Contents

Page

General description 2
Pneumatic Actuators 6
Fail Safe Electro-Mechanical Actuators 26
Hydraulic & Electro-Hydraulic Actuators 36
Counter-Weight Actuators 50

FAIL SAFE ELECTRO-MECHANICAL

COUNTER-WEIGHT

HYDRAULIC

PNEUMATIC

ELECTRO-HYDRAULIC

1
 Actuators Type

INTRODUCTION

ITALVALV designs, manufactures and installs on its valves a full range of actuators reliable and with Every detail is designed and tested carefully controlled during the production process (from receipt of
high torque values, identified by the following types: raw materials to final inspection) according to the criteria of reliability required by the most stringent
• Pneumatic type, single-acting and double-acting quality standards UNI EN ISO 9001, internal procedures and standards of safety force. All types of
• Electromechanical with fail-safe type, single-acting actuators to a quarter turn can be produced with kinematics glyph with rack and pinion mechanism,
• Hydraulic and electro-hydraulic type, single-acting and double-acting suitable for high speed maneuvers with function or Fail Safe Emergency Shut Down (ESD) in harsh
• Hydraulic counterweight type, single acting environments and critical. In addition to traditional actuators to a quarter turn, are available linear actuators
• Control Systems for applications on globe valves and gate valves.
• Control panels for of pneumatic, hydraulic and electrohydraulic actuators

ACTUATORS T YPE

Fail Safe Hydraulic &

Pneumatic Counter-Weight
Electro-Mechanical Electro-Hydraulic

Rack & Pinion Scotch Yoke Rack & Pinion Rack & Pinion Scotch Yoke Fork Lever

Single Double Single Double Single Single Double Single Double Single
Acting Acting Acting Acting Acting Acting Acting Acting Acting Acting

SERIES SERIES SERIES SERIES SERIES SERIES SERIES SERIES SERIES SERIES
ACPSE ACPDE APGM APG ASP-ASP/R APSEMH APSEH RGOM RGO ICC
ASP80P RGPM RGP ASPL-ASPL/R ASP80H RPO/DC ASES/R
APSEM ACOSE RPO

2 3
 Valves Operations

Togheter with valves, ITV is able to supply a

complete range of operating systems and devices:
Fail safe spring
Manual lever return electric actuator Electric actuator
Worm gear reducers
Double/single acting pneumatic
Hydraulic actuators Hydraulic power unit
Extension with
Electric actuators electric actuator
and the most precise and sophisticated
control systems.

Butterfly valve

Gear reducer Handweel

Hand
lever

Ball valve

Counterweight
hydraulic actuator

Single acting
hydraulic actuator

Hemisphere valve

Double acting
hydraulic actuator
Pneumatic panel

Single acting
pneumatic actuator

Double acting
pneumatic actuator

4 5
 Pneumatic SERIES ACPDE APG
SINGLE ACTING
APSEM RGP
Actuators
ASP80P APGM
ACPSE RPGM

Pneumatic Actuators
Design Modular construction with central body mechanism
Executions Rack & Pinion - Scotch Yoke
Service ON/OFF / Modulating
Pressure range 4 ÷ 8 Bar - Design pressure 10 Bar
DOUBLE ACTING
Angular stroke 90° ÷ 5° adjustable
Operating fluid Air - Nitrogen - Any fluid compatible with standard materials
Gaskets Standard NBR (-20 / +90 °C) - Low Temp. Silicone / Endura V91A /PTFE - High temperature Viton
Tests 1.5 times max allowable working pressure
Marking 97/23/CE P.E.D.
Coupling ISO 5211 – Other on request
Standard Housing: Carbon Steel S275 JR EN 10025 / Low Temperature carbon Steel
Main Pinion: AISI 420B
Materials Rack - Link: AISI 420B
Cylinder: Carbon Steel + ENP
Spring: 50 CrV4
Special treatment for modulating Service: Kinematic link with prismatic coupling hardened sliding surfaces

DOUBLE ACTING + FAIL SAFE

SERIES MODELS TYPE ACTION

ACPDE ACPDE 300/420 Rack & Pinion Double

ACPDE 300/500 Rack & Pinion Double
APSEM APSEM 250-M3 Rack & Pinion Single
APSEM 280-M4 Rack & Pinion Single
APSEM 280-M5 Rack & Pinion Single
APSEM 320-M4 Rack & Pinion Single
APSEM 320-M5 Rack & Pinion Single
ASP80P ASP80P-320-M5 Rack & Pinion Single
ASP80P-320-M7 Rack & Pinion Single
ASP80P-320-M10 Rack & Pinion Single
DOUBLE ACTING + FAIL SAFE
ACPSE ACPSE 300-420-M7 Rack & Pinion Single
ACPSE 300-420-M10 Rack & Pinion Single
ACPSE 300-500-M10 Rack & Pinion Single
APG APG130-280 Scotch-yoke Double
RGP RGP 4000-500 Scotch-yoke Double
RGP 4000-590 Scotch-yoke Double
RGP 4000-730 Scotch-yoke Double
APGM APGM 130-420-P100 Scotch-yoke Single
APGM 130-420-P160 Scotch-yoke Single
RGPM RGPM 4000-420-P140 Scotch-yoke Single
RGPM 4000-500-P190 Scotch-yoke Single

OPTIONS Manual emergency device (handwheel or hydraulic pump with oil tank)
Limit switch box (mechanical or proximity type - SPDT or DPDT contacts)
Solenoid valve
Air filter reducer
Position transmitter signal 4÷20 mA and I/P converter
Pneumatic control on board actuator or separate installation cabinet
Pneumatic rapid discharge valve for emergency operation
Air tank and pneumatic circuit for emergency fail safe execution
Other on request

6 7
 DOUBLE ACTING SINGLE ACTING
Pneumatic Actuators DIMENSIONS

Dimensions Pneumatic Actuators SERIES ACPDE

DIMENSION (mm)
MODEL ACTION A B C D E F G H I L ISO 5211 STD. CONN. AIR VOL. Lt WEIGHT Kg
ACPDE 300-420 Double 640 590 130 500 113 313 100 120 135 540 F25-F30 1/2” - 3/4” 20 560 Dimensions Pneumatic Actuators SERIES ASP80P
ACPDE 300-500 Double 640 590 130 600 113 313 100 120 135 540 F25-F30 1/2” - 3/4” 24 630 DIMENSION (mm)
MODEL ACTION A B C D E F G H I L ISO 5211 STD. CONN. AIR VOL. Lt WEIGHT Kg
ASP80P-320-M5 Single 425 540 322 393 196 207 75 79,50 81 290 F16- F25 3/4” 7.1 210
ASP80P-320-M7 Single 425 540 322 393 196 207 75 79,50 81 290 F16- F25 3/4” 7.1 230
ASP80P-320-M10 Single 425 540 417 393 196 207 75 79,50 81 290 F16- F25 3/4” 7.1 250

SINGLE ACTING SINGLE ACTING

Dimensions Pneumatic Actuators SERIES ACPSE Dimensions Pneumatic Actuators SERIES APSEM
DIMENSION (mm) DIMENSION (mm)
MODEL ACTION A B C D E F G H I L ISO 5211 STD. CONN. AIR VOL. Lt WEIGHT Kg MODEL ACTION A B C D E F G H I L ISO 5211 STD. CONN. AIR VOL. Lt WEIGHT Kg
ACPSE 300-420 Single 660 685 415 500 113 313 100 120 135 550 F25-F30 1/2” - 3/4” 14 600 APSEM 250-M3 Single 227 355 232 316 174 119 59 53 79 165 F12 1/2” - 3/4” 3.40 102
ACPSE 300-500 Single 660 900 350 620 113 313 100 120 135 550 F25-F30 1/2” - 3/4” 39 600 APSEM 280-M4 Single 227 365 322 348 174 119 59 53 79 165 F12 1/2” - 3/4” 4.30 120
APSEM 280-M5 Single 227 365 322 348 174 119 59 53 79 165 F12 1/2” - 3/4” 4.30 130
APSEM 320-M4 Single 227 365 322 393 174 119 59 53 79 165 F12 1/2” - 3/4” 5.60 140
APSEM 320-M5 Single 227 365 322 393 174 119 59 53 79 165 F12 1/2” - 3/4” 5.60 165

8 9
 Pneumatic Actuators DIMENSIONS
DOUBLE ACTING DOUBLE ACTING

Dimensions Pneumatic Actuators SERIES APG Dimensions Pneumatic Actuators SERIES RGP 4000
DIMENSION (mm) DIMENSION (mm)
MODEL ACTION A B C D E F G H I L ISO 5211 STD. CONN. AIR VOL. Lt WEIGHT Kg MODEL ACTION A B C D E F G H I L ISO 5211 STD. CONN. AIR VOL. Lt WEIGHT Kg
APG 130-280 Double 680 600 90 365 125 240 130 120 138 440 F25-F30 3/4” 23 215 RGP 4000/420 Double 890 600 227 500 149 358 140 166 142 505 F25-F30-F35 3/4” 39 690
APG 130-420 Double 715 630 90 365 125 240 130 120 138 440 F25-F30 3/4” 35 325 RGP 4000/500 Double 780 830 232 602 149 358 140 166 142 505 F25-F30-F35 1” 65 820
RGP 4000/590 Double 825 830 232 680 149 358 140 166 142 505 F25-F30-F35 1” 77 790

SINGLE ACTING SINGLE ACTING

Dimensions Pneumatic Actuators SERIES APGM Dimensions Pneumatic Actuators SERIES RGPM 4000
DIMENSION (mm) DIMENSION (mm)
MODEL ACTION A B C D E F G H I L ISO 5211 STD. CONN. AIR VOL. Lt WEIGHT Kg MODEL ACTION A B C D E F G H I L ISO 5211 STD. CONN. AIR VOL. Lt WEIGHT Kg
APGM 130-300 Single 705 1490 195 380 125 240 130 120 138 440 F25-F30 1/2” 25 340 RGPM 4000/420 Single 890 1240 277 500 149 358 140 166 142 505 F25-F30-F35 3/4” 39 750
APGM 130-420 Single 705 1225 277 500 125 240 130 120 138 440 F25-F30 1/2” - 3/4” 36 360 RGPM 4000/500 Single 780 1680 272 602 149 358 140 166 142 505 F25-F30-F35 1” 65 820
RGPM 4000/590 Single 825 1420 348 680 149 358 140 166 142 505 F25-F30-F35 1” 77 980

10 11
 Pneumatic Actuators TYPICAL PARTS LIST SCOTCH-YOKE EXECUTION

16 7 10 9 15 27 30 8 17 4 32 12 11 32 30 36 34 35 49 51 37 52

26
RACK & PINION EXECUTION 14
21
42
23
46

18 47
36 37 41
24 43
39
12 11 38 3 1 2 38 3
6 38 39 44 41 40 50 45 52
19 32 9
13
16 8 19 5 54 29 6 20 25
42 A
23 24 2 1
10 33
7
5 22 53
22 40
35 4 3
24 10 54
31 9 28 53
15 31
29
14 33
17
21 17 34
18
20 27 30 28 25 26 33 43

Part list table Pneumatic Actuators SERIES RGPM 4000

Pos. Description Q.ty Material Pos. Description Q.ty Material
1 Housing 1 S275 JR UNI EN 10025 *28 Piston slide 1 Filled PTFE
2 Link 1 Carbon steel 29 Link upper bushing 1 Self-lubricating D.U.

Part list table Pneumatic Actuators SERIES APSEM 3 Sliding block 1 Steel 30 Stem bushing 2 Self-lubricating D.U.
4 Sliding ring 2 Bronze 31 Link lower bushing 1 Self-lubricating D.U.
Pos. Description Q.ty Material Pos. Description Q.ty Material 5 Housing cover 1 S275 JR UNI EN 10025 32 Driving stem bushing 2 Self-lubricating D.U.
1 Housing 1 EN 10025 S275 JR *23 Stop screw gasket 1 NBR 6 Link cover 1 S275 JR UNI EN 10025 33 Seeger ring 2 Steel
2 Rack 1 39NiCrMo3 24 Stop screw 1 Steel galvanized 7 Cylinder head 1 S275 JR UNI EN 10025 34 Spring 2 Steel
3 Gear 1 39NiCrMo3 25 Spring drive tube 1 Carbon steel 8 Cylinder head 1 S275 JR UNI EN 10025 35 Spring 2 Steel
4 Gear stem 1 39NiCrMo3 26 Spring drive tube 1 Carbon steel 9 Cylinder 1 Carbon steel + ENP 36 Spring head 1 S275 JR UNI EN 10025
5 Lower plate 1 Carbon steel 27 Spring head 1 EN 10025 S275 JR 10 Piston 1 S275 JR UNI EN 10025 + ENP 37 Spring head 1 S275 JR UNI EN 10025
6 Upper thrust washer 1 Filled PTFE 28 Spring container 1 carbon steel 11 Stem 1 AISI 420B 38 Spring compressor 1 Carbon steel
7 Lower thrust washer 1 Filled PTFE 29 Spring head 1 EN 10025 S275 JR 12 Driving stem 1 AISI 420B 39 Internal spring drive tube 1 Carbon steel
8 Seeger ring 1 Steel 30 Spring compressor disc 1 EN 10025 S275 JR 13 Piston stem 1 AISI 420B 40 Spring disc 1 Carbon steel
9 Gear feather 2 C40 31 Spring disc 1 EN 10025 S275 JR 14 Nut 1 C40 41 Spring ring 1 Carbon steel
10 Stem feather 2 C40 32 Screws 6 8.8 class CAD. 15 Cylinder stud 12 C40 42 Thrust washer 1 Filled PTFE
11 Head 1 EN 10025 S275 JR 33 Stud 6 ASTM A193 B7 16 Nut 12 6S Class galvanized 43 Thrust washer 1 Filled PTFE
12 Head 1 EN 10025 S275 JR 34 Nuts 6 ASTM A194 2H 17 Screw 8 8.8 Class galvanized 44 Spring container 1 Carbon steel
13 Piston 1 EN 10025 S275 JR + E.N.P. 35 Stop screw 1 Steel galvanized 18 Stop limitor 1 Steel 45 Drive spring 1 Carbon steel
*14 Piston gasket 1 NBR 36 Position indicator 1 Steel 19 Housing cover screw 13 8.8 Class galvanized 46 End screw 1 Carbon steel
15 Screw 1 8.8 CAD. Class 37 Screws 2 8.8 CAD. class 20 Link cover screw 4 8.8 Class galvanized 47 Nut 1 6S CAD.
*16 Piston O-Ring 1 NBR 38 Rack bushing 2 Self-lubricating D.U. *21 End Screw O-Ring 1 NBR 48 - - -
*17 Cylinder gasket 2 NBR 39 Bushing 1 Self-lubricating D.U. *22 Piston gasket 1 NBR 49 Spring load stud 4 C40
18 Cylinder 1 Carbon steel + E.N.P. 40 Bushing 1 Self-lubricating D.U. 23 End screw cap 1 Alluminium 50 Spring stud 4 C40
19 Scerw 6 C40 galvanized *41 Gasket 1 NBR *24 Cylinder gasket 2 NBR 51 Spring load container 4 Steel
20 Cylinder stud 6 ASTM A193 B7 42 Nut 1 6S CAD. *25 Link cover gasket 1 NBR 52 Nut 8 6S Class galvanized
21 Cylinder nuts 6 ASTM A193 2H 43 Spring 5 Spring steel *26 Stem piston O-Ring 1 NBR 53 Pin 2 AISI 420B
22 Cap nuts 1 6S CAD. class 44 - - - *27 Lip gasket 1 NBR 54 Thrust washer 2 Bronze

* Suggested spare parts * Suggested spare parts

12 13
 Pneumatic Actuators TYPICAL PARTS LIST
EMEREGNCY SHUTDOWN VALVE

RACK & PINION WITH CUP SPRINGS EXECUTION

8 7 9

33 31 35 32 36 39 30 29 5 22 4 27 23 29 45
44
18
15
41 49
53
40 19
51 52
50
43 34 38 37 46
48
21 2 25 6 24 28 17 47

1 3 20 13 11 10 A 13 12

14.1 14 11
16 3 26 28

Part list table Pneumatic Actuators SERIES RPP-MT

Pos. Description Q.ty Material Pos. Description Q.ty Material
1 Housing 1 S275 JR UNI EN 10025 27 Feather key 1 C40
2 Cover 1 S275 JR UNI EN 10025 28 Pinion thrust washer 2 Carbographite
3 Pinion 1 39NiCrMo3 29 Shaft bushing 2 Self-lubricating D.U.
4 Rack 1 S.S. AISI 420B 30 Spring head 1 S275 JR UNI EN 10025
5 Shaft 1 S.S. AISI 420B 31 Spring head 1 S275 JR UNI EN 10025
6 Pinion cover 1 S275 JR UNI EN 10025 32 Spring tube 1 ST 52.0 DIN 1609
7 Piston 1 S275 JR UNI EN 10025 + ENP 33 Safety bolt container 6 Steel
8 Head 1 S275 JR UNI EN 10025 34 Spring stud 6 C40 EN 10083/2
9 Head 1 S275 JR UNI EN 10025 35 Spring load stud 6 C40 EN 10083/2
10 Cylinder 1 ST 52.0 DIN 1609 + ENP 36 Cup spring 80 50 CrV4
11 Stud 12 C40 EN 10083/2 37 Drive spring 1 Steel
12 Nuts 12 6S EN 20898/2 galvanized 38 Piston blocking nut 1 6S EN 20898/2
*13 Cylinder gasket 2 NBR 39 Screw 8 8.8 CAD. Class EN 20898/1
*14 Piston gasket 1 NBR High velocity 40 Spring cover 1 S275 JR EN 10025
*14.1 Piston guide 1 Filled PTFE *41 Spring cover gasket 1 NBR
*15 Piston damper gasket 1 NBR 42 Screw 4 8.8 CAD. Class EN 20898/1
*16 Pinion O-Ring 1 NBR 43 Nut 8 6S EN 20898/2
*17 Pinion cover O-Ring 1 NBR 44 Piston screw 6 8.8 CAD. Class EN 20898/1
*18 Damper cover O-Ring 1 NBR *45 Piston screw gasket 6 NBR
19 Damper cover 1 Steel 46 Damper cylinder 1 Steel + ENP
20 Cylinder locking screw 8 8.8 CAD. Class EN 20898/1 47 Damper cylinder flange 1 Steel
21 Housing cover screw 22 8.8 CAD. Class EN 20898/1 48 Damper cylinder flange 8 8.8 CAD. Class EN 20898/1
22 Screw 2 8.8 CAD. Class EN 20898/1 49 damper piston 1 Steel + ENP
23 Screw 2 8.8 CAD. Class EN 20898/1 50 Damper spring 1 Steel
24 Pinion cover screw 3 8.8 CAD. Class EN 20898/1 51 Stud 8 8.8 CAD. Class EN 20898/1
25 Pinion bushing 1 Self-lubrication D.U. 52 Nut 8 6S EN 20898/2
26 Shaft bushing 1 Self-lubrication D.U. 53 Plug 1 Steel
* Suggested spare parts

14 15
 Pneumatic Actuators TORQUE TABLE

Torque table
BREAK Nm
APG-RGP
Torque table
SERIES
BREAK Nm SERIES ACPDE Pneumatic Actuators RUN Nm
Pneumatic Actuators RUN Nm END Nm Rack & Pinion / Double Acting
END Nm Rack & Pinion / Double Acting
AIR MIN. PRESSURE AIR MIN. PRESSURE
4 bar 5 bar 6 bar 4 bar 5 bar 6 bar
ACTUATOR BREAK RUN END BREAK RUN END BREAK RUN END ACTUATOR BREAK RUN END BREAK RUN END BREAK RUN END

ACPDE 300-420 5663 5669 5668 7085 7085 7085 8502 8502 8502 APG 130-280 4280 3274 4280 5350 4093 4350 6420 4911 6420

ACPDE 300-500 4000 4000 4000 5000 5000 5000 6000 6000 6000 RGP 4000-500 14766 10990 14766 18457 13738 18457 22149 16485 22149
RGP 4000-550 20560 14537 20560 25700 18172 25700 30840 21805 30840
RGP 4000-730 31475 77755 31475 39344 27819 39344 47712 33387 47712

BREAK Nm
APGM-RGPM
Torque table
SERIES
ACPSE
Torque table
BREAK Nm SERIES RUN Nm
Pneumatic Actuators RUN Nm Pneumatic Actuators END Nm
END Nm Single acting Single acting
SPRING TORQUE AIR MIN. PRESSURE SPRING TORQUE AIR MIN. PRESSURE
4 bar 5 bar 6 bar 4 bar 5 bar 6 bar
ACTUATOR SPRING BREAK RUN END BREAK RUN END BREAK RUN END BREAK RUN END ACTUATOR SPRING BREAK RUN END BREAK RUN END BREAK RUN END BREAK RUN END

ACPSE 300-420 M7 2138 1573 1007 2992 2427 1861 3992 3426 2861 4992 4425 3861 APGM 130-420 P100 6177 2804 1716 7914 4037 3452 10321 5747 5860 12728 7457 8264

ACPSE 300-420 M10 3054 2246 1439 2560 1753 945 3560 2752 1945 4560 3752 2945 APGM 130-420 P160 7207 3535 2745 6881 3306 2423 9291 5016 4330 11699 6725 7237

ACPSE 300-500 M10 3054 2246 1439 4229 3421 2614 5846 4838 4031 7063 6255 5447 RGPM 4000-420 P140 7797 3676 2599 7820 3691 2621 10424 5531 5226 13029 7375 7831
RGPM 4000-590 P240+P200 15251 8685 6851 13709 5652 5309 18849 9487 10449 23969 13121 15589

16 17
 Pneumatic Actuators TYPICAL DIAGRAMS DOUBLE ACTING DOUBLE ACTING

Double acting - ON/OFF service Double acting - Modulating service

2
Legend of components Legend of components
ELECTRIC CONN.

2
Pos. Description Q.ty 1 Pos. Description Q.ty
1
1 Double acting pneumatic actuator 1 1 Double acting pneumatic actuator 1
2 Switch box 1 2 Switch box 1
3 Air filter reducer with pressure gauge 1 3 Air filter reducer with pressure gauge 1
4 Unidirectional flow regulator 2 4 Positioner 1
5 - - 5 Pressure reducer with gauge 1
4 4 6 5/2 double pilot pneumatic valve 1 6 3/2 pneumatic valve spring return 2
4
7.1 Solenoid valve 3/2 energized to close (mantained) 1 6 6 7 Air exhaust silencer 2
6 7.2 Solenoid valve 3/2 energized to open (mantained) 1
8 - -
9 9 9 Air exhaust silencer 4 7 7
7.1

5
9
7.2

3
3

AIR INLET AIR INLET

Double acting - ON/OFF and fail safe service

Double acting - Modulating and fail safe service
Legend of components
ELECTRIC CONN.
Legend of components
2
2
Pos. Description Q.ty 1
1 Pos. Description Q.ty
1 Double acting pneumatic actuator 1
1 Double acting pneumatic actuator 1
2 Switch box 1
2 Switch box 1
3 Air filter reducer with pressure gauge 1
3 Air filter reducer with pressure gauge 1
4 Check valve 1
4 4 Positioner 1
5 Air vessel 1 6 6
8 8 5 Pressure reducer with gauge 1
6 5/2 double pilot pneumatic valve 1
6 3/2 pneumatic valve spring return 2
7.1 Solenoid valve 3/2 energized to close (mantained) 1
5 7 Air exhaust silencer 1
7.2 Solenoid valve 3/2 energized to open (mantained) 1
8 4/2 manual valve 1
11 8 Flow regulator 2
9 9 8 11 9 Check valve 1
7.1 9 Air exhaust silencer 4
10 Air tank 1
12 13 10 - -
7 13 12 11 Relief valve 1
9 11 Relief valve 1
12 Pressure gauge 1
12 Pressure gauge 1
7.2 5 13 Ball valve 1
13 Isolating valve 1 10
14 Drain valve 1
14 Drain valve 1
9 9
4
14 14

3
3

AIR INLET AIR INLET

18 19
 Pneumatic Actuators TYPICAL DIAGRAMS DOUBLE ACTING SINGLE ACTING

Double acting - Modulating and fail safe service with emergency hand pump Single acting - ON/OFF service
2
Legend of components
1 2 Pos. Description Q.ty
1 Single acting pneumatic actuator 1
2 Switch box 1
1 3 Air filter reducer with pressure gauge 1
4 Unidirectional flow regulator 1
5 3/2 solenoid valve 1
4
15 6 6 6 Air exhaust silencer 1

6 4

5
11

7 13 12 6

5
10

9 3

14
AIR INLET

3
Single acting - Modulating service

AIR INLET

Legend of components
1
Pos. Description Q.ty Legend of components
1 Double acting pneumatic actuator 1
Pos. Description Q.ty
2 Switch box 1
1 Single acting pneumatic actuator 1
3 Air filter reducer with pressure gauge 1
2 Switch box 1
4 Positioner 1
6 4 3 Air filter reducer with pressure gauge 1
5 Pressure reducer with gauge 1
4 Unidirectional flow regulator 1
6 3/2 pneumatic valve spring return 2
7 5 3/2 solenoid valve 1
7 Air exhaust silencer 1 5 6 Air exhaust silencer 1
8 4/2 manual valve 1
7 Positioner 1
9 Check valve 1
10 Air tank 1
6
11 Relief valve 1
12 Pressure gauge 1
13 Ball valve 1
14 Drain valve 1
3
15 Manual emergency hydraulic hand pump 1

AIR INLET

20 21
 Pneumatic Actuators TYPICAL DIAGRAMS SINGLE ACTING SINGLE ACTING

Single acting - ON/OFF and fail safe Single acting - Modulating and fail safe service with emergency hand pump

2
2
1
1

9
15 10 9

6
4
6

13 15

11 9
7
6 11 8
12 13
9
12 13 7
5
5
10

9
4
9
14

14

3 3

AIR INLET

AIR INLET
WORKING LOGIC WORKING LOGIC

Legend of components Legend of components

Pos. Description Q.ty Pos. Description Q.ty
1 Single acting pneumatic actuator 1 1 Single acting pneumatic actuator 1
2 Switch box 1 2 Switch box 1
3 Air filter reducer with pressure gauge 1 3 Air filter reducer with pressure gauge 1
4 Check valve 1 4 Positioner 1
5 Air tank 1 5 Pressure reducer with gauge 1
6 3/2 pneumatic valve 1 6 3/2 pneumatic valve spring return 1
7 3/2 pneumatic valve 1 7 Air exhaust silencer 1
8 - - 8 3/2 manual valve -
9 Air exhaust silencer 3 9 Check valve 3
10 Hydraulic hand pump 1 10 Air tank 1
11 Relief valve 1 11 Relief valve 1
12 Pressure gauge 1 12 Pressure gauge 1
13 Hand valve with padlock 1 13 Ball valve 1
14 Drain valve 1 14 Drain valve 1
15 Flow regulator 1 15 Manual emergency hydraulic hand pump 1

22 23
 Pneumatic Actuators TYPICAL DIAGRAMS DOUBLE ACTING DOUBLE ACTING

Single acting - ON/OFF and quick emergency operation Single acting - Modulating and fast emergency operation
ELECTRIC CONN.

ELECTRIC CONN.

2 8 2
8 10
1 15
AIR INLET 1 7 AIR INLET
7 5
5 SOV 1 OPERATION
7
14 14 14 SOV 2 OPERATION
13 9 9 12 11
4
7
10 3.1 3.2 3.3 3.4 3.5 7 7
9

3 3 3
7

EXAUST PORTS

EXAUST PORTS
Legend of components
Pos. Description Q.ty Pos. Description Q.ty
1 Single acting pneumatic actuator 1 6 - -
2 Air filter reducer 1 7 Air discharge silencer 2 Legend of components
3 Pneumatic pilot 2/2 discharge valve spring return 3 8 Switch box 1
4 - - 9 3/2 emergency solenoid valve 1 Pos. Description Q.ty
5 3/2 pneumatic pilot stop valve spring return 1 10 Pressure regulator 1 1 Single acting pneumatic actuator 1
2 Air inlet reducer filter with gauge 1
3.1÷3.5 2/2 pneumatic pilot discharge valve spring return 5
Single acting - Modulating and quick emergency operation 4 3/2 pneumatic pilot bypass valve spring return 1
5 3/2 pneumatic pilot stop valve spring return 1
3 6 - -
7 Air discharge silencer 4
4 1 8 Limit switch box with No. 4 open/close SPDT switches 1
9 3/2 emergency solenoid valve 2
10 Manual inlet ball valve 1
7
5 11 Unidirectional check valve 1
6 12 Air reservoir 1
13 Pressure reductor 1
7
14 Rapid discharge valve 3
7 15 Air exaust silencer 6
7

Legend of components
AIR INLET

Pos. Description Q.ty Pos. Description Q.ty

1 Single acting pneumatic actuator 1 5 3/2 solenoid valve 1
2 Air filter reducer 1 6 2/2 pneumatic discharge valve 1
3 Positioner 1 7 Air discharge silencer 2
4 Air booster relay 1

24 25
 Fail-safe Electro-Mechanical Spring return
Actuators

SERIES ASP ON/OFF

ASP/R
ASPL ON/OFF
ASPL/R

File-safe Electro-Mechanical Spring return Actuators

DESCRIPTION The fail safe electromechanical actuators ASP series may be coupled to every valve type having an
angular stroke of 90 deg. (ASP-ASPR series) or to linear valves (ASPL-ASPLR series).
The actuator is composed by two unit: the first unit electromechanical type, the second unit mechanic-
hydraulic (only for ASP-ASPR series).
The electromechanical unit is composed by an electric motor, while the mechanic-hydraulic unit is
composed by a rack&pinion system constantly charged with a spring and controlled by an hydraulic
system emergency speed.
An electromechanical circuit breaker controlling the fail safe action is located between thetwo units.
Control signals available: 4÷20 mA / Profibus DP
GENERAL DATA Main supply voltage: 380 / 400 Vac - 3 ~ - 50 Hz
Electromagnetic claw clutch voltage: 24 Vdc - 230 Vac - 110 Vdc
Fail safe speed: min. 0.5 sec. adjustable - max equal to electric motor speed

STANDARD
MOTOR EQUIPMENT Electric motor standard: SA ONF/OFF or SAR MODULATING version

SERIES MODELS

ASP ON/OFF or 25
impulsive modulating 80
100
300
ASP/R modulating 25
80
100
300
ASPL/R modulating 25
80
100
300

26 27
 Fail-safe Electro-Mechanical Spring return Actuators DIMENSIONS ASPL-ASPL/R M3 SERIES

ASP-ASP/R 25 SERIES ASP-ASP/R 100 SERIES LINEAR EXECUTION

ASP-ASP/R 80 SERIES ASP-ASP/R 300 SERIES

ROTATIVE EXECUTION

Dimensions Fail-safe Electro-Mechanical Spring return Actuators SERIES ASPL-ASPL/R

DIMENSION (mm)
MODEL SPRING CARTRIDGE A B C D E F G H I V STD. CONN. WEIGHT Kg
25-185 M1 485 510 80 - 600 - - 260 668 160 ISO METRIC 120
Dimensions Fail-safe Electro-Mechanical Spring return Actuators SERIES ASP-ASP/R 25-185 M3 485 510 220 - 600 - - 260 668 160 ISO METRIC 140
DIMENSION (mm)
MODEL SPRING CARTRIDGE A B C D E F G H I V ISO 5211 STD. CONN. WEIGHT Kg
25-134 M3 425 510 220 140 278 250 59 250 282 160 F12-F14 ISO METRIC 160
25-166 M3 425 510 220 140 278 270 59 260 410 160 F12-F14 ISO METRIC 170
25-166 M7 425 510 273 140 278 270 59 260 410 160 F12-F14 ISO METRIC 180
25-185 M3 425 520 220 140 300 250 59 260 410 160 F12-F14 ISO METRIC 170
80-195 M7 530 600 273 140 400 325 75 260 480 315 F14-F16-F25 ISO METRIC 270
80-195 M10 530 600 368 140 400 350 75 300 450 315 F14-F16-F25 ISO METRIC 270
80-210 M10 650 620 368 140 400 450 75 300 450 315 F14-F16-F25 ISO METRIC 320
100 MCO711 750 650 250 180 385 335 75 320 480 400 F14-F16-F25 ISO METRIC 350
100-POT MCO711+MCO311 750 650 280 180 385 335 75 320 480 400 F14-F16-F25 ISO METRIC 380
300 ACPM300 850 900 272 272 385 500 100 396 354 400 F16-F25 ISO METRIC 640

28 29
 Fail-safe Electro-Mechanical Spring return Actuators PARTS LIST 7 2 8
24
12 51
13 1 11 50

14.1

14
Fail-safe 14.2
Part list table Electro-Mechanical SERIES ASP-ASPR
Spring return Actuators
13.1 21 A 5 10.1 10 31
Pos. Description Q.ty Pos. Description Q.ty Pos. Description Q.ty 21.1 20
17 16
1 Housing 1 22 - - 46 Gear reducer flange 1
61
2 Spring 3 23 - - 47 Screw 4
3 Rack gasket housing 1 24 Oil charge block 1 47.1 Washer 4 60
55
59 58
4 Damper cylinder 1 25 Ball 1 48 Pinion upper bushing 1 56 57
5 Damper cylinder head 1 26 Spring 1 49 - - 54 53
36 56
6 - - 27 Hydraulic accumulator 1 50 Rack bushing 1 37 40
44 37
7 Spring cartridge 1 28 Grub screw 1 51 Rack bushing 1 47 52 67
8 Drive spring assembly 1 29 Seal cap 1 52 Cover bushing 1 47.1 45 63.1
46 41 65
9 Damper stem 1 30 Seal cap 1 53 Screw 4 34
33 66
10 Cover 1 31 Seal cap 1 54 Gear reducer feather key 1 61
68
*10.1 O-ring 1 32 Washer 1 55 Switch box drive stem 1 42
11 Rack 1 33 Screw 8 56 O-ring 2 64
35
12 Stud 4 34 Claw clutch stem 1 57 Cover O-ring 1 48 43
13 Nut 4 35 Pinion thrust washer 1 58 Cover 1 15 34 68
13.1 Washer 4 35.1 Pinion thrust washer 1 59 Cover screw 4 38.1 62
38
14 Spring adjustment screw 1 36 Gear reducer stem ring 1 60 Switch box stud & nuts 4+4
14.1 Nut 1 37 Gasket 1 61 Switch box 1
*14.2 Adjustment screw O-ring 1 38 - - 62 Fail safe limit switch 1 18 67
15 Pinion ring 1 *39 Lower pinion O-ring 1 63 - -
16 Spring drive tube (internal) 3 *39.1 Lower pinion O-ring 1 63.1 Screw 4
17 Spring drive tube (external) 3 *40 O-ring 1 64 Power supply board 1
18 Pinion 1 41 Ball bearing 1 65 Gasket 1
19 - - *42 Claw clutch 1 66 Gear reducer assembly 1
20 Damper stud 4 43 Claw clutch feather 2 67 Electric motor assembly 1
21 Nut 8 44 Gear reducer spacer 1 68 Controil unitb assembly 1
21.1 Washer 8 *45 Gear reducer flange O-ring 1

* Suggested spare parts

Fail-safe BREAK Nm
Torque table Electro-Mechanical RUN Nm SERIES ASP-ASPR
END Nm
Spring return Actuators
SPRING TORQUE ELECTRIC ACTUATOR TORQUE

ACTUATOR SPRING BREAK RUN END BREAK RUN END

ASP25-134 M3 417 360 302 298 240 183
ASP25-166 M7 974 839 705 495 361 226
ASP25-185 M3 506 439 372 528 461 394
ASP80-195 M7 1217 1006 795 1405 1194 983
ASP80-210 M10 1739 1437 1135 1865 1563 1261
ASP100 MCO711 1941 1573 1205 2795 2427 2059
ASP100-POT MCO7+MCO3 2621 1971 1610 2390 2029 1379
ASP300 ACPM300 5156 4096 3036 4964 3904 2844

30 31
 10
Fail-safe Electro-Mechanical Spring return Actuators PARTS LIST 11
6
34 32
58
47 7
50 37
40 4
Fail-safe 46
Part list table Electro-Mechanical SERIES ASPL-ASPLR 41
Spring return Actuators
43
Pos. Description Q.ty Pos. Description Q.ty
1 Housing 1 34 Claw clutch stem 1
8
2 Pinion 3 35 - - 45 61
3 Rack 1 36 - 4 48 13 1
4 Spring 1 37 Thrust washer 8 39 60 14
42
5 - 1 *38 Pinion Gasket 8 52
38
6 Spring head - 39 - - 3
3
7 Spring tube 1 *40 Gasket - 1
8 Drive spring 1 41 Ball bearing 1 2
9 - - 42 Claw clutch 1
10 Adjustment screw 1 43 Screw 1 61
11 Nut 1 44 - - 60
12 - 1 45 Feather key 1
51
13 Stud 1 46 Spacer 1
21
14 Nut 1 47 Screw 1
15 - - 48 Upper pinion bushing 1
63 18
16 - 1 49 - - 33
17 - 2 50 Gear stem bushing 8 54 53
64
18 Screw 1 51 Rack bushing 1
19 Cylinder 1 52 Rack bushing 1
20 Nut 1 53 Joining bracket 1 65
21 Nut 4 54 Screw 1
22 - - 55 - -
23 - - 56 - -
24 - - 57 - -
25 - - 58 Thrust washer 1
26 - - 59 Fail safe limit switch 1
27 - - 60 Power supply box 1
28 - - 61 Power supply board 1
29 - - 62 Switch box 1
30 - - 63 Gear reducer assembly 1
31 - - 64 Electric motor assembly 1 62
*32 Cover gasket 1 65 Control unit assembly 1
33 Gasket 1
* Suggested spare parts

59

Fail-safe BREAK Nm
Torque table Electro-Mechanical RUN Nm SERIES ASPL-ASPLR
END Nm
Spring return Actuators
SPRING TORQUE ELECTRIC ACTUATOR TORQUE

ACTUATOR SPRING BREAK RUN END BREAK RUN END

ASP25-185 M1 3050 2850 2650 13150 12950 12750
ASP25-185 M3 9160 8550 7950 7850 7250 6640

32 33
 Fail-safe Electro-Mechanical Spring return Actuators TYPICAL DIAGRAMS

ON/OFF SERVICE MODULATING SERVICE

Fail-safe
List of components Electro-Mechanical SERIES ASP-ASPL
Spring return Actuators
A1.0 Inteface board A52 Control board L1 L2 L3 Electric supply connection
K1-1.0...K6-1.0 Programmable output relays A58 Power supply 41-42 Claw clutch connection
A1.8 Profibus DP F3-F4-F5 Secondary fuses FR Claw clutch
A2 Logic board 1F1.1F2 Primary fuses power for supply board K-FR Relay
A4 Varistor board 2F1.2F2 Fused for thyristors and power supply board T1 Transformer 230 Vca / 24 Vca
R1.R2.R3.R4 Varistors K1.K2 Reversing contactors D1 Diode bridge
A5 Tyristor board XK Connection for Customer K6-10 Fail safe electronic switch N.O. ESD conn. 6-7 Relay Vca
A9 - XA Connections for actuator FMFS Fail safe mechanical switch N.O.
S1-9 Selector switch LOCAL-OFF-REMOTE XM Connections for Control Module K1 Internal Fault: torque-phase failure-thermal-general
S2-9 Push-button OPEN B2 RWG Electronic position transmitter K2 Signalling - Selector position local
S3-9 Push-button STOP B6 MWG Magnetic travel and torque sensor K3 Signalling opening
S4-9 Push-button CLOSE F1 TH Thermoswitches K4 Remote position selector
S5-9 Push-button RESET R1 H Heater K5 Signalling valve moving
A11 Thermistor tripping board R2 f1 Potentiometer
A13 Bus connector board R3 PTC1 PTC Thermistor

34 35
 SERIES APSE / ASPH-DE ASPH / ASES Hydraulic & Electro-Hydraulic Actuators DIMENSIONS
Hydraulic & RPO ACOSE
Electro-Hydraulic Actuators RPO-DC RGOM / ASES
SINGLE ACTING DOUBLE ACTING
APSEM-H

Hydraulic & Electro-Hydraulic Actuators

Design Modular construction with central body mechanism
Executions Rack & Pinion - Scotch Yoke
Service ON-OFF / Modulating
Pressure range 75 ÷ 175 Bar
Angular stroke 90 ° ± 5° adjustable
Operating fluid Hydraulic oil ISO VG
Gaskets Standard NBR (-20 / +90 °C) - Low Temp. Silicone / Endura V91A /PTFE
Tests 1.5 times max allowable working pressure
Marking 97/23/CE P.E.D.
Coupling ISO 5211 – Other on request
Housing: Carbon Steel
Standard
Main Pinion: AISI 420B Dimensions Hydraulic & Electro-Hydraulic
Actuators
SERIES APSE-APSEM/H Rack & Pinion
Materials Rack - Link: AISI 420B
Cylinder: Carbon Steel + ENP DIMENSION (mm)
Spring cartridge: Carbon steel welded or assembled by bolting MODEL ACTION A B C D E F G H I L ISO 5211 STD. CONN. VOLUME Lt WEIGHT Kg
APSEM-250-57H-M3 Single 340 350 232 158 76 119 59 56 83 165 F12 1/2” 0.2 80
SERIES MODELS TYPE ACTION
APSEM-250-57H-M7 Single 340 370 322 158 76 119 59 56 83 165 F12 1/2” 0.2 85
APSE / ASPH-DE APSE 250-57H Rack & Pinion Double APSEM-250-63H-DE Double+Emergency spring 385 600 250 120 130 35 62 79 83 310 F12 1/2” 0.2 110
ASP80H-85-DE Rack & Pinion Double
APSE-250-57H Double 340 340 - 158 158 119 59 56 83 165 F12 1/2” 0.2 55
ASP80H-100-DE Rack & Pinion Double
ASP80H-110-DE Rack & Pinion Double
RPO RPO128-110-DE Rack & Pinion Double
RPO128-120-DE Rack & Pinion Double SINGLE ACTING DOUBLE ACTING
RPO128-150-DE Rack & Pinion Double
RPO128-180-DE Rack & Pinion Double
APSEM/H APSEM250-57H-M3 Rack & Pinion Single
APSEM250-57H-M7 Rack & Pinion Single
APSEM250-63H-DE Rack & Pinion Double with emergency cup springs
ASPH / ASES ASP80H-85-M7 Rack & Pinion Single
ASP80H-85-M10 Rack & Pinion Single
ASP80H-100-M10 Rack & Pinion Single
ASP80H-110-POT Rack & Pinion Single
ACOSE ACOSE Rack & Pinion Single
RGOM / ASES RGOM 130/85 Scotch-yoke Single
RGOM 130/100-P60 Scotch-yoke Single
RGOM 130/100-P120 Scotch-yoke Single
RGOM 130/100-P160 Scotch-yoke Single
RGOM 4000/110 P240/200 Scotch-yoke Single
RGOM 4000/150-P240/200 Scotch-yoke Single
Dimensions
Hydraulic & Electro-Hydraulic SERIES ASES-ASP80/H Rack & Pinion
RGOM 4000/180-P350 Scotch-yoke Single Actuators
RPO128 RPO128-110 Rack & Pinion Double with emergency cup springs DIMENSION (mm)
RPO128-120 Rack & Pinion Double with emergency cup springs
RPO128-150 Rack & Pinion Double with emergency cup springs MODEL ACTION A B C D E F G H I L ISO 5211 STD. CONN. VOLUME Lt WEIGHT Kg
RPO128-180 Rack & Pinion Double with emergency cup springs ASP80H-63 Single 525 820 194 172 158 132 75 216 81 290 F25 1/2” 0.3 140

OPTIONS Manual emergency device (handwheel or hydraulic pump) ASP80H-85-M7 Single 570 540 273 175 158 132 75 216 81 290 F25 1/2” 0.5 168
Limit switch box (mechanical or proximity type – SPDT or DPDT contacts) ASP80H-85-M10 Single 570 545 368 175 158 132 75 216 81 290 F25 1/2” 0.5 180
Position transmitter signal 4÷20 mA ASP80H-100-M10 Single 570 555 368 185 158 132 75 216 81 290 F25 1/2” 1.0 250
Flow regulator (open/close position) ASP80H-110-POT Single 570 835 350 185 158 132 132 81 81 290 F25 1/2” 1.0 270
Hydraulic control Unit (Electrohydraulic actuators ASES – ASES/R series) on board actuator
ASP80H -85-DE Double 570 570 - 175 158 132 75 216 81 290 F25 1/2” 0.5 110
or separate installation cabinet
Hydraulic rapid discharge valve for emergency operation ASP80H -100-DE Double 570 570 - 175 158 132 75 216 81 290 F25 1/2” 1.0 120
ASP80H -100-DE Double 570 570 - 185 158 132 75 216 81 290 F25 1/2” 1.1 120

36 37
 Hydraulic & Electro-Hydraulic Actuators DIMENSIONS RGOM/ASES 130 OVERALL DIMENSION

Dimensions Hydraulic & Electro-Hydraulic

Actuators
SERIES RGOM-ASES 130 Scotch-Yoke
DIMENSION (mm)
MODEL A B C D E F G H I L ISO 5211 STD. CONN. VOLUME Lt WEIGHT Kg
RGOM/ASES 130-65 675 1570 195 140 255 110 130 105 138 440 F25 1x 1/2” 0.8 280
RGOM/ASES 130-75 740 1570 195 155 255 110 130 105 138 440 F25 1x 1/2” 1.1 290
RGOM/ASES 130-85 740 1570 195 175 255 110 130 105 138 440 F25 1x 1/2” 1.5 310
RGOM/ASES 130-100 740 1420 272 185 255 110 130 105 138 440 F25 1x 1/2” 2.0 390

RGOM/ASES 4000 OVERALL DIMENSION

Dimensions Hydraulic & Electro-Hydraulic

Actuators
SERIES RPO Rack & Pinion
DIMENSION (mm)
MODEL A B C D E F G H I L ISO 5211 STD. CONN. VOLUME Lt WEIGHT Kg
RPO 128-110 D.A. 950 950 170 170 345 208 180 124 158 756 F35 4x 1” 2.0 510
RPO 128-120 D.A. 955 955 220 220 345 208 180 124 158 756 F35 4x 1” 2.4 540
RPO 128-150 D.A. 942 942 243 243 345 208 180 124 158 756 F35 4x 1” 3.5 620
RPO 128-180 D.A. 1010 1010 285 285 345 208 180 124 158 756 F35 4x 1” 5.1 680
RPO 128-110 D.A. +MT 950 1650 290 170 345 208 180 124 158 756 F35 2x 1” 2.0 700
RPO 128-120 D.A. +MT 955 1650 290 220 345 208 180 124 158 756 F35 2x 1” 2.4 730
RPO 128-150 D.A. +MT 975 1470 290 243 345 208 180 124 158 756 F35 2x 1” 3.5 770
RPO 128-180 D.A. +MT 1010 1565 290 285 345 208 180 124 158 756 F35 2x 1” 5.1 820

Dimensions Hydraulic & Electro-Hydraulic

Actuators SERIES RGOM-ASES 4000 Scotch-Yoke
DIMENSION (mm)
MODEL A B C D E F G H I L ISO 5211 STD. CONN. VOLUME Lt WEIGHT Kg
RGOM/ASES 4000-110 873 1390 350 210 290 120 140 153 142 506 F25-F30-F35 1/2” ÷ 1” 2.7 1440
RGOM/ASES 4000-120 880 1640 272 225 290 120 140 153 142 506 F25-F30-F35 1/2” ÷ 1” 3.2 1465
RGOM/ASES 4000-150 836 1640 275 266 290 120 140 153 142 506 F25-F30-F35 1/2” ÷ 1” 5.8 1480
RGOM/ASES 4000-180 925 1365 660 295 290 120 140 153 142 506 F25-F30-F35 1” 7.1 1500

38 39
 Hydraulic & Electro-Hydraulic Actuators TYPICAL PARTS LIST
SCOTCH YOKE EXECUTION RACK&PINION EXECUTION

43 38 41 39 42 38 48 2 1 48 55 52 48 33 31 32 36 34 39 30 29 22 23 27 23 4 5 22 26 15 8 13 10 11 14 7 13 9 12 18 19

25 20

38 37
45
44 32 34 36 37 4 35 31 54 16 18 19 20 21 53 22 15 24 17
26 33 54 1

10 9 14 46 11 12 13 6 49 51 21 2 17 24 6 25 28 21

Part list table Hydraulic & Electro-Hydraulic

Actuators
14 47
49
51 28 3 16 25

SERIES RGOM-ASES 130

Pos. Description Q.ty Pos. Description Q.ty
1 Housing 1 29 - - Part list table Hydraulic & Electro-Hydraulic
Actuators SERIES RPO 128/180
2 Link 1 30 - -
3 - - 31 Cylinder head 1 Pos. Description Q.ty Material Pos. Description Q.ty Material
4 Stem 1 32 Cylinder head 1 1 Housing 1 S 275 JR EN 10025 22 Screw 2 8.8 CAD. class EN 20898/1
5 - - 33 Piston 1 2 Cover 1 S 275 JR EN 10025 23 Screw 2 8.8 CAD. class EN 20898/1
6 Pin 1 34 Piston disc 1 3 Pinion 1 39 NiCrMo3 24 Pinion cover screw 3 8.8 CAD. class EN 20898/1
7 - - 35 Cylinder 1 4 Rack 1 AISI 420B 25 Pinion bushing 2 Self-lubricating D.U.
8 Suding 2 *36 Piston guidfe 1 5 Shaft 1 39 NiCrMo3 26 Shaft bushing 1 Self-lubricating D.U.
9 Housing cover 1 *37 Shaft o-ring 1 6 Pinion cover 1 S 275 JR EN 10025 27 Keyway 1 C40
10 Cover screw 18 *38 Cylinder o-ring 2 7 Piston 1 S 275 JR EN 10025 28 Pinion thrust washer 2 Carbographite
11 Link cover 1 *39 Piston gasket 1 8 Head 1 S 275 JR EN 10025 29 Shaft bushing 1 Self-lubricating D.U.
12 Link cover screw 3 *40 Link hub gasket 1 9 Head 1 S 275 JR EN 10025 30 Spring head 1 S 275 JR EN 10025
*13 Link cover gasket 1 41 Piston screw 1 10 Cylinder 1 ST 52.0 DIN 1609 + ENP 31 Spring head 1 S 275 JR EN 10025
14 Thrust washer 2 42 Cylinder stud 8 11 Stud 6 C40 EN 10083/2 32 Spring tube 1 ST 52.0 DIN 1609
15 Spring 2 43 Nut 8 12 Nuts 6 6S EN 20898/2 33 Safety bolt container 8 Steel
16 Spacer 1 44 Cylinder adjustment screw 1 *13 Cylinder gasket 2 NBR 34 Stud 8 C40 EN 10083/2
17 Head 1 45 Adjustment screw cover 1 *14 Piston gasket 1 NBR 35 - - -
18 Head 1 46 Link upper bushing 1 *15 Shaft gasket 1 NBR 36 Belleville spring washer 80 50 CrV4
19 Spring compressor ring 1 47 Link lower bushing 1 *16 Pinion o-ring 1 NBR 37 Drive spring 1 Steel
20 Tube 1 48 Shaft bushing 2 *17 Cover o-ring 1 NBR 38 Piston blocking nut 1 6S EN 20898/2
21 Spring disc 1 49 Seeger ring 2 *18 Adjustment screw o-ring 1 NBR 39 Screw 8 8.8 CAD. class EN 20898/1
22 Spring tube 1 50 - - 19 Adjustment screw cover 1 Steel 40 - - -
23 Adjustment screw cover 1 51 Thrust washer 2 20 Adjustment screw 1 C40 41 - - -
24 Adjustment screw 1 52 Stud 8 21 Housing cover screw 22 8.8 CAD. class EN 20898/1 42 - - -
25 Locking nut 1 53 Ring 1
* Suggested spare parts
*26 Gasket 1 54 Nut 16
27 - - 55 Stud 8
28 - -
* Suggested spare parts

40 41
 Hydraulic & Electro-Hydraulic Actuators TORQUE TABLE
Torque table Hydraulic & Electro-Hydraulic
Actuators
BREAK Nm
RUN Nm
SERIES APSEM/H-RPO
END Nm Rack & Pinion / Double Acting + emergency springs
OIL+SPRING (E.G.:CLOSING) AT OIL MIN. PRESSURE OIL+SPRING (OPENING) AT OIL MIN. PRESSURE
75 bar 100 bar 170 bar 75 bar 100 bar 170 bar
ACTUATOR SPRING BREAK RUN END BREAK RUN END BREAK RUN END BREAK RUN END BREAK RUN END BREAK RUN END
Torque table Hydraulic & Electro-Hydraulic BREAK Nm
RUN Nm
SERIES APSE-ASP80/H-RPO/DE APSEM250-63H-DE M5 1226 1129 1033 1402 1306 1210 1897 1801 1705 385 289 192 681 585 488 1509 1413 1317
Actuators END Nm Rack & Pinion / Double Acting RPO128-110 MT - - - - - - 19657 17772 15888 - - - - - - 12997 11113 9228
OIL MIN. PRESSURE RPO128-120 MT - - - - - - 23389 21505 19620 - - - - - - 16729 14845 12961
75 bar 100 bar 170 bar
ACTUATOR RPO128-150 MT - - - 25775 23891 22007 36533 34649 32765 - - - 14839 12955 11071 29874 27989 26105
BREAK RUN END BREAK RUN END BREAK RUN END
APSE 250-57H 765 765 765 1020 1020 1020 1734 1734 1734 RPO128-180 MT 29021 27137 25252 35226 33341 31457 52599 50714 48830 16557 14673 12789 24289 22405 20521 45939 44054 42170

ASP80H-85-DE 2021 2021 2021 2694 2694 2694 4580 4580 4580
ASP80H-100-DE 2797 2797 2797 3729 3729 3729 6339 6339 6339
ASP80H-110-DE 3384 3384 3384 4512 4512 4512 7670 7670 7670
RPO128-110-DE 8663 8663 8663 11550 11550 11550 19635 19635 19635
RPO128-120-DE 10309 10309 10309 13746 13746 13746 23368 23368 23368
RPO128-150-DE 16108 16108 16108 21478 21478 21478 36512 36512 36512
RPO128-180-DE 23196 23196 23196 30928 30928 30928

Torque table Hydraulic & Electro-Hydraulic

Actuators
BREAK Nm
RUN Nm
SERIES ACPSE
END Nm Rack & Pinion / Single Acting
SPRING TORQUE OIL MIN. PRESSURE
75 bar 100 bar 170 bar
ACTUATOR SPRING BREAK RUN END BREAK RUN END BREAK RUN END BREAK RUN END
ACOSE300-120 M10 3326 2518 1710 4411 3603 2796 6451 5644 4836 - - -

Torque table Hydraulic & Electro-Hydraulic BREAK Nm SERIES APSEM-ASP80/H Torque table Hydraulic & Electro-Hydraulic
Actuators
BREAK Nm
RUN Nm
SERIES RGOM / ASES
Actuators RUN Nm END Nm Scotch Yoke / Single Acting
END Nm Rack & Pinion / Single Acting
SPRING TORQUE OIL MIN. PRESSURE SPRING TORQUE OIL MIN. PRESSURE
75 bar 100 bar 170 bar 75 bar 100 bar 170 bar
ACTUATOR SPRING BREAK RUN END BREAK RUN END BREAK RUN END BREAK RUN END ACTUATOR SPRING BREAK RUN END BREAK RUN END BREAK RUN END BREAK RUN END
APSEM250-57H M3 417 360 302 425 367 310 667 610 552 1346 1288 1230 RGOM130-85 P150 3140 1523 1149 5857 4861 3866 8192 7197 6201 - - -

APSEM250-57H M7 974 839 705 - - - - - - 943 808 674 RGOM130-100 P60 5491 2316 1030 9206 6975 4745 - - - - - -

ASP80H-85 M7 1217 1006 795 1226 1015 803 1900 1688 1477 3785 3574 3362 RGOM130-100 P120 6520 3047 2059 8176 4224 3715 11588 6647 7127 - - -

ASP80H-85 M10 1739 1437 1135 - - - 1559 1257 955 3445 3143 2841 RGOM130-100 P160 7207 3535 2745 7490 3736 3029 10902 6160 6440 - - -

ASP80H-100 M10 1739 1437 1135 1662 1360 1057 2594 2292 1990 5204 4902 4600 RGOM4000-110 P240+P200 15251 8685 6851 - - - - - - 23523 12791 15122

ASP80H-110 POT 2679 2219 1758 1625 1164 705 2753 2293 1833 5912 5451 4991 RGOM4000-150 P240+P200 15251 8685 6851 18067 8933 9666 26373 14806 17972 - - -
RGOM4000-180 P350 25058 13780 13921 21960 11590 10823 33920 20047 22784 - - -

42 43
 Hydraulic & Electro-Hydraulic Actuators HYDRAULIC DIAGRAMS Single Acting Modulating Service + Fail safe
3
2
Single Acting ON/OFF Service + Fail safe
21
20 1

26 24
20 6
10 30
25 22

18 16
8B
10 10
17 20 34
11
15 10 10 7
21 1 9
14
13.1 19 10 8A
13.2 32.1
22 19
11 22
12 31
13
12
8C 23 29
6
32

16

5 23 24 2
6 4
9 7
30.1 28 25 26

27
8 3

27 5
4

Legend of components Legend of components Pos. Description

17 -
Pos. Description Pos. Description Pos. Description Pos.
18 Description
-
1 Valve 15 Ball valve 1 Valve 19 Ball valve
Gauge
2 Charge cap 16 Manual hand pump 2 Single acting electrohydraulic actuator 20 Manual
Electrichand pump
control panel
3 Visual level indicator 17 Diverting valve 3 Limit switch box 21 Diverting
Position valve
transmitter 4÷20 mA
4 Pump 18 Ball valve 4 Oil tank 22 Ball
SPDTvalve
limit switch (manual valve status)
5 Drive coupling 19 3/2 Manual valve 5 Gear pump 23 3/2 Manual
Check valvevalve
6 Elastic wheel 20 Flow regulator 6 Pressure transducer 4÷20 mA 24 Flow
SPDTregulator
limit switch cabinet door status
7 Drive coupling 21 Accumulator 7 Selector valve 25 Accumulator
Electric level indicator
8 Filter 22 Ball valve 8A 8B Pressure switch 26 Ball valve cap
Oil charge
9 Electric motor 23 Oil return filter 8C Pressure switch 27 Oil return
Visual filter
level indicator
10 Manifold 24 Electric indicator 9 Proportional valve 4÷20 mA 28 Electric
Electricindicator
motor
11 Check valve 25 Electro-hydraulic actuator 10 Flow regulation 29 Electro-hydraulic actuator
2/2 Solenoid valve (no load motor start)
12 Relief valve 26 Switch box 11 Solenoid valve 2/2 (lock position) 30 Swtich
Manualbox CORRETTO?
diverting valve
13 Pressure switch 27 Oil tank 12 Solenoid valve 3/2 (emergency pilot) 30.1 Oil tank
Emergency hand pump
14 Gauge 13 Accumulator group 31 Manual valve
14 Solenoid valve 3/2 (emergency pilot) 32 Relief valve
14.1 Clogging indicator 32.1 Gauge
15 - 33 -
16 Fail safe hydraulic pilot valve 34 Hand valve 3/2
35 Manual ball valve
44 45
 Hydraulic & Electro-Hydraulic Actuators HYDRAULIC DIAGRAMS

Single Acting ON/OFF Service + Fail safe Single Acting Modulating Service + Fail safe

24
26 14 20
23
27 23
4
7.1 7.2 7.3 11

18
19
20
10.1 10
1 17 2
16 21
6 15
12 19
13 13 3
9 16
8 22
3
13 17
12

11 15
4 10 10 18
21 21
5.1 5.2
29
28 1
11 14 14
2

5
7
6 8

Legend of components Legend of components

Pos. Description Pos. Description Pos. Description Pos. Description
1 Valve 16 Electric panel 1 Valve 11 Pressure transmitter
2 Hydraulic manifold 17 Ball valve 2 Relief valve 12 Flow regulator
3 Oli filter 18 Rapidf discharge logic element 3 Limit switch box 13 Flow regulator
4 Electric indicator 19 Logic element cover 4 Pressure gauge 14 Electric panel
5 Modular reducing valve 20 Hydraulic panel 5.1 5.2 Solenoid valve 3/2 15 Servo valve signal 4÷20 mA
6 Hydraulic plate 21 Limit switch SPDT 6 Selector valve 16 3-ways diverter valve
7 Isolating valve 22 - 7.1 Pressure switch 17 Emergency hand pump
8 Pressure gauge 23 Emergency hand pump 7.2 Pressure switch 18 Position transmitter signal 4÷20 mA
9 Electric distributor 24 3-ways diverter valve 7.2 Pressure switch 19 Diverter valve limit switch SPDT
10 Electric distributor 25 Diverter valve limit switch SPDT 8 Oil filter 20 Cabinet door limit switch SPDT
11 Manual ball valve 26 Switch box 9 Clogged filter electricindicator 21 Manual ball valve
12 Selector valve 27 Single acting hydraulic actuator 10 Hydraulic pilot valve 22 Single acting hydraulic actuator
13 Pressure switch 28 Hydraulic accumulator 10.1 No-leak 2/2 valve
14 Flow regulation valve 29 Check valve
15 No-leak hydraulic pilot valve 2/2

46 47
 Hydraulic & Electro-Hydraulic Actuators HYDRAULIC DIAGRAMS
SINGLE ACTING
Double Acting Modulating Service

13
12

7
13 26 25 26
10

18 9 9
7 8 DOUBLE ACTING
16
2

11
3 1 SINGLE ACTING
21
17 6 23 24
17

22 15
14
4
19

Legend of components
Pos. Description Pos. Description
1 Valve 14 Electric motor
2 Double acting hydraulic actuator 15 Gear pump
3 Position transmitter signal 4÷20 mA 16 Oil filter
4 Suction filter 17 Check valve
5 Clogged filter indicator 18 Accumulator group
6 Relief valve 19 Oil tank
7 Gauge for nitrogen accumulator 20 -
8 Pressure switch 21 Oil charge cap
9 Flow regulator 22 Oil visual level indicator
10 Servovalve with electronic board bosch 23 Oil level indicator LSL
11 Oli return filter 24 Oil level indicator LSLL
12 Control panel interface board 25 Emergency hand pump
13 2/2 Solenoid block valve 24 Vdc 26 3 ways diverter valve

48 49
 Hydraulic Counter-Weight Actuators DIMENSIONS
Hydraulic Counter-Weight SERIES
Actuators ICC

Hydraulic Counter-Weight Actuators

Description The actuator ICC type is composed by a carbon steel housing with a fork-lever mechanism
coupled to a single acting hydraulic cylinder which provide the rotation of a floating arm
with adjustable position counterweight

General Data Hydraulic main supply: 75 ÷ 150 Bar

Hydraulic connections: standard 1⁄2”G

Options • OPEN / CLOSE limit switches SPDT or DPDT contact , mechanical or proximity type
• Flow regulators to adjust the OPEN/CLOSED actuator’s speed stroke
• Hydraulic cam valve to adjust the final closure stroke of the actuator
• Hydraulic pump for manual emergency operation

SERIES MODELS

ICC ICC 130/63

ICC 270/80
ICC 630/80
ICC 1500/100
ICC 1500/120
ICC 1500/150
ICC 4500/150
ICC 4500/180

Dimensions Hydraulic Counter-Weight

Actuators
SERIES ICC 130/270/630
DIMENSION (mm)
DIMENSION ICC 130/63 ICC 270/80 ICC 630/80
A 90 155 155
B 500 652 876
C 154 233 310
D 118 130 188
E 65 78 155
F 150 254 254
G According to actuator sizing
H According to actuator sizing
I According to actuator sizing
DEG. 30° 30° 30°
R According to actuator sizing
Standar conn. 1/2” 1/2” - 3/4” 1/2” - 3/4”
Oil volume Lt 0.4 0.8 1.6

50 51
 Hydraulic Counter-Weight Actuators DIMENSIONS Hydraulic Counter-Weight Actuators PARTS LIST

Part list table Hydraulic Counter-Weight Actuators SERIES ICC

Pos. Description Q.ty Material Pos. Description Q.ty Material
1 Housing 1 S275 JR UNI EN 10025 13 Stud 4 EN 1803-1-C45E+QT
2 Lever 1 S275 JR UNI EN 10025 14 Nut 4 6S CAD.
3 Counterweight 1 carbon steel 15 Screw 1 8.8 CAD.
4 Fork 1 S275 JR UNI EN 10025 *16 Gasket 1 NBR
5 Pin 1 AISI 420B *17 Piston drive 1 Filled PTFE
6 Head 1 RST 44.2 *18 Gasket 1 NBR
7 Head 1 RST 44.2 *19 Gasket 1 NBR
8 Stem 1 AISI 420B 20 Bushing 2 Self lubrication D.U.
9 Piston 1 S275 JR UNI EN 10025 *21 Gasket 1 NBR
10 Limit stop 1 Carbon steel 22 Bushing 2 Self lubrication D.U.
11 Cylinder 1 StT 52.0 23 Grub screw 2 ST Steel A2
12 Pin 1 Carbon steel 24 Circlip 2 C45

* Suggested spare parts

Dimensions Hydraulic Counter-Weight

Actuators
SERIES ICC 130/270/630
DIMENSION (mm)
DIMENSION ICC 1500/100 ICC 1500/120 ICC 1500/150 ICC 4500/150 ICC 4500/180
A 246 246 225 295 295
B 765 765 795 1030 1030
C 225 225 260 300 300
D 112 112 130 150 150
E 165 165 170 230 230
F According to actuator sizing
G According to actuator sizing
H According to actuator sizing
DEG. 30° 30° 30° 30° 30°
R According to actuator sizing
Standar conn. 1/2” 1/2” 3/4” 3/4” 3/4”
Oil volume Lt 2.5 3.6 5.5 8 11.5

52 53
 Hydraulic Counter-Weight Actuators TYPICAL DIAGRAMS

ON/OFF SERVICE

Legend of components
1 7 7

Pos. Description
1 Hydraulic counterweight actuator
2 Emergency hand pump with safety valve
3 3-ways diverter valve
4 Unidirectional flow control valve - closing position
5 Unidirectional flow control valve - opening position
4 6 -
7 Open/Close limit switches
5
3

INLET

ON/OFF SERVICE WITH OPEN /CLOSED SPEED ADJUSTABLE CIRCUIT

Legend of components
1 7 7

Pos. Description
1 Hydraulic counterweight actuator
2 Emergency hand pump with safety valve
3 3-ways diverter valve
4 Unidirectional flow control valve - closing position
5 6 5 Unidirectional flow control valve - opening position
6 Closing stroke braking cam valve with flow control valve
4
7 Open/Close limit switches

INLET

54 55
 Some reference
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ENI / VERSALIS
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GRANDI LAVORI FINCOSIT
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GRANDI LAVORI FINCOSIT
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NUOVO PIGNONE SRL
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ENI / VERSALIS SPA, MANTOVA - ITALY
PAUL WURTH
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ITALVALV RESERVES THE RIGHT TO CHANGE THE CONTENT OF THIS CATALOG WITHOUT NOTICE.
56
 Edited 2015
On-off
and Modulating
Actuators
Series

Pneumatic

Fail Safe Electro-Mechanical

Hydraulic & Electro-Hydraulic

Counter-Weight