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Lecture 1: Introduction: Process Instrumentation and Control

This document provides an overview of the Process Instrumentation and Control course. The course aims to teach principles of measurement used in industries and research, including classification of instruments, analysis of process parameters, and design of open and closed loop control systems. The course consists of 8 modules covering topics like process instrumentation, control actions and controllers, control tuning, and process control applications. Student learning outcomes include understanding open and closed loop systems, developing block diagrams and transfer functions, analyzing stability, and acquiring knowledge of measurement principles. Evaluation includes exams, assignments, projects, and a final presentation.

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Ermias Nigussie
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100% found this document useful (1 vote)
119 views

Lecture 1: Introduction: Process Instrumentation and Control

This document provides an overview of the Process Instrumentation and Control course. The course aims to teach principles of measurement used in industries and research, including classification of instruments, analysis of process parameters, and design of open and closed loop control systems. The course consists of 8 modules covering topics like process instrumentation, control actions and controllers, control tuning, and process control applications. Student learning outcomes include understanding open and closed loop systems, developing block diagrams and transfer functions, analyzing stability, and acquiring knowledge of measurement principles. Evaluation includes exams, assignments, projects, and a final presentation.

Uploaded by

Ermias Nigussie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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PROCESS INSTRUMENTATION AND CONTROL

Lecture 1 : Introduction

Dr.S.Karthika
Assistant Professor
(Senior Grade 1)
PROCESS INSTRUMENTATION AND CONTROL
Course Code: CHE3002 LTPJC: 2 0 2 4 4
Pre-Req : Complex variable and partial differential equation

Learning Objectives
• The aim of the course is to impart the principles of measurement used in industries
& research, classification of instruments, analysis of a process parameter and
design of control systems for open loop and closed loop systems and their
application in chemical industries.

Expected Outcomes
At the end of the course student shall be able to
• Understand the open loop and closed loop control systems
• Develop the block diagram and transfer function for the system
• Analyse the stability of the system
• Acquire knowledge about the measurement principles
Module Topics L Hr SLO

Process Instrumentation
1 Temperature, Pressure, Fluid Flow Rate, Liquid Level, pH,
Concentration – Spectroscopy, Chromatography.
3 1, 2

Introduction to Process Control


Open loop response, Need for process control, Transfer
2 functions, Forcing functions: step, pulse, impulse and
5 1,2,3
sinusoidal, First order processes, Higher order process,
Interacting and non-interacting systems, Continuous and batch
processes.
Module Topics L Hrs SLO
Control Actions and Controllers
Basic control actions, Feedback control, Servo and regulatory,
Characteristics of on-off, proportional, integral and derivative
3
control modes: P-PI-PD-PID control modes, Principles of 5 3,4,5
Pneumatic and Electronic Controllers.

Control block diagram


4 Closed loop system, Development of block diagram, block
diagram reduction, I/P converter, Control valve- Construction,
4 3,4,5
Sizing, Characteristics, Transfer Function for Controllers.
Module Topics L SLO
Hrs

Controller tuning
Process reaction curve, Cohen-Coon method, IMC tuning, 3 3,4,5
5 Ziegler Nichols method, Tyreus Luyben method.

Time and frequency domain analysis


Stability criteria-Routh's stability criteria, Direct synthesis
6 method, Root locus diagram, Gain margin, Phase margin, Cross
4 3,4,5
over frequency, Stability of controller: Bode plot and Nyquist
plot.
Module Topics L Hrs SLO

Process control applications and advance process control


Introduction to multivariable control, Computer applications in
7 process control, Advanced control strategies: ratio controller, 3 3,4,5
feed-forward controller, inferential controller, Adaptive
controller.

Value added programs


8 Industrial visit, guest lecture, seminar. 3 6,7,8

Total Lecture Hours 30

Written Examination, Assignment and Projects


Text Books

1. Dale E Seborg, Thomas F. Edgar and Duncan A Mellichamp, Process


Dynamics and Control, Wiley India, New Delhi, 2005
2. George Stephanopoulos, Chemical process control , Prentice Hall India Pvt.
Ltd., New Delhi, 2001

Reference Books

1. B. Wayne Bequette, Process Control – Modeling, Design and Simulation,


Prentice Hall India Pvt Ltd., New Delhi, 2004
2. CR Coughanowr and LM Koppel, Process System Analysis and Control,
McGraw Hill, 1998.
3. P Harriot, Process Control , Tata McGraw Hill, New Delhi
Other books
• D.R. Coughanowr, Process Systems Analysis and Control, 2nd ed. New
York: McGraw-Hill, 1991

• R. W.L. Luyben, Process Modeling Simulation and Control for Chemical


Engineers, 2nd ed. New York: McGraw-Hill, 1990.

• T.E. Marlin, Process Control: Designing Processes and Control Systems for
Dynamic Performance, 2nd ed. New York: : McGraw Hill, 2000
Evaluation - Theory component

Exam Marks Converted to


CAT-I 50 15

CAT-II 50 15

FAT 100 40

ASSIGNMENT-I 10 10
QUIZ-I 10 10
QUIZ-II 10 10
Evaluation - J component
Component Marks Converted to
Introduction 5
Objective 5
Methodology/Design 5
Project Procedure/Material and Methods 5 50
Report
Results and Discussions 20
Conclusion 5
References 5
Final Regularity in discussion 20
Presentation 50
Presentation 30
Total 100
Thank you

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