DM20 Turret series 10

DIRECT DRIVE MOTOR TURRETS

INSTRUCTIONS FOR USE AND MAINTENANCE

M.I. 6459-20
GB ISSUED 01-10
 Safety symbols used in this manual :
This symbol is used to point out operating cycles that are important as
far as safety is concerned.
Improper handling during these cycles can cause serious injuries to
fingers, hands or other parts of the body and can cause also damages
to the turret itself or its accessories.

This symbol points out possible danger due to electricity.

GENERAL RULES

• The tool turrets of Duplomatic design are provided for being incorporated in
numerically controlled turning machines, and they must be used only for this
purpose.
The maximum performances of the turret are shown on the respective technical
data sheets.
Any improper use or alteration of the turret relieves Duplomatic of any responsi-
bility for possible injury to persons and damage to property and will also invalid
any obligation for warranty.

• All necessary steps for the safety of the machine operator have to be made by
the machine builder who incorporates the turret in the tool machine as prescribed
by the European Machine Directive CE 89/392.

• Before installing and commisioning the turret, the technician and the operator
must have read carefully this Instructions Manual.

• For lifting the turret use only hoisting means which are suitable for the turret
weight.

• Commissioning, adjustment and repair of the turret must be carried out by

skilled and authorized personnel who must follow the instructions in this
Manual for all necessary steps.

• Before any maintenance or repair job and before removing any safeguard
make sure that the machine's electric mains switch is on "OFF" position.
It is absolutely forbidden to carry out any repair or maintenance job, when
the turret is running.

• Duplomatic declines any responsibility for any accident or injuries to persons or

damages to property due to non observance of the respective safety rules and
to the instructions shown in this Manual.

• The turret and its safety devices have been designed and built according to the
following standards: "Machine Directives CE 89/392; 91/368; 93/44; 93/68; 73/23;
European standards EN 292/1-2; EN 60204-1.

• Warranty is invalidated also if:

— Non-original spare parts are being used.

— Functional modifications are carried out on the turret without manufacturer's
permission.

2 M.I.6459-20-0110
INDEX sheet

1. SUPPLY COMPOSItion .............................................................................................. 4

2. Turret identification .......................................................................................... 5

3. CHARACTERISTICS AND PERFORMANCES

3.1 Technical data............................................................................................................. 6
3.2 Loading capacity......................................................................................................... 6
3.3 Duty performances...................................................................................................... 7
3.4 Overall dimensions................................................................................................... 8/9
3.5 Tool disc interface specs........................................................................................... 10
3.6 Direct motor driver . .................................................................................................. 11

4. INSTALLATION
4.1 Box removing and lifting............................................................................................ 12
4.2 Turret placing on the machine................................................................................... 13
4.3 Assembling of the tool holder disc............................................................................. 13
4.4 Coolant operation...................................................................................................... 14
4.5 Hydraulic connections............................................................................................... 15
4.6 Wiring diagram and Electrical connections.......................................................... 16/17

5. ASSEMBLY DRAWINGS AND PART LISTS

5.A Main section........................................................................................................ 18÷20
5.B Back view.................................................................................................................. 21
5.C Hydraulic connections............................................................................................... 22
5.D Coolant circuit............................................................................................................ 23

6. RECOMMENDED SPARE-PARTS .......................................................................... 24

7. MAINTENANCE
7.1 Lubrication ............................................................................................................... 24
7.2 Turret lubrication check............................................................................................. 24
7.3 Coolant valve check.................................................................................................. 24

8. EXTRAORDINARY MAINTENANCE
8.1 Replacing and adjusting proximity switches......................................................... 25/26

3 M.I.6459-20-0110
1 - SUPPLY COMPOSITION

HYDRAULICPOWER PACK

4
5 3

*
DIRECT MOTOR
CNC

DRIVER TMC -
I/O

SUPPLY

Fuses

MACHINE ELECTRICAL CABINET

1 2

DUPLOMATIC SUPPLY

1 DM-20 Direct drive motor turret.

2 TMC-* Direct motor driver for remote installation into the machine electrical cabinet.
(See electrical manual E.M. TMC-*).

AT CUSTOMER CHARGE

3 Installation of the Direct motor driver into the Electrical Cabinet and Electrical connections
between turret, driver, and CNC.

4 Hydraulic equipment and power pack.

5 Hydraulic connections.

4 M.I.6459-20-0110
2 - TURRET IDENTIFICATION
2.a - Turret name plate
The details for turret identification are printed on a name plate fixed on turret housing.

Serial Nr.
Code Nr. Model

COD.
S/N

[V]

Electric supply

(Left version) (Right version)

2.b - Model identification

DM - * - * - *.* - * /1* - * - *
OPTIONALS

CODE SUPPLY VOLTAGE

SIZE CODE 400 400 VAC - 3 ~

200 20 230 230 VAC - 3 ~

POSITIONS CODE SERIE

10 ; 259
10 ÷ 19
(1)

Nr. 12 Pos. 12

CODE VERSION

— Right
INERTIA SET-UP
3.0 Kgm2
S Left
5.0 Kgm2

(1) From 10 to 19 the performance and the overall dimensions do not change.

5 M.I.6459-20-0110
3 - CHARACTERISTICS AND PERFORMANCES
3.1 - Technical data
Size DM-20
Tool stations N° 8÷12
Inertia of transportable masses (1) Kgm 2
3 5
Positioning times: (2)
one step index time 30° s 0,24 0,31
(acc. / dec. included) 45° s 0,30 0,38
180° s 0,66 0,78
step-less rotation time 30° s 0,08 0,08
45° s 0,12 0,12
Unclamping time Tsb s 0,18
(2)
Clamping time Tb s 0,18
Indexing frequency α = 90° Cycle/min 12 10
Indexing accuracy Deg° ±4"
Repeatibility accuracy Deg° ±1,6"
Hydraulic working pressure bar 40 ±5
Required oil volume cm3/cycle 118
Electric supply - Inputs / Outputs see electric diagram
Mass (without disc) Kg 100
Ambient temperature range °C 5 ÷ 40
Coolant supply :
Standard : (Filtering ≤ 100 µm)

• Costant flow bar 7

• Pressure cut-off during turret rotation bar 14
Protection degree (DIN 40050) IP 65

(1) Larger inertia values can be applied with increased indexing times
(2) Conditions:
• Hydraulic supply properly sized.
• Without dead-times caused by machine CNC.

3.2 - Loading capacity

F1 +
F1 - Max. tangential torque F1xb Nm 3.500
b

Max. tilting torque to push F2xb Nm 5.200

b
F2

Max. tilting torque to lift F3xb Nm 3.000

b
F3

Max. radial tilting torque F4xa Nm 3.000

F4 a

b
P Unbalancing torque
Pxb Nm 40
(during turret rotation)

6 M.I.6459-20-0110
3.3 - DM-20 Duty performances

F1 [N] Tangential force

200000 F1+
100000
80000
60000

40000

20000

10000
F1−
8000
6000
b
4000

2000

1000
0 100 200 300 400 500 b [mm]

The diagram refers to F1 values which cause elastic yelding within the rates shown in the schedule.

F2 [N] Tilting force (to push)

F3 [N] Tilting force (to lift)
200000

100000
80000
60000
F3
40000

20000
F2
F2
10000
8000
F3
b
6000

4000

2000

1000
0 100 200 300 400 500 b [mm]

7 M.I.6459-20-0110
3.4 - DM-20/10 Overall dimensions

3.4.a - DM-20/10 Right version

240
= =
(3)
(2)
145
Ø 50 – 0,005

20°
0

235

210
Ø 255

Ø 170

(4)

15°
+0,1
20°

100 0
Ø 20 g6 30

226
9

(5) M10x18
9 41 155 (6)
457 250
= =

A1 - B1 3/8" GAS
(Additional ports)
(7) CONNECTORS (8)

N°2 M10 (for lifting)

185
220

=
=

"A" view
205
=

BACK VIEW
for M12
66 40
TOOL DISC INTERFACE (3)
30

~ 0,2
(9) (10) 1,4
R - 3/8" GAS (1)
OR 2050
24 max

0,8

A - B 3/8" GAS (7)

ø12 ø10
+ 0,003
ø50 – 0,005
ø16
ø140
"A" view

1) Inlet coolant position. 7) Hydraulic connections.

2) Coolant outlet position. 8) Electrical connectors.
Note: E1 version, connectors on the top.
3) Adjustable coolant ring.
9) Safety valve.
4) Coolant outlet displacement range.
10) Reference pins between tool disc and turret.
5) Positions for boring the disc reference pins.
11) Note: Main overall dimensions and fixing interchangeables
6) Reference pin. with SM* turrets

8 M.I.6459-20-0110
3.4.b - DM-20/10 Left version

A - B 3/8" GAS (7) (9) 240

= =
(3)

38
(2)
Ø 50 – 0,005
0

20°

15°
235
Ø255

210
Ø 170

(4)

+0,1
20°

0 100
(5)

30
g6

226
9
Ø 20

14
5
9 41 155 (6) M10x18

457 250
= =

A1 - B1 3/8" GAS
(7) CONNECTORS (8)
(Additional ports) R - 3/8" GAS (1)

N°2 M10 (for lifting)

185
220

=
=

205
=

BACK VIEW
for M12
66 40
TOOL DISC INTERFACE (3)
30

~ 0,2
(10) 1,4

OR 2050
24 max

0,8

ø12 ø10
+ 0,003
ø50 − 0,005
ø16
ø140

1) Inlet coolant position: the left version is supplied with a 90° 7) Hydraulic connections.
fitting for ø12 mm tube.
8) Electrical connectors.
2) Coolant outlet position. Note: E1 version, connectors on the top.
3) Adjustable coolant ring. 9) Safety valve.
4) Coolant outlet displacement range. 10) Reference pins between tool disc and turret.
5) Positions for boring the disc reference pins. 11) Note: Main overall dimensions and fixing interchangeables
with SM* turrets
6) Reference pin.

9 M.I.6459-20-0110
3.5 - DM-20 Tool disc interface specs

2
0.
±

226

α (max ± 20°)

INLET COOLANT POSITION Ø max.10

Ø 255

Ø 145 ± 0,1
+ 0,003
Ø 50 – 0,005 A Ø 10 max

0,015
0,8

0,015 A
25 max

0,8
0,5

1,6

FOR SCREWS M10

Ø 140 (FOR PINS Ø 12)

10 M.I.6459-20-0110
3.6 - Direct motor drive TMC-*

3.6.a - Overall dimensions and fixing

WARNING: Foresee at least 20 mm of free space on both sides and al least 100 mm above and below to allow cooling airflow.

For M5

295

275
247

35
285 70

NOTE: For electrical connections, installation of the Direct motor driver into the machine electrical cabinet, and interfacing to
CNC, see electrical Manual E.M. TMC- .
*

11 M.I.6459-20-0110
4 - INSTALLATION
4.1 - Box removing and lifting

Nr. 2 Eyebolt M10

TURRET WEIGHT
(without tool disc) ~ 100 Kg.

Fig. 1

12 M.I.6459-20-0110
4.2 - Turret placing on the machine
Make sure the fixing surface is clean and squared to ensure a proper tool alignment.
Usually to bring the turret axis to the machine axis an adaptor plate (B) must be foreseen.
Fix the turret to the machine's slide (A) by means of 8 appropriate screws (C) (high-resistant screws according to class 12.9 DIN
912) and make sure that between the screw head and the turret the respective washer (D) of appropriate thickness (8 mm) has
been inserted.
The reference pin (E) which is supplied together with the turret, is normally located at the opposite side of the working tool.
Align the front surface of the disc in order to have it perpendicular to the spindle axis. Then lock the screws according to the
torque rates shown in the table.
In case of crash the turret may slip and turn around the reference pin. In this way any subsequent re-alignment will be facilitated.

øD
Screws
Reference pin
s
"E" Tighten torque ød

Turret size L2 Type Nr. L L1 [Nm] øD ød S Code fixing set

7 55 17
DM-20 STD 9,0 M12 - 12.9 115 25 13 8 0428130
1 65 27

C
D
0,01/100
L
L1
L2

Fig. 2
B
E
ø20 g6 A

4.3 - Assembling of the toolholder disc

The tool disc must be machined according to the interface specs as per sheet 10.
Before assembling the toolholder disc the coolant outlet shown on page 14 must be properly positioned.
Before locking the disc fixing screws it's necessary to check its angular position by measuring the height of the tool position.
When the disc is correctly positioned, lock the screws (according to the torque rates shown in the table) and put the reference
pins between the toolholder disc and the turret.
The pins could be removed to allow the disc movement in case of crash and re-utilized for an eventual further re-alignment.
IMPORTANT: The reference pin positions must be those stated on sheet
8 and 9 (note 5), in which the hardness value is HRC ≤ 38.
All other surface of turret frontal plate is case-hardened
Turret
with HRC 56÷58

Screws

Tightening torque

Turret size Type Nr. [Nm] Reference pins

DM-20 M10 - 12.9 12 67 Nr.2 - ø12

Tool disc Fig. 3

13 M.I.6459-20-0110
4.4 - Coolant operation (Fig. 4)

The coolant circuit is designed for supply only the tool in working position and for set the valve (053) in different positions, ac-
cording to the disc requirements.
The coolant pipe coming from the pump must be connected to the "R" inlet on the turret housing. Throught an internal path the
coolant passes from the housing to the (044) manifold ring that, by means of an anular groove brings it to the exit point 1.
The coolant valve (053) slides on the rear surface of ring (046), which rotates as one piece with the turret ring and the disc, let
the coolant flow to the working tool area.
The angular position of the coolant outlet can be modified by an amount of ± α as follows:
— Loosen screws (041) and turn ring (046). When the desired position has been reached, tighten screws (045) again.
— Loosen screws (048) and turn collector (044) for moving the coolant valve (053) into the position of the hole at the outlet
on ring (046).
Then tighten screws (048) again.
It is furthermore possible to replace quickly the coolant valve (053) without any need to disassemble the disc after having removed
the plug (058).

Coolant pressure:
— continuous supply: max 7 bar;
— by pressure cut-off during turret rotation: max 14 bar.

LEFT VERSION RIGHT VERSION

R
1 1

+ α = 20° + α = 20°
X X
Y Y

– α = 20° – α = 20°

Y Y

045

044 058
057
056
055
054
046 048
053
047 052

SEC. Y-Y SEC. "X"

Fig. 4

14 M.I.6459-20-0110
4.5 - Hydraulic connections (Fig. 5)

B
A

Safety valve (~ 0,5 bar)

EV1
A B
a b
P T A B

V= 2 l
(1) (2)

P= 40 bar

Q= 4 l/min

HYDRAULIC POWER PACK (Example)

(1) IMPORTANT: A flow adjustment valve
must be foreseen in order to avoid a violent
or noisy clamping.
(2) The accumulator's volume is according to
the real pump flow rate.

Fig. 5

Supply:
Size DM 20
• Working pressure ....................... 40 ±5 bar
Required oil volume
• Filtering ..................................... 20 µm
Clamping 61,5
• Oil viscosity ............................... 32 ÷ 46 mm2/s [cm3]
• Recommended oil temperature 35 ÷ 55 °C Unclamping 61,5
Needed instant flow [l/m] 20,5
for Tb 0,18 s

EV1 Connections on the turret

Functions
sol. a sol. b
A – (A1) GAS 3/8"
Clamping turret – +
B – (B1) GAS 3/8"
Unclamping turret + –

DN recommended nominal diameter for

hydraulic line

≤6m 10
Lenght
>6m 12

15 M.I.6459-20-0110
4.6 - Wiring diagram and Electrical connections (Fig. 6-7 and 8)

The DM* turrets are supplied with a proper Direct motor driver for remote installation inside the machine electrical cabinet.
The turret-side electrical connections are carried-out by connectors.
IMPORTANT : In the machine electrical cabinet proper electrical protection devices must be foreseen. (i.e. fuses).
For all details and specs about electrical connections and interfacing to CNC, please refer to relevant Electrical Manual.

EV1 5
A B

a b

DIRECT MOT OR
*
P T I/O

DRIVER TMC -
CNC
4 6a 6b
(1)
1 2
Connectors
SUPPLY
X1 Power
Fuses
X2 Signal

M MACHINE ELECTRICAL CABINET

Terminal board

Fig. 6
(1) Included in our supply : TMC-* Direct motor driver.
Excluded from our supply : Fuses and whatever not clearly mentioned.

WIRING NUMBER
TERMINAL CONNECTORS
REF. COMPONENT CHARACTERISTICS SYMBOLS COLOUR BOARD SIGNALS
X1 X2
WHITE 6 W
M BLUE 2 V
1 DIRECT MOTOR RED 1 U
GNYE

120 C 1,5A 250V 10 + 24 V

2 THERMAL DETECTOR OUTPUT - NC 8 MOTVL

WHITE / RED 3 RPOW +

WHITE / BLACK 13 RPOW –
RED 1 RSIN +
3 RESOLVER BLACK
YELLOW
2
11
RSIN –
RCOS +
BLUE 12 RCOS –
17 Shield

24VD.C. ± 10% BROWN 10 10 + 24 V

4 TURRET CLAMPING SWITCH 200 mA (load)
OUTPUT-PNP-NO
BLACK
BLUE
13
12
16
7
LOCKSW
0V

DIRECT MOTOR DRIVE TMC-*-230 230 VAC

5 DIRECT MOTOR DRIVE TMC-*-400 400 VAC
See Electrical Manual E.M. TMC-
*
6a +
COMMON
See data sheet of
VALVE EV1
select valve
6b +
COMMON

PE

16 M.I.6459-20-0110
 +24 V DC

10 13 12
CLAMPING SWITCH

0 V DC

Terminal board

(X1) - Power connector (Turret-side)

Connector cable-side (not supplied) compatible with :

SIEMENS 6FX2003-OCA10 (female)

Connector cable-side (not supplied) compatible with :

SIEMENS 6FX2003-OCE17 (female)

(X2) - Signals connector (Turret-side)

Fig. 7

Connectors (Turret-side)
X1 POWER: AFEA 06 CMRSN 000 male X2 SIGNAL: SFOA 17A MREN 000 male
Panel mount socket for male contacts. Panel mount socket for male contacts (n° 17).

11 1
10 12 2
2 6 4 9 16 13 3
17
15 14
8 4
1 5
7 5
6

Fig. 8

— View from mating side — View from mating side.

— Contacts 4 and 5 not used. — Contacts 4-5-6-9-14-15 not used.

NOTE: For electrical connections, installation of the Direct motor driver into the machine electrical cabinet, and interfacing to
CNC, see electrical Manual E.M. TMC- .
*

17 M.I.6459-20-0110
5. DM-20/10 ASSEMBLY DRAWINGS AND PART LISTS

5.A - DM-20/10 Main section

Ref. Description Code Q.ty Ref. Description Code Q.ty

001 020 Spring 0115271 6
Toothings 0432571 1
002 021 Nut BES 08-DM-1 0661346 1
003 Screw M12x40 A12.9 0530938 12 022 Proximity 0661345 1
004 Gasket 0592691 2 023 Upper cover 0334050 1
006 O-Ring OR 4400 0590605 1 024 Screw M5x25 0530035 4
007 Gasket 0592678 1 025 O-Ring OR 4287 0590333 1
008 O-Ring OR 3725 0591711 1 026 Pin 10x30 0550609 2
009 Screw M5x10 0530030 1 027 Screw M8x20 A12.9 0531292 17
010 Key 0334285 1 028 O-Ring OR 114 0590172 1
011 Clamp coupling piston 0334087 1 029 O-Ring OR 3225 0590397 1
012 Gasket 0592253 1 078 Needle ZR0 5x8-P0/M6 0631753 91
013 Pin 10x36 0550200 1 079 Rotor 0432568 1
O-Ring OR 4650 0590703 1 081
014 Stator 0432567 1
Ring 8-260 0592091 1 082
015 Rear piston 0334088 1 083 O-Ring OR 3675 0591795 1
016 Ring A150 180 12 NBR70 0592692 1 101 O-Ring OR 106 0590164 1
Right housing 0334416
018 1
Left housing —
Bearing AXK 120 155 0631773 1
019 Plate AS 120 155 0631772 1
Plate LS 120 155 0632281 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and code
number of the DM.

*
( ) Clamping torque values :
Ref. Description Clamping torque
003 Screw M 12x40 A12.9 115 Nm
021 Nut BES 08-DM-1 15 Nm
027 Screw M 8x20 A12.9 34 Nm

027 ( )
*
026
101

028

029

SEC. "A" SEC. "B" SEC. "C"

18 M.I.6459-20-0110
 (046) 025 022 020 018 081
023
(044) 024 021 ( ) 019 083 082
* A 026

001

002

( ) 003
*
004

19
006

078
C
007

008

009 011 013 015 079 Part. "D" 026

010 012 014 016

Fig. A

M.I.6459-20-0110
5.A1 - DM-20/10 Main section (part. "D")

084
085

088

087

097
086

095 092

091
096
090

098
089 (clamp with Loctite 270)

093

094

Part. "D"

Fig. A1

Ref. Description Code Q.ty Ref. Description Code Q.ty

Right rear flange 0334102 091 Washer 0333562 1
084 Left rear flange 0334244 1 092 Resolver 0432593 1
E1 version rear flange 0334414 093 Screw M4x8 0530280 3
085 O-Ring OR 3675 0591795 1 094 Washer 0333562 3
086 Motor cover 0333874 1 095 Bearing 6006-2RS 0630165 1
087 O-Ring OR 3475 0591654 1 096 Snap ring 0550370 1
088 Screw M6x12 DIN 6912 0532033 4 097 O-Ring OR 158 0590216 1
089 Resolver shaft 0334049 1 098 Washer 0551521 2
090 Screw M4x8 0530280 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and code
number of the DM.
20 M.I.6459-20-0110
5.B - DM-20/10 Back view

LEFT VERSION RIGHT VERSION

100
100

"E" View "E" View

030 030

031 031

032 032
033 033

034 034
037 037
038 038

036
036
035 035

039 039

099

099

Fig. B

Ref. Description Code Q.ty Ref. Description Code Q.ty

030 Power connector 0671398 1 036 Rivet 0530521 4
031 Screw M2,5x8 0531415 4 037 Terminal board 0491292 1
032 Signal connector 0671397 1 038 Screw M3x8 0530012 2
033 Screw M2,5x6 0531407 4 039 O-Ring OR 2031 0590165 1
034 Reference pin 0326337 1 099 O-Ring OR 2031 0590165 1
035 Name plate 0329905 1 100 Screw M10x250 0532145 4

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and code
number of the DM.
21 M.I.6459-20-0110
5.C - DM-20/10 Hydraulic connections ( "E" view )

LEFT VERSION RIGHT VERSION

102 112 112 040

040 103 041
103 F

F
F

"E" View "E" View

040
040

104
103

Fig. C
SEC. F-F

PART LIST LEFT VERSION PART LIST RIGHT VERSION

Ref. Description Code Q.ty Ref. Description Code Q.ty
Plug 3/8" GAS 0570183 4 Plug 3/8" GAS 0570183 4
040 040
Washer 0570195 4 Washer 0570195 4
Fitting 90° (for ø12 mm tube) 0571674 1 Plug 3/8" GAS 0570183 1
102 041
Washer 0570195 1 Washer 0570195 1
103 Drain valve 1/4" GAS 0611997 1 103 Drain valve 1/4" GAS 0611997 1
104 Washer 0570193 1 104 Washer 0570193 1
Plug 1/4" GAS 0570182 1 Plug 1/4" GAS 0570182 1
112 112
Washer 0570193 1 Washer 0570193 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and code
number of the DM.
22 M.I.6459-20-0110
5.D - DM-20/10 Coolant circuit

LEFT VERSION RIGHT VERSION

H H
G G

G G

049

045

050
058

057
044
056

055

054

046 048 053

047 052

SEC. G-G SEC. "H"

Fig. D

Ref. Description Code Q.ty Ref. Description Code Q.ty

Right coolant flange 0334233 052 O-Ring OR 2050 0590298 12
044 1
Left coolant flange 0334245 053 Coolant valve 0331115 1
045 Screw M5x8 0531991 3 054 O-Ring OR 2050 0590298 1
046 Coolant ring 0329808 1 055 Spring 0319956 1
047 Holder 0334105 4 056 O-Ring OR 2056 0590299 1
048 Screw M6x35 0530358 4 057 Plug 0326361 1
049 O-Ring OR 3725 0591711 1 058 Plug 0334450 1
050 Gasket 0591425 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and code
number of the DM.
23 M.I.6459-20-0110
6 - RECOMMENDED SPARE-PARTS FOR "DM-20/10"

Ref. Description Code Q.ty Ref. Description Code Q.ty

022 Proximity 0661345 1 054 O-Ring OR 2050 0590298 1
025 O-Ring OR 4287 0590333 1 055 Spring 0319956 1
028 O-Ring OR 114 0590172 1 056 O-Ring 2056 0590299 1
029 O-Ring OR 3225 0590397 1 087 O-Ring OR 3475 0591654 1
030 Power connector 0671398 1 101 O-Ring OR 106 0590164 1
032 Signal connector 0671397 1
049 O-Ring OR 3725 0591711 1
050 Gasket 0591425 1
052 O-Ring OR 2050 0590298 12
053 Coolant valve 0331115 1

N.B. When ordering any spare part, please state both the reference number of the part and the complete name and code
number of the DM.

7 - MAINTENANCE

7.1 Lubrication

Lubrication information
Turret size Lubricant amount Kind of lubricant Manufacturer
CENTOPLEX
KLÜBER
DM-20 100 gr. GLP 500
LUBRICATION
(code 0890102) (1)
(1) This code is related to the required quantity.

7.2 Turret lubrication check

WARNING: If oil leakage happens from safety valve (103) call Duplomatic Service Center.

7.3 Coolant valve check

Every 2.500 ÷ 3.000 hours, check the condition of coolant valve (053) removing the plug (058), and replace it,
if necessary. (See sheet 14).

24 M.I.6459-20-0110
8 - EXTRAORDINARY MAINTENANCE

8.1 Replacing and adjusting proximity switch.

The following sketch shows the electric lay-out in the turret and relevant switch.

+24 V DC (Brown)
CLAMPING SWITCH (Black)
0 V DC (Blue)

10 13 12

25 M.I.6459-20-0110
8.2 Turret clamping (3) proximity switch.
(See sheet 19)

3
1 2

5
0,6 ±0,1

(Clamping stroke) 4,5

CLAMPED TURRET UNCLAMPED TURRET

WARNING : In case of intervention on proximity switch (3), the hydraulic unclamping line "B" must be
depressurized.
Verify that turret is correctly clamped on any position.

Replacing proximity switch:

1) Remove the cover (1).

2) Loosen locking nut (2).
3) Unplug cables from terminal board. (see sheet 25).
4) Remove proximity switch (3).
5) Fit back new proximity switch and push it against the clamping piston (4).
6) Turn back the sensor (3) in CCW direction approximatly of 180° for getting the gap 0,6 ±0,1
7) Connect proximity switch to the terminal board. (see sheet 26).
8) Tighten nut (2) with a C.T. = 15 Nm.
9) Fit back the cover (1). [Check the relevant O-Ring (5)].

26 M.I.6459-20-0110
27 M.I.6459-20-0110
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