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Aluminium Work Method Statement

The document provides a method statement for installing various types of aluminium and glazing works at an apartment project site. It outlines procedures for installing casement windows, fixed glass panels, sliding doors, frameless glass doors, and a glass curtain wall system. Key steps include preparing the work area, installing aluminium frames and subframes, glazing glass panels, and applying sealants between frames and walls.

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Chezy629
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4K views

Aluminium Work Method Statement

The document provides a method statement for installing various types of aluminium and glazing works at an apartment project site. It outlines procedures for installing casement windows, fixed glass panels, sliding doors, frameless glass doors, and a glass curtain wall system. Key steps include preparing the work area, installing aluminium frames and subframes, glazing glass panels, and applying sealants between frames and walls.

Uploaded by

Chezy629
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PROJECT :

CADANGAN PEMBANGUNAN YANG MENGANDUNGI: -


A) 1 BLOK PANGSAPURI PERKHIDMATAN (960 UNIT) 36 TINGKAT
B) 7 TINGKAT TEMPAT LETAK KERETA
C) 1 TINGKAT LOBI & MEZZANINE
D) 2 TINGKAT KEMUDAHAN PENDUDUK & KEMUDAHAN UTILITI
DI ATAS LOT PT 15287, JALAN CHERAS HARTAMAS, MUKIM PETALING, DAERAH
KUALA LUMPUR, WILAYAH PERSEKUTUAN UNTUK TETUAN AMBER HOMES CHERAS
SDN BHD

TRADE :
ALUMINIUM AND GLAZING WORKS

TITLE :
METHOD STATEMENT OF INSTALLATION ALUMINIUM CASEMENT & TOP HUNG
WINDOWS, FIXED GLASS PANEL, SLIDING DOOR & GLASS CURTAIN WALL

PREPARED BY :
EXCEL GLASS ENGINEERING SDN BHD

DATE :
16TH DECEMBER 2019
Method Statement of Installation of Aluminium & Glazing Works

1) General Preparation Work

To ensure the following prior to commencement of work:-


a) 1meter datum point is provided at one point of each floor.
b) One (1) reference point X & Y is provided
c) Brickwork is completed for aluminium work to commence.
d) Working area is free of obstructions.
e) To ensure the walls are in alignment, vertical and level.

2) Installation of Aluminium Casement & Top Hung Windows


a) Installation of aluminium sub-frame at site. Aluminium sub-frame will be tighten up with fixing
Aluminium strip @ 600mm c/c and subsequently install to brick wall / concrete wall by using
nail or Fastener pin.

b) Installation of aluminium windows outer frame at site. After masonry work is completed for
aluminium outer frame to commence. Aluminium outer frame will be install to brick wall /
concrete wall by using nylon wall plug. Subsequently to apply polyurethane sealant to external
and internal of perimeter outer frame to seal up the gap between the outer frame and plastering.

c) Installation of aluminium windows inner leaves at site. After outer frame is completed for
aluminium inner leaves to commence. Stainless steel friction arm is mounted to the outer frame
and inner leaves with stainless steel self-tapping screws as opening device. Handle will be install
at inner leaves as closing device.

3) Installation of Aluminium Fixed Glass Panel


a) Installation of aluminium windows outer frame at site. After masonry work is completed for
aluminium outer frame to commence. Aluminium outer frame will be install to brick wall /
concrete wall by using nylon wall plug. Subsequently to apply polyurethane sealant to external
and internal of perimeter outer frame to seal up the gap between the outer frame and plastering.

b) Installation of fixed glass panel at site. After outer frame is completed for glazing work to
commence. Glass will be glazed onto outer frame after masonry work is completed and ready
for glazing.
Method Statement of Installation of Aluminium & Glazing Works

4) Installation of Aluminium Sliding Door


a) Installation of aluminium sub-frame at site. Aluminium sub-frame will be tighten up with
fixing Aluminium strip @ 600mm c/c and subsequently install to brick wall / concrete wall
by using nail or Fastener pin.

b) Installation of sliding door outer frame at site. After plastering & first coat of painting works
is completed for sliding door outer frame to commence. The sliding door outer frame will be
install to brick wall / concrete wall by using nylon wall plug and subsequently to apply
polyurethane sealant to external and internal of perimeter outer frame to seal up the gap
between the outer frame and plastering.

c) The bottom track of sliding door will be fully filled in with cement mortar for setting in
position.

d) Aluminium door leaves and glass will be installed after masonry work is ready. Roller is
fixed to inner leaves as opening device and handle lockset will be installed at inner leaves as
closing devise.

5) Installation of Frameless Glass Door


a) Installation of aluminium sub-frame at site. Aluminium sub-frame will be tighten up with fixing
Aluminium strip @ 600mm c/c and subsequently install to brick wall / concrete wall by using
nail or Fastener pin.

b) Installation of aluminium outer frame at site. After plastering & first coat of painting works is
completed for aluminium outer frame to commence. Aluminium outer frame will be install to
sub-frame by using stainless steel self-tapping screws and subsequently to apply polyurethane
sealant to external and internal of perimeter outer frame to seal up the gap between the outer
frame and plastering.

c) Installation of floor spring at site. Marking the position of floor spring and hacking opening hole
for floor spring embedded into concrete slab. Fix the floor spring into right position and fill-up
with mortar.

d) Installation of frameless glass door at site. Install the patch fitting to the glass door and fix to the
floor spring and adjust into right position and fix the stainless steel pull handle as well.
Method Statement of Installation of Aluminium & Glazing Works

6) Installation of Glass Curtain Wall (Stick Wall System)


a) Installation of mild steel bracket at site. Setting out for the curtain wall and bracket position
upon installation of the bracket. Bracket shall be designed so as to serve for vertical &
horizontal alignment at site. Bracket will be install / fix to the concrete beam / slab by using
anchor bolt to receive curtain wall mullion.

b) Installation of aluminium curtain wall main frame at site. The components of the curtain
wall main frame will be delivered and assembling at site in order to follow the “Ladder
Type” installation. Basically the components will consist of 2-mullions & middle transom
depending on the site condition. The transoms will be securely fastened to the mullions by
screws which will form the cruciform joint. The assembled main frame will be brought to
the point of installation and positioned with the pre-installed mild steel brackets. The
installer will check the level vertical & horizontal with the help of plumb & spirit level, so
that after installation the installed components are in line with the corresponding false
ceiling or finish floor level. Once the proper alignment is achieved the installer will
tightened all the screws and subsequently to apply polyurethane sealant to external and internal
of perimeter main frame to seal up the gap between the main frame and plastering.

c) Installation of aluminium curtain wall glazing at site. Prior to start of glazing make sure all
the relevant transom screws are in place and tightened up and seated into place. Ensure all
the single sided foams are well seated not jetting out of the grooves and glass supporting
clips shall be fixed on the transom. Set the glazing blocks 300mm from the centre of the
block to centre of the mullion. Glass which are positioned at each floor level will be guided
by 2-3 installer on the scaffolding outside and 2-3 installer on the scaffolding inside. The
glass will be positioned with equal gaps and set with the side blocks, so that the unit remains
firm in its position. Fix the glass supporting clip on all four sides of the glass and fit in the
cover / capping starting vertical and then horizontal.

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