0% found this document useful (0 votes)
246 views8 pages

DC340 AlumaFeed Welding System English

The document provides details about the XR-AlumaFeed welding system for aluminum welding. The system includes a portable suitcase-style wire feeder, portable welding gun, and portable power source. It allows for synergic pulsed MIG welding of aluminum with single knob control and delivers consistent wire feeding performance.

Uploaded by

Alberto Lobones
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
246 views8 pages

DC340 AlumaFeed Welding System English

The document provides details about the XR-AlumaFeed welding system for aluminum welding. The system includes a portable suitcase-style wire feeder, portable welding gun, and portable power source. It allows for synergic pulsed MIG welding of aluminum with single knob control and delivers consistent wire feeding performance.

Uploaded by

Alberto Lobones
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 8

Issued Sept. 2020 • Index No. DC/34.

0
®
AlumaFeed MIG Welding System
for Aluminum Welding
Synergic Aluminum Welding System
Heavy Industrial Applications XR-AlumaFeed SuitCase AlumaPower 350 MPa and 450 MPa
Boat, ship and yacht building Input Power Input Power 350: Requires 3- or 1-phase power,
Recreational vehicles 24 VAC, 5 A, 50/60 Hz 208–575 V, 50/60 Hz
Trucks and trailer 450: Requires 3-phase power,
Quick Sign manufacturers Wire Feed Speed 230/460 V or 575 V, 60 Hz
Emergency vehicles 50–900 ipm
Specs (1.3–22.9 m/min.) Rated Output 350: 10–38 V, 5–425 A
Processes 450: 10–38 V, 15–600 A
Aluminum MIG (GMAW)
Net Weight
31 lb. (14.1 kg) Net Weight 350: 80 lb. (36.3 kg)
Aluminum pulsed MIG (GMAW-P) 450: 122 lb. (55.3 kg)
Aluminum synergic pulsed MIG

The XR-AlumaFeed®system consistently delivers premium feeding performance, Comes complete with:
portability when needed, and a balanced and ergonomic gun design to allow XR-AlumaFeed® SuitCase®
you to weld aluminum all day. push-pull wire feeder
AlumaPower ™ 350 MPa OR
450 MPa power source
Impact-resistant and
XR-Aluma-Pro™ OR
flame-retardant
XR™-Pistol-Pro push-pull
suitcase-style feeder.
welding gun
.035- and 3/64-inch
Ultra portable and versatile. (0.9 and 1.2 mm) contact tips,
The slim ergonomic design of the drive roll and liners for guns
XR-Aluma-Pro torch allows access .035- and 3/64-inch
into the tightest of quarters. Coupled (0.9 and 1.2 mm) drive rolls for
with an XR-AlumaFeed SuitCase wire feeder, 3/64-inch installed
feeder and AlumaPower 350 MPa Note: All AlumaFeed systems come
or 450 MPa synergic power supply, set up out of the box to run 3/64-inch
it has the features for all of your (1.2 mm) 5356 wire.
aluminum fabrication needs. Order weld cables and other
accessories separately.
Synergic pulsed welding
mode offers the simplicity
of single-knob control. Synchronized, true push-pull wire
The machine will select feed system. Slave/torque motor
the correct pulse power ensures smooth, consistent feeding
based on the wire feed and improved arc performance, while
speed (WFS) set by reducing the problems normally
the operator. associated with feeding aluminum.

Parameter and system locks


provide three levels of protection
to prevent accidental modification of XR-AlumaFeed SuitCase with XR-Aluma-Pro gun and AlumaFeed
welding parameters or manipulation AlumaPower 350 MPa stationary air-cooled package shown. synergic aluminum
of setup menu items. welding system
also available with
XR-Pistol-Pro gun.

Power source/wire feeder are warrantied for three years, parts and labor.
Original main power rectifier parts are warrantied for five years.
Gun warrantied for one year, parts and labor.

Miller Electric Mfg. LLC Equipment Sales US and Canada MillerWelds.com


An ITW Welding Company Phone: 866-931-9730
1635 West Spencer Street FAX: 800-637-2315
P.O. Box 1079 International Phone: 920-735-4554
Appleton, WI 54912-1079 USA International FAX: 920-735-4125
®
XR-AlumaFeed SuitCase Wire Feeder ®

Profile Pulse.™ Achieve “stacked dime” weld bead Trigger schedule select (SCHD) allows the operator
appearance without back-stepping. to select the alternative schedule by quickly tapping
the gun trigger when not welding. Useful when
Advanced trigger provides “trigger interlock” switching between two welding parameters is needed.
capability and the ability to control the amount of
time spent in the arc start and arc crater steps. Setup guide on inner panel of feeder has quick tips to
get your system up and running quickly. Also provides
Bright digital displays are easy to read, and a good reference that won’t get misplaced like an
display voltage or arc length and wire feed speed owner’s manual.
or amperage. They also have indicators for start
and crater, setup, schedule select and advanced Impact-resistant, flame-retardant case provides
trigger operations. Two-knob, three-button panel strength and durability, while protecting components
layout makes it simple to change parameters and and welding wire from moisture, dust and other
reduces training time. contaminants.

(Use with CC/CV,


XR-AlumaFeed SuitCase Specifications (Subject to change without notice.) DC power sources.)

Input Input Welding Maximum Spool Net


Power Circuit Rating Wire Feed Speed Wire Type and Diameter Capacity Size Capacity Dimensions Weight
24 VAC, 400 A at 100% duty cycle 50 – 900 ipm Aluminum .035 –1/16 in. (0.9 –1.6 mm) 12 in. (305 mm) H: 15.5 in. (394 mm) 31 lb.
5 A, System duty cycle is (1.3 – 22.9 m/min.) Solid Wire .035 –.045 in. (0.9 –1.2 mm) W: 9 in. (229 mm) (14.1 kg)
50/60 Hz limited to gun rating Drive roll kit 268850 required to run D: 21 in. (533 mm)
1/16 in. (1.6 mm) wire

XR-AlumaFeed SuitCase Control Panel


Top Panel
1. Start Menu Indicator
2. Crater Menu Indicator
3. Volts Indicator 1 10
4. Schedule B Indicator 2 11
5. Advanced Trigger Indicator Bottom Panel
3 12
6. Amps Indicator 13
4 18
7. Left Adjust Knob 14
8. Start Button and On Indicator 5
9. Setup Button and On Indicator 6 15
10. Voltage/Arc Length Display 19
11. Lock Indicator 7 16
12. Arc Length Indicator 20
13. Setup Menu Indicator
14. Amperage/Wire Feed Speed Display 8
15. Wire Feed Speed Indicator 18. Gun Control Connector
16. Right Adjust Knob 9 17 19. Jog/Purge Switch
17. Crater Button and On Indicator 20. Remote Connector

Power Source Compatibility for XR-AlumaFeed SuitCase Wire Feeder


Electronic
Power Source Pulse Capable Synergic Pulsed MIG Profile Pulse Capability Inductance/SharpArc® Compatibility
AlumaPower™ 350 and 450 MPa Yes (Aluminum only) Yes (Aluminum only) Yes Yes Optimized
Invision™ 352 and 450 MPa Yes Yes Yes Yes Best
XMT® 350 and 450 MPa Yes Yes Yes Yes Best
XMT® 350 and 450 CC/CV Yes (with Optima) No No Yes Better
XMT® 304 CC/CV Yes (with Optima) No No Yes Better
Invision™ 456P Yes (with Optima) No No Yes Better
Invision™ 456MP Yes No No Yes Better
Invision™ 354P Yes (with Optima) No No Yes Better
Invision™ 354MP Yes No No Yes Better
Deltaweld® (after KF790532) No No No No Good
Note: Power sources not included in this list are not recommended. For specific information, please contact your local Miller distributor.

2
Push-Pull Welding Gun Options
Gooseneck-Style Gun Available in 15-, 25- or 35-foot cable lengths providing extended
reach with trouble-free, reliable feeding. Guns are available in
either air- or water-cooled versions.
Replaceable feed cable liner reduces parts cost and service time
by allowing a simple means of removing and replacing liner and
not the complete feed cable.
XR-Aluma-Pro™ Gun Threaded quick-change 360-degree rotatable head tubes are
available in different bends and lengths for even those
hard-to-reach welds. Over 30 different styles to fit your application
and welder’s preference.
Pistol Grip Gun Serviceability. These guns feature a cable cover with full-length
hook-and-loop closure and integrated strain reliefs for easy cable
maintenance and protection. Additionally, guns feature easy
access to drive assembly and removable toolless head tube to
reduce service time by allowing a means of changing drive rolls
XR™-Pistol-Pro Gun and head tube, or performing routine maintenance, without
disassembly of gun.
Aluminum-series-specific tension setting ensures smooth wire
feeding performance with 4000 or 5000 series aluminum wires.

Gun Specifications (Subject to change without notice.)


Net Weight
Model Welding Current Rating Wire Feed Speed Wire Diameter Capacity Dimensions (Gun only)
XR-Aluma-Pro 300 A at 100% duty cycle 70 – 900 ipm .030 – 1/16 in. (0.8 – 1.6 mm) H: 5 in. (127 mm) 2.5 lb. (1.1 kg)
(air-cooled) (1.8 – 23 m/min.) aluminum wire W: 2.5. in (64 mm)
XR-Aluma-Pro 400 A at 100% duty cycle dependent on control box Wire kit 230708 required to D: 17 in. (432 mm) 2.9 lb. (1.3 kg)
(water-cooled) or Millermatic® used run 1/16 in. (1.6 mm) wire
XR-Pistol-Pro 200 A at 100% duty cycle 70 – 900 ipm .030 – 1/16 in. (0.8 – 1.6 mm) H: 7.375 in. (187 mm) 2.2 lb. (1 kg)
(air-cooled) 250 A at 60% duty cycle (1.8 – 23 m/min.) aluminum wire W: 1.875 in. (48 mm)
XR-Pistol-Pro 400 A at 100% duty cycle dependent on control box Wire kit 230708 required to D: 10.625 in. (270 mm) 2.4 lb. (1.1 kg)
(water-cooled) or Millermatic® used run 1/16 in. (1.6 mm) wire

Standard Gun Consumables


XR-Aluma-Pro™ Gun
Liner for Short Liner for Long
Aluminum FasTip Contact Tip Drive Idler Inlet Air-Cooled Head Tube Air- or Water-Cooled
Wire Size (Qty. 25) Rolls Rolls Guides 4 in. (102 mm) Head Tube 6 in. (152 mm) Cable Liners
.030 in. (0.8 mm) 206186 .041 in. ID 227434 227439 227408 227161 229674 229887
.035 in. (0.9 mm) 206187 .047 in. ID 227434 227439 227408 227161 229674 15 ft. (4.6 m)
.040 in. (1.0 mm) 206188 .053 in. ID 227434 227439 227408 227161 229674 229891
25 ft. (7.6 m)
3/64 in. (1.2 mm) 206189 .061 in. ID 227434 227439 227408 230239 229431
232321
1/16 in. (1.6 mm) 206191 .071 in. ID 227434 230710 230711 230239 229431 35 ft. (10.6 m)

XR™-Pistol-Pro Gun
Aluminum Wire Size FasTip Contact Tip (Qty. 25) Drive Rolls Idler Rolls Head Tube Liner 4 in. (102 mm) Cable Liners
.030 in. (0.8 mm) 206186 .041 in. ID 227434 227439 M1272 M1115
.035 in. (0.9 mm) 206187 .047 in. ID 227434 227439 M1272 15 ft. (4.6 m)
.040 in. (1.0 mm) 206188 .053 in. ID 227434 227439 M1272 248359
25 ft. (7.6 m)
3/64 in. (1.2 mm) 206189 .061 in. ID 227434 227439 M1273
248375
1/16 in. (1.6 mm) 206191 .071 in. ID 227434 230710 M1273 35 ft. (10.6 m)

3
AlumaPower 350/450 MPa Power Source

MPa: M (MIG), P (Pulse), Lightweight, aerospace-grade


a (Advanced Arc Control). Advanced aluminum case offers protection and the
arc control enables an improved benefit of reduced weight.
pulse welding arc. The operator has
more control over puddle and bead Ultra-tough, polycarbonate-blended
characteristics using SharpArc. In cover for control panel protects front
addition, the unit provides a more controls from damage.
robust and stable arc at very low Power factor of .95 enables smaller
arc length, reducing heat input, and fuses/breakers and primary wiring.
providing the ability to weld on a Primary amperage draw at rated output
wider range of material thickness. is 25 percent less than the competition.
Benefits include easier setup and no
more changing wire speed, and then Line voltage compensation keeps
having to go back to the power source welding output constant even if
to reset the welding output. input power varies by +/-10 percent.
350 models further expand line voltage
Auto-Line™ power management Easy setup for MIG and pulsed MIG applications. compensation to an amazing +37/-59
technology on 350 model allows for percent when operating on 460 V.
any input voltage hook-up (208–575 V) SharpArc® controls the arc in pulsed MIG mode and
with no manual linking. Ideal solution gives control over the arc cone shape, puddle fluidity, Built-in synergic or standard pulsed
for dirty or unreliable input power. and bead profile. If a gas is used other than Ar 100% MIG capabilities. See the list below
(450 model is manual link.) (argon), SharpArc can be adjusted to help customize of built-in pulsed MIG (GMAW-P)
your arc to the gas being used. aluminum programs.
Fan-On-Demand™ cooling system Weld Cross Section
operates only when needed, reducing Wire Type Gas Type
noise, energy use and the amount of .035 AL 4043 Ar 100% (argon)
SharpArc 0 SharpArc 50
contaminants pulled through machine. .040 AL 4043 Ar 100% (argon)
3/64 AL 4043 Ar 100% (argon)
Large, dual digital meters are easy to 1/16 AL 4043 Ar 100% (argon)
view and are presettable to ease setting .035 AL 5356 Ar 100% (argon)
weld output. .040 AL 5356 Ar 100% (argon)
3/64 AL 5356 Ar 100% (argon)
Inverter arc control technology provides 1/16 AL 5356 Ar 100% (argon)
greater puddle control for outstanding .035 AL49 Ar 100% (argon)
MIG and pulsed MIG weld performance. .040 AL49 Ar 100% (argon)
1/16 AL49 Ar 100% (argon)

(450 model is
AlumaPower Specifications (Subject to change without notice.) 3-phase only.)

Amps Input at Max. Open-


Input Rated Load Output, 60 Hz Circuit Net
Model Power Amp/Volt Ranges Rated Output 208 V 230 V 400 V 460 V 575 V KVA KW Voltage Dimensions Weight
AlumaPower Three- CC mode: 5–425 A 350 A at 34 VDC, 40.4 36.1 20.6 17.8 14.1 14.2 13.6 75 VDC H: 17 in. (432 mm) 80 lb.
350 MPa phase CV mode: 10–38 V 60% duty cycle W: 12.5 in. (318 mm) (36.3 kg)
Single- CC mode: 5–425 A 300 A at 32 VDC, 60.8 54.6 29.7 24.5 19.9 11.7 11.2 D: 24 in. (610 mm)
phase CV mode: 10–38 V 60% duty cycle
AlumaPower Three- CC mode: 15–600 A 450 A at 36.5 VDC, — 49.4 — 27.2 23.6 21.6 18.3 90 VDC H: 17.25 in. (438 mm) 122 lb.
450 MPa phase CV mode: 10–38 V 100% duty cycle (23.5 on W: 14.5 in. (368 mm) (55.3 kg)
575 V) D: 27.125 in. (689 mm)

Certified by Canadian Standards Association to both the Canadian and U.S. Standards.

4
AlumaPower Control Panel ™

1. Output ON Indicator Light


1 6 2. Left Display
OUTPUT ON
3. Voltage Indicator
2
Setup 4. Arc Length Indicator
7 5. Wire Feeder Receptacle
3 6. Adjustment Control
8
4 7. Right Display
9
Arc Control 8. Setup Indicator
Process 9. Amperage Indicator
Wire/Gas
10. Setup Indicator Lights
• Arc Control Indicator
5 • Process Indicator
• Wire/Gas Type Indicator
10 • Setup Button
SETUP

Performance Data
AlumaPower 350 MPa Duty Cycle Chart AlumaPower 450 MPa Duty Cycle Chart
500 700
56%
425 600
400 3-phase operation
3-phase operation 500
350
400
Welding Amperes
Welding Amperes

300
1-phase operation
300
250
6 AWG power cord
200 200
8 AWG power cord

150 150

100 100
10 15 20 25 30 40 50 60 70 80 90 100 10 15 20 25 30 40 50 60 70 80 90 100

% Duty Cycle % Duty Cycle

5
®
AlumaFeed System Packages
Stationary Packages

AlumaFeed System Stationary Packages


Stationary display without running gear/cylinder rack.
951838 AlumaPower 350 MPa with 15 ft. (4.6 m) air-cooled XR-Aluma-Pro gun
951834 AlumaPower 350 MPa with 25 ft. (7.6 m) air-cooled XR-Aluma-Pro gun
951836 AlumaPower 350 MPa with 25 ft. (7.6 m) air-cooled XR-Pistol-Pro gun
951842 AlumaPower 450 MPa with 25 ft. (7.6 m) water-cooled XR-Aluma-Pro gun

Packages include:
AlumaPower™ 350 (without auxiliary power)
OR AlumaPower™ 450 MPa (with 115-volt auxiliary power) power source
XR-AlumaFeed® SuitCase® wire feeder
XR-Aluma-Pro™ (gooseneck-style)
OR XR™-Pistol-Pro (pistol-grip-style) push-pull gun
Gun and feeder drive rolls and consumables to run .035–3/64 inch
(0.9–1.2 mm) wire (1/16-inch consumables not included, order separately)
Coolmate™ 3 and coolant included with water-cooled package

AlumaFeed stationary air-cooled package with AlumaPower 350 MPa


and XR-Aluma-Pro gun shown.

MIGRunner ™ Packages

AlumaFeed System MIGRunner Packages


MIGRunner system with running gear/cylinder rack.
951833 AlumaPower 350 MPa with 25 ft. (7.6 m) air-cooled XR-Aluma-Pro gun
951837 AlumaPower 350 MPa with 25 ft. (7.6 m) water-cooled XR-Aluma-Pro gun
951841 AlumaPower 350 MPa with 25 ft. (7.6 m) air-cooled XR-Pistol-Pro gun
951835 AlumaPower 350 MPa with 25 ft. (7.6 m) water-cooled XR-Pistol-Pro gun
951840 AlumaPower 450 MPa with 25 ft. (7.6 m) air-cooled XR-Aluma-Pro gun
951867 AlumaPower 450 MPa with 25 ft. (7.6 m) water-cooled XR-Aluma-Pro gun

Packages include:
AlumaPower™ 350 (with 115-volt auxiliary power in water-cooled packages)
OR AlumaPower™ 450 MPa (with 115-volt auxiliary power) power source
XR-AlumaFeed® SuitCase® wire feeder
XR-Aluma-Pro™ (gooseneck-style)
OR XR™-Pistol-Pro (pistol-grip-style) push-pull gun
MIGRunner cart
Industrial MIG 4/0 MIG kit with Dinse-style connectors for AlumaPower 350 MPa
OR with lug connectors for AlumaPower 450 MPa (see page 7 for contents)
Note: Positive weld cable connection to the feeder requires the ring lug be cut off and
replaced with the Tweco-style connector supplied with the XR-AlumaFeed SuitCase feeder.
AlumaFeed MIGRunner package Gun and feeder drive rolls and consumables to run .035–3/64 inch
with AlumaPower 350 MPa and (0.9–1.2 mm) wire (1/16-inch consumables not included, order separately)
XR-Aluma-Pro gun shown.
Coolmate™ 3 and coolant included with water-cooled packages

6
Genuine Miller Accessories ®

Guns 1/16-inch (1.6 mm) Wire Kit 230708 Cable Connectors and Adapters
Specially designed for 1/16-inch wire.
Includes idler roll, head tube liner and inlet Note: AlumaPower ™ 350 power sources are equipped
guide. Required when running 1/16-inch wires. with Dinse-style connectors for secondary connections.
Not included with standard XR-Aluma-Pro or Dinse/Tweco® Adapter 042465
XR-Pistol-Pro gun. Dinse/Cam-Lok Adapter 042466
XR-Aluma-Pro™ Guns One-piece adapter with Dinse-style
301568 15 ft. (4.6 m), air-cooled 1/16-inch (1.6 mm) Drive Roll Kit 268850 male plug (to power source) on one end and
301569 25 ft. (7.6 m), air-cooled Required when running 1/16-inch wires on female receptacle (Tweco or Cam-Lok for weld
301570 35 ft. (10.6 m), air-cooled XR-AlumaFeed® SuitCase®. cable connection) on other end.
301571 15 ft. (4.6 m), water-cooled
301572 25 ft. (7.6 m), water-cooled Dinse-Style Connector Kit
Flowmeter Kit 301306
301573 35 ft. (10.6 m), water-cooled 042418 Accepts #4 to #1/0 AWG cable size.
Includes flowmeter and 042533 Accepts #1/0 to #2/0 AWG cable size.
This easy to use and maintain gooseneck-style
components required for Kit includes one male Dinse-style plug which
MIG gun is designed for push-pull wire feed
mounting to the back of the attaches to the work and/or weld cables and
systems. Available in air- or water-cooled
XR-AlumaFeed SuitCase plugs into the Dinse-style receptacles on the
versions. Gun design allows for better access
wire feeder. power source.
into tight spots. See literature M/1.71.
Extension Kit for Dinse-Style Cable Connectors
SuitCase Mounting Bracket 301592 042419
Used for mounting the XR-AlumaFeed SuitCase Accepts #4 to #1/0 AWG cable size. Used to
to the MIGRunner cart or other mounting adapt or extend weld and/or work cables. Kit
location determined by customer. includes one male Dinse-style plug and one
in-line female Dinse-style receptacle.
XR™-Pistol-Pro Guns
300782 15 ft. (4.6 m), air-cooled Running Gear
300783 25 ft. (7.6 m), air-cooled
MIGRunner ™ Cart
300784 35 ft. (10.6 m), air-cooled
195445
300786 15 ft. (4.6 m), water-cooled
Small footprint
300787 25 ft. (7.6 m), water-cooled
and easily
300788 35 ft. (10.6 m), water-cooled maneuverable,
This easy to use and maintain pistol-grip MIG Industrial MIG 4/0 Kit with Dinse Connectors
300405 with cylinder rack low
gun is designed for push-pull wire feed systems. enough that you do not
Available in air- or water-cooled versions. For AlumaPower 350 MPa power source.
Includes flowmeter regulator with 10-foot (3 m) have to lift bottles.
See literature M/1.74.
gas hose, 10-foot (3 m) 4/0 feeder weld cable Universal Carrying Cart
Cable Cover with Dinse-style connector on one end and a lug and Cylinder Rack
M1681 15 ft. (4.6 m) on the other, 15-foot (4.6 m) work cable with 042934
M1682 25 ft. (7.6 m) Dinse-style connector on one end and 600-amp Holds power source,
M1683 35 ft. (10.6 m) C-clamp on the other. and gas cylinder up to
Protects gun hose and cable assembly from wear Note: Positive weld cable connection to the feeder 56 inches (142.2 cm)
and abrasion. Features full-length hook-and-loop requires the ring lug be cut off and replaced with high measuring
closure for ease of maintenance or replacement. the Tweco-style connector supplied with the 6 to 9 inches (15.2 to 22.8 cm) in diameter.
XR-AlumaFeed SuitCase feeder.
Short Air-Cooled Head Tube Assembly 231519
60-degree/4-inch (102 mm) standard head tube Industrial MIG 4/0 Kit 300390 Coolant Systems
includes liner. For AlumaPower 450 MPa power source. For more information see literature AY/7.2.
Includes the same as the kit above, except weld
Coolmate™ 3
Long Air-Cooled Head Tube Assembly 231518 and work cables have lugs instead of Dinse-style
043007 115 V
60-degree/6-inch (152 mm) optional head tube connectors.
043008 230 V
includes liner. Note: Positive weld cable connection to the feeder For use with water-cooled torches rated up to
requires the ring lug be cut off and replaced with
Hardwire Liner Kit for Steel and Stainless 600 amps. Unique paddle-wheel indicator,
the Tweco-style connector supplied with the
198377 For 15, 25, or 35 ft. XR-AlumaFeed SuitCase feeder.
external filter and easy-fill spout.
(4.6, 7.6 or 10.6 m) guns Coolmate™ 4 042288 115 V
Kit consists of gun head tube liner 233998 listed 11-Conductor Extension Cables
247831025 25 ft. (7.6 m) For use with water-cooled torches rated up to
below and feed cable liner. Recommend using 600 amps. Tough molded polyethylene case
.030–.045 inch mild steel or stainless steel 247831050 50 ft. (15 m)
with carrying handle.
electrode wire. 247831080 80 ft. (24.3 m)
Note: .052- and 1/16-inch wires not recommended. For XR-AlumaFeed SuitCase feeder. Eleven Coolant 043809
conductors to support contactor control and Sold in cases of four one-gallon recyclable plastic
Phosphorous Bronze Liner remote voltage control on all Miller® electronic bottles. Miller coolants contain a base of ethylene
233999 Long head tube (air or water) constant-voltage (CV) 14-pin power sources. glycol and deionized water to protect against
233998 Short head tube (air only) Additional functions supported when using MPa freezing to -37 degrees Fahrenheit (-38°C) or
For use with hardwire liner kit 198377 when power sources include synergic pulsed MIG, boiling to 227 degrees Fahrenheit (108°C). Also
used in XR-Aluma-Pro gun. remote process select and side select capabilities. contains a compound that resists algae growth.

7
Typical Installation
Note: Cords and cables are supplied unless noted otherwise on drawing below. Refer to Owner’s Manual for complete installation instructions.

AlumaPower™ 10-foot (3 m) 24 VAC


350 or 450 MPa contactor cord
supplied with feeder XR-AlumaFeed® XR-Aluma-Pro™
or other compatible SuitCase® or
power supply wire feeder XR™-Pistol-Pro
(see chart on page 2) push-pull gun

Ordering Information
Power Source and Options Stock No. Description Qty. Price
AlumaFeed® System Stationary Packages 951838 350 MPa with 15-foot (4.6 m) air-cooled XR-Aluma-Pro gun
(See page 6 for package details) 951834 350 MPa with 25-foot (7.6 m) air-cooled XR-Aluma-Pro gun
951836 350 MPa with 25-foot (7.6 m) air-cooled XR-Pistol-Pro gun
951842 450 MPa with 25-foot (7.6 m) water-cooled XR-Aluma-Pro gun
AlumaFeed® System MIGRunner™ Packages 951833 350 MPa with 25-foot (7.6 m) air-cooled XR-Aluma-Pro gun
(See page 6 for package details) 951837 350 MPa with 25-foot (7.6 m) water-cooled XR-Aluma-Pro gun
951841 350 MPa with 25-foot (7.6 m) air-cooled XR-Pistol-Pro gun
951835 350 MPa with 25-foot (7.6 m) water-cooled XR-Pistol-Pro gun
951840 450 MPa with 25-foot (7.6 m) air-cooled XR-Aluma-Pro gun
951867 450 MPa with 25-foot (7.6 m) water-cooled XR-Aluma-Pro gun
AlumaPower™ 350 MPa Power Source 907420 Power source only. 208 – 575 V with Auto-Line™
907420001 Power source only. 208 – 575 V with Auto-Line™ and auxiliary power
AlumaPower™ 450 MPa Power Source 907483 Power source only. 230/460 V with auxiliary power
907484 Power source only. 575 V with auxiliary power
XR-AlumaFeed® SuitCase® Wire Feeder 301567 Feeder only. Full synergic operation when used with MPa power
sources only. Other Miller 14-pin power sources may be used,
but feature operation may be limited. Call your Miller distributor
for more information
Guns and Gun Accessories
XR-Aluma-Pro™ Guns See page 7
XR™-Pistol-Pro Guns See page 7
Replacement Cable Covers See page 7
Drive Rolls and Liners See page 3
1/16-inch (1.6 mm) Wire Kit 230708 Required with 1/16-inch drive roll kit below to run 1/16-inch wire
Feeder and Power Supply Accessories
XR-AlumaFeed SuitCase 1/16-inch (1.6 mm) Drive Roll Kit 268850 Required with 1/16-inch wire kit above to run 1/16-inch wire
Flowmeter Kit 301306 See page 7
SuitCase Mounting Bracket 301597 See page 7
Industrial MIG 4/0 Kit with Dinse Connectors See page 7
11-Conductor Extension Cables See page 7
Cable Connectors and Adapters See page 7
System Accessories
MIGRunner ™ Cart 195445
Universal Carrying Cart and Cylinder Rack 042934
Coolant Systems See page 7. See literature AY/7.2

Date: Total Quoted Price:

Distributed by:

© 2020 Miller Electric Mfg. LLC

You might also like