03.113.23.01.0 Ø 30.3/42.6 / 74 x 23

Steel hanger bracket / integrated support, trailing arms 70 mm wide

Adjustable spring pivot bolt bearing,
hanger bracket with elongated bush
AL II
1161
1155
1165

1168
1540
1525
Item Designation Remark B P W C o d e n o . Dimension
1150 Repair kit spring bolt 09.801.07.19.0 (incl. steel / rubber /
(Item 1005, 1152, 1540) steel bush)
1152 Spring bolt assembly 05.857.00.18.0
(Item 1155 - 1168, 1525)
1155 Screw (Spring bolt) 03.341.05.05.0 M 30 x 170
1161 Plate (fit connecting link disc) 03.281.54.18.0 104 x 57.5 x 8
1165 Washer 03.320.34.53.0 Ø 31 / 76 x 6
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 1)
Use shaped plate 03.164.35.01.0 with
1525 Shaped plate 03.164.35.02.0 1)
channel crossmember.
1540 Bush 03.113.23.01.0 Ø 30.3/42.6 / 74 x 23

BPW-EL-Luft 1032701e 73
 BPW Original spare parts Air suspensions

6.2.2 Spring pivot bolt bearings, adjustable, sidewise mounted axle lift
Spring pivot bolt bearings, adjustable, sidewise mounted axle lift
Steel hanger bracket / integrated support, trailing arms 70 mm wide
Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
hanger bracket with elongated bush, integrated support with elongated bush,
connecting link disc with welded on torsion protection connecting link disc with welded on torsion protection

AL
1156 1156
5
5

1165
1165

1525 1525

1161 1161
1165 1525 1165 1525

1540 1540

1165 1165
1168 1168
M = 900 Nm M = 900 Nm

Tightening torques
Spring pivot bolt bearing:
Steel hanger bracket / integrated support:
M 30 M = 900 (840 - 990) Nm

74 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, adjustable, sidewise mounted axle lift 6.2.2

Spring pivot bolt bearings, adjustable, sidewise mounted axle lift

Steel hanger bracket / integrated support, trailing arms 70 mm wide
Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
hanger bracket with elongated bush, integrated support with elongated bush,
connecting link disc with welded connecting link disc with welded
on torsion protection on torsion protection

1180 1165 1162 1180 1165

1156 1161 1175
1175
AL

1156
1168 1168
1525 1540 1165 1540 1165
1525

Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension

1156 Screw (Spring bolt) 02.5023.70.88 M 30 x 235 02.5023.70.88 M 30 x 235
1161 Plate (fit connecting link disc) 03.281.54.18.0 104 x 57.5 x 8 03.281.54.18.0 104 x 57.5 x 8
1165 Washer 03.320.34.51.0 Ø 31 / 62 x 6 03.320.34.53.0 Ø 31 / 76 x 6
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1175 Bush 03.113.94.10.0 Ø 41 / 50 x 23 03.113.94.10.0 Ø 41 / 50 x 23
1180 Ring 03.310.30.49.0 Ø 30 / 39 x 25 03.310.30.49.0 Ø 30 / 39 x 25
1525 Shaped plate 03.164.35.01.0 03.164.35.02.0
1540 Bush 03.113.23.01.0 Ø 30.3/42.6 / 74 x 23 03.113.23.01.0 Ø 30.3/42.6 / 74 x 23
1560 Connecting link disc with welded 05.001.32.02.0 05.001.32.02.0
on torsion protection

BPW-EL-Luft 1032701e 75
 BPW Original spare parts Air suspensions

6.2.2 Spring pivot bolt bearings, adjustable, sidewise mounted axle lift
Spring pivot bolt bearings, adjustable, sidewise mounted axle lift
O Steel hanger bracket / integrated support / frame, trailing arms 100 mm wide
Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
hanger bracket with square profile, hanger bracket with square profile,
SL torsion protection welded on the hanger bracket connecting link disc with welded on torsion protection

1156 5 1156
AL 5

1162

1160
1160

1162 1161
1160 1160

1525 1525

1540 1540

1165 1165

1168 1168
M = 900 Nm M = 900 Nm

Adjustable spring pivot bolt bearing,

hanger bracket with elongated bush,
connecting link disc with welded on torsion protection
Tightening torques
Spring pivot bolt bearing:
Steel hanger bracket / frame:
1156
5 until 07 / 2001 M 30 M = 750 (700 - 825) Nm
from 08 / 2001 M 30 M = 900 (840 - 990) Nm

1165 Integrated support:

until 10 / 1998 M 30 M = 1025 - 1210 Nm
from 10 / 1998 M 30 M = 900 (840 - 990) Nm

1525

1161
1165 1525

1540

1165

1168
M = 900 Nm

76 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, adjustable, sidewise mounted axle lift 6.2.2

Spring pivot bolt bearings, adjustable, sidewise mounted axle lift

Steel hanger bracket / integrated support / frame, trailing arms 100 mm wide
O
Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
hanger bracket with square profile, hanger bracket with square profile, hanger bracket with elongated bush,
torsion protection welded on the
hanger bracket
connecting link disc with welded
on torsion protection
connecting link disc with welded
on torsion protection
SL

1560
1560
1156 1162
1180 1165 1560
1156 1161
1180 1165
1156
1180 1165 AL
1175 1175 1161 1175

1168 1168 1168

1525 1525
1160 1160 1165
1540 1540 1525 1540

Item Designation Remark B P W C o d e n o . Dimension

1156 Screw (Spring bolt) 03.340.15.37.0 M 30 x 265 03.340.15.37.0 M 30 x 265
1160 Slider 03.181.20.08.0 -
1161 Plate (fit connecting link disc) 03.281.54.14.0 104 x 72 x 8 03.281.54.18.0 104 x 57.5 x 8
1162 Plate 03.281.63.11.0 Ø 31 / 72 x 10 -
Washer 03.320.34.51.0 Ø 31 / 62 x 5 03.320.34.51.0 Ø 31 / 62 x 5
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1175 Bush 03.113.94.10.0 Ø 41 / 50 x 23 03.113.94.10.0 Ø 41 / 50 x 23
1180 Ring 03.310.30.49.0 Ø 30 / 39 x 25 03.310.30.49.0 Ø 30 / 39 x 25
1525 Plate 03.281.25.04.0 140 x 101 x 4.5 -
Shaped plate - 03.164.35.01.0
1540 Shaped part 03.001.14.86.0 92 x 62 x 29 -
Bush - 03.113.23.01.0 Ø 30.3/42.6 / 74 x 23
1560 Shaped plate (torsion protection) 03.161.35.07.0 -
Connecting link disc with welded 05.001.32.01.0 05.001.32.02.0
on torsion protection

BPW-EL-Luft 1032701e 77
 BPW Original spare parts Air suspensions

6.2.3 Spring pivot bolt bearings, adjustable, two-side axle lift

Spring pivot bolt bearings, adjustable, two-side axle lift
Steel hanger bracket / integrated support, trailing arms 70 mm wide
Adjustable spring pivot bolt bearing,
hanger bracket with elongated bush

1156

AL

1161
1525

1525
1540
1525

1525

1540

1161

1168
M = 900 Nm

Tightening torques
Spring pivot bolt bearing:
Steel hanger bracket / integrated support:
M 30 M = 900 (840 - 990) Nm

78 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, adjustable, two-side axle lift 6.2.3

Spring pivot bolt bearings, adjustable, two-side axle lift

Steel hanger bracket / integrated support, trailing arms 70 mm wide
Adjustable spring pivot bolt bearing,
hanger bracket with elongated bush

1162 1180 1165

1540 1175

AL

1156
1168
1525

Item Designation Remark B P W C o d e n o . Dimension

1156 Screw (Spring bolt) 02.5023.70.88 M 30 x 235
1161 Plate (fit connecting link disc) 03.281.54.18.0 104 x 57.5 x 8
1168 Lock nut 03.260.15.01.0 M 30 / SW 46
1175 Bush 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5
1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22
1)
1525 Shaped plate 03.164.35.02.0 1) Use shaped plate 03.164.35.01.0
1540 Bush 03.113.23.01.0 Ø 30.3/42.6 / 74 x 23 with channel crossmember.

BPW-EL-Luft 1032701e 79
 BPW Original spare parts Air suspensions

6.2.3 Spring pivot bolt bearings, adjustable, two-side axle lift

Spring pivot bolt bearings, adjustable, two-side axle lift
O Steel hanger bracket / integrated support / frame, trailing arms 100 mm wide
Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
hanger bracket with square profile, hanger bracket with square profile,
SL torsion protection welded on the hanger bracket connecting link disc with welded on torsion protection

1560
1156
AL 1175
1156
1175
1180
1180
1161

1160
1160

1160
1160
1525
1525
1540
1540
1161
1161
1180
1180
1168 1175
1168 1175
M = 900 Nm
M = 900 Nm

Adjustable spring pivot bolt bearing,

hanger bracket with elongated bush,
connecting link disc with welded on torsion protection
Tightening torques
Spring pivot bolt bearing:
Steel hanger bracket / frame:
M 30 M = 900 (840 - 990) Nm

1156
1175 Integrated support:
M 30 M = 900 (840 - 990) Nm
1180

1525

1525

1540

1161

1168 1180
M = 900 Nm 1175

80 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, adjustable, two-side axle lift 6.2.3

Spring pivot bolt bearings, adjustable, two-side axle lift

Steel hanger bracket / integrated support / frame, trailing arms 100 mm wide
O
Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
hanger bracket with square profile, hanger bracket with square profile, hanger bracket with elongated bush,
torsion protection welded on the
hanger bracket
connecting link disc with welded
on torsion protection
connecting link disc with welded
on torsion protection
SL
1560 1525 1180 1560 1525 1180 1560
1156 1175 1156 1175 1180
1156
1540 1175 AL

1168 1168
1168
1161 1161
1540 1540 1161

1160 1160 1525

Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension

1156 Screw (Spring bolt) 03.340.15.39.0 M 30 x 265 03.340.15.39.0 M 30 x 265
1160 Slider 03.181.20.08.0 -
1161 Plate (fit connecting link disc) 03.281.54.14.0 104 x 72 x 8 03.281.54.18.0 104 x 57.5 x 8
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1175 Bush 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5
1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22 03.113.01.37.0 Ø 30 / 42 / 62 x 22
1525 Plate 03.281.25.04.0 140 x 101 x 4.5 -
Shaped plate - 03.164.35.01.0
1540 Shaped part 03.001.14.86.0 92 x 62 x 29 -
Bush - 03.113.23.01.0 Ø 30.3/42.6 / 74 x 23
1560 Shaped plate (torsion protection) 03.161.35.07.0 -
Connecting link disc with welded 05.001.32.01.0 05.001.32.02.0
on torsion protection

BPW-EL-Luft 1032701e 81
 BPW Original spare parts Air suspensions

6.3 Spring pivot bolt bearings, alloy hanger bracket Overview

Spring pivot bolt bearings, alloy hanger bracket

O
Trailing arms 70 / 100 mm wide
Alloy hanger bracket, trailing arm 100 mm wide
SL Standard Sidewise mounted axle lift Two-side axle lift

AL 1180 1165
1175
1156
1163 1180 1163
1154
1156 1175

1170
1168 1169
1170 1530
1531 1531
1530 1169
1530
1531

Alloy hanger bracket, trailing arm 70 mm wide

Adjustable spring pivot bolt bearing,
Unadjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
inside dimension of the hanger
inside dimension of the hanger inside dimension of the hanger
bracket 83 mm,
bracket 100 mm bracket 83 mm
two-side axle lift

1525 1180 1163

1156
1175
1530
1154 1154 1165

1170
1168 1169
1531 1168 1173
1528 1530 1161
1161 1530
1525

82 BPW-EL-Luft 1032701e
Overview Spring pivot bolt bearings, alloy hanger bracket 6.3
Spring pivot bolt bearings, alloy hanger bracket
O
Trailing arm
70 mm wide 100 mm wide
Alloy hanger bracket Alloy hanger bracket
SL

inside dimension of

inside dimension of

inside dimension of
the hanger bracket

the hanger bracket

the hanger bracket

Sidewise mounted

Two-side axle lift

two-side axle lift
AL

axle lift device

Unadjustabe,

Adjustable,

Adjustable,

Standard
100 mm

83 mm,
83 mm
Item Designation Dimension BPW Code no.
Further details - Page 85 85 85 87 87 87
1152 Spring bolt assembly
(Item 1154, 1168) 05.857.00.06.0
(Item 1155, 1168, 1528) 05.857.00.21.0
(Item 1156, 1161, 1165, 1168, 1525) 05.857.00.20.0
1154 Screw (Spring bolt) M 30 x 210 03.340.15.23.0
M 30 x 180 03.341.05.02.0
M 30 x 265 03.340.15.40.0
1156 Screw (Spring bolt) M 30 x 290 03.340.15.33.0
1161 Plate 104 x 57.5 x 8 03.281.54.18.0
(fit connecting link disc) 86 x 65 x 8 03.281.54.19.0
1163 Washer Ø 31 / 57 x 6 03.320.32.38.0
1165 Washer Ø 31 / 46 x 6 03.320.34.53.0
1168 Lock nut M 30 / SW 46 03.260.15.01.0
1169 Castle nut M 30 / 935-8 02.5204.35.80
1170 Split pin 6.3 x 50 / 94 02.6201.62.01
1173 Washer Ø 31 / 56 x 10 03.320.32.41.0
1175 Bush (Polyamid) Ø 41 / 50 x 23 03.113.94.10.0
Ø 42/50/54 x 17.5 03.113.04.11.0
Ring Ø 42/50 x 15.5 03.310.32.09.0
1180 Bush Ø 30/40/46 x 25/31 03.113.01.29.0
Ø 30/42/62 x 22 03.113.01.37.0
Ø 30 / 42 x 16 03.112.13.12.0
1525 Shaped plate 03.164.35.01.0
1528 Washer Ø 30.5 / 110 x 30 03.005.01.46.0
1530 Washer Ø 30/50/110 x 20 03.320.16.04.0
Bush Ø 30.3/42.5/55 03.113.01.43.1
1531 Washer Ø 30/50/70 x 16 03.320.14.07.0

BPW-EL-Luft 1032701e 83
 BPW Original spare parts Air suspensions

6.3.1 Spring pivot bolt bearings, alloy hanger bracket

Spring pivot bolt bearings, alloy hanger bracket
Alloy hanger bracket, trailing arms 70 mm wide
Unadjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
inside dimension of the hanger bracket 100 mm inside dimension of the hanger bracket 83 mm

1154

1161
AL
1154

1531

1525

1530 1528

1525

1530 1530
1531
1161
1168
M = 900 Nm 1165
1168
M = 900 Nm

Adjustable spring pivot bolt bearing,

inside dimension of the hanger bracket 83 mm,
two-side axle lift
Tightening torques
Spring pivot bolt bearing:
Alloy hanger bracket:
1156 M 30 M = 900 (840 - 990) Nm

1175
1180
1173
1161

1525

1525

1530

1161

1165 1173
1170 1180
1169
M = 900 Nm 1175

84 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, alloy hanger bracket 6.3.1

Spring pivot bolt bearings, alloy hanger bracket

Alloy hanger bracket, trailing arms 70 mm wide
Unadjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
inside dimension of the hanger inside dimension of the hanger
bracket 100 mm bracket 83 mm

1530
1154 1165
1154
AL

1168
1168
1528 1531
1530 1161
1525
Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension
1152 Spring bolt assembly 05.857.00.21.0 05.857.00.20.0
(Item 1154, 1168, 1528)
1154 Screw (Spring bolt) 03.340.15.23.0 M 30 x 210 03.341.05.02.0 M 30 x 180
1161 Plate (fit connecting link disc) - 03.161.54.18.0 104 x 57.5 x 8
1165 Washer - 03.320.34.53.0 Ø 31 / 46 x 6
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1525 Shaped plate - 03.164.35.01.0 Ø 30.2 / 120 x 125 x 5
1528 Washer 03.005.01.46.0 Ø 30.5 / 110 x 30 -
1530 Washer 03.320.16.04.0 Ø 30 / 50 / 110 x 20 -
Bush - 03.113.01.43.1 Ø 30.3/42.6 / 55/90 x 20
1531 Washer 03.320.14.07.0 Ø 30 / 50 / 70 x 16 -

Adjustable spring pivot bolt bearing,

inside dimension of the hanger
bracket 83 mm,
two-side axle lift
1525 1180 1163
1156
1175

1170
1169
1173
1161
1530

1156 Screw (Spring bolt) 03.340.15.40.0 M 30 x 265

1161 Plate (fit connecting link disc) 03.281.54.19.0 86 x 65 x 8
1163 Washer 03.320.32.38.0 Ø 31 / 57 x 6
1169 Castle nut 02.5204.35.80 M 30
1170 Split pin 02.6201.62.01 6.3 x 50
1173 Washer 03.320.32.41.0 Ø 31 / 56 x 10
1175 Bush 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5
1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22
1525 Shaped plate 03.164.35.01.0 Ø 30.2 / 120 x 125 x 5
1530 Bush 03.113.01.43.1 Ø 30.3/42.6 / 55/90 x 20

BPW-EL-Luft 1032701e 85
 BPW Original spare parts Air suspensions

6.3.2 Spring pivot bolt bearings, alloy hanger bracket

Spring pivot bolt bearings, alloy hanger bracket
O Alloy hanger bracket, trailing arms 100 mm wide
Unadjustable spring pivot bolt bearing,
Unadjustable spring pivot bolt bearing
sidewise mounted axle lift
SL
1156

1163
AL 1175
1154
1180
If the axle lift device
1531 1531 is in the middle, use
a distance tube instead
of the trailing arm.

1530 1530

1152
1530 1530
1531 1531
1168 1180
M = 900 Nm 1175

1163
1170
1169
M = 900 Nm

Unadjustable spring pivot bolt bearing,

two-side axle lift Tightening torques
Spring pivot bolt bearing:
Alloy hanger bracket:
1156 until 07 / 2001 M 30 M = 750 (700 - 825) Nm
1175
from 08 / 2001 M 30 M = 900 (840 - 990) Nm
1180
1531

1530

1530
1531
1180
1175

1165
1170
1169
M = 900 Nm

86 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, alloy hanger bracket 6.3.2

Spring pivot bolt bearings, alloy hanger bracket

Alloy hanger bracket, trailing arms 100 mm wide
O
Unadjustable spring pivot bolt bearing,
Unadjustable spring pivot bolt bearing
sidewise mounted axle lift

1163 1180 1163

SL
1154 1156 1175

AL
1168 1170
1531 1169
1530 1530
1531

Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension

1152 Spring bolt assembly 05.857.00.06.0 -
(Item 1154, 1168, 1530, 1531)
1154 Screw (Spring bolt) 03.340.15.23.0 M 30 x 210 -
1156 Screw (Spring bolt) - 03.340.15.33.0 M 30 x 290
1163 Washer - 03.320.32.38.0 Ø 31 / 57 x 6
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 -
1169 Castle nut - 02.5204.35.60 M 30 / 935-8
1170 Split pin - 02.6201.62.01 6.3 x 50 / 94
1175 Bush - 03.113.94.10.0 Ø 41 / 50 x 23
1180 Bush - 03.113.01.29.0 Ø 30 / 39 x 25/31
1530 Washer 03.320.16.04.0 Ø 30 / 50 / 110 x 20 03.320.16.04.0 Ø 30 / 50 / 110 x 20
1531 Washer 03.320.14.07.0 Ø 30 / 50 / 70 x 16 03.320.14.07.0 Ø 30 / 50 / 70 x 16

Unadjustable spring pivot bolt bearing,

two-side axle lift
1180 1165
1175
1156

1170
1169
1530 1531

1156 Screw (Spring bolt) 03.340.15.40.0 M 30 x 265

1165 Washer 03.320.32.38.0 Ø 31 / 57 x 6
1169 Castle nut 02.5204.35.60 M 30 / 935-8
1170 Split pin 02.6201.62.01 6.3 x 50 7 94
1175 Ring 03.310.92.09.0 Ø 42 / 50 x 15.5
1180 Bush 03.112.13.12.0 Ø 30 / 42 x 16
1530 Washer 03.320.16.04.0 Ø 30 / 50 / 110 x 20
1531 Washer 03.320.14.07.0 Ø 30 / 50 / 70 x 16

BPW-EL-Luft 1032701e 87
 BPW Original spare parts Air suspensions

6.4 Spring pivot bolt bearings, stainless steel hanger bracket Overview

Spring pivot bolt bearings, stainless steel hanger bracket

O
Trailing arms 70 / 100 mm wide
Stainless steel hanger bracket, trailing arm 70 mm wide
SL Adjustable spring pivot bolt bearing
Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
sidewise mounted axle lift two-side axle lift

AL 1162 1180 1165

1540 1175
1180 1165
1156 1161 1175
1161
1155
1165

1156
1168
1525

1168 1168
1540 1540 1165
1525
1525

Stainless steel hanger bracket, trailing arm 100 mm wide

Unadjustable spring pivot bolt bearing, Unadjustable spring pivot bolt bearing,
Unadjustable spring pivot bolt bearing
sidewise mounted axle lift two-side axle lift

1163
1560 1631 1520 1180
1156
1560 1631 1175
1156 1180
1154 1163 1175
1163

1535
1168
1168
1168
1520 1163 1535
1535 1536 1520
1536
1536

88 BPW-EL-Luft 1032701e
Overview Spring pivot bolt bearings, stainless steel hanger bracket 6.4
Spring pivot bolt bearings, stainless steel hanger bracket
O
Trailing arm
70 mm wide 100 mm wide
Stainless steel
hanger bracket
Stainless steel
hanger bracket
SL

Unadjustable spring

Unadjustable spring

Unadjustable spring
pivot bolt bearing,

pivot bolt bearing,

pivot bolt bearing,

pivot bolt bearing,

sidewise mounted

sidewise mounted
AL

pivot bolt bearing

pivot bolt bearing

Adustable spring

Adustable spring

Adustable spring

two-side axle lift

two-side axle lift

axle lift device

axle lift device

Item Designation Dimension BPW Code no.
Further details - Page 91 91 91 93 93 93
1152 Spring bolt assembly
(Item 1155, 1161, 1165, 1168, 1560) 05.857.00.18.0
(Item 1154, 1163, 1168) 05.857.00.16.0
1154 Screw (Spring bolt) M 30 x 190 03.340.15.27.0
1155 Screw (Spring bolt) M 30 x 170 03.341.05.05.0
1156 Screw (Spring bolt) M 30 x 235 02.5023.70.88
M 30 x 265 03.340.15.37.0
M 30 x 255 03.340.15.39.0
1161 Plate 104 x 57.5 x 8 03.281.54.18.0
(fit connecting link disc)
1163 Washer Ø 31 / 57 x 6 02.5401.31.01
Ø 31 / 57 x 6 03.320.32.38.0
1165 Washer Ø 31 / 76 x 5 03.320.34.53.0
1168 Lock nut M 30 / SW 46 03.260.15.01.0
1175 Bush (Polyamid) Ø 41 / 50 x 23 03.113.94.10.0
Ø 42/50/54 x 17.5 03.113.04.11.0
1180 Ring Ø 30 / 39 x 25 03.310.30.49.0
Bush Ø 30/42/62 x 22 03.113.01.37.0
Ø 30 / 39 x 25/31 03.113.01.29.0
1520 Plate Ø 56 / 101/140 x 5 03.281.25.07.0
1525 Shaped plate 03.164.35.02.0
03.164.35.01.0
1535 Bush with Ø 30.5 / 55 x 31 05.113.01.40.0
torsion protection
1536 Ring Ø 30.5 / 55 x 25 03.310.32.45.0
1540 Bush Ø 30.5/42.6/74x23 03.113.01.45.0
1560 Connecting link disc with welded 05.001.32.02.0
on torsion protection
Shaped part 03.001.14.88.0
(screwed on torsion protection)
1631 Locking screw M 8 x 45 02.5071.37.00

BPW-EL-Luft 1032701e 89
 BPW Original spare parts Air suspensions

6.4.1 Spring pivot bolt bearings, stainless steel hanger bracket

Spring pivot bolt bearings, ajustable, stainless steel hanger bracket
Stainless steel hanger bracket, trailing arms 70 mm wide
Adjustable spring pivot bolt bearing,
Adjustable spring pivot bolt bearing
sidewise mounted axle lift

1155 1560
1156
1163
AL 1161 1175
1180
1165

1525

1161
1152 1165 1525
1525
1180
1175
1540
1525
1161 1163
1165 1168
1540
M = 900 Nm
1168
M = 900 Nm

Adjustable spring pivot bolt bearing,

two-side axle lift Tightening torques
Spring pivot bolt bearing:
Stainless steel hanger bracket:
1156 M 30 M = 900 (840 - 990) Nm

1175
1180

1161

1525

1525

1540

1161
1168
M = 900 Nm 1180
1175

90 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, stainless steel hanger bracket 6.4.1

Spring pivot bolt bearings, ajustable, stainless steel hanger bracket

Stainless steel hanger bracket, trailing arms 70 mm wide
Adjustable spring pivot bolt bearing,
Adjustable spring pivot bolt bearing,
hanger bracket with elongated bush,
hanger bracket with elongated bush
sidewise mounted axle lift

1180 1165
1161 1156
1155 1161 1175
1165
AL

1168
1540 1168
1525 1165
1525 1540

Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension

1152 Spring bolt assembly 05.857.00.18.0 -
(Item 1155 - 1168, 1525)
1155 Screw (Spring bolt) 03.341.05.05.0 M 30 x 170 -
1156 Screw (Spring bolt) - 02.5023.70.88 M 30 x 235
1161 Plate (fit connecting link disc) 03.281.54.18.0 104 x 57.5 x 8 03.281.54.18.0 104 x 57.5 x 8
1163 Washer - 02.5401.31.01 A 31 / 125
1165 Washer 03.320.34.53.0 Ø 31 / 76 x 6 03.320.34.53.0 Ø 31 / 76 x 6
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1175 Bush - 03.113.94.10.0 Ø 41 / 50 x 23
1180 Ring - 03.310.30.49.0 Ø 30 / 39 x 25
1525 Shaped plate 03.164.35.02.0 03.164.35.01.0
1540 Bush 03.113.01.45.0 Ø 30.3/42.6 / 74 x 23 03.113.01.45.0 Ø 30.3/42.6 / 74 x 23
1560 Connecting link disc with welded - 05.001.32.02.0
on torsion protection

Adjustable spring pivot bolt bearing,

hanger bracket with elongated bush,
two-side axle lift
1162 1180 1165
1540 1175

1156
1168
1525

1156 Screw (Spring bolt) 02.5023.70.88 M 30 x 235

1161 Plate (fit connecting link disc) 03.281.54.18.0 104 x 57.5 x 8
1168 Lock nut 03.260.15.01.0 M 30 / SW 46
1175 Bush 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5
1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22
1525 Shaped plate 03.164.35.02.0
1540 Bush 03.113.01.45.0 Ø 30.3/42.6 / 74 x 23

BPW-EL-Luft 1032701e 91
 BPW Original spare parts Air suspensions

6.4.2 Spring pivot bolt bearings, stainless steel hanger bracket

Spring pivot bolt bearings, unadjustable, stainless steel hanger bracket
O Stainless steel hanger bracket, trailing arms 100 mm wide
Unadjustable spring pivot bolt bearing,
Unadjustable spring pivot bolt bearing
sidewise mounted axle lift
SL 631

1156
AL
1154 3

1535 1535
1520

1520

1152
1536

1536
1163
1168
M = 900 Nm
1163

1168
M = 900 Nm

Unadjustable spring pivot bolt bearing,

two-side axle lift Tightening torques
Spring pivot bolt bearing:
631
Stainless steel hanger bracket:
1156 M 30 M = 900 (840 - 990) Nm

1535

1520

1536

1168
M = 900 Nm

92 BPW-EL-Luft 1032701e
 Spring pivot bolt bearings, stainless steel hanger bracket 6.4.2

Spring pivot bolt bearings, unadjustable, stainless steel hanger bracket

Stainless steel hanger bracket, trailing arms 100 mm wide
O
Unadjustable spring pivot bolt bearing,
Unadjustable spring pivot bolt bearing,
stainless steel hanger bracket
stainless steel hanger bracket
sidewise mounted axle lift SL
1560 1631
1156 1180
1175
1154 1163 1163 AL

1168 1168
1163 1535 1520
1535 1520 1536
1536

Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension

1152 Spring bolt assembly 05.857.00.16.0 -
(Item 1154, 1163, 1168)
1154 Screw (Spring bolt) 03.340.15.27.0 M 30 x 190 -
1156 Screw (Spring bolt) - 03.340.15.37.0 M 30 x 265
1163 Washer 03.320.32.38.0 Ø 31 / 57 x 6 02.5401.31.01 A 31 / 125
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1175 Bush - 03.113.94.10.0 Ø 41 / 50 x 23
1180 Bush - 03.113.01.29.0 Ø 30 / 39 x 25/31
1520 Plate 03.281.25.07.0 Ø 56 / 101 / 140 x 5 03.281.25.07.0 Ø 56 / 101 / 140 x 5
1535 Bush with torsion protection 05.113.01.40.0 Ø 30.5 / 55 x 31 05.113.01.40.0 Ø 30.5 / 55 x 31
1536 Ring 03.310.32.45.0 Ø 30.5 / 55 x 25 03.310.32.45.0 Ø 30.5 / 55 x 25
1560 Shaped part - 03.001.14.88.0
(screwed on torsion protection)
1631 Hexagon screw - 02.5071.37.00 M 8 x 45

Unadjustable spring pivot bolt bearing,

stainless steel hanger bracket,
two-side axle lift
1163
1560 1631 1520 1180
1156
1175

1535
1168

1536
1156 Screw (Spring bolt) 03.340.15.39.0 M 30 x 265
1168 Lock nut 03.260.15.01.0 M 30 / SW 46
1175 Bush 03.113.04.11.0 Ø 41 / 50 / 54 x 17.5
1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22
1520 Plate 03.281.25.07.0 Ø 56 / 101 / 140 x 5
1535 Bush with torsion protection 05.113.01.40.0 Ø 30.5 / 55 x 31
1536 Ring 03.310.32.45.0 Ø 30.5 / 55 x 25
1560 Shaped part 03.001.14.88.0
(screwed on torsion protection)
1631 Hexagon screw 02.5071.37.00 M 8 x 45

BPW-EL-Luft 1032701e 93
 BPW Original spare parts Air suspensions

7 BPW Air bags

O General
Standard air bag
Upper air bag
SL BPW Air bags are firmly rolled into the top attachment
air bag cover and are bonded onto the Air bag cover
clamping plate at the bottom by vulcanisation.
The top air bag cover is either bolted onto
AL the frame trussing or else a plate or bracket
is welded onto the vehicle frame to attach
Bumper
the bag, depending on the bag version.
The air bag cover is bolted onto it using two Air bag
M 12 securing nuts.
The rolling piston is made from glass-fibre
reinforced plastic with a steel support to
give reduced weight and resistance to Rolling piston (Plastic)
corrosion. (Air bag piston)
The integrated bump stop protects against Air bag plate
damage when the bags are vented.
Lower air bag
The air bag plate at the bottom is bolted attachment
onto the trailing arm using two M 16 securing
bolts.

Air bag with splitted piston (Kombi-Air bag)

Upper air bag
A combination air bag is divided into two attachment
parts: The air bag is bolted onto the vehicle Air bag cover
frame with the rolling piston while the centring
cone is connected to the trailing arm or
integrated to the spring seats. Bumper
When the trailer is lifted, the axle and the Air bag
cone move downwards. The movement is
restricted by the shock absorbers.
However, the air bag remains in its rest Rolling piston (Steel)
position. When the trailer is lowered to (Air bag piston)
the ground, the air bag and centring cone Centring cone
once more come together.
The bag can neither fold nor crease.
Lower air bag
A long air bag service life is assured. attachment

Stroke limiting
The upward travel is restricted by a bump
stop inside the air bag. The downward travel
must be restricted under certain application
conditions.
M 20 x 1.5
M 22 x 1.5 M 18 x 1.5
Air supply
The pressure needed during driving is
applied via a compressed air line that is
connected to the air bag via the threaded 05.429. 05.429.
sleeve (M 22 x 1.5) welded into the air bag
cover or via a hollow stay bolt
(M 18 x 1.5 / M20 x 1.5).

94 BPW-EL-Luft 1032701e
 BPW Air bags 7

Determining replacement air bags O

1. Clarifying design

Standard air bag or split air bag SL

(combination air bag)
05.429.
Ø 300 BPW 30 for stroke 200 mm AL
B P W 3 0 K for stroke 180 mm

Ø 360 BPW 36 for stroke 200 mm

BPW 36 K for stroke 180 mm Example:

BPW 36-1 for stroke up to 340 mm 30 K Air bag execution

BPW 36-2 for stroke up to 540 mm
05.429.40.91.0

The bag design as well as the BPW code no.

of the bare air bag can be read off from every Code no. of air bag
air bag. only rubber part
item. 1205

2. Determining the type of air connection.

Air connection to welded-in threaded sleeve

in the air bag cover or to hollow stay bolt.

3. Air bag attachment

Top air bag attachment in middle of bag or

offset to the side?
Measure the position of the top bag attachment
on the frame in relation to the bottom bag
attachment on the trailing arm (the maximum V
lateral offset between the top and bottom bag
attachment is not allowed to exceed 10 mm).
The top and bottom bag attachments must not
be installed with any rotational misalignment!

4. O l d v e r s i o n o f a i r b a g s

Complete air bags of the older version, air bags

with aluminium pistons and internal aluminium
support as well as split bags with glass fibre-
reinforced plastic taper (BPW 36) are no longer
available.
If replacement is required, change over to BPW
air bags with glass fibre-reinforced plastic piston.
The most common spare parts for older air bags
with steel piston are still available.

BPW-EL-Luft 1032701e 95
 BPW Original spare parts Air suspensions

7.1 Air bags Ø 300

Air bags Ø 300

O Observe position of
Fig. A Fig. B
upper and lower air bag
D attachment!

SL
B 1
B
AL
d
C
2

3
H H

X X

V V
0 0
20 20
60 60

Fig. C

D
Air bag with Air bag with Kombi-Air bag
steel piston plastic piston

B 1240
1240
1240

1205
C 1205 1200
1200 1205
1200

1215 1210
1210

H 1210
1216
1213

Y 1215
1220 1218

1220
1222 1212
X 1222

V 1224 1224 1224

0
20
60

96 BPW-EL-Luft 1032701e
 Air bags Ø 300 7.1
Air bags Ø 300
O

Item 1210 / 1213

(Kombi-Air bag)
BPW Code no.
SL

Air bag piston

Centring cone
BPW Air bag

Lower plate
Item 1200

Item 1205

Item 1210

Item 1220

Item 1212
Dimensions

only
AL

cpl.
Fig. V X H Y B C D d
BPW 30
Air bag standard
A 1 05.429.43.29.0
0 05.429.42.03.0
A 3 05.429.43.30.0
A 1 0 / 20 / 60 70 180 - 150 73 - 05.429.43.20.0 05.139.39.50.0 03.280.95.02.0
A 2 25 05.429.43.34.0 05.429.40.03.0
A 3 05.429.43.56.0

Air bag with integrated air connection in stud bolt

B 2 0 / 20 / 60 70 180 - 170 0 0 M 18x1.5 05.429.43.25.0 05.429.41.25.0 05.139.39.50.0 03.280.95.02.0
Air bag with split piston (Kombi-Air bag)
03.139.00.22.0
C 1 0 / 20 / 60 70 180 70 150 25 73 - 05.429.41.91.1 05.429.40.03.0 03.375.09.37.0
03.139.00.23.0
BPW 30 K
Air bag standard
A 1 05.429.43.27.0
0 05.429.42.04.0
A 3 05.429.43.28.0
135 05.139.39.51.0
A 1 05.429.43.21.0
0 / 20 / 60 70 - 150 73 - 03.280.95.02.0
A 3 05.429.43.37.0
25 05.429.40.91.0
A 1 05.429.43.22.0
180 05.139.39.50.0
A 3 05.429.43.31.0
Air bag with integrated air connection in stud bolt
B 1 157 M 20x1.5 05.429.43.23.0 05.429.41.77.0
B 1 135 170 M 18x1.5 05.429.43.24.0 05.429.41.56.0 05.139.39.51.0
0 / 20 / 60 70 - 0 0 03.280.95.02.0
B 3 170 M 18x1.5 05.429.43.32.0 05.429.41.56.0
B 1 180 157 M 20x1.5 05.429.43.26.0 05.429.41.25.0 05.139.39.50.0
Air bag with split piston (Kombi-Air bag)
C 1 0 05.429.42.13.1 05.429.42.04.0 03.139.00.25.0
136 03.375.09.38.0
C 1 05.429.42.05.1 03.139.00.24.0
0 / 20 / 60 70 70 150 73 -
25 05.429.40.91.0 03.139.00.22.0
C 1 180 05.429.42.11.1 03.375.09.37.0
03.139.00.23.0

Air bags with steel or aluminium pistons are no longer available.

Conversion from steel or alloy piston to plastic piston.

BPW 30 Conversion kit 05.801.09.73.0 for 1 air bag

BPW 30 K Conversion kit 05.801.09.74.0 for 1 air bag
consisting of rolling piston (plastic), air bag plate, and attachment parts.

Conversion see page 1004 / 101.

Further executions upon request.

BPW-EL-Luft 1032701e 97
 BPW Original spare parts Air suspensions

7.2 Air bags Ø 360

Air bags Ø 360

O Observe position of
Fig. A BPW 36 / BPW 36-1 Fig. B BPW 36 K
upper and lower air bag
attachment!
D D
SL
1

AL B B

C C 2

3
H H

4
X X

V V
0
e.g. 55

Fig. C BPW 36-1 (Steel piston)

D Air bag with Air bag with

steel piston plastic piston 1
1240
B 1240

1205
C 1205 1200 2
1200

1215

1210
1210 3

H
1215

1220
1220
1222 4
1222

X
1224 1224

V
0
e.g. 55

98 BPW-EL-Luft 1032701e
 Air bags Ø 360 7.2
Air bags Ø 360
O

BPW Code no.

Air bag piston

SL

BPW Air bag

Lower plate
Item 1200

Item 1205

Item 1210

Item 1220
Dimensions

only
cpl.
Fig. V X H B C D Remark AL
BPW 36
Air bag standard
A 1 0 / 55 05.429.43.48.0 03.280.95.04.0
180
A 1 45 / 80 05.429.43.51.0 03.280.95.03.0
70 / 120 210 25 95 Plastic piston 05.429.40.01.0 05.139.39.52.0
A 3 80 05.429.43.50.0
174 03.280.75.04.0
A 1 80 05.429.43.38.0
C 1 0 / 55 05.429.41.84.0 03.320.09.46.0
215 03.139.00.04.0
C 1 45 / 80 70 / 120 210 25 95 Steel piston 05.429.41.54.0 05.429.40.01.0 03.320.09.35.0
C 1 32 / 90 180 05.429.40.61.1 03.139.39.43.0 03.320.09.23.0
BPW 36 K
Air bag standard
B 1 05.429.43.46.0
135 05.139.39.53.0
B 3 0 / 55 05.429.43.49.0 03.280.95.04.0
B 3 180 05.429.43.47.0 05.139.39.52.0
B 1 70 / 120 210 25 95 Plastic piston 05.429.43.41.0 05.429.41.01.0
135 05.139.39.53.0
B 3 45 / 80 05.429.43.44.0 03.280.95.03.0
B 3 180 05.429.43.58.0 05.139.39.52.0
B 1 80 129 05.429.43.39.0 05.139.39.53.0 03.280.75.04.0
C 1 32 / 90 70 / 120 135 210 25 95 Steel piston 05.429.41.04.1 05.429.41.01.0 03.139.39.48.0 03.320.09.23.0
BPW 36-1
Air bag standard
A 1 45 / 80 70 / 120 180 210 25 95 Plastic piston 05.429.43.45.0 05.429.40.05.0 05.139.39.52.0 03.280.95.03.0
C 1 05.429.42.01.0
0 / 55 03.320.09.46.0
C 3 215 05.429.41.83.0
C 1 45 / 80 70 / 120 210 25 95 Steel piston 05.429.41.69.0 05.429.40.05.0 03.139.00.04.0 03.320.09.35.0
C 1 80 210 05.429.41.38.0 03.320.09.33.0
C 1 32 / 90 215 05.429.41.59.0 03.320.09.23.0
BPW 36 AirlightDirect
- - - 210 190 25 95 - 05.429.42.52.0 05.429.42.51.0 03.139.38.01.0
03.139.00.27.0

Types B P W 3 6 and B P W 3 6 K air bags with steel or aluminium pistons are no longer available in some cases.
Conversion from steel or alloy piston to plastic piston.

BPW 36 Conversion kit 05.801.21.33.0 V = 0 / 55 for 1 air bag consisting of rolling piston (plastic),
Conversion kit 05.801.21.32.0 V = 45 / 80 air bag plate and attachment parts.
Conversion kit 05.801.21.31.0 V = 80
BPW 36 K Conversion kit 05.801.21.30.0 V = 0 / 55 for 1 air bag
Conversion kit 05.801.21.29.0 V = 45 / 80
Conversion kit 05.801.21.28.0 V = 80

Conversion see page 100 / 101.

Further executions upon request.

BPW-EL-Luft 1032701e 99
 BPW Original spare parts Air suspensions

7.3 Conversion from steel piston to plastic piston

Conversion from steel or alloy piston to plastic piston

O Air bag with glass fibre-reinforced
Air bag with steel or aluminium piston
plastic piston

SL
1240 1240
1240

AL 1205 1205
1200 1200
1205
1200
1215
1210
1210
1210
1216

1215
1215
1220

1220 1220 1222

1222 1222

1224
1224 1224

Types BPW 30 / 30 K / 36 and 36 K air bags with steel or aluminium pistons

are no longer available in some cases. Observe position of
upper and lower air
If replacement is required, change over to the air bag with glass fibre-reinforced bag attachment!
plastic piston.
Dismantling: Assembly:
Admit as much air into the air Screw threaded sleeve (1215) onto
bag as possible through the air the air bag to a tightening torque 1
suspension or rotary disc valve / of 130 Nm.
switching valve. Place bottom base plate (1220)
Support the vehicle safely so there into glass fibre-reinforced plastic
is no risk of accident, e.g. place piston (1210) and screw on loosely
a suitable spacer between the using locking screw (1222).
vehicle frame and the trailing arm.
Align the top and bottom bag 2
Vent the air bag. attachment points in relation to
Remove the compressed air one another and tighten locking
connection. screw (1222) to a tightening
Unscrew top (1240) and bottom torque of 230 Nm
(1224) bag attachments and (The air bag must not be twisted
remove the air bag. after installation in the vehicle!) 3
Blow compressed air into the hole Install the air bag into the vehicle,
for the air connection until the tighten the top and bottom
bag is completely unrolled. attachments to the corresponding
tightening torque.
Unscrew and remove locking
Connect the air connections.
screw (1222) and take off 4
Check for leaks.
bottom washer (1220).
Admit air into the air bag, remove
Unscrew and remove square bolt
the support.
(1215) using an impact driver and
remove piston (1210) from the air
bag.

100 BPW-EL-Luft 1032701e

 Conversion from steel piston to plastic piston 7.3
Conversion from steel or alloy piston to plastic piston
O

SL

Air bag
AL
Threaded sleeve (1215)
H
Rolling piston (Plastic)
BPW 30 / 36 max. offset
(Air bag piston) (1210)
10 mm
Air bag plate (1220)
Inner support screw (1222)
Lower air bag
V attachment (1224)
Trailing arm

V BPW 30 BPW 36
BPW 30 K X BPW 36 K X
BPW 36-1
V
0 V
The maximum lateral offest between 20 0
60 e.g. 55
the upper and lower attachments must
not exceed 10 mm.

Dimension
Item Designation Remark BPW Code no. V X H Application
BPW 30
1248 Conversion kit cpl. 05.801.09.73.0 194 BPW 30
0 / 20 / 60 70
05.801.09.74.0 149 BPW 30 K
BPW 36
05.801.21.33.0 0 / 55 BPW 36
05.801.21.32.0 45 / 80 188 BPW 36
05.801.21.31.0 80 BPW 36
70 / 120
05.801.21.30.0 0 / 55 BPW 36 K
05.801.21.29.0 45 / 80 143 BPW 36 K
05.801.21.28.0 80 BPW 36 K
Conversion kit cpl. consisting of: Rolling piston (Air bag piston) (Item 1210)
Lower air bag plate (Item 1220)
Threaded sleeve (Item 1215)
Inner support screw (Item 1222)
Lower attachment screws (Item 1224)

BPW-EL-Luft 1032701e 101

 BPW Original spare parts Air suspensions

7.4 Spare parts for air bags

Spare parts for air bags

O Air bag standard Air bag with split piston (Kombi-Air bag)

Air bag with Air bag with

1240
SL steel piston plastic piston
1240
1240
1240 1205
1240 1200
AL 1205
1205 1200
1205
1205 1200
1200 1210
1200
1210
1215
1210 1218
1210
1215
1210
1216
1213

1215
1215
1218
1220
1220
1220 1220 1212
1222
1222 1222 1222

1224 1224
1224 1224 1224

A B C

a d1 1210
1212
H1
B
H1 d

1205 D
C
D

b d1
36
05.429.

Ø D
L
H1 K
d 1213

D
d
c
d1 d1
36
05.429.

Ø
L H1 K H1

d
D D

102 BPW-EL-Luft 1032701e

 Spare parts for air bags 7.4
Spare parts for air bags
Dimension
O
Designation
Item Designation Remark BPW Code no. Fig. Ø L d B C D of air bag
BPW 30..
1205 Air bag, only 05.429.40.03.0 - 150 25 73 941 MB
SL
520
05.429.41.25.0 M 18 170 0 BPW 30 4941 N
0
05.429.42.03.0 - 150 73 4962 N
AL
05.429.40.91.0 - 150 25 73 940 MB
A 300
05.429.41.56.0 423 M 18 170 4940 N
0 BPW 30 K
05.429.41.77.0 M 20 158 0 4960 N
05.429.42.04.0 - 150 73 4961 N
05.429.40.72.0 610 - 150 25 73 BPW 30-1 951 MB
BPW 36..
05.429.40.01.0 530 BPW 36 881 MB
05.429.41.01.0 430 BPW 36 K 4881 MB
A 360 - 210 25 95
05.429.40.05.0 610 BPW 36-1 942 MB
05.429.41.09.0 789 BPW 36-2 4942 MB
BPW 36 AirlightDirect
05.429.42.51.0 - 360 300 - 210 25 95 BPW 36 N 1 DK 32 S

Dimension
Item Designation Remark BPW Code no. Fig. D d H1 d1 K Remark
BPW 30
1210 Piston 03.139.00.25.0 B b 201 194 143 16 139
Steel piston
03.139.00.22.0 B b 201 194 186 16 172
05.139.39.51.0 B c 203 - 149 27 135
Plastic piston
05.139.39.50.0 B c 203 - 194 27 180
BPW 36
03.139.00.04.0 B a 250 244 203 30 -
03.139.00.17.0 B a 250 244 293 30 - Steel piston
03.139.39.48.0 B b 251 244 143 30 129
05.139.39.53.0 B c 253 - 143 27 129
Plastic piston
05.139.39.52.0 B c 253 - 188 27 174
BPW 36 AirlightDirect
03.139.38.01.0 - 256 - 91 68 91 Plastic piston
Glass fibre-reinforced plastic tapers for split air bags D 36 are no longer available.
If replacement is required, change over to the BPW 30 combination air bag or the normal air bag!

Dimension
Item Designation Remark BPW Code no. Fig. D d H1 d1
BPW 30 Kombi-Air bag
1212 Centring cone 03.375.09.38.0 123
C - -
03.375.09.37.0 168
1213 Piston 03.139.00.24.0 200 193 140 25
D
03.139.00.23.0 200 193 181 25
BPW 36 AirlightDirect
03.139.00.27.0 ~ D 246 - 86 32

BPW-EL-Luft 1032701e 103

 BPW Original spare parts Air suspensions

7.4 Spare parts for air bags

Spare parts for air bags

O Air bag standard Air bag with split piston (Kombi-Air bag)

Air bag with Air bag with

1240
SL steel piston plastic piston
1240
1240
1240 1205
1240 1200
AL 1205
1205 1200
1205
1205 1200
1200 1210
1200
1210
1215
1210 1218
1210
1215
1210
1216
1213

1215
1215
1218
1220
1220
1220 1220 1212
1222
1222 1222 1222

1224 1224
1224 1224 1224

A B C
d SW 8

L1
1215 1215 1218
30 d
L L d1

d L

M 16 M 16

D E F

BPW 30 BPW 36
1220
1220 L L
X B
B B
1218

V
M 16 X D X D

V
0
D 20 V
60

104 BPW-EL-Luft 1032701e

 Spare parts for air bags 7.4
Spare parts for air bags
Dimension
O
Item Designation Remark BPW Code no. Fig. L L1 d Application
Steel piston
1215 Bolt 03.084.46.41.0 124 48 30 BPW 30 K
SL
03.084.66.36.0 129 17 30 BPW 30 K
03.084.46.31.0 129 48 30 BPW 30 K / 36 K
03.084.46.40.0 169 48 30 BPW 30 / 30 K AL
A
03.084.66.30.0 174 17 30 BPW 36
03.084.46.28.0 174 48 30 BPW 30 / 30 K / 36 / 36 K
03.084.66.31.0 209 17 30 BPW 30 / 36 / 36-1
03.084.66.37.0 299 17 30 BPW 36-2

1216 Ring 03.310.31.43.0 - Ø 30 / 55 x 5 for bolt L 1 = 4 8

Plastic piston
1215 Threaded sleeve 03.179.03.08.0 - M 16 x 51 / SW 24 BPW 30 / BPW 36
Air bag with split piston (Kombi-Air bag)
1215 Bolt 03.084.37.09.0 73 BPW 36 K
B
03.084.37.07.0 118 BPW 36
1218 Bolt 03.084.27.09.0 C Ø 30 x 62 / SW 46 BPW 36 / BPW 36 K
1218 Nut 03.266.02.02.0 D M 16 / SW 19 BPW 30 / BPW 30 K
BPW 36 AirlightDirect
1218 Shaped part 03.001.35.01.0 - Ø 13 / 20 / 59 x 25 BPW 36 N
1219 Screw 03.340.11.19.0 M 12 x 23-8.8

Dimension
Item Designation Remark BPW Code no. Fig. V X B D L Application
BPW 30
1220 Plate 03.280.95.02.0 F 0/20/60 70 20 110 135 BPW 30 / BPW 30 K GFK
1220 Washer 03.320.09.22.0 E 20 70 20 200 - BPW 30 / BPW 30 K
BPW 36
1220 Plate 03.280.95.04.0 0/55 20 150 170
03.280.95.03.0 F 45/80 70/120 20 150 170 BPW 36 / BPW 36 K GFK
03.280.75.04.0 80 14 150 170
1220 Washer 03.320.09.49.0 45/80 70 20 249 -
03.320.09.35.0 45/80 70/120 20 250 -
E BPW 36 / BPW 36 K
03.320.09.33.0 80 70 14 250 -
03.320.09.23.0 90 120 20 250 -

Attachment central bolt with steel piston

1222 Locking screw 02.5070.98.91 M 16 x 30
02.5070.94.91 M 16 x 35
Central screw with plastic piston
1222 Screw 03.340.12.24.0 M 16 x 115 BPW 30 K / BPW 36 K
03.340.12.23.0 M 16 x 160 BPW 30 / BPW 36
Attachment trailing arm - air bag
1224 Locking screw 02.5070.97.00 M 16 x 55
02.5070.95.00 M 16 x 65
02.5070.96.00 M 16 x 75

BPW-EL-Luft 1032701e 105

 BPW Original spare parts Air suspensions

7.5 Upper air bag attachment / spacers

Upper air bag attachment / spacers

O A

a b
SL M 18 / M 20

5 - 22 mm
Ø 24
1253 1240 1241

AL
1252

Screw in the
air bag
1251
B

1244

10 - 30 mm
1250 1243

Ø 20

Screw in the
1244 air bag
1243
C

L
1240

H B

1250

D
L

B
H

1251

B
H

1252

F
L

1253

106 BPW-EL-Luft 1032701e

 Upper air bag attachment / spacers 7.5
Upper air bag attachment / spacers
Item Designation Remark BPW Code no. Fig. Dimension Application
O
Upper air bag attachment
Steel frame
SL
1240 Lock nut 02.5273.33.80 A a M 12 Steel frame 5 - 22 mm

Steel frame / integrated air connection in stud bolt AL

1241 Hexagon nut 02.5230.18.00 M 18
A b Steel frame 5 - 22 mm
02.5201.76.06 M 20

Alloy frame
1243 Spring washer 02.5403.20.90 B 20 / 137
B Alloy frame 10 - 30 mm
1244 Hexagon nut 03.260.11.01.0 M 12 / Ø 20 / SW 30

Spacers
Dimension
Item Designation Remark BPW Code no. Fig. H B L Application
1250 Plate 03.281.47.12.0 5 140 300 BPW 30
C
03.285.47.24.0 5 200 360 BPW 36

1251 Support 05.189.07.33.0 40

05.189.06.93.0 60 120 240 BPW 30
05.189.07.34.0 100
D
05.189.07.11.0 40
05.189.06.57.0 60 120 300 BPW 36
05.189.07.02.0 100

1252 Support 05.189.07.29.0 40

05.189.07.30.0 60 60 270 BPW 30
05.189.07.28.0 100
E
05.189.07.88.0 40
05.189.07.89.0 60 60 300 BPW 36
05.189.07.90.0 100

1253 Square tube 03.391.69.24.0 60 120 200

03.391.69.42.0 60 140 200 BPW 30
03.391.53.72.0 F 100 120 200
03.391.69.18.0 80 140 120
BPW 30 / BPW 36
03.391.52.80.0 100 120 120

BPW-EL-Luft 1032701e 107

 BPW Original spare parts Air suspensions

8 Shock absorbers

O General
BPW Shock absorber
SL The shock absorber reduces vibration in the
vehicle body and ensures greater driving
comfort and road safety. This is because
the wheels stay in contact with the road and
AL dynamic wheel load fluctuations are reduced.
BPW uses various types of shock absorber
to guarantee the best possible damping in
each case.
High-volume BPW shock absorbers are
L max.
adapted to the vehicle, the overall height
and the range of applications.
Using the split air bag (Kombi-Air bag +
AirlightDirect) with air suspensions, the shock
absorber is fitted with an end stop in order
to avoid any further axle travel.

The rubber bushes of BPW shock absorbers

( BOGE-Shock absorber ) can be replaced.
BOGE
Made in Germany

02.37........

PDC
The BPW PDC ( Pneumatic Damping Control ) convetional damping PDC damping
traction

traction

shock absorber improves driving properties stability

and comfort – whatever the load. stability

The best damping, better road safety, lower

maintenance costs – given all these reasons,
damping forces [ N ]
damping forces [ N ]

you don’t need to think long and hard safety

safety

before fitting or retrofitting BPW air

suspension systems with PDC.

When using PDC shock absorbers, a driving property

driving property
shim must be installed between the
support or spring seats and each PDC,
pressure

pressure

also shorter lock nuts must be used.

0 0.131 0.262 0.393 0.524 0 0.131 0.262 0.393 0.524
speed [ m/s ] speed [ m/s ]

108 BPW-EL-Luft 1032701e

 Shock absorbers 8.1
Shock absorbers
O

1304
1303 Mounting position SL
55
1300 I II

X
Ø D AL
L min. 1300
L max.

Ø d

1304
1303

Ø 24

N = Newton N = Newton
Dimensions at 13 cm/s at 52 cm/s

Mounting L L N N N N
Item Designation position BPW Code no. min. max. X D d
Shock absorber standard
1300 Shock absorber I 02.3722.79.00 287 412 204 75 65 6300 / 1740 17000 / 3000
I 02.3702.70.00 1) 292 432 214 82 72 6300 / 1600 17000 / 3000
I 02.3702.52.00 326 496 225 82 72 6300 / 1740 17000 / 3000
I 02.3722.14.00 326 496 235 83 73 10500 / 2500 22500 / 4500
I 02.3722.04.00 326 496 235 82 72 6300 / 1740 17000 / 3000
I 02.3722.83.00 326 496 235 75 65 1330 / 2930 15250 / 5010
I 02.3702.92.00 351 541 335 82 72 8000 / 2500 18000 / 5000
I 02.3702.20.00 426 696 325 82 72 8000 / 1290 16000 / 2150
I II 02.3702.51.00 430 700 320 75 66 3800 / 500 8000 / 800
II 02.3702.67.00 466 766 380 75 66 3750 / 540 10500 / 1000
I II 02.3702.60.00 2) 475 795 390 82 72 6300 / 1600 17000 / 3000
II 02.3702.18.00 475 800 390 82 72 - 10200 / 780
II 02.3722.62.00 536 906 440 75 66 3750 / 540 10500 / 1000
1) Special design
2) Reinforced

PDC Shock absorber (Pneumatic Damping Control)

1300 Shock absorber I 02.3722.63.00 336 501 210 92 80 for air bag B P W 3 0
I 02.3722.64.00 336 501 210 92 80 for air bag B P W 3 6

Rubber bushes for BOGE-shock absorber

1303 Bush 02.0316.21.00 only for BOGE-
1304 Rubber 02.2805.01.00 shock absorber

BOGE
Made in Germany

02.37........
1303 1304

BPW-EL-Luft 1032701e 109

 BPW Original spare parts Air suspensions

8.2 Upper shock absorber attachments

Upper shock absorber attachment with threaded bolts

O Shock absorber front Shock absorber rear

SL
1310 1310
1310

1310
AL
1330
1330 1330 1330
M = 420 Nm
M = 420 Nm M = 420 Nm M = 420 Nm

1310
1310

1256
1255
1330
M = 420 Nm 1330
1330
M = 420 Nm
M = 420 Nm

Item Designation Remark B P W C o d e n o . Dimension A B

Shock absorber attachment on threaded bolts,
A
steel hanger bracket / integrated support /
frame
1310 Threaded bolt (steel) 03.177.24.36.0 36 165 B
(welded to hanger bracket,
03.177.24.30.0 40 140
integrated support or frame) 85
03.177.24.53.0 40 147
24
03.177.24.29.0 40 165 M
03.177.24.31.0 40 188
03.177.24.37.0 40 82 A
03.177.24.38.0 40 115
03.177.24.17.0 40 140
B
03.177.24.52.0 40 167
03.177.24.49.0 40 207 85
Shock absorber attachment on threaded bolts, 24
M
stainless steel hanger bracket
1310 Threaded bolt (stainless steel) 03.177.24.64.0 40 130
(welded to hanger bracket) 03.177.24.61.0 40 145
03.177.24.65.0 50 130
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10

Shock absorber attachment on threaded bolts,

shock absorber rear,
attachment to spacer for air bag
Item 1255 Item 1256
left right A B C
1255 Support, left 05.189.06.35.0 05.189.06.34.0 150 57 100 120
1256 Support, right 05.189.06.25.0 05.189.06.26.0 210 37 45 B 60
05.189.12.55.0 05.189.12.56.0 210 37 45
A
05.189.07.97.0 05.189.07.96.0 210 37 70 1256 C
1255
05.189.05.55.0 05.189.05.54.0 290 12 -
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10
* With PDC-shock absorber use lock nut 02.5220.76.12 +
washer 02.5401.25.07

110 BPW-EL-Luft 1032701e

 Upper shock absorber attachments 8.2
Upper shock absorber attachment with screws
Shock absorbers next to hanger bracket
O
Steel hanger bracket / integrated support / frame

1315 1315 1315 1315 SL

1317 1317

AL

1330 1330
M = 420 Nm M = 420 Nm
1330 1330
M = 420 Nm M = 420 Nm
1315 1315
1315 1315

1317

1330 1330
M = 420 Nm M = 420 Nm

1330 1330
M = 420 Nm M = 420 Nm

Item Designation Remark B P W C o d e n o . Dimension 1) inside dimension of the hanger bracket = 55 mm

2) inside dimension of the hanger bracket = 67 mm
Shock absorbers next to
hanger bracket,
steel hanger bracket L L L
1315 Hexagon screw L = 144 03.340.14.23.0 M 24 x 230
L = 155 03.340.14.19.0 M 24 x 240
L = 187 03.340.14.12.0 M 24 x 275

1317 Spacer 03.200.75.62.0 Ø 25 / 40 x 55 1)

e.g.
Bush 03.112.03.06.0 Ø 25 / 40 x 67 2)

1330 Lock nut 02.5220.74.12 * VM 24 / 980-10

Shock absorber above the

1315 1315
trailing arm,
shock absorber at hanger
bracket centre
1315 Hexagon screw L = 72 03.340.14.15.0 M 24 x 100
L = 80 03.340.14.16.0 M 24 x 110
L = 84 03.340.14.20.0 M 24 x 120 1318
L = 110 03.340.14.24.0 M 24 x 140
1330 1330
L = 125 03.340.14.22.0 M 24 x 160 M = 420 Nm M = 420 Nm
L = 157 02.5023.35.82 M 24 x 200
L = 187 03.340.14.23.0 M 24 x 230 1315 L
L
B
B
1318 Ring (2x) B = 67 03.310.30.60.0 Ø 25 / 50 x 6
B = 90 03.310.31.38.0 Ø 25 / 42 x 17.5
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10

* With PDC-shock absorber use lock nut 02.5220.76.12 + 1330

washer 02.5401.25.07 M = 420 Nm

BPW-EL-Luft 1032701e 111

 BPW Original spare parts Air suspensions

8.2 Upper shock absorber attachments

Upper shock absorber attachment with screws

O Shock absorber attachment between plates, Repair solution for shock absorber attachment
steel hanger bracket / integrated support / frame with retracted supports

SL 1315 1315
1315
70 1315
1317

AL
1318 1330
1330
1330 1330 M = 420 Nm
M = 420 Nm M = 420 Nm
M = 420 Nm
1315 1330
M = 570-600 Nm
1315 1317
1317

1318
1313 1313

1315
1330 1318
1330
M = 420 Nm
M = 420 Nm 1330
M = 420 Nm

Item Designation Remark B P W C o d e n o . Dimension B L

Shock absorber attachment between plates,
steel hanger bracket / integrated support /
frame
L L
1315 Hexagon screw 03.340.14.15.0 M 24 x 100 55 75
B B
02.5023.29.80 M 24 x 120 70 90
02.5023.47.82 M 24 x 130 76 96
1318 Ring (1x) 03.310.31.21.0 Ø 25 / 42 x 15 70 90
Ring (2x) 03.310.31.40.0 Ø 25 / 42 x 10 76 96
1330 Lock nut 02.5220.74.12 VM 24 / 980-10

Repair solution for shock absorber attachment

with retracted supports
1312 Repair kit 05.801.64.28.0 X = 100 a 4 a 4
(Item 1313, 1315, 1317, 1330) 05.801.64.25.0 X = 121

1313 Support 05.189.13.27.0 X = 100

05.189.13.22.0 X = 121
X = 121
X = 121

1315 Screw 02.5023.49.80 M 24 x 140 / 931-8.8

1317 Bush 03.112.03.06.0 Ø 25 / 40 x 67
1330 Lock nut 02.5220.74.12 VM 24 / 980-10
X = 100

112 BPW-EL-Luft 1032701e

 Upper shock absorber attachments 8.2
Upper shock absorber attachment with screws
Item Designation Remark B P W C o d e n o . Dimension
O
Shock absorbers next to
hanger bracket,
1315 1315
alloy hanger bracket
1318
SL
1315 Hexagon screw 02.5023.45.85 M 24 x 270-8.8 1318
1317
03.340.14.12.0 M 24 x 275-8.8
1317 Spacer 03.200.75.62.0 Ø 25 / 40 x 55 1)

03.112.03.06.0 Ø 25 / 40 x 67 2)
1318
AL
1318 Ring (2x) 03.310.31.21.0 Ø 25 / 42 x 15 1318
1330 Lock nut 02.5220.74.12 VM 24 / 980-10
1330
1330 M = 320 Nm
1) inside dimension of the hanger bracket = 55 mm
2)
M = 320 Nm
inside dimension of the hanger bracket = 67 mm

Shock absorber above the trailing arm,

shock absorber at hanger
1315
bracket centre,
alloy hanger bracket 1329
1315 Hexagon screw 03.340.14.21.0 M 24 x 200
1318
02.5023.35.82 M 24 x 200
1318 Ring (2x) 03.310.30.60.0 Ø 25 / 50 x 6
1329 Washer (2x) 02.5401.25.07 Ø 25 / 125
1330 Lock nut 02.5220.74.12 VM 24 / 980-10
1329
1330
M = 320 Nm

Shock absorbers next to

hanger bracket, 1315
cast alloy hanger bracket 1315
1317 1317
1315 Hexagon screw 03.340.14.19.0 M 24 x 240-8.8
1318 1318
03.340.14.12.0 M 24 x 275-8.8
1317 Spacer 03.112.03.06.0 Ø 25 / 40 x 67 2)

1318 Ring 03.310.31.21.0 Ø 25 / 42 x 15

1329 Washer 02.5401.25.07 Ø 25 / 125 1329 1329
Ring e.g. 03.310.30.60.0 Ø 25 / 50 x 6
Ring 03.310.31.40.0 Ø 25 / 42 x 10
1330 Lock nut 02.5220.74.12 VM 24 / 980-10
1330 1330
M = 320 Nm M = 320 Nm

Shock absorber above the trailing arm,

shock absorber at hanger bracket
centre, 1315
cast alloy hanger bracket
1329
1315 Hexagon screw 03.340.14.21.0 M 24 x 200
1318 Ring 03.310.30.60.0 Ø 25 / 50 x 6 1318
1329 Washer 02.5401.25.07 Ø 25 / 125
1330 Lock nut 02.5220.74.12 VM 24 / 980-10

1329

1330
M = 320 Nm

BPW-EL-Luft 1032701e 113

 BPW Original spare parts Air suspensions

8.3 Lower shock absorber attachments

Lower shock absorber attachment

O Item Designation Remark B P W C o d e n o . Dimension
O / SL / AL
attachment to spring seats
SL with threaded bolt,
shock absorber front
1026 Spring seat, right see page 21 - 27
1027 Spring seat, left see page 21 - 27
AL 1330 Lock nut 02.5220.74.12 * VM 24 / 980-10

1027
1026

1330
M = 420 Nm

OM
Shock absorber front,
shock absorber attachment to
adjustable support
1320 Support 05.189.04.71.0
1324 Hexagon screw 03.340.14.15.0 M 24 x 100 1325
1324 1327
1325 Hexagon screw 02.5026.33.80 M 16 x 35 / 933 1326
1326 Hexagon nut 02.5205.07.04 M 16 / 936 1320
1327 Spacer 03.200.74.44.0 Ø 25 / 42 x 22 1327
1330 Lock nut 02.5220.74.12 VM 24 / 980-10

1330
M = 420 Nm

OM / SLM
Shock absorber rear
1224 Locking screw see page 105
1322
Item 1320 Item 1321
right left X
1320 Support, right 05.189.05.65.0 05.189.05.64.0 100
Support, left 05.189.05.66.0 05.189.05.67.0 150
05.189.05.92.0 05.189.05.91.0 160
1322 Spring U-bolt 03.138.29.02.0 1224
1323 Lock nut 02.5220.31.12 VM 16 x 1.5 / 980-10 1323
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10 M = 100 Nm

1330
M = 420 Nm

* With PDC-shock absorber use lock nut 02.5220.76.12 +

washer 02.5401.25.07

114 BPW-EL-Luft 1032701e

 Lower shock absorber attachments 8.3
Lower shock absorber attachment
Item Designation Remark B P W C o d e n o . Dimension
O
OM / SLM / ALM
Shock absorber rear,
attachment to support with threaded bolt SL
Item 1320 Item 1321
right left X A B
1320 Support, right 05.189.13.16.0 05.189.13.15.0 44.5 125 150
1321 Support, left 05.189.13.18.0 05.189.13.17.0 44.5 125 180 AL
05.189.13.30.0 05.189.13.29.0 92 125 180
05.189.13.20.0 05.189.13.21.0 126 125 150

1330 Lock nut 02.5220.74.12 * VM 24 / 980-10

* With PDC-shock absorber use lock nut 02.5220.76.12 + 1330

washer 02.5401.25.07 M = 420 Nm

Lower shock absorber attachment between plates

1324

1318 1324

1320
B 1318
1318

1318
1330
M = 420 Nm 1330
H H
M = 420 Nm
V V

Item Designation BPW Code no. Dimension

B = 56 B = 75 B = 86 B = 90 B = 100
1311 Repair kit cpl. - - - - - 127
(Item 1318 - 1330) - - - 09.829.00.02.0 - 120
- - - - - 150
1318 Ring - 03.310.31.40.0 - - - Ø 25/42x10
- - 03.310.31.21.0 - - Ø 25/42x15
- - - 03.310.31.38.0 - Ø 25/42x17.5
Spacer - - - - 03.200.74.44.0 Ø 25/42x22
1320 Support
H 190 / V 150 - - 05.189.06.85.0 - - 127
H 200 / V 160 - - - 05.189.07.15.0 - / 120
H 185 / V 120 - - - 05.189.10.51.0 - 120
H 217 / V 125 - - - 05.189.10.92.0 - 120
H 245 / V 120 - - - 05.189.10.44.0 - 120
H 185 / V 160 - - - 05.189.07.16.0 - / 150
1324 Hexagon screw 02.5023.46.80 - - - - M 24 x 110
- 02.5023.49.80 - - - M 24 x 130
- 03.340.14.24.0 03.340.14.24.0 03.340.14.24.0 - M 24 x 140
- - - - 02.5023.91.80 M 24 x 150

1330 Lock nut 02.5220.74.12 VM 24 / 980-10

BPW-EL-Luft 1032701e 115

 BPW Original spare parts Air suspensions

8.3 Lower shock absorber attachments

Lower shock absorber attachment

O Item Designation Remark B P W C o d e n o . Dimension
O / SL / AL
Attachment to spring plate
SL above the trailing arm,
spring U-bolts mounted from above 1324
1035 Spring plate see page 37 / 39
1324 Hexagon screw 03.340.14.15.0 M 24 x 100-8.8
AL 1330 Lock nut 02.5220.74.12 VM 24 / 980-10 1330 1035
M = 420 Nm

O / SL / AL
Attachment to spring plate 1324
above the trailing arm,
spring U-bolts mounted from below
1032 Spring plate see page 39 / 41
1330 1032
1324 Hexagon screw 03.340.14.15.0 M 24 x 100-8.8
M = 420 Nm
1330 Lock nut 02.5220.74.12 VM 24 / 980-10

DLU
Attachment to spring seat above the
trailing arm with screw,,
spring U-bolts mounted from above
1026 Spring seat see page 25
1324 Hexagon screw 03.340.14.15.0 M 24 x 100-8.8
1330 Lock nut 02.5220.74.12 VM 24 / 980-10

1324

1026

1330
M = 420 Nm

O / SL / AL
Attachment to spring plate
with threaded bolt welded on,
spring U-bolts mounted from above
1035 Spring plate, right see page 37
1036 Spring plate, left see page 37
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10
1035

1330
* With PDC-shock absorber use lock nut 02.5220.76.12 + M = 420 Nm
washer 02.5401.25.07

116 BPW-EL-Luft 1032701e

 Lower shock absorber attachments 8.3
Lower shock absorber attachment
Item Designation Remark B P W C o d e n o . Dimension
O
O / SL / AL
Attachment to spring plate
with threaded bolt welded on,
spring U-bolts mounted from below
SL
1032 Spring plate see page 39 1032
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10
AL
1330
M = 420 Nm

OT / SLU / ALU
Attachment to spring plate
with threaded bolt,
spring U-bolts mounted from above
1032 Spring plate, right see page 43
1033 Spring plate, left see page 43
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10

1330 1033
M = 420 Nm 1032

OT / SLU / ALU
Attachment to spring plate
with screw,
spring U-bolts mounted from above
1032 Spring plate see page 43
1315 Hexagon screw 02.5023.41.82 M 24 x 230-8.8
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10

1315

1032

1330
M = 420 Nm

* With PDC-shock absorber use lock nut 02.5220.76.12 +

washer 02.5401.25.07

BPW-EL-Luft 1032701e 117

 BPW Original spare parts Air suspensions

8.3 Lower shock absorber attachments

Lower shock absorber attachment

O Item Designation Remark B P W C o d e n o . Dimension
OT / SLU / ALU
Attachment to spring plate
SL with threaded bolt welded on,
spring U-bolts mounted from below
1035 Spring plate, left see page 37
1036 Spring plate, right see page 37
AL 1330 Lock nut 02.5220.74.12 * VM 24 / 980-10
1036
1035

1330
M = 420 Nm

OT / SLU / ALU
Attachment to spring plate
with screw,
spring U-bolts mounted from below
1035 Spring plate, left upon request
1036 Spring plate, right upon request
1315 Hexagon screw 02.5023.42.80 M 24 x 240
1315
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10
1036
1035

1330
M = 420 Nm

OT / SLU / ALU
Attachment to spring plate
with threaded bolt screwed on,
spring U-bolts mounted from below,
shock absorber front
1035 Spring plate see page 37
1168 Lock nut 03.260.15.01.0 M 30
1324 Threaded bolt 03.177.24.22.0 M 24 / M 30 / L = 260 1168
M = 750 Nm
1327 Spacer * 03.200.73.53.0 Ø 32 / 38 x 68 1035
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10 1327
M 30
M = 420 Nm

* not applicable with U-stabilzer L

M 24
1324
1330

* With PDC-shock absorber use lock nut 02.5220.76.12 +

washer 02.5401.25.07

118 BPW-EL-Luft 1032701e

 Lower shock absorber attachments 8.3
Lower shock absorber attachment
Item Designation Remark B P W C o d e n o . Dimension
O
OT / SLU / ALU
Attachment to spring plate
with threaded bolt screwed on, SL
spring U-bolts mounted from below,
shock absorber rear
1035 Spring plate see page 37
1168 Lock nut 03.260.15.01.0 M 30 1168 AL
M = 750 Nm
1324 Threaded bolt 03.177.24.39.0 M 24 / M 30 / L = 290
1035
1327 Spacer 03.200.73.53.0 Ø 32 / 38 x 68 1327
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10 M 30

M = 420 Nm
1324
L
M 24

1330
SL / AL
Attachment to spring plate
with screw,
spring U-bolts mounted from below
1035 Spring plate see page 41
1315 Hexagon screw B 187 03.340.14.12.0 M 24 x 275-8.8
B 144 02.5023.42.82 M 24 x 240-8.8
1330 Lock nut 02.5220.74.12 * VM 24 / 980-10

1315

B 1035

1330
M = 420 Nm

* With PDC-shock absorber use lock nut 02.5220.76.12 +

washer 02.5401.25.07

BPW-EL-Luft 1032701e 119

 BPW Original spare parts Air suspensions

9 Check straps

Check straps
O Item Designation BPW Code no. Dimension
Check straps, Check straps,
standard PVC coated L
SL 1360 Check strap 05.327.14.15.0 - 730
05.327.14.13.0 - 865
05.327.14.04.0 05.327.14.37.0 940

AL 05.327.14.05.0 05.327.14.30.0 1010

05.327.14.06.0 05.327.14.31.0 1060
05.327.14.03.0 05.327.14.25.0 1120
05.327.14.02.0 05.327.14.24.0 1160 1360
05.327.14.01.0 05.327.14.23.0 1220
05.327.14.09.0 05.327.14.26.0 1270
05.327.14.08.0 05.327.14.29.0 1330
L
05.327.14.19.0 05.327.14.32.0 1350
05.327.14.14.0 05.327.14.28.0 1390
05.327.14.10.0 05.327.14.35.0 1415
05.327.14.07.0 05.327.14.27.0 1455
05.327.14.11.0 05.327.14.38.0 1500
05.327.14.12.0 - 1550
05.327.14.18.0 05.327.14.33.0 1570
05.327.14.20.0 05.327.14.34.0 1685
05.327.14.21.0 - 1775

120 BPW-EL-Luft 1032701e

 Check strap attachments 9.1
Check strap attachment with hexagon nuts
O

1362 1363 SL
1365

1375 AL
1375
1368

1370 1368

1370

SC = Spring centre OR / SLR / ALR

O / SL / AL (with frame)
Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension
1362 Threaded bolt 03.177.25.05.0 M 30 / 40 x 70 -
03.177.25.06.0 M 30 / 40 x 110 -
1363 Screw SC 900 - 980 - 03.340.75.21.0 M 30 x 210
SC 1100 - 1300 - 03.340.75.22.0 M 30 x 165
1365 Spacer SC 900 - 980 - 03.200.74.38.0 Ø 34 / 54 x 48
1368 Shaped plate 03.161.16.01.0 03.161.16.01.0
1370 Hexagon nut 02.5205.17.04 M 30 / 936-04 02.5205.17.04 M 30 / 936-04
1375 Return spring 1) 05.397.26.03.0 Ø 26 / 2.6 x 148 05.397.26.03.0 Ø 26 / 2.6 x 148

Check strap attachment with split pins

1362
1363
1368
1365
1368
1375

1368 1375

1371 1368

1371

OR / SLR / ALR
SC = Spring centre O / SL / AL (with frame)
Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension
1362 Bolt 03.084.47.11.0 Ø 30 / 40 x 70 -
1363 Screw SC 900 - 980 - 03.084.76.37.0 M 30 x 218
SC 1100 - 1300 - 03.084.76.36.0 M 30 x 170
1365 Spacer SC 900 - 980 - 03.200.74.38.0 Ø 34 / 54 x 48
1368 Washer 02.5401.31.01 31 / 125 02.5401.31.01 31 / 125
1371 Split pin 02.6201.61.01 6.3 x 45 / 94 02.6201.61.01 6.3 x 45 / 94
1375 Return spring 1) 05.397.26.03.0 Ø 26 / 2.6 x 148 05.397.26.03.0 Ø 26 / 2.6 x 148

1) not applicable if check

strap length < 1120 mm

BPW-EL-Luft 1032701e 121

 BPW Original spare parts Air suspensions

10 Hanger brackets / integrated support

O General
BPW Air suspension hanger brackets
SL Air suspension hanger brackets transfer all
control, braking and acceleration forces from
the axle to the vehicle frame.
Short, adjustable BPW air suspension hanger
AL brackets with integrated shock absorber
mounts make installation easier, reduce weight
and cut the flexural load on the vehicle’s frame.
The vehicle manufacturer benefits from
straightforward crossbracing options at the
interface between the frame and the hanger
bracket.
BPW air suspension hanger brackets are
available in steel as well as in high-grade
steel and aluminium if required (only Airlight II).
Complete frames are no longer available.

BPW Integrated support

Vehicle manufacturers all over the world
quickly appreciate the assembly benefits of
this module. Whether it’s the hanger brackets,
the shock absorber attachments or the
cross-braces, everything is integrated to save
space. Even steering axles can be connected
to it without additional preparation.
The channel crossmember is available in
two versions – with an open, narrow hanger
bracket for welding or with a cover plate
for bolting/riveting onto the vehicle frame.
The channel crossmember can even make
additional crossmembers unnecessary,
depending on the frame design.

Track alignment
5
Rapid axle alignment is possible using
BPW hanger brackets with integrated track
adjustment. Production tolerances on the
vehicle can be counteracted or tracking
corrected without the need to unfasten
the U-bolts (axle tracking).
5

122 BPW-EL-Luft 1032701e

 Hanger brackets / integrated support 10

Determining replacement air suspension O

hanger brackets
The BPW code number is embosses into the end SL
of the hanger bracket.
If this identification is missing or no longer legible,
the particular type of hanger bracket can be
determined based on the shape and the dimensions. embossed AL
BPW code number

1. Clarifying design
Hanger bracket / integrated support / frame B L B L
K D
Steel, aluminium or high-grade steel hanger bracket K D
F
F
Straight box-section hanger bracket / Best-Design ST

hanger bracket / retracted hanger bracket ST

Rigid or adjustable spring pivot bolt mounting 120 a b

120
Trailing arm 70 or 100 mm wide
StM
L
K
Tall hanger bracket (ST) DM
B D

Hanger bracket with shock absorber attachment

( screw / bolt ) ST F

Position of shock absorber attachment ( D / F )

FM
LG

Hanger bracket with welded bolt for shock absorber

attachment ( 100 mm wide trailing arm) replaced by
hanger brackets with hexagon bolt and nut.
Adjustable hanger brackets and channel crossmembers
with weld-in square frame for spring bolt mounting
have been replaced by hanger brackets and channel
crossmembers with weld-in slot bush.
If replacement is required, change over to this new
version.

It is essential to use new spring pivot bolts when

the hanger bracket / integrated support is replaced!

Observe modified spring pivot bolt bearing !

BPW-EL-Luft 1032701e 123

 BPW Original spare parts Air suspensions

10.1 Hanger brackets

Hanger brackets / trailing arms 70 mm wide (AL II)
A B

B L L
K D B D
F F
ST ST
AL
83 83

C D

B B L
L D
K K
D
F F
ST ST

83

Remark:
Do not apply heat to the suspension
hanger brackets to effect any re-working
or alignment.
Damaged hanger brackets should be
completely replaced!

When exchanging the hanger brackets,

new spring pivot bolts and locking nuts
are to be used!

Observe the welding guidelines as per

BPW installation instructions!

124 BPW-EL-Luft 1032701e

 Hanger brackets 10.1

Hanger brackets / trailing arms 70 mm wide (AL II)

Hanger bracket
Hanger bracket Hanger bracket
with shock absorber
ST = 184
276 mm without shock
absorber attachment
attachment on
with shock absorber
attachment with screw
ST threaded bolt

Adjustable

Adjustable

Adjustable
Dimensions
AL
Fig. ST L B K D F Exec. V Exec. V Exec. V
Steel hanger bracket, adjustable, trailing arm 70 mm wide Item 1510 / 1511 / 1513
A 184 240 80 77.5 70 35 05.375.44.03.0
A 192 240 110 77.5 70 43 05.375.44.11.0
(w. TP)
A 268 258 80 77.5 55 35 05.375.44.01.0
A 268 258 80 77.5 90 35 05.375.44.02.0
B 268 258 80 - 150 41 05.375.44.05.0
A 276 280 100 77.5 90 43 05.375.44.10.0
(w. TP)
Stainless steel hanger bracket, adjustable, trailing arm 70 mm wide
05.375.44.12.0 R
C 268 258 80 77.5 83 40
05.375.44.13.0 L
Cast alloy hanger bracket, adjustable, trailing arm 70 mm wide
D 184 410 223 73.5 80 35 05.375.44.14.0
D 268 410 223 78.5 85/170 51/41 05.375.44.04.0
Further executions upon request.
(w. TP) = with top plate

BPW-EL-Luft 1032701e 125

 BPW Original spare parts Air suspensions

10.1 Hanger brackets

Straight steel hanger brackets / trailing arms 100 mm wide
O A B C

B L B L
SL
F
ST ST
D
AL
100 100
a b

D E F
B L B L B L
K D K D K D
F F F

ST ST ST

100 100
a b 100
a b

G H I

B L B L
K D K D

F F
ST ST

120 120
a b a b

J K Remark:
Do not apply heat to the
B L B L suspension hanger brackets to
K D K D effect any re-working or alignment.
F Damaged hanger brackets should
F
be completely replaced!
ST ST
When exchanging the hanger
brackets, new spring pivot bolts
and locking nuts are to be used!
100 Observe the welding guidelines
a b 100 as per BPW installation
a b
instructions!
* New hanger bracket with loose wear plates. Further executions upon request.
(w. TP) = with top plate

No longer available.
Change over to hanger bracket with loose wear
plates resp. hanger bracket with shock absorber
attachment with screw.

126 BPW-EL-Luft 1032701e

 Hanger brackets 10.1

Straight steel hanger brackets / trailing arms 100 mm wide

Hanger bracket
O
Hanger bracket Hanger bracket
with shock absorber
ST = 184
302 mm without shock
absorber attachment
attachment on
with shock absorber
attachment with screw
threaded bolt
ST
SL

Adjustable

Adjustable

Adjustable
Unadjust.

Unadjust.

Unadjust.
Dimensions
AL
Fig. ST L B K D F Exec. E/D Exec. V Exec. E/D Exec. V Exec. E/D Exec. V
Item 1510 / 1511 / 1513 05.375. 05.375. 05.375. 05.375. 05.375. 05.375.
Standard hanger bracket, trailing arm 100 mm wide
40.20.0 40.55.0
G 243 128
40.73.0 *
80 37
68.22.0 68.52.0
J 184 236 132 93.5
68.88.0 *
40.29.0 40.58.0
G 242 128 130 35
40.76.0 *
190 40.24.0 40.60.0
G 262 160 93.5 80 43
(w. TP) 40.74.0 *
67.20.0 R
D 260 236 148 93.5 85 35
67.21.0 L
67.88.0
A 160 148 - - -
68.85.0 *
40.03.0 40.56.0
G 242 128
85 51 40.65.0 *
K 305 132 68.63.0 *
93.5 40.01.0 40.49.0
H 242 128
268 40.63.0 *
85/170 51/41
68.23.0 68.51.0
K 305 132
68.89.0 *
67.86.0
B 298 148 - 170 25
68.84.0 *
40.05.0
G 242 128 93.5 170 41
40.66.0 *
40.15.0
G 85 57
274 40.71.0 *
262 160 93.5
(w. TP) 40.02.0 40.50.0
H 85/170 57/47
40.64.0 *
67.27.0
B 350 160 - 170 33
276 68.78.0 *
(w. TP) 68.34.0
K 330 160 93.5 85/170 59/49
68.92.0 *
67.49.0
A 160 148 - - -
68.81.0 *
68.29.0 68.53.0
J 236 132 75 35
68.91.0 *
67.52.0 R 68.48.0 R
E 302
355 148 227 25 67.51.0 L 68.47.0 L
93.5
F 68.67.0 * 68.76.0 *
67.54.0 R
E
390 148 260 35 67.53.0 L
F 68.68.0 *

BPW-EL-Luft 1032701e 127

 BPW Original spare parts Air suspensions

10.1 Hanger brackets

Straight steel hanger brackets / trailing arms 100 mm wide
O A B C

B L B L
B L
SL F
ST ST
ST
D
AL
100 100
100 a b

D E F
B L

ST

100
G H I
B L B L B L
K D K D K D
F F F

ST ST ST

100 100 100

a b a b a b
J K L

B L B L
K D K D

F F
ST ST

120
120 a b a b

M N Remark:
B
B L Do not apply heat to the
L
K D suspension hanger brackets to
K D
effect any re-working or alignment.
F Damaged hanger brackets should
F
ST be completely replaced!
ST
When exchanging the hanger
brackets, new spring pivot bolts
and locking nuts are to be used!
100 100 Observe the welding guidelines
a b a b as per BPW installation
instructions!

128 BPW-EL-Luft 1032701e

 Hanger brackets 10.1

Straight steel hanger brackets / trailing arms 100 mm wide

Hanger bracket
O
Hanger bracket Hanger bracket
with shock absorber
ST = 310
378 mm without shock
absorber attachment
attachment on
with shock absorber
attachment with screw
ST threaded bolt
SL

Adjustable

Adjustable

Adjustable
Unadjust.

Unadjust.

Unadjust.
Dimensions
AL
Fig. ST L B K D F Exec. E/D Exec. V Exec. E/D Exec. V Exec. E/D Exec. V
Item 1510 / 1511 / 1513 05.375. 05.375. 05.375. 05.375. 05.375. 05.375.
Standard hanger bracket, trailing arm 100 mm wide
67.48.0
A 180 160 - - -
68.80.0 *
68.35.0
M 255 93.5 75 43
68.93.0 *
67.50.0
I 375 - 227
68.82.0 *
67.98.0 R
H
350 170 67.97.0 L
I 310 33 68.75.0 *
(w. TP)
~ I 318 160 220 68.69.0 *
67.46.0 R
H
227 67.47.0 L
93.5
I 68.66.0 *
67.44.0 R 68.50.0 R
H 375
67.45.0 L 68.49.0 L
260 43 68.04.0 R
~ H
68.05.0 L
I 68.65.0 * 68.77.0 *
A 160 - - 67.93.0
367 148 - 67.99.0
C 298 170 25
68.86.0 *
68.36.0 68.55.0
M 40 100
68.94.0 *
370 328 132 93.5
68.24.0 68.54.0
M 140 90
68.90.0 *
C - - - 67.59.0
67.58.0 R
H 375 408 160
93.5 270 33 67.57.0 L
I 68.70.0 *
68.37.0
M 40 108
378 68.95.0 *
350 160 93.5
(w. TP) 68.39.0
M 140 98
68.96.0 *
* New hanger bracket with loose wear plates.
(w. TP) = with top plate

Further executions upon request.

No longer available.
Change over to hanger bracket with loose wear
plates resp. hanger bracket with shock absorber
attachment with screw.

BPW-EL-Luft 1032701e 129

 BPW Original spare parts Air suspensions

10.1 Hanger brackets

Straight steel hanger brackets / trailing arms 100 mm wide
O A B C

B L B L
B L
SL F
ST ST
ST
D
AL
100 100
100 a b

D E F
B L

ST

100
G H I
B L B L B L
K D K D K D
F F F

ST ST ST

100 100 100

a b a b a b
J K L

B L B L
K D K D

F F
ST ST

120
120 a b a b

M N Remark:
B
B L Do not apply heat to the
L
K D suspension hanger brackets to
K D
effect any re-working or alignment.
F Damaged hanger brackets should
F
ST be completely replaced!
ST
When exchanging the hanger
brackets, new spring pivot bolts
and locking nuts are to be used!
100 100 Observe the welding guidelines
a b a b as per BPW installation
instructions!

130 BPW-EL-Luft 1032701e

 Hanger brackets 10.1

Straight steel hanger brackets / trailing arms 100 mm wide

Hanger bracket
O
Hanger bracket Hanger bracket
with shock absorber
ST = 400
430 mm without shock
absorber attachment
attachment on
with shock absorber
attachment with screw
ST threaded bolt
SL

Adjustable

Adjustable

Adjustable
Unadjust.

Unadjust.

Unadjust.
Dimensions
AL
Fig. ST L B K D F Exec. E/D Exec. V Exec. E/D Exec. V Exec. E/D Exec. V
Item 1510 / 1511 / 1513 05.375. 05.375. 05.375. 05.375. 05.375. 05.375.
Standard hanger bracket, trailing arm 100 mm wide
D 328 67.76.0
148 - - - 67.43.0
B 308
68.79.0 *
67.70.0 R
G
400 40 130 67.69.0 L
M 68.72.0 *
328 148 93.5
67.78.0 R
G
130 50 67.77.0 L
M 68.73.0 *
67.75.0
D - - -
68.83.0 *
67.62.0 R
G
408 40 138 67.63.0 L
350 160
M (w. TP) 68.71.0 *
93.5
67.80.0 R
G
130 58 67.79.0 L
M 68.74.0 *
M 430 350 160 93.5 140 110 68.40.0 68.56.0
* New hanger bracket with loose wear plates.
(w. TP) = with top plate

Further executions upon request.

No longer available.
Change over to hanger bracket with loose wear
plates resp. hanger bracket with shock absorber
attachment with screw.

BPW-EL-Luft 1032701e 131

 BPW Original spare parts Air suspensions

10.1 Hanger brackets

Taper mounted steel hanger brackets, trailing arms 100 mm wide
O A B C
L
L L B
B D
D
SL
F
F
ST
ST ST
AL
100
100 120
a b a b

D E F

B L
K D

F
ST

100

G H I
B L L
B L B
K D D
K D K
F F
F
ST ST ST

120 a 120 100

b
a b a b

Remark:
Do not apply heat to the
suspension hanger brackets to
effect any re-working or alignment.
Damaged hanger brackets should
be completely replaced!
When exchanging the hanger
brackets, new spring pivot bolts
and locking nuts are to be used!
Observe the welding guidelines
as per BPW installation
instructions!

132 BPW-EL-Luft 1032701e

 Hanger brackets 10.1

Taper mounted steel hanger brackets, trailing arms 100 mm wide

Hanger bracket
O
Hanger bracket Hanger bracket
with shock absorber
ST = 184
268 mm without shock
absorber attachment
attachment on
with shock absorber
attachment with screw
ST threaded bolt
SL

Adjustable

Adjustable

Adjustable
Unadjust.

Unadjust.

Unadjust.
Dimensions
AL
Fig. ST L B K D F Exec. S Exec. SV Exec. S Exec. SV Exec. S Exec. SV
Item 1510 / 1511 / 1513 05.375. 05.375. 05.375. 05.375. 05.375. 05.375.
Taper mounted steel hanger bracket, trailing arm 100 mm wide
40.17.0 40.54.0
G 80 37
40.72.0 *
184 265 80 93.5
40.27.0 40.57.0
G 130 35
40.75.0 *

40.10.0 40.51.0
H 270
40.68.0 *
80 93.5 85 51
68.43.0
I
68.98.0 *
B 319 80 67.07.0
- 170 41 68.44.0
B 84
68.99.0 *
40.11.0 40.52.0
C -
268 270 40.69.0 *
H 72 40.61.0
170 41 68.42.0
I 319
68.97.0 *
80
40.08.0 40.48.0
H 270
93.5 40.67.0 *
I 319 68.07.0
85/170 51/41 40.14.0 40.53.0
H 270
40.70.0 *
* New hanger bracket with loose wear plates.

Further executions upon request.

No longer available.
Change over to hanger bracket with loose wear
plates resp. hanger bracket with shock absorber
attachment with screw.

BPW-EL-Luft 1032701e 133

 BPW Original spare parts Air suspensions

10.1 Hanger brackets

Alloy hanger brackets / stainless steel hanger brackets, trailing arms 100 mm wide
O Alloy hanger bracket, trailing arm 100 mm wide
A B
Aluminium hanger brackets for 100 mm
SL L L wide trailing arms are no longer available.
D D Contact BPW if replacement is required.

F F
AL ST ST

110
110

Taper mounted stainless steel hanger bracket, trailing arm 100 mm wide
D E Remark:
L B L
Do not apply heat to the
B suspension hanger brackets to
D K D
effect any re-working or alignment.
F F Damaged hanger brackets should
be completely replaced!
ST ST When exchanging the hanger
brackets, new spring pivot bolts
and locking nuts are to be used!
Observe the welding guidelines
120 120 as per BPW installation
instructions!

134 BPW-EL-Luft 1032701e

 Hanger brackets 10.1

Alloy hanger brackets / stainless steel hanger brackets, trailing arms 100 mm wide
Hanger bracket
O
Hanger bracket Hanger bracket
with shock absorber
ST = 184
268 mm without shock
absorber attachment
attachment on
with shock absorber
attachment with screw
threaded bolt
ST SL

Adjustable

Adjustable

Adjustable
Unadjust.

Unadjust.

Unadjust.
Dimensions
AL
Fig. ST L B K D F Exec. S Exec. SV Exec. S Exec. SV Exec. S Exec. SV
Item 1510 / 1511 / 1513 05.375. 05.375. 05.375. 05.375. 05.375. 05.375.
Alloy hanger bracket, trailing arm 100 mm wide
Aluminium hanger brackets for 100 mm
wide trailing arms are no longer available.
Contact BPW if replacement is required.

Taper mounted stainless steel hanger bracket, trailing arm 100 mm wide

D 268 269 80 - 170 41 40.42.0 R

40.47.0 L
40.38.0 R
E 268 269 80 93.5 85 51
40.39.0 L
40.40.0 R
E 268 269 80 93.5 170 41
40.41.0 L
Further executions upon request.

Stainless steel hanger brackets for 100 mm

wide trailing arms are no longer available.
Contact BPW if replacement is required.

BPW-EL-Luft 1032701e 135

 BPW Original spare parts Air suspensions

10.2 Integrated supports

Integrated support / trailing arms 70 mm wide (AL II)
A B

StM StM
L L
K K B
B DM D
DM D

ST F
AL F ST

FM
LG FM
LG

StM
L
K B
DM D

ST F

FM
LG

E F

StM L
StM L B
B DM D
DM D
F
F
ST ST

FM FM
LG LG

G Remark:
Do not apply heat to the suspension integrated
StM support to effect any re-working or alignment.
L Damaged integrated supports should be completely
DM B
D replaced!
F When exchanging the integrated supports, new
spring pivot bolts and locking nuts are to be used!
ST
Observe the welding guidelines as per BPW
installation instructions!

FM
LG

136 BPW-EL-Luft 1032701e

 Integrated supports 10.2

Integrated support / trailing arms 70 mm wide (AL II)

Integrated Integrated support
support with with shock
ST = 184
312 mm shock absorber
attachment on
absorber attach-
ment with screw
ST
threaded bolt between plates

Adjustable

Adjustable
AL
Dimensions
Fig. ST FM DM StM LG L B K D F Exec. CV Exec. CV
Integrated support, adjustable, trailing arm 70 mm wide Item 1515
1100 890 1100 1274 05.445.56.36.0
1200 990 1200 1354 05.445.56.31.0
A 184 1300 1090 1300 1454 270 90 77.5 105 35 05.445.56.12.0
1350 1140 1350 05.445.56.38.0
1554
1400 1190 1400 05.445.56.02.0
1200 1354 05.445.56.34.0
1200 770
05.445.56.20.0
1300 1454
E 186 270 90 - 105 35 05.445.56.25.0
1300 870 1350 05.445.56.39.0
1554
1400 05.445.56.28.0
C 194 1300 1090 1300 1454 450 140/230 77.5 100 45 05.445.56.41.0
55 35 05.445.56.35.0
980 770 980 1134
85 50 05.445.56.15.0
55 35 05.445.56.42.0
1100 890 1100 1274
85 50 05.445.56.24.0
55 35 05.445.56.18.0
1200 990 1200 1354
B 268 303 90 77.5 85 50 05.445.56.26.0
55 35 05.445.56.19.0
1300 1090 1300 1454
85 50 05.445.56.08.0
1350 1140 1350 1554 85 50 05.445.56.40.0
55 35 05.445.56.04.0
1400 1190 1400 1554
85 50 05.445.56.03.0
1200 1354 05.445.56.33.0
770
1200 05.445.56.11.0
F 270 990 1300 1454 303 90 - 85 50 05.445.56.16.0
1300 870 05.445.56.22.0
1350 920 1350 1554 05.445.56.44.0
C 278 1300 1090 1300 1454 450 140/230 77.5 100 60 05.445.56.06.0
G 280 1200 770 1300 1454 450 140/230 - 100 60 05.445.56.13.0
C 312 1300 1090 1300 1454 450 140/230 77.5 120 45 05.445.56.45.0
Further executions upon request.

BPW-EL-Luft 1032701e 137

 BPW Original spare parts Air suspensions

10.2 Integrated supports

Integrated support / trailing arms 100 mm wide
O A B

StM
L StM L
SL K
DM B D K B D
DM

ST F
AL ST F

FM
FM
LG
LG

C D

StM
L
K B
DM D

ST F

FM
LG

E F

StM L
StM L DM B D
DM B D

ST F ST F

FM
FM
LG
LG

G Remark:
Do not apply heat to the suspension integrated
StM / DM L
support to effect any re-working or alignment.
B D Damaged integrated supports should be completely
replaced!
When exchanging the integrated supports, new
ST F spring pivot bolts and locking nuts are to be used!
Observe the welding guidelines as per BPW
installation instructions!

FM
LG

138 BPW-EL-Luft 1032701e

 Integrated supports 10.2

Integrated support / trailing arms 100 mm wide

Integrated Integrated
O
Integrated
support with support with
support with
shock absorber shock absorber
ST = 184
370 mm shock absorber
attachment with attachment
ST attachment on
threaded bolt
screw between screw in SL
plates support centre

Adjustable

Adjustable

Adjustable
AL
Dimensions
Fig. ST FM DM StM LG L B K D F Exec. C Exec. C Exec. C
Integrated support, adjustable, trailing arm 100 mm wide Item 1515
A 980 738 980 1134 05.445.55.21.0
A 1100 858 1100 1274 05.445.54.76.0
184 270 90 93.5 120 35
A 1200 958 1200 1354 05.445.54.68.0
A 1300 1058 1300 1454 05.445.54.22.0
E 1200 1354 05.445.55.34.0
186 1200 738 270 90 - 120 35
E 1300 1454 05.445.54.59.0
B 900 658 900 1054 303 90 93.5 170 41 05.445.54.67.0
B 85 51 05.445.54.73.0
980 738 980 1134 303 90 93.5
B 170 41 05.445.54.82.0
B 85 51 05.445.54.61.0
1100 858 1100 1274 303 90 93.5
B 170 41 05.445.55.31.0
B 1200 958 1200 1354 05.445.54.50.0
268 303 90 93.5 85 51
B 1250 1028 1270 1454 05.445.54.37.0
B 85 51 05.445.54.40.0
1058 93.5
B 1300 1300 1454 303 90 05.445.54.41.0
170 41
G 1300 - 05.445.55.24.0
G 1350 1350 1350 1554 303 90 - 170 41 05.445.55.36.0
B 1400 1158 1400 1554 303 90 93.5 85 51 05.445.55.33.0
F 85 51 05.445.54.21.0
1170 928 1270 1454 303 90 -
F 170 41 05.445.54.89.0
270
F 1200 1354 05.445.55.01.0
1200 738 303 90 - 85 51
F 1300 1454 05.445.54.48.0
C 278 980 738 980 1134 450 140/230 93.5 85 61 05.445.55.19.0

B 120 35 05.445.55.29.0
980 738 980 1134
B 302 323 90 93.5 190 41 05.445.55.26.0
B 1300 1058 1300 1454 120 35 05.445.55.30.0
B 370 980 738 980 1134 346 90 93.5 140 90 05.445.55.25.0
Replacement channel crossmembers are now only supplied with adjustable spring bolt mounting.
Note the modified spring pivot bolts if replacement is required.

Further executions upon request.

BPW-EL-Luft 1032701e 139

 BPW Original spare parts Air suspensions

10.3 Spare parts for hanger brackets, integrated supports, frames

Weld-in bushes for spring pivot bearings
O Weld-in bushes for steel hanger brackets / integrated supports / frames with unadjustable spring pivot bolt bearing
Spring pivot bolt bearing for steel Spring pivot bolt bearing for steel Spring pivot bolt bearing for steel
hanger bracket with slotted bushes hanger bracket with square internal hanger bracket with square internal
SL (torsion protection),
welded on wear plates (1520)
lock bushes (torsion protection),
welded on wear plates (1520)
lock bushes (torsion protection),
loose wear plates (1525)

AL

1525

1520 1520 1520

1535 1535 1535 1525

1535

Weld-in bushes ( Item 1535 ) no longer available.

Conversion to torsion protection with square internal lock bush.
Weld-in bushes for stainless steel
Weld-in bushes for steel hanger brackets / integrated supports
hanger brackets with unadjustable
with adjustable spring pivot bolt bearing
spring pivot bolt bearing
Adjustable spring pivot bolt bearing, Adjustable spring pivot bolt bearing,
Unadjustable spring pivot bolt bearing
hanger bracket with square profile hanger bracket with elongated bush

1525
1536

1520

1525 1525
1536

1540
1540

140 BPW-EL-Luft 1032701e

 Spare parts for hanger brackets, integrated supports, frames 10.3

Weld-in bushes for spring pivot bearings

Item Designation Remark B P W C o d e n o . Dimension
O
Weld-in bushes for steel hanger brackets / integrated supports / frames with unadjustable spring pivot bolt bearing
Round wearing plate,
torsion protection with
1535 1520 SL
square internal lock bush
1520 Washer 03.320.36.08.0 Ø 30 / 121 x 5
1535 Bush 03.113.02.06.0 no longer available *
AL
Square wearing plate,
pivot bush, 1535 1520
torsion protection with
square internal lock bush
1520 Plate 03.281.15.03.0 Ø 56 / 105 x 3
03.281.35.16.0 Ø 56 / 101 / 140 x 4.5
1535 Bush 03.113.02.09.0 no longer available *
Square wearing plate,
pivot bush, 1535 1520
torsion protection with
square internal lock bush
1520 Plate 03.281.15.03.0 Ø 56 / 105 x 3
03.281.35.16.0 Ø 56 / 101 / 140 x 4.5
1535 Bush 03.113.01.34.0 Ø 30 / 51 / 56 x 29

Loose wear plates, 1535

torsion protection with
square internal lock bush
1535 Bush 03.113.01.46.0 Ø 30.5 / 55 / 73.6 x 24

Weld-in bushes for stainless steel hanger brackets with unadjustable spring pivot bolt bearing
Square wearing plate,
pivot bush, 1536 1535 1520
torsion protection with
square internal lock bush
1520 Plate 03.281.25.07.0 Ø 56 / 101 / 140 x 5
1535 Bush with torsion protection 05.113.01.40.0 Ø 30.5 / 55 x 31
1536 Ring 03.310.32.45.0 Ø 30.5 / 55 x 25

Weld-in bushes for steel hanger brackets / integrated supports, with adjustable spring pivot bolt bearing
Adjustable spring pivot bolt bearing,
hanger bracket with square profile 1540 1525

1525 Plate 03.281.25.04.0 140 x 101 x 4.5

03.281.25.06.0 130 x 101 x 4.5
1540 Shaped part 03.001.14.86.0 92 x 62 x 25

Adjustable spring pivot bolt bearing,

hanger bracket with elongated bush 1540
1540 Bush 03.113.23.01.0 Ø 30.3/42.6 / 74 x 23

* Conversion kits see spring pivot bolt bearing page 61 / 63 / 73.

BPW-EL-Luft 1032701e 141

 BPW Original spare parts Air suspensions

10.3 Spare parts for hanger brackets, integrated supports, frames

Wear plates for alloy hanger brackets
O Adjustable spring pivot bolt bearing
Unadjustable spring pivot bolt bearing
Cast alloy hanger bracket

SL

1531
AL
1530
1525

1530
1525

1530 1530

1531

Weld-in bolts for shock absorber attachment / check strap

Weld-in bolts for shock absorber attachment Weld-in bolts for check strap attachment

1310 1310

1330 1363
1330

1310

1310

1330 1330

142 BPW-EL-Luft 1032701e

 Spare parts for hanger brackets, integrated supports, frames 10.3

Wear plates for alloy hanger brackets

Item Designation Remark B P W C o d e n o . Dimensions
O
Wear plates for alloy hanger brackets with unadjustable spring pivot bolt bearing
Unadjustable spring pivot bolt bearing
SL
1530 Washer 03.320.16.04.0 Ø 30 / 50 / 110 x 20
1531 Washer 03.320.14.07.0 Ø 30 / 50 / 70 x 16 1531

1530 AL
Wear plates for alloy hanger brackets with adjustable spring pivot bolt bearing
Adjustable spring pivot bolt bearing
Cast alloy hanger bracket
1530 Bush 03.113.01.43.0 Ø 30.2/42.5 / 55/90 x 20

1530

Weld-in bolts for shock absorber attachment / check strap

Shock absorber attachment
1310 Threaded bolt see upper shock absorber attachment
page 110

Check strap attachment

1363 Threaded bolt see check strap attachment
page 121

BPW-EL-Luft 1032701e 143

 BPW Original spare parts Air suspensions

11 U-stabilizers

U-stabilizer attachments
O
M = 700 - 750 Nm
1168
SL 1033
1156 1032 1035

AL
M 30

L
1024 M 24
1168
1324
M = 700 - 750 Nm

Lower U-stabilizer attachmenrt Lower U-stabilizer attachmenrt

between plates on threaded bolts
Item Designation Remark B P W C o d e n o . Dimensions B P W C o d e n o . Dimensions
1024 Spring seat see page 29 -
1032 Spring plate see page 36 / 41 see page 36
1033
1035
1156 Hexagon screw 03.340.15.26.0 M 30 x 130 - 8.8 -
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1324 Threaded bolt - 03.177.24.22.0 M 24 / M 30 / L = 260

1156

1810

1168
M = 700 - 750 Nm
M = 700 - 750 Nm
1168

Upper U-stabilizer attachmenrt Upper U-stabilizer attachmenrt

between plates on threaded bolts
Item Designation Remark B P W C o d e n o . Dimensions B P W C o d e n o . Dimensions
1156 Hexagon screw 03.340.15.26.0 M 30 x 130 - 8.8 -
1168 Lock nut 03.260.15.01.0 M 30 / SW 46 03.260.15.01.0 M 30 / SW 46
1810 Threaded bolt - 03.177.35.08.0 M 30 / Ø 45 x 144

144 BPW-EL-Luft 1032701e

 U-stabilizers 11
U-stabilizers
O

SL

AL
A

Item Designation Remark B P W C o d e n o . Dimensions

1637 Lock nut 02.5220.10.82 VM 10 / 980
1641 Bush 03.113.98.06.0 Ø 50 / 70 x 94
1642 Shaped plate 03.160.56.01.0
1643 Grease nipple 02.6802.03.50 AM 10 x 1 / 71412
1645 Hexagon screw 02.5021.54.10 M 10 x 110 - 10.9

Bush ( Item 1817 )

1815 U-stabilizer 05.114.98.18.0 A = 900 05.113.96.06.0 Ø 30 / 52.6 x 68
(incl. item 1817) 05.114.98.19.0 A = 980 05.113.96.06.0 Ø 30 / 52.6 x 68
05.114.98.20.0 A = 1100 05.113.96.06.0 Ø 30 / 52.6 x 68
05.114.98.21.0 A = 1200 05.113.96.06.0 Ø 30 / 52.6 x 68
05.114.98.22.0 A = 1300 05.113.96.06.0 Ø 30 / 52.6 x 68

1817 Bush 05.113.96.06.0 Ø 30 / 52.6 x 68

05.113.96.05.0 Ø 30 / 60 x 68

Bush ( Item 1817 )

1820 Support 05.189.01.78.0 H = 120 05.113.96.06.0 Ø 30 / 52.6 x 68
(incl. item 1817) 05.189.03.97.0 H = 180 05.113.96.05.0 Ø 30 / 60 x 68
05.189.02.16.0 H = 275 05.113.96.05.0 Ø 30 / 60 x 68
05.189.03.99.0 H = 395 05.113.96.05.0 Ø 30 / 60 x 68

BPW-EL-Luft 1032701e 145

 BPW Original spare parts Air suspensions

12 Drawbar attachments, spring pivot bolt torsion protections

Drawbar attachments, spring pivot bolt torsion protections

O
1551 1551

SL 102 102
130

1552 1552
AL 1550 1550

Drawbar attachment for

Drawbar attachment for
formed hanger brackets /
welded hanger brackets
Best-Design-hanger brackets
Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension
1550 Support 05.189.05.63.0 for bolt Ø 30 05.189.10.85.0 for bolt Ø 30
(incl. item 1551 + 1552)
1551 Bush without slit 03.113.01.23.0 Ø 30 / 58 / 65 x 31 03.113.01.31.0 Ø 30 / 58 / 65 x 31
1552 Bush with slit 03.113.01.24.0 Ø 30 / 58 7 65 x 36 03.113.01.30.0 Ø 30 / 58 / 65 x 36

Welded on torsion protection with Screwed on torsion protection with

steel hanger brackets / integrated steel hanger brackets / integrated
supports and axle lift device supports and axle lift device
Item Designation Remark B P W C o d e n o . Dimension
1560 Shaped plate 03.161.35.07.0 for SW 46 -
(welded on torsion protection)
1560 Shaped part - 03.001.14.88.0 for SW 46
(screwed on torsion protection)

B B

Fit connecting link disc with welded Fit connecting link disc with welded
on torsion protection for adjustable on torsion protection for adjustable
steel hanger bracket / integrated support steel hanger bracket / integrated support
and axle lift device, and axle lift device
hanger bracket with square profile hanger bracket with elongated bush
Item Designation Remark B P W C o d e n o . Dimension
1560 Fit connecting link disc 05.001.32.01.0 B = 72 05.001.32.02.0 B = 57.5
with welded on torsion
protection

146 BPW-EL-Luft 1032701e

 Air tanks 12
Air tank
Item Designation Remark BPW Code no. Dimension BPW Code no.
O
Air tank Capacity Attachment
Item 2000 Litre Ø L Item 2010
2000 Air tank 02.2004.09.00 10 206 355 05.189.15.21.0 SL
02.2004.01.00 40 276 745 02.0328.10.00
02.2004.05.00 60 310 850 05.189.14.68.0
02.2004.11.00 AL 60 310 850 05.189.14.68.0 AL
02.2004.02.00 60 396 565 02.0326.13.00
02.2004.10.00 AL 60 396 565 02.0326.13.00

AL = Alloy
2000 2010

BPW-EL-Luft 1032701e 147

 BPW Original spare parts Air suspensions

13 Axle lifts

O General
BPW Axle lift devices
SL As an option, multi-axle vehicles can be
equipped with an axle lift to reduce the
wear on the tyres when driving unladen
or with a light cargo.
AL BPW offers axle lifts for positioning in the
middle or at the sides of the axle.

Sidewise mounted axle lift

A sidewise mounted lift is recommended for
lifting the first axle and in vehicles with
limited ground clearance, high axle loads
or long suspension travel.

Central mounted axle lift

The lifting device can be arranged in the
centre of the axle for lifting the middle (rear)
suspension axle or if space is limited.
This axle lift device is attached to the
frame by crossmembers in the middle
of the vehicle.
The lift bag forces must also be absorbed
by a crossmember.

148 BPW-EL-Luft 1032701e

 Axle lifts 13

O
ftujt
SL

AL

Central lift
Both the central axle lift device using a
lifting bag and the BPW central lift with
bellows fitted in the middle of the vehicle
can lift one or more suspension axles and
are integrated within the space of the axle
unit. Their compact design means they are
preferred for use in vehicles with limited
ground clearance and small tyres (e.g. pallet
box trailers with single tyres).

Two-side axle lift

The double-sided lift (for air-sprung axles
up to 10 tonnes) does not need any space
in front of the air suspension hanger
brackets or in the middle of the vehicle.
It can be retrofitted at any time to offer the
convincing benefits of low weight and good
ground clearance.

BPW-EL-Luft 1032701e 149

 BPW Original spare parts Air suspensions

13.1 Sidewise mounted axle lifts

Sidewise mounted axle lifts, trailing arms 100 mm wide
O

SL

AL

Sidewise mounted axle lift

75 / 77
1156 1560 1560
63 / 65 1156 75 / 77
1165 Standard hanger bracket
1165 1175
Taper mounted hanger bracket
1175 1180
1180 Adjustable hanger bracket
1655
1650

97 / 99
1200 1525
1525
63 / 65
1630
1525
1635 1535
1525
1180 1620 75 / 77
1175 1615
1540
1625
1610 1161
1165 1165
63 / 65
1222 1636 1224 1168
M = 900 Nm
M = 230 Nm M = 66 Nm M = 230 Nm

1156

1163 1175 Alloy hanger bracket

1180
1531

87

1530

1530 1163
87
1531 1170
1169
M = 900 Nm

150 BPW-EL-Luft 1032701e

 Sidewise mounted axle lifts 13.1

Sidewise mounted axle lift, trailing arms 100 mm wide

Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension
O
Steel hanger bracket,
torsion protection with square Alloy hanger bracket
internal lock bush SL
1156 Screw (Spring bolt)
1163 Washer
1165 Washer
1168 Lock nut
see page 63 / 65, 75 / 77 see page 87 AL
1169 Castle nut
1170 Split pin
1175 Bush 03.113.94.10.0 Ø 41 / 50 x 23 03.113.94.10.0 Ø 41 / 50 x 23
1180 Bush 03.113.01.29.0 Ø 30 / 40 / 46 x 31 03.113.01.29.0 Ø 30 / 40 / 46 x 31

1200 Air bag see page 97 / 99

1222 Locking screw 03.340.12.21.0 M 16 x 30 (for welded supporting arm)
1224 Locking screw 02.5070.95.00 M 16 x 65 (for solid supporting arm)
1513 Support see page 127 - 133 see page 135
1560 Shaped plate 03.161.35.07.0 -
(welded on torsion protection
with steel hanger brackets)

Solid, screwed supporting arm

Supporting arm with bump stop
1610 Supporting arm 03.195.00.97.0 L = 680 L
03.195.00.96.0 L = 720 120
70
70 M 12

33
Ø 17 M 16

100
1615 Support (for steel hanger 05.189.12.38.0 B = 166
bracket) B
1620
(for steel hanger 05.189.13.19.0 B = 176 1610
bracket) 1615
(for alloy hanger 05.189.07.38.0 B = 192.5
1625
bracket)
1224 Locking screw 02.5070.95.00 M 16 x 65
1620 Lock nut * 02.5220.23.82 VM 16 / 980-8 1224
M = 230 Nm
1625 Bump stop 02.3506.02.00 Ø 80 / M 12

* for supporting arm without threaded holes.

BPW-EL-Luft 1032701e 151

 BPW Original spare parts Air suspensions

13.1 Sidewise mounted axle lifts

Sidewise mounted axle lifts, trailing arms 100 mm wide
O

SL

AL

Sidewise mounted axle lift

75 / 77
1156 1560 1560
63 / 65 1156 75 / 77
1165 Standard hanger bracket
1165 1175
Taper mounted hanger bracket
1175 1180
1180 Adjustable hanger bracket
1655
1650

97 / 99
1200 1525
1525
63 / 65
1630
1525
1635 1535
1525
1180 1620 75 / 77
1175 1615
1540
1625
1610 1161
1165 1165
63 / 65
1222 1636 1224 1168
M = 900 Nm
M = 230 Nm M = 66 Nm M = 230 Nm

1156

1163 1175 Alloy hanger bracket

1180
1531

87

1530

1530 1163
87
1531 1170
1169
M = 900 Nm

152 BPW-EL-Luft 1032701e

 Sidewise mounted axle lifts 13.1

Sidewise mounted axle lift, trailing arms 100 mm wide

Item Designation Remark B P W C o d e n o . Dimension
O
Welded supporting arm with bump stop
B H L 4
1630 Lever (for steel hanger 05.190.49.39.0 105 280 SL
bracket) 05.190.49.45.0 105 320
05.190.49.55.0 120 230
05.190.49.56.0 135 280
05.190.49.28.0 165 250
AL
05.190.49.29.0 165 280
166 B
05.190.49.30.0 165 320 120
05.190.49.31.0 165 350 70
05.190.49.32.0 165 390 H
1635
05.190.49.62.0 165 470
05.190.49.46.0 165 550 1630
05.190.49.57.0 185 215
Support 05.189.14.83.0 176 55 240 L 4
Lever (for alloy hanger 05.190.49.63.0 105 280 1636
bracket) 05.190.49.49.0 130 240
05.190.49.50.0 135 280
192
05.190.49.54.0 135 320
05.190.49.47.0 165 250
05.190.49.48.0 165 280
No longer available.
1635 Bump stop 02.3506.01.00 80 / M 12 x 32
Change over to solid lever
02.3506.02.00 Ø 80 / M 12 (page 151) if replacement is
1636 Lock nut 02.5273.33.80 M 12 - 10 required.

1650 Return spring 05.397.36.05.0 Ø 3.5 / 23.5 x 250

1655 Plate 03.281.42.12.0 70 x 70 x 6

BPW-EL-Luft 1032701e 153

 BPW Original spare parts Air suspensions

13.1 Sidewise mounted axle lifts

Sidewise mounted axle lifts, trailing arms 70 mm wide

AL

Sidewise mounted axle lift

Standard hanger bracket 1156 Integrated support

1156 75
75 1165
1165
125
1510

1525

75 1525
97 / 99
1200 1525

1540 75
1525
1161
1165 1540
1615
1180
1175 1161
1625 1165

1610

1224 1225 1222

M = 230 Nm
1165
75
1168
M = 900 Nm

154 BPW-EL-Luft 1032701e

 Sidewise mounted axle lifts 13.1

Sidewise mounted axle lift, trailing arms 70 mm wide

Item Designation Remark B P W C o d e n o . Dimension
Adjustable spring pivot bolt bearing,
hanger bracket / integrated support
with elongated hole,
connecting link disc with
welded on torsion protection
1156 Screw (Spring bolt)
1161 Plate (fit connecting link disc) AL
see page 75
1165 Washer
1168 Lock nut

1175 Bush 03.113.94.10.0 Ø 41 / 50 x 23

1180 Ring 03.310.30.49.0 Ø 30 / 39 x 25
1200 Air bag see page 97 / 99
1222 Locking screw 02.5025.56.11 M 10 x 50
1224 Locking screw 02.5070.95.00 M 16 x 65
1225 Locking screw 02.5026.35.12 M 16 x 45

1513 Hanger bracket see page 125

1525 Shaped plate
1560 Connecting link disc with welded see page 75
on torsion protection

Solid, screwed supporting arm

Supporting arm with bump stop L
1610 Supporting arm 03.195.01.01.0 L = 605
70
70 Ø 11

41
Ø 17 M 16

70
1615 Support 05.189.15.15.0 B = 146 1615
1222 Locking screw 02.5025.56.11 M 10 x 50 B
1625 Bump stop 02.3506.07.00
1625

1610

1225 1222

BPW-EL-Luft 1032701e 155

 BPW Original spare parts Air suspensions

13.2 Central axle lifts

Central axle lift
O

SL

AL

Central axle lift

Steel hanger bracket

1560 1156 Alloy hanger bracket
1156
63 / 65 1163 1175
1165 127 - 133 135
1513 1513
1175 1180

1180 1531

97 / 99 87
1200 1655 1600

1530 1605
1650
1605 1530
1520 1531
63 / 65
1535
1180 1620
1615 1175 1615
1163
87
1625 1170
1610 1610 1169
M = 900 Nm

1165
1224 1225 Supporting arm 1224 Supporting arm 63 / 65
M = 230 Nm with threaded M = 230 Nm without threaded 1168
M = 900 Nm
holes holes

Welded supporting Welded supporting

arm with bump stop arm with rubber roller
1600
1619
1635
1630 1630
1607
1606
1608
1607

1222 1620
1636 1222
M = 230 Nm M = 66 Nm M = 230 Nm
M = 230 Nm

156 BPW-EL-Luft 1032701e

 Central axle lifts 13.2

Central axle lift

Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension
O
Steel hanger bracket,
torsion protection with square Alloy hanger bracket
internal lock bush SL
1156 Screw (Spring bolt)
1163 Washer
1165 Washer
1168 Lock nut
see page 63 / 65 see page 87 AL
1169 Castle nut
1170 Split pin
1175 Bush 03.113.94.10.0 Ø 41 / 50 x 23 03.113.94.10.0 Ø 41 / 50 x 23
1180 Bush 03.113.01.29.0 Ø 30 / 40 / 46 x 31 03.113.01.29.0 Ø 30 / 40 / 46 x 31

1200 Air bag see page 97 / 99

1222 Locking screw 03.340.12.21.0 M 16 x 30 (for welded supporting arm)
1224 Locking screw 02.5070.95.00 M 16 x 65 (for solid supporting arm)
1513 Hanger bracket see page 127 - 133 see page 135
1560 Shaped plate 03.161.35.07.0 -
(welded on torsion protection
with steel hanger brackets)

Supporting arm with bump stop

Support above the axle Support underneath the axle
1600 Support 05.189.06.53.0 120/150, Ø 127 05.189.07.31.0 120, Ø 127
- 05.189.07.32.0 150
Supporting arm with bump stop
Support above the axle
1600 Support 05.189.10.31.0 120/150, Ø 127

1605 Tube 03.301.74.04.0 Ø 35 / 51 x 102

Solid, screwed supporting arm

Supporting arm with bump stop
1610 Supporting arm 03.195.00.97.0 L = 680 L
03.195.00.96.0 L = 720 120
70
70 M 12
33

Ø 17 M 16
100

1615 Support (for steel hanger 05.189.12.38.0 B = 166

bracket) B
1620
(for steel hanger 05.189.13.19.0 B = 176 1610
bracket) 1615
(for alloy hanger 05.189.07.38.0 B = 192.5
1625
bracket)
1224 Locking screw 02.5070.95.00 M 16 x 65
1620 Lock nut * 02.5220.23.82 VM 16 / 980-8 1224
M = 230 Nm
1625 Bump stop 02.3506.02.00 Ø 80 / M 12

* for supporting arm without threaded holes.

BPW-EL-Luft 1032701e 157

 BPW Original spare parts Air suspensions

13.2 Central axle lifts

Central axle lift
O

SL

AL

Central axle lift

Steel hanger bracket

1560 1156 Alloy hanger bracket
1156
63 / 65 1163 1175
1165 127 - 133 135
1513 1513
1175 1180

1180 1531

97 / 99 87
1200 1655 1600

1530 1605
1650
1605 1530
1520 1531
63 / 65
1535
1180 1620
1615 1175 1615
1163
87
1625 1170
1610 1610 1169
M = 900 Nm

1165
1224 1225 Supporting arm 1224 Supporting arm 63 / 65
M = 230 Nm with threaded M = 230 Nm without threaded 1168
M = 900 Nm
holes holes

Welded supporting Welded supporting

arm with bump stop arm with rubber roller
1600
1619
1635
1630 1630
1607
1606
1608
1607

1222 1620
1636 1222
M = 230 Nm M = 66 Nm M = 230 Nm
M = 230 Nm

158 BPW-EL-Luft 1032701e

 Central axle lifts 13.2

Central axle lift

Item Designation Remark B P W C o d e n o . Dimension
O
Welded supporting arm with bump stop
B H L 4
1630 Lever (for steel hanger 05.190.49.39.0 105 280 SL
bracket) 05.190.49.45.0 105 320
05.190.49.55.0 120 230
05.190.49.56.0 135 280
05.190.49.28.0 165 250
AL
05.190.49.29.0 165 280
166 B
05.190.49.30.0 165 320 120
05.190.49.31.0 165 350 70
05.190.49.32.0 165 390 H
1635
05.190.49.62.0 165 470
05.190.49.46.0 165 550 1630
05.190.49.57.0 185 215
Support 05.189.14.83.0 176 55 240 L 4
Lever (for alloy hanger 05.190.49.63.0 105 280 1636
bracket) 05.190.49.49.0 130 240
05.190.49.50.0 135 280
192
05.190.49.54.0 135 320
05.190.49.47.0 165 250
05.190.49.48.0 165 280
No longer available.
1635 Bump stop 02.3506.01.00 80 / M 12 x 32
Change over to solid lever
02.3506.02.00 Ø 80 / M 12 (page 157) if replacement is
1636 Lock nut 02.5273.33.80 M 12 - 10 required.

Welded supporting arm with rubber roller

B H L 4
1630 B
1630 Lever 05.190.49.44.0 275 1637
05.190.49.74.0 176 165 380 1639
05.190.49.72.0 420 H
1638
1635 Roll 03.331.98.01.0 Ø 25.5 / 110 x 70
1635
1637 Hexagon screw 02.5022.49.86 M 16 x 150-8.8
1639
1638 Tube 03.300.73.46.0 Ø 17 / 25 x 99
L 4 1640
1639 Ring 03.310.70.13.0 Ø 25.5 / 35 x 14
1640 Lock nut 02.5220.23.82 VM 16-8

1650 Return spring 05.397.36.05.0 Ø 3.5 / 23.5 x 250

1655 Plate 03.281.43.12.0 70 x 70 x 6

BPW-EL-Luft 1032701e 159

 BPW Original spare parts Air suspensions

13.2 Central axle lifts

Central axle lift with rubber / steel bush
O

SL

AL

Central axle lift with rubber / steel bush

97 - 99
1200 127 - 133, 135
1154 1513
55 / 81

1600

1650

1635

1641
1640

1637
1520
61 / 87 1636
1222 M = 66 Nm
M = 230 Nm

1535
55 / 81 1165
61 / 87
1168
M = 900 Nm

160 BPW-EL-Luft 1032701e

 Central axle lifts 13.2

Central axle lift with rubber / steel bush

Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension
O
Steel hanger bracket,
torsion protection with square Alloy hanger bracket
internal lock bush SL
1156 Screw (Spring bolt)
1165 Washer
see page 61 see page 87
1168 Lock nut
Castle nut
AL
1200 Air bag see page 91 / 93
1222 Locking screw 03.340.12.21.0 M 16 x 30
1513 Hanger bracket see page 127 - 133 see page 135
1600 Support 05.189.06.53.0
1635 Bump stop 02.3506.01.00
1636 Lock nut 02.5220.14.82 M 12
1637 Spring washer 02.5403.12.90 B 12 / 137

1640 Lever 05.190.49.36.0 L 880

(incl. item 1641) 05.190.49.53.0 L 1050 L
1641 Bush 02.0316.06.00 Ø 30 / 60 x 102

1650 Return spring 05.397.36.05.0 Ø 3.5 / 23.5 x 250

BPW-EL-Luft 1032701e 161

 BPW Original spare parts Air suspensions

13.2 Central axle lifts

Central axle lift
O

SL

AL

Cental axle lift

1625

1330
1620
1055
1330 1610
1055 1615

1680
1615 1601 Support underneath
the axle

1610 1615

1625 1051
1315
1625
1620 1035

1615 1330

1055

1600 1600
1315
1601
1601

Support above
the axle

1035

1051

162 BPW-EL-Luft 1032701e

 Central axle lifts 13.2

Central axle lift

Item Designation Remark B P W C o d e n o . Dimension
O
1035 Segment 03.345.23.02.1 for 120
1051 Spring U-bolt 03.138.41.31.4 for 120
1055 Washer 02.5401.25.07 Ø 25 / 125 SL
1315 Hexagon screw 02.5023.29.82 M 24 x 120 / 931
1330 Lock nut 02.5220.74.12 VM 24 / 980-10
1600 Support
(incl. item 1601)
05.189.13.28.0 for 120 AL
1601 Bush 05.113.90.06.0 Ø 24 / 50 x 68
1610 Shaped plate 05.165.37.45.0
1615 Shaped plate 05.165.49.44.0
1620 Locking screw 02.5070.93.02 M 8 x 12 (4x)
1625 Locking screw 02.5070.63.02 M 10 x 25 (8x)
1680 Air bag 02.2002.19.00

BPW-EL-Luft 1032701e 163

 BPW Original spare parts Air suspensions

13.2 Central axle lifts

Axle lift (central) with lever
O

SL

AL

Axle lift (central) with lever

1682

1605

1686 1680

1610
1684
1660 1693
1692
1691
1643 1642
1682
1690
1637

1645
1678 1688
1672
1641 1690
1662
1691
1663
1690

1693

1670

1670

1667 1674

1665 1676
1650
1666 1678
1668

1635
1640 1637

1636

164 BPW-EL-Luft 1032701e

 Central axle lifts 13.2

Axle lift (central) with lever

Item Designation Remark B P W C o d e n o . Dimension
O
1605 Profile 05.445.46..... Model no longer available,
for further information contact BPW.
1610 Support 05.189.05.80.0 SL
1635 Bump stop 03.060.02.12.0
1636 Hexagon screw 02.5021.45.80 M 10 x 55 / 933-8.8
1637 Lock nut 02.5220.10.82 VM 10 / 980-10
AL
K L
1640 Lever 05.190.45.03.1 167
05.190.45.24.1 220
05.190.45.28.1 240
05.190.45.12.1 142 272
05.190.45.07.1 359
05.190.45.20.1 372 L
05.190.45.05.1 417
K
05.190.45.19.1 272
05.190.45.22.1 295
05.190.45.18.1 337
05.190.45.14.1 164 372
05.190.45.16.1 397
05.190.45.10.1 417
05.190.45.09.1 490
1641 Bush 03.113.98.06.0 Ø 50 / 90 x 94
1642 Shaped plate 03.160.56.01.0
1643 Grease nipple 02.6802.03.50
1645 Hexagon screw 02.5021.54.10 M 10 x 110 / 931
1650 Return spring 05.397.26.02.0
1660 Brake cylinder 02.0329.27.00
1662 Spring washer 02.5601.12.90 A 12 / 127
1663 Hexagon nut 02.5202.16.80 M 12 / 934-8
1665 Hexagon nut 02.5205.08.04 M 16 x 1.5 / 936
1666 Fork head 02.1201.13.00 G 16 x 32
1667 Bolt 02.5826.50.15 16 x 45 x 37
1668 Split pin 02.6201.41.01 4 x 25
1670 Plate 03.285.64.27.0
1672 Threaded bolt 03.177.43.06.0 M 20 / 40 / M 20 x 79
1674 Ring 03.310.80.04.0 Ø 24.5 / 33.5 x 11
1676 Washer 03.320.32.28.0 Ø 21 / 51 x 4
1678 Lock nut 03.260.03.12.0 M 20 - 10

1680 Air bag 05.429.00.01.0

(incl. item 1682 - 1686)
1682 Ring 03.310.09.26.0
1684 Ring 03.310.19.26.0
1686 Air bag (only) 02.2002.05.00
1688 Washer 03.320.69.11.0 Ø 205 x 8
1690 Spring washer 02.5403.08.92 B 8 (24x)
1691 Hexagon screw 02.5025.28.82 M 8 x 20 - 8.8 (8x)
1692 Hexagon screw 02.5025.31.80 M 8 x 30 - 8.8 (4x)
1693 Hexagon screw 02.5025.32.80 M 8 x 28 - 8.8 (12x)

BPW-EL-Luft 1032701e 165

 BPW Original spare parts Air suspensions

13.2 Central axle lifts

Central axle lift with support
O

SL

AL

Central axle lift with support

120 Ø 127

1330
1692 1600 1600
1055
1680 1690

1640

1635 1635

1035
1670
1674
1605 1672 1676
1678 1051

1670
1674
1676 1690
1678 1691

166 BPW-EL-Luft 1032701e

 Central axle lifts 13.2

Central axle lift with support

Item Designation Remark B P W C o d e n o . Dimension B P W C o d e n o . Dimension
O
120 Ø 127
1035 Segment 03.345.23.02.1 -
1051 Spring U-bolt 03.138.41.31.4 - SL
1055 Washer 02.5401.25.07 Ø 25 / 125 -
1330 Lock nut 02.5220.74.12 VM 24 / 980 -

AL

B B
A A

A B A B
1600 Support 05.189.12.32.0 255 152 05.189.12.40.0 255 167
(incl. item 1635) 05.189.12.15.0 255 215 05.189.12.17.0 255 254
05.189.12.25.0 255 275 05.189.12.35.0 255 305
05.189.13.04.0 255 298 05.189.12.73.0 265 202

1605 Integrated support upon request

(incl. item 1672)
1635 Bump stop 02.3506.02.00 Ø 80 / M 12
1640 Support 05.189.11.59.0
1670 Lever 03.190.08.02.0
1672 Threaded bolt 03.177.33.14.0 M 20 / Ø 24 x 56
1674 Ring 03.310.80.04.0 Ø 24.5 / 33.5 x 11
1676 Washer 03.320.32.28.0 Ø 21 / 51 x 4
1678 Lock nut 03.260.03.12.0 M 20 - 10

1680 Air bag 02.2002.18.00

1690 Spring washer 02.5403.08.92 B 8 / 137
1691 Hexagon screw 02.5021.26.80 M 8 x 55 / 933-8.8
1692 Hexagon screw 02.5025.29.80 M 8 x 22 / 933-8.8

BPW-EL-Luft 1032701e 167

 BPW Original spare parts Air suspensions

13.3 Two-side axle lifts

Two-side axle lift, steel hanger bracket with unadjustable spring pivot bolt bearing
O

SL

AL

Two-side axle lift

1156
67 / 69

Screwed support
with square bar 1525
69

1631
1615 1621
1611 1525
1610 1620
1632

1520
67
1623 1535
1535
1630 1663 69

1650
1660 1168
M = 900 Nm
1635 67 / 69

1156
67 / 69

Screwed support
with elongated hole 1525
69

1615 1621
1611 1525
1610 1620

1636
1520
67
1623
1535 1535
1663 69

1613
1650
1660
1168
1635 M = 900 Nm
67 / 69

168 BPW-EL-Luft 1032701e

 Two-side axle lifts 13.3

Two-side axle lift, steel hanger bracket with unadjustable spring pivot bolt bearing
Item Designation Remark B P W C o d e n o . Dimension
O
Trailing arms 100 mm wide
1156 Screw (Spring bolt)
1163 Washer
SL
see page 67 / 69
1165 Washer
1168 Lock nut
1175 Bush 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5 AL
1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22
1560 Shaped plate 03.161.35.07.0 for SW 46
(welded on torsion protection)
Shaped part
(screwed on torsion protection) 03.001.14.88.0 for SW 46

Screwed support Screwed support

with square bar with elongated hole
1609 Retrofit kit two-side axle lift 09.801.02.89.0 Contents per axle 09.801.02.90.0 Contents per axle
(Item 1610, 1611, 1615, 1660)
1610 Support, right 03.189.14.22.0 05.189.14.26.0
1611 Support, left 03.189.14.21.0 05.189.14.27.0
1613 Support with elongated hole - 05.189.14.28.0

1615 Lever 05.190.44.14.0

1620 Bump stop 02.3506.06.00 90 x 60 x 25
1621 Cylinder head screw 02.5015.04.80 M 6 x 25
1623 Lock nut 02.5220.07.82 VM 6 / 980-8

1630 Square bar 03.441.01.18.0 25 x 205 -

1631 Locking screw 02.5071.37.00 M 8 x 45 -
1632 Plate 03.285.46.26.0 -
1635 Locking screw 02.5071.53.11 M 12 x 30 02.5071.53.11 M 12 x 30
1636 Lock nut - 02.5220.14.82 VM 12 / 980-8

1650 Return spring 03.397.26.07.0 Ø 22.5 / 2.5 x 99

1660 Diaphragm cylinder for axle lift 05.444.10.37.0 Type 36, Stroke > 90 mm
1663 Hexagon nut 02.5202.21.80 M 16 x 1.5

See pages 180 / 181 for assembly and installation instructions.

BPW-EL-Luft 1032701e 169

 BPW Original spare parts Air suspensions

13.3 Two-side axle lifts

Two-side axle lift, steel hanger bracket with adjustable spring pivot bolt bearing
O

SL

AL

Two-side axle lift

1156 75
79 / 81

Screwed support
with square bar 79 / 81
1525

1631
1615 1621
1525
1611 1160
1610 1620
1632 81
1540
79 / 81
1161 1160
1635 79 / 81
1623 1525
1630 1663
1650 1540
1168
1660 M = 900 Nm 1161
1635 79 / 81

1156 81
79 / 81

Screwed support Bolted,

with elongated hole 2-part holder 79 / 81

1525

1636
1635
1610 1615 1621 1615 1621
1611 1525
1610 1620 1611
1631 1610 1620
1540
1636 79 / 81
1161
1623 1623 79 / 81
1663 1663
1613 1650 1612 1650
1168 1168
1660 M = 900 Nm 1660 M = 900 Nm
1635 79 / 81 79 / 81
1635

170 BPW-EL-Luft 1032701e

 Two-side axle lifts 13.3

Two-side axle lift, steel hanger bracket with adjustable spring pivot bolt bearing
Item Designation Remark B P W C o d e n o . Dimension
O
Trailing arm 70 mm wide Trailing arm 100 mm wide
1156 Screw (Spring bolt)
1161 Plate (fit connecting link disc)
SL
1163 Washer see page 79 see page 81
1165 Washer
1168 Lock nut AL
1175 Bush 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5
1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22
1525 Shaped plate
1560 Shaped plate
(welded on torsion protection)
Shaped part see page 79 see page 81
(Connecting link disc with
welded on torsion protection)

Screwed support Screwed support

with square bar, with elongated hole,
trailing arm 100 mm wide trailing arm 100 mm wide
1609 Retrofit kit two-side axle lift 09.801.02.89.0 Contents per axle 09.801.02.90.0 Contents per axle
(Item 1610, 1611, 1615, 1660)
1610 Support, right 03.189.14.22.0 05.189.14.26.0
1611 Support, left 03.189.14.21.0 05.189.14.27.0
1613 Support - 05.189.14.28.0 (for steel hanger bracket)
Screwed support
with elongated hole,
trailing arm 70 mm wide
1610 Shaped plate 03.165.46.52.0
1613 Shaped plate 05.165.46.57.0 (for steel hanger bracket)
Bolted, 2-part holder,
trailing arm 70 mm wide
1610 Support, right 03.189.14.98.0
1611 Support, left 03.189.14.97.0
1612 Support 03.189.14.96.0

Trailing arm 70 mm wide Trailing arm 100 mm wide

1615 Lever 05.190.44.12.0 05.190.44.14.0
1620 Bump stop 02.3506.06.00 90 x 60 x 25 02.3506.06.00 90 x 60 x 25
1621 Cylinder head screw 02.5015.04.80 M 6 x 25 02.5015.04.80 M 6 x 25
1623 Lock nut 02.5220.07.82 VM 6 / 980-8 02.5220.07.82 VM 6 / 980-8

Screwed support Screwed support

with elongated hole with square bar
1630 Square bar - 03.441.01.18.0 25 x 205
1631 Locking screw - 02.5071.37.00 M 8 x 45
1632 Plate - 03.285.46.26.0
1635 Locking screw 02.5071.53.11 M 12 x 30 02.5071.53.11 M 12 x 30
1636 Lock nut 02.5220.14.82 VM 12 / 980-8 -

1650 Return spring 03.397.26.07.0 Ø 22.5 / 2.5 x 99

1660 Diaphragm cylinder for axle lift 05.444.10.37.0 Type 36, Stroke > 90 mm
1663 Hexagon nut 02.5202.21.80 M 16 x 1.5
See pages 180 / 181 for assembly and installation instructions.

BPW-EL-Luft 1032701e 171

 BPW Original spare parts Air suspensions

13.3 Two-side axle lifts

Two-side axle lift, integrated support with unadjustable spring pivot bolt bearing
O

SL

AL

Two-side axle lift

1156
67 / 69

1610
1611
1610 1615 1621
1613
1620 1520
67
1535
67

1623
1663
1636
1635 1650
1660
1168
M = 900 Nm
67 / 69

1525
69

1525

1535
69

172 BPW-EL-Luft 1032701e

 Two-side axle lifts 13.3

Two-side axle lift, integrated support with unadjustable spring pivot bolt bearing
Item Designation Remark B P W C o d e n o . Dimension
O
Trailing arms 100 mm wide
1156 Screw (Spring bolt)
1163 Washer
SL
see page 67 / 69
1165 Washer
1168 Lock nut
1175 Bush 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5 AL
1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22
1560 Shaped plate 03.161.35.07.0 for SW 46
(welded on torsion protection)
Shaped part
(screwed on torsion protection) 03.001.14.88.0 for SW 46

Screwed support
with elongated hole
1609 Retrofit kit two-side axle lift 09.801.02.90.0 Contents per axle
(Item 1610, 1611, 1615, 1660)
1610 Support, right 05.189.14.26.0
1611 Support, left 05.189.14.27.0
1613 Support with elongated hole 05.189.14.25.0

1615 Lever 05.190.44.14.0

1620 Bump stop 02.3506.06.00 90 x 60 x 25
1621 Cylinder head screw 02.5015.04.80 M 6 x 25
1623 Lock nut 02.5220.07.82 VM 6 / 980-8

1635 Locking screw 02.5071.53.11 M 12 x 30

1636 Lock nut 02.5220.14.82 VM 12 / 980-8

1650 Return spring 03.397.26.07.0 Ø 22.5 / 2.5 x 99

1660 Diaphragm cylinder for axle lift 05.444.10.37.0 Type 36, Stroke > 90 mm
1663 Hexagon nut 02.5202.21.80 M 16 x 1.5

See pages 180 / 181 for assembly and installation instructions.

BPW-EL-Luft 1032701e 173

 BPW Original spare parts Air suspensions

13.3 Two-side axle lifts

Two-side axle lift, integrated support with adjustable spring pivot bolt bearing
O

SL

AL

Two-side axle lift

1160

81

1160
1540
81 1525
1156 1161
79 / 81 81

1161
79

1525
1611 79
1610 1615 1621

1620
1540 1525
79
1161
1613 79
1623
1663
1636
1635 1650
1660
1168
M = 900 Nm
79 / 81

174 BPW-EL-Luft 1032701e

 Two-side axle lifts 13.3

Two-side axle lift, integrated support with adjustable spring pivot bolt bearing
Item Designation Remark B P W C o d e n o . Dimension
O
Trailing arm 70 mm wide Trailing arm 100 mm wide
1156 Screw (Spring bolt)
1161 Plate (fit connecting link disc)
SL
1163 Washer see page 79 see page 81
1165 Washer
1168 Lock nut AL
1175 Bush 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5
1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22
1525 Shaped plate see page 79 see page 81

Screwed support
with elongated hole,
trailing arm 100 mm wide
1609 Retrofit kit two-side axle lift 09.801.02.90.0 Contents per axle
(Item 1610, 1611, 1615, 1660)
1610 Support, right 05.189.14.26.0
1611 Support, left 05.189.14.27.0
1613 Support 05.189.14.25.0 (for integrated support)
Screwed support
with elongated hole,
trailing arm 70 mm wide
1610 Shaped plate 03.165.46.52.0
1613 Shaped plate 03.165.46.53.0 (for integrated support)

Trailing arm 70 mm wide Trailing arm 100 mm wide

1615 Lever 05.190.44.12.0 05.190.44.14.0
1620 Bump stop 02.3506.06.00 90 x 60 x 25 02.3506.06.00 90 x 60 x 25
1621 Cylinder head screw 02.5015.04.80 M 6 x 25 02.5015.04.80 M 6 x 25
1623 Lock nut 02.5220.07.82 VM 6 / 980-8 02.5220.07.82 VM 6 / 980-8

Screwed support
with elongated hole
1635 Locking screw 02.5071.53.11 M 12 x 30
1636 Lock nut 02.5220.14.82 VM 12 / 980-8

1650 Return spring 03.397.26.07.0 Ø 22.5 / 2.5 x 99

1660 Diaphragm cylinder for axle lift 05.444.10.37.0 Type 36, Stroke > 90 mm
1663 Hexagon nut 02.5202.21.80 M 16 x 1.5

See pages 180 / 181 for assembly and installation instructions.

BPW-EL-Luft 1032701e 175

 BPW Original spare parts Air suspensions

13.3 Two-side axle lifts

Two-side axle lift, alloy hanger bracket with unadjustable spring pivot bolt bearing
O

SL

AL

Two-side axle lift

1156
87 1175

1180
1531

Screwed support
with square bar
87
1530

1631
1615 1621
1611
1610 1620 1530
1632
1531

1635 1623
1630 1663 1180
1650 1175
1660 1165
1635 1170
87
1169
M = 900 Nm

176 BPW-EL-Luft 1032701e

 Two-side axle lifts 13.3

Two-side axle lift, alloy hanger bracket with unadjustable spring pivot bolt bearing
Item Designation Remark B P W C o d e n o . Dimension
O
Trailing arms 100 mm wide
1156 Screw (Spring bolt)
1163 Washer
SL
1165 Washer see page 87
1169 Castle nut
1170 Split pin AL
1175 Ring 03.310.92.09.0 Ø 42 / 50 x 15
1180 Bush 03.112.13.12.0 Ø 30 / 42 x 16

Screwed support
with square bar
1609 Retrofit kit two-side axle lift 09.801.02.89.0 Contents per axle
(Item 1610, 1611, 1615, 1660)
1610 Support, right 03.189.14.22.0
1611 Support, left 03.189.14.21.0

1615 Lever 05.190.44.14.0

1620 Bump stop 02.3506.06.00 90 x 60 x 25
1621 Cylinder head screw 02.5015.04.80 M 6 x 25
1623 Lock nut 02.5220.07.82 VM 6 / 980-8

1630 Square bar 03.441.01.18.0 25 x 205

1635 Locking screw 02.5071.53.11 M 12 x 30

1650 Return spring 03.397.26.07.0 Ø 22.5 / 2.5 x 99

1660 Diaphragm cylinder for axle lift 05.444.10.37.0 Type 36, Stroke > 90 mm
1663 Hexagon nut 02.5202.21.80 M 16 x 1.5

See pages 180 / 181 for assembly and installation instructions.

BPW-EL-Luft 1032701e 177

 BPW Original spare parts Air suspensions

13.3 Two-side axle lifts

Two-side axle lift, alloy hanger bracket with adjustable spring pivot bolt bearing
O

SL

AL

Two-side axle lift

1156
85
1175
1180
1173
1161

85

1525

1525
1615 1621
1611 1530
1610 1620
1636
1161

1623 1173
1663 1180

1613 1650 1175

1660 1165
1635 1170
85
1169
M = 900 Nm

178 BPW-EL-Luft 1032701e

 Two-side axle lifts 13.3

Two-side axle lift, alloy hanger bracket with adjustable spring pivot bolt bearing
Item Designation Remark B P W C o d e n o . Dimension
O
Trailing arm 70 mm wide
1156 Screw (Spring bolt)
1161 Plate (fit connecting link disc)
SL
1163 Washer
1165 Washer see page 85
1169 Castle nut AL
1170 Split pin
1173 Washer

1175 Bush 03.113.04.11.0 Ø 42 / 50 / 54 x 17.5

1180 Bush 03.113.01.37.0 Ø 30 / 42 / 62 x 22
1525 Shaped plate see page 85

Screwed support
with elongated hole,
trailing arm 70 mm wide
1609 Retrofit kit two-side axle lift 09.801.02.90.0 Contents per axle
(Item 1610, 1611, 1615, 1660)
1610 Support, right 05.189.14.26.0
1611 Support, left 05.189.14.27.0
1613 Support 05.189.15.13.0 (for alloy hanger bracket)

1615 Lever 05.190.44.14.0

1620 Bump stop 02.3506.06.00 90 x 60 x 25
1621 Cylinder head screw 02.5015.04.80 M 6 x 25
1623 Lock nut 02.5220.07.82 VM 6 / 980-8

Screwed support
with elongated hole
1635 Locking screw 02.5071.53.11 M 12 x 30
1636 Lock nut 02.5220.14.82 VM 12 / 980-8

1650 Return spring 03.397.26.07.0 Ø 22.5 / 2.5 x 99

1660 Diaphragm cylinder for axle lift 05.444.10.37.0 Type 36, Stroke > 90 mm
1663 Hexagon nut 02.5202.21.80 M 16 x 1.5

See pages 180 / 181 for assembly and installation instructions.

BPW-EL-Luft 1032701e 179

 BPW Original spare parts Air suspensions

13.3 Two-side axle lifts

Two-sided axle lift, installation notes
O

SL

AL

General
The BPW two-sided axle lift is suitable for the following axles and air suspension systems:
9 t air-suspension axles for single and twin wheels
10 t air-suspension axles with single wheels,
not however for axles with greater permitted axle loads or for steering axles
Air suspension systems with air bag types 30K, 30, 36K, 36 for spring deflections up to 220 mm,
not however for long-travel air suspension systems with bag types 30-1, 36-1, 36-2, 36-5

The two-sided axle lift is fitted underneath the air suspension hanger brackets of the axle to be lifted.
Please bear in mind the following points when using them:
In air suspension systems with raising and lowering, the downward travel of the axles must
be limited.
The travel limitation can take the form of an air suspension valve with integrated level restriction,
a separate shut-off valve or of catch straps.
The stroke limiting function must be set so that the axle lift cannot be overloaded at
maximum lift.
The ride height of the air suspension must be set to a min. upward travel of 100 mm.
When the axle is lifted, the tyre damping results in a clearance of approx. 60 mm under the tyres.
Make sure there is adequate ground clearance below the axle lift, in particular in air suspension
systems with trailing arms located underneath to give a low vehicle height.
Make sure the right and left sides of one hanger bracket have a symmetrical setting of the
sliding blocks.
After mounting the axle lift, check it functions correctly and that there is adequate
clearance from the adjacent components.
An air pressure of at least 6 bar is required to lift the axle.
The permitted operating pressure is 8.5 bar.
There is no need for a pressure control valve or a residual pressure holding feature.
Free cylinder venting through cross sections without throttle points in the valve installation
must be ensured in order to avoid impermissibly high pressure values.
Comply with the appropriate statutory regulations when retrofitting an axle lift
(e.g. overload protection, German "BO-Kraftkreis", etc.).

180 BPW-EL-Luft 1032701e

 Two-side axle lifts 13.3

Two-sided axle lift, installation notes

Perform the following installation steps when
O
retrofitting the two-sided axle lift:
Take the load off the lifting axle.
SL
Unscrew the spring bolt (M 30) and remove it.
Install the two-sided axle lift as described in the
supplied installation instructions. When doing AL
this, only fit the spring bolts loose and do

Min. ride height

Axle lifted

with lifted axle

Axle fully lowered

not tighten them yet.
Install the diaphragm cylinder with the air
connection upwards (M = 180 Nm).
Fit plastic plugs into the diaphragm cylinder
so the bottom hole is open whilst the top
hole is tightly closed.
Install the bump stop under the air suspension
hanger bracket (channel crossmember) in the Pos. 5
Pos. 1 Pos. 6
position provided for the air suspension Pos. 2 Pos. 7
(M = 66 Nm). Pos. 3
Refer to the technical documents for the Pos. 4
corresponding position.
Proceed as follows if you do not have the
corresponding technical documents:
Raise the air suspension using the rotary disc
valve or by disconnecting the air suspension
linkage. Raise it until the air bags are fully
extended.
Pivot the axle lift towards the trailing arm by
hand, until the plastic buffer makes contact
with the trailing arm (the catch plate must be
in contact with the trailing arm).
In this position, fit the bump stop so it is in
contact with the air suspension hanger bracket
(channel crossmember).
Adjust the air suspension to the nominal ride
height with the rotary disc in the "driving"
position.
Fit the spring bolt anti-rotation lock.
Tighten the spring bolt screw connection to the
prescribed tightening torque (M = 900 Nm).
Refer to the appropriate installation guidelines
for the air suspension installation and valve
connection.
Perform a trial actuation to test that it is
functioning reliably. Do not touch any moving
parts of the axle lift when doing this.
DANGER OF ACCIDENTS!
Check the spring bolt screw connection is firmly
seated after the first drive under load.

BPW-EL-Luft 1032701e 181

BPW Original spare parts Air suspensions

182 BPW-EL-Luft 1032701e

BPW-EL-Luft 1032701e 183
 BPW-EL-Luft 1032701e

BPW Bergische Achsen Kommanditgesellschaft, P.O. Box 12 80, D-51656 Wiehl, Phone: +49 2262 78-0, [email protected], www.bpw.de