DC340 AlumaFeed Welding System English
DC340 AlumaFeed Welding System English
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®
AlumaFeed MIG Welding System
for Aluminum Welding
Synergic Aluminum Welding System
Heavy Industrial Applications XR-AlumaFeed SuitCase AlumaPower 350 MPa and 450 MPa
Boat, ship and yacht building Input Power Input Power 350: Requires 3- or 1-phase power,
Recreational vehicles 24 VAC, 5 A, 50/60 Hz 208–575 V, 50/60 Hz
Trucks and trailer 450: Requires 3-phase power,
Quick Sign manufacturers Wire Feed Speed 230/460 V or 575 V, 60 Hz
Emergency vehicles 50–900 ipm
Specs (1.3–22.9 m/min.) Rated Output 350: 10–38 V, 5–425 A
Processes 450: 10–38 V, 15–600 A
Aluminum MIG (GMAW)
Net Weight
31 lb. (14.1 kg) Net Weight 350: 80 lb. (36.3 kg)
Aluminum pulsed MIG (GMAW-P) 450: 122 lb. (55.3 kg)
Aluminum synergic pulsed MIG
The XR-AlumaFeed®system consistently delivers premium feeding performance, Comes complete with:
portability when needed, and a balanced and ergonomic gun design to allow XR-AlumaFeed® SuitCase®
you to weld aluminum all day. push-pull wire feeder
AlumaPower ™ 350 MPa OR
450 MPa power source
Impact-resistant and
XR-Aluma-Pro™ OR
flame-retardant
XR™-Pistol-Pro push-pull
suitcase-style feeder.
welding gun
.035- and 3/64-inch
Ultra portable and versatile. (0.9 and 1.2 mm) contact tips,
The slim ergonomic design of the drive roll and liners for guns
XR-Aluma-Pro torch allows access .035- and 3/64-inch
into the tightest of quarters. Coupled (0.9 and 1.2 mm) drive rolls for
with an XR-AlumaFeed SuitCase wire feeder, 3/64-inch installed
feeder and AlumaPower 350 MPa Note: All AlumaFeed systems come
or 450 MPa synergic power supply, set up out of the box to run 3/64-inch
it has the features for all of your (1.2 mm) 5356 wire.
aluminum fabrication needs. Order weld cables and other
accessories separately.
Synergic pulsed welding
mode offers the simplicity
of single-knob control. Synchronized, true push-pull wire
The machine will select feed system. Slave/torque motor
the correct pulse power ensures smooth, consistent feeding
based on the wire feed and improved arc performance, while
speed (WFS) set by reducing the problems normally
the operator. associated with feeding aluminum.
Power source/wire feeder are warrantied for three years, parts and labor.
Original main power rectifier parts are warrantied for five years.
Gun warrantied for one year, parts and labor.
Profile Pulse.™ Achieve “stacked dime” weld bead Trigger schedule select (SCHD) allows the operator
appearance without back-stepping. to select the alternative schedule by quickly tapping
the gun trigger when not welding. Useful when
Advanced trigger provides “trigger interlock” switching between two welding parameters is needed.
capability and the ability to control the amount of
time spent in the arc start and arc crater steps. Setup guide on inner panel of feeder has quick tips to
get your system up and running quickly. Also provides
Bright digital displays are easy to read, and a good reference that won’t get misplaced like an
display voltage or arc length and wire feed speed owner’s manual.
or amperage. They also have indicators for start
and crater, setup, schedule select and advanced Impact-resistant, flame-retardant case provides
trigger operations. Two-knob, three-button panel strength and durability, while protecting components
layout makes it simple to change parameters and and welding wire from moisture, dust and other
reduces training time. contaminants.
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Push-Pull Welding Gun Options
Gooseneck-Style Gun Available in 15-, 25- or 35-foot cable lengths providing extended
reach with trouble-free, reliable feeding. Guns are available in
either air- or water-cooled versions.
Replaceable feed cable liner reduces parts cost and service time
by allowing a simple means of removing and replacing liner and
not the complete feed cable.
XR-Aluma-Pro™ Gun Threaded quick-change 360-degree rotatable head tubes are
available in different bends and lengths for even those
hard-to-reach welds. Over 30 different styles to fit your application
and welder’s preference.
Pistol Grip Gun Serviceability. These guns feature a cable cover with full-length
hook-and-loop closure and integrated strain reliefs for easy cable
maintenance and protection. Additionally, guns feature easy
access to drive assembly and removable toolless head tube to
reduce service time by allowing a means of changing drive rolls
XR™-Pistol-Pro Gun and head tube, or performing routine maintenance, without
disassembly of gun.
Aluminum-series-specific tension setting ensures smooth wire
feeding performance with 4000 or 5000 series aluminum wires.
XR™-Pistol-Pro Gun
Aluminum Wire Size FasTip Contact Tip (Qty. 25) Drive Rolls Idler Rolls Head Tube Liner 4 in. (102 mm) Cable Liners
.030 in. (0.8 mm) 206186 .041 in. ID 227434 227439 M1272 M1115
.035 in. (0.9 mm) 206187 .047 in. ID 227434 227439 M1272 15 ft. (4.6 m)
.040 in. (1.0 mm) 206188 .053 in. ID 227434 227439 M1272 248359
25 ft. (7.6 m)
3/64 in. (1.2 mm) 206189 .061 in. ID 227434 227439 M1273
248375
1/16 in. (1.6 mm) 206191 .071 in. ID 227434 230710 M1273 35 ft. (10.6 m)
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AlumaPower 350/450 MPa Power Source
™
(450 model is
AlumaPower Specifications (Subject to change without notice.) 3-phase only.)
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
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AlumaPower Control Panel ™
Performance Data
AlumaPower 350 MPa Duty Cycle Chart AlumaPower 450 MPa Duty Cycle Chart
500 700
56%
425 600
400 3-phase operation
3-phase operation 500
350
400
Welding Amperes
Welding Amperes
300
1-phase operation
300
250
6 AWG power cord
200 200
8 AWG power cord
150 150
100 100
10 15 20 25 30 40 50 60 70 80 90 100 10 15 20 25 30 40 50 60 70 80 90 100
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®
AlumaFeed System Packages
Stationary Packages
Packages include:
AlumaPower™ 350 (without auxiliary power)
OR AlumaPower™ 450 MPa (with 115-volt auxiliary power) power source
XR-AlumaFeed® SuitCase® wire feeder
XR-Aluma-Pro™ (gooseneck-style)
OR XR™-Pistol-Pro (pistol-grip-style) push-pull gun
Gun and feeder drive rolls and consumables to run .035–3/64 inch
(0.9–1.2 mm) wire (1/16-inch consumables not included, order separately)
Coolmate™ 3 and coolant included with water-cooled package
MIGRunner ™ Packages
Packages include:
AlumaPower™ 350 (with 115-volt auxiliary power in water-cooled packages)
OR AlumaPower™ 450 MPa (with 115-volt auxiliary power) power source
XR-AlumaFeed® SuitCase® wire feeder
XR-Aluma-Pro™ (gooseneck-style)
OR XR™-Pistol-Pro (pistol-grip-style) push-pull gun
MIGRunner cart
Industrial MIG 4/0 MIG kit with Dinse-style connectors for AlumaPower 350 MPa
OR with lug connectors for AlumaPower 450 MPa (see page 7 for contents)
Note: Positive weld cable connection to the feeder requires the ring lug be cut off and
replaced with the Tweco-style connector supplied with the XR-AlumaFeed SuitCase feeder.
AlumaFeed MIGRunner package Gun and feeder drive rolls and consumables to run .035–3/64 inch
with AlumaPower 350 MPa and (0.9–1.2 mm) wire (1/16-inch consumables not included, order separately)
XR-Aluma-Pro gun shown.
Coolmate™ 3 and coolant included with water-cooled packages
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Genuine Miller Accessories ®
Guns 1/16-inch (1.6 mm) Wire Kit 230708 Cable Connectors and Adapters
Specially designed for 1/16-inch wire.
Includes idler roll, head tube liner and inlet Note: AlumaPower ™ 350 power sources are equipped
guide. Required when running 1/16-inch wires. with Dinse-style connectors for secondary connections.
Not included with standard XR-Aluma-Pro or Dinse/Tweco® Adapter 042465
XR-Pistol-Pro gun. Dinse/Cam-Lok Adapter 042466
XR-Aluma-Pro™ Guns One-piece adapter with Dinse-style
301568 15 ft. (4.6 m), air-cooled 1/16-inch (1.6 mm) Drive Roll Kit 268850 male plug (to power source) on one end and
301569 25 ft. (7.6 m), air-cooled Required when running 1/16-inch wires on female receptacle (Tweco or Cam-Lok for weld
301570 35 ft. (10.6 m), air-cooled XR-AlumaFeed® SuitCase®. cable connection) on other end.
301571 15 ft. (4.6 m), water-cooled
301572 25 ft. (7.6 m), water-cooled Dinse-Style Connector Kit
Flowmeter Kit 301306
301573 35 ft. (10.6 m), water-cooled 042418 Accepts #4 to #1/0 AWG cable size.
Includes flowmeter and 042533 Accepts #1/0 to #2/0 AWG cable size.
This easy to use and maintain gooseneck-style
components required for Kit includes one male Dinse-style plug which
MIG gun is designed for push-pull wire feed
mounting to the back of the attaches to the work and/or weld cables and
systems. Available in air- or water-cooled
XR-AlumaFeed SuitCase plugs into the Dinse-style receptacles on the
versions. Gun design allows for better access
wire feeder. power source.
into tight spots. See literature M/1.71.
Extension Kit for Dinse-Style Cable Connectors
SuitCase Mounting Bracket 301592 042419
Used for mounting the XR-AlumaFeed SuitCase Accepts #4 to #1/0 AWG cable size. Used to
to the MIGRunner cart or other mounting adapt or extend weld and/or work cables. Kit
location determined by customer. includes one male Dinse-style plug and one
in-line female Dinse-style receptacle.
XR™-Pistol-Pro Guns
300782 15 ft. (4.6 m), air-cooled Running Gear
300783 25 ft. (7.6 m), air-cooled
MIGRunner ™ Cart
300784 35 ft. (10.6 m), air-cooled
195445
300786 15 ft. (4.6 m), water-cooled
Small footprint
300787 25 ft. (7.6 m), water-cooled
and easily
300788 35 ft. (10.6 m), water-cooled maneuverable,
This easy to use and maintain pistol-grip MIG Industrial MIG 4/0 Kit with Dinse Connectors
300405 with cylinder rack low
gun is designed for push-pull wire feed systems. enough that you do not
Available in air- or water-cooled versions. For AlumaPower 350 MPa power source.
Includes flowmeter regulator with 10-foot (3 m) have to lift bottles.
See literature M/1.74.
gas hose, 10-foot (3 m) 4/0 feeder weld cable Universal Carrying Cart
Cable Cover with Dinse-style connector on one end and a lug and Cylinder Rack
M1681 15 ft. (4.6 m) on the other, 15-foot (4.6 m) work cable with 042934
M1682 25 ft. (7.6 m) Dinse-style connector on one end and 600-amp Holds power source,
M1683 35 ft. (10.6 m) C-clamp on the other. and gas cylinder up to
Protects gun hose and cable assembly from wear Note: Positive weld cable connection to the feeder 56 inches (142.2 cm)
and abrasion. Features full-length hook-and-loop requires the ring lug be cut off and replaced with high measuring
closure for ease of maintenance or replacement. the Tweco-style connector supplied with the 6 to 9 inches (15.2 to 22.8 cm) in diameter.
XR-AlumaFeed SuitCase feeder.
Short Air-Cooled Head Tube Assembly 231519
60-degree/4-inch (102 mm) standard head tube Industrial MIG 4/0 Kit 300390 Coolant Systems
includes liner. For AlumaPower 450 MPa power source. For more information see literature AY/7.2.
Includes the same as the kit above, except weld
Coolmate™ 3
Long Air-Cooled Head Tube Assembly 231518 and work cables have lugs instead of Dinse-style
043007 115 V
60-degree/6-inch (152 mm) optional head tube connectors.
043008 230 V
includes liner. Note: Positive weld cable connection to the feeder For use with water-cooled torches rated up to
requires the ring lug be cut off and replaced with
Hardwire Liner Kit for Steel and Stainless 600 amps. Unique paddle-wheel indicator,
the Tweco-style connector supplied with the
198377 For 15, 25, or 35 ft. XR-AlumaFeed SuitCase feeder.
external filter and easy-fill spout.
(4.6, 7.6 or 10.6 m) guns Coolmate™ 4 042288 115 V
Kit consists of gun head tube liner 233998 listed 11-Conductor Extension Cables
247831025 25 ft. (7.6 m) For use with water-cooled torches rated up to
below and feed cable liner. Recommend using 600 amps. Tough molded polyethylene case
.030–.045 inch mild steel or stainless steel 247831050 50 ft. (15 m)
with carrying handle.
electrode wire. 247831080 80 ft. (24.3 m)
Note: .052- and 1/16-inch wires not recommended. For XR-AlumaFeed SuitCase feeder. Eleven Coolant 043809
conductors to support contactor control and Sold in cases of four one-gallon recyclable plastic
Phosphorous Bronze Liner remote voltage control on all Miller® electronic bottles. Miller coolants contain a base of ethylene
233999 Long head tube (air or water) constant-voltage (CV) 14-pin power sources. glycol and deionized water to protect against
233998 Short head tube (air only) Additional functions supported when using MPa freezing to -37 degrees Fahrenheit (-38°C) or
For use with hardwire liner kit 198377 when power sources include synergic pulsed MIG, boiling to 227 degrees Fahrenheit (108°C). Also
used in XR-Aluma-Pro gun. remote process select and side select capabilities. contains a compound that resists algae growth.
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Typical Installation
Note: Cords and cables are supplied unless noted otherwise on drawing below. Refer to Owner’s Manual for complete installation instructions.
Ordering Information
Power Source and Options Stock No. Description Qty. Price
AlumaFeed® System Stationary Packages 951838 350 MPa with 15-foot (4.6 m) air-cooled XR-Aluma-Pro gun
(See page 6 for package details) 951834 350 MPa with 25-foot (7.6 m) air-cooled XR-Aluma-Pro gun
951836 350 MPa with 25-foot (7.6 m) air-cooled XR-Pistol-Pro gun
951842 450 MPa with 25-foot (7.6 m) water-cooled XR-Aluma-Pro gun
AlumaFeed® System MIGRunner™ Packages 951833 350 MPa with 25-foot (7.6 m) air-cooled XR-Aluma-Pro gun
(See page 6 for package details) 951837 350 MPa with 25-foot (7.6 m) water-cooled XR-Aluma-Pro gun
951841 350 MPa with 25-foot (7.6 m) air-cooled XR-Pistol-Pro gun
951835 350 MPa with 25-foot (7.6 m) water-cooled XR-Pistol-Pro gun
951840 450 MPa with 25-foot (7.6 m) air-cooled XR-Aluma-Pro gun
951867 450 MPa with 25-foot (7.6 m) water-cooled XR-Aluma-Pro gun
AlumaPower™ 350 MPa Power Source 907420 Power source only. 208 – 575 V with Auto-Line™
907420001 Power source only. 208 – 575 V with Auto-Line™ and auxiliary power
AlumaPower™ 450 MPa Power Source 907483 Power source only. 230/460 V with auxiliary power
907484 Power source only. 575 V with auxiliary power
XR-AlumaFeed® SuitCase® Wire Feeder 301567 Feeder only. Full synergic operation when used with MPa power
sources only. Other Miller 14-pin power sources may be used,
but feature operation may be limited. Call your Miller distributor
for more information
Guns and Gun Accessories
XR-Aluma-Pro™ Guns See page 7
XR™-Pistol-Pro Guns See page 7
Replacement Cable Covers See page 7
Drive Rolls and Liners See page 3
1/16-inch (1.6 mm) Wire Kit 230708 Required with 1/16-inch drive roll kit below to run 1/16-inch wire
Feeder and Power Supply Accessories
XR-AlumaFeed SuitCase 1/16-inch (1.6 mm) Drive Roll Kit 268850 Required with 1/16-inch wire kit above to run 1/16-inch wire
Flowmeter Kit 301306 See page 7
SuitCase Mounting Bracket 301597 See page 7
Industrial MIG 4/0 Kit with Dinse Connectors See page 7
11-Conductor Extension Cables See page 7
Cable Connectors and Adapters See page 7
System Accessories
MIGRunner ™ Cart 195445
Universal Carrying Cart and Cylinder Rack 042934
Coolant Systems See page 7. See literature AY/7.2
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