TECHNICAL DATA SHEET

Version : 004
Update : December, 2019

CONSOL 71 EP
2-Part Thixotropic Multipurpose Epoxy Adhesive
DESCRIPTION PRODUCT DATA
CONSOL 71 EP is a moisture tolerant, thixotropic, Form
structural two part adhesive and repair mortar. Based on a Epoxy Resin
combination of epoxy resins and special fillers.
Appearance
Part A: White
RECOMENDED FOR
Part B: Dark grey
CONSOL 71 EP may only be used by experienced
Mixed of A+B: Concrete Grey
professionals. As a structural adhesive and mortar for:
• Concrete element
Density
• Polyester, Epoxy
2.09 ± 0.1 kg/L (part A+B mixed) (at +230C)
• Mortar, bricks, masonry
(evacuated)
• Ceramics, fiber cement
• Hard natural stone
Packaging
• Steel, iron
6 Kg (A+B) Pre-Batched unit
• Wood
Storage
As a repair mortar and adhesive: Dry, shaded place. Protect from direct sunlight and frost.
• Corners and edges Store in dry condition at temperatures between +50C
• Holes and void filling and +300C.
• Vertical and overhead use
• Joint filling and crack sealing Shelf Life
• Joint and crack arris/edge repair CONSOL 71 EP can be stored for 12 months if stored
as recommend in original unopened container.
BENEFITS
CONSOL 71 EP provides the following properties of TECHNICAL DATA
benefit such as: Compresive Strength ASTM D 695
• Easy to mix and apply
• Suitable for dry and damp concrete surface Curing Temperatures
• Thixotropic: non-sag in vertical and overhead Curing Time +100C +250C
applications 1 Day ~ 20 N/mm2 ~ 35 N/mm2
• Good adhesion to most construction materials 3 Days ~ 50 N/mm 2
~52 N/mm2
• Abrasion resistant 7 days ~ 56 N/mm 2
~ 57 N/mm2
• No primer needed 14 days ~ 58 N/mm 2
~ 60 N/mm2
• Chemical resistant
• Impermeable to liquids and water vapour
Flexural
• Hardens without shrinkage
3 Days>30 N/mm2 at 250C
• Different colored component
• Sea water resist
Modulus of Elasticity in Compression
Compressive
ASTM D 695
>4800 N/mm2 (14 days at 230C)
Flexural
EN 53452
>5200 N/mm2 (14 days at 230C)
Theoritical Number of rebar per Pack

Theoritical Number of reber per Pack (Applies to Solid Substrate)

1 Pack Effective D8 D10 D12 D16 D20 D24
Volume Depth (mm) Drillingø10 Drillingø12 Drillingø14 Drillingø18 Drillingø22 Drillingø26
8D 1586 1038 732 419 271 190
6 Kg 10D 1269 830 585 335 217 152
12D 1015 692 502 298 197 140

Tension Bonding Capacity

Tension Bonding Capacity

Rebar D8 D10 D12 D16 D20 D24
Effective embedment (mm) 90 110 125 170 250 300
Tension Bonding Capacity (kN)
3,23 4,94 6,73 12,21 22,44 32.31
Safety factor = 1.4

Tensile Strength in Flexural Dew Point

Beware of condensation.
Curing Temperatures Substrate temperature during application must be at
Curing Time +100C +250C least 30C above dew point.
1 Day ~ 12 N/mm2 ~ 19 N/mm2
Substrate Temperature
3 Days ~ 26 N/mm2 ~ 28 N/mm2 +100C min / +400C max
7 days ~ 28 N/mm2 ~ 30 N/mm2
14 days ~ 30 N/mm2 ~ 32 N/mm2 Substrate Moisture Content
When applied to mat moisture concrete, brush the
Tensile Adhesion Strength adhesive well into substrate.
≥2 N/mm2 (CONCRETE FAILURE)
Potlife
250C : ±60 minutes
APPLICATION INFORMATION
400C : ±30 minutes
Mixing Ratio
Part A : Part B = 2 : 1 by weight or volume APPLICATION INSTRUCTION
Substrate Quality
Consumption Mortar and concrete must be older than 28 days
The consumption of CONSOL 71 EP is ~ 2.0 kg/m2 per (depends on minimal requirement of strengths).
mm of thickness Verify the substrate strength (concrete, masonry, natural
stone).
Layer Thickness
30 mm max. Substrate Preparation
When using multiple units, one after the other. Do not mix The substrate surface (all types) must be clean,
the following unit until the previous one has been used in
dry and free from contaminants such as dirt, oil,
order to avoid a reduction handling time.
grease, existing surface treatments and coatings
Sag Flow etc. Steel substrate must be de-rusted similar to 2.5.
On vertical surfaces it is non-sag up to 15 mm thickness. The substrate must be sound and all loose particles
must be removed. Concrete, mortar, stone, and bricks:
Ambient Air temperature Substrate must be sound, dry, clean, and free from
+100C min / +400C max laitance, ice, standing water, grease, oils, old surface
treatments or coatings and all loose or friable particles must PRECAUTIONS
be removed to achieve laitance and contaminant free, open  CONSOL 71 EP contains certain chemicals which can
textured surface. cause skin irritation if exposed and respiratory reaction
Steel: if inhaled.
Must be cleaned and prepared thoroughly to an  Keep away from open light, including welding.
acceptable quality i.e. by blast cleaning and vacuum.  Avoid contact with skin and eyes.
Avoid dew point conditions.  Wear protective glove and eye protection during work.
 If skin contact occurs, wash skin thoroughly.
Mixing  If in eyes, hold eyes open, flood with warm water and
Pre-Batched units: seek medical attention without delay.
Mix part A+B together for at least 3 minutes with a mixing
spindle attached to a slow speed electric drill (max.300
rpm) until the material becomes smooth and a uniform
grey color.
Avoid aeration while mixing. Then, pour the whole mix
into a clean container and stir again for approx. 1 more
minute at low speed to keep air entrapment at a
minimum. Mix only that quantity which can be used within
this potlife.

Application
When using a thin layer adhesive, apply the mixed
adhesive to the prepared surface with a spatula, trowel,
notched trowel, (or with hands protected by gloves).
When using for bonding metal profiles onto vertical
surface, support and press uniformly using props for at
least 12 hours, depending on the thickness applied (not
more than 5 mm) and the room temperature. Once
hardened check the adhesion by tapping with a hammer.

Cleaning Tools
Clean all tools and application equipment with general
cleaner after use. Hardened/cured material can only be
mechanically removed.

Health and Safety Information

For information and advice on the safe handling,
storage and disposal of chemical products, users
should refer to the most recent Material Safety Data
Sheet containing physical, ecological, toxicological
and other safety-related data.