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E14-B LV Switchboard and MCC

1. This document records inspection and testing of a low voltage switchboard/MCC tagged E14-B at a JX Nippon Oil & Gas Exploration project. 2. The inspection and tests included verifying documents, checking for mechanical damage, performing contact resistance and insulation resistance tests, and functional testing of circuits, DCS interfaces, and associated metering. 3. Upon completion of pre-commissioning tests, cables were reconnected, punch list items were recorded, and the switchboard was verified to be clean internally and externally.

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576 views3 pages

E14-B LV Switchboard and MCC

1. This document records inspection and testing of a low voltage switchboard/MCC tagged E14-B at a JX Nippon Oil & Gas Exploration project. 2. The inspection and tests included verifying documents, checking for mechanical damage, performing contact resistance and insulation resistance tests, and functional testing of circuits, DCS interfaces, and associated metering. 3. Upon completion of pre-commissioning tests, cables were reconnected, punch list items were recorded, and the switchboard was verified to be clean internally and externally.

Uploaded by

Amy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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JX NIPPON OIL & GAS EXPLORATION

INSPECTION TEST RECORD (ITR) - B

LOW VOLTAGE SWITCHBOARD/ MCC E14-B


Project No
Project Title
Facilities
INFORMATION
Tag No. System/ Sub System No.
Bus Bar Rating IP Rating
Frequency Voltage
Short Circuit Rating/ Ref. Drawing
Time
Model/ Type Location
Serial No. Manufacturer
INSPECTION / TEST OK N/A P/L NO
1 Documents required:
a) Completed and signed –off construction check-sheet and punch
list status,
b) Precom check-sheet for CTs installed,
c) Precom check-sheet for VTs installed,
d) Precom check-sheet for circuit breakers and contactors,
e) Precom check-sheets for all associated power and control
cables and bus-ducts,
f) FAT report,
g) Key single line diagram
2 Verify that no voltage source is connected to the bus.
3 Verify and confirm that there's no mechanical damage.
Check especially for damage to terminal boxes/bus-duct flanges,
corrosion, sign of water ingress / moisture condensation, painting
damage etc.
4 Inspect all doors, panels and sections for corrosion, dents, scratches,
correct fit and missing hardware.
5 Switchboard earthing intact.
6 Perform following physical tests.
Circuit labelling correct.
Operation of safety shutters
Interlocking facilities, mechanical/electrical
Mechanical position indicators, indicating lights
Insulating bushings and barriers in place
Cable box and terminations in good condition
Alignment of main and auxiliary contacts are ok
Verify that fuse and circuit break types / sizes correspond to project
drawings.
Check and confirm cleanliness of switchgear prior to electrical testing.
Verify correct circuit breaker and PT cubicle (if applicable) shutter
installation and operation.
JX NIPPON OIL & GAS EXPLORATION

INSPECTION TEST RECORD (ITR) - B

LOW VOLTAGE SWITCHBOARD/ MCC E14-B


INSPECTION / TEST OK N/A P/L NO
7 Perform contact resistance test (Ductor test) for all bolted connections
and attach the test record to this check sheet.
Check the torque markings on the bolted connections. Adjust, if
required, prior to Ductor test.
Resistances should be in micro-ohms. For identical connections, the
measured values shall not differ by more than 20% from each other for
different phases in same circuit. Further the test results to be
compared against factory test values and any variation more than 20%
from factory test results shall be investigated.
8 Perform IR test on the switchboard incomer and bus-bar. Test voltage
shall be 500 V DC
Test Point Insulation Remarks
Resistance
R-YBNE
Y-RBNE
B-RYNE
N-RYB

Minimum acceptable insulation value shall be 20 MΩ. Compare the IR


test values against those of FAT. Any deviation of more than 20% from
FAT report need to be investigated.
9 Reconnect all electronic equipment after insulation resistance and. Re
install fuses and all relays.
10 Perform the following functional tests on all circuits (separate sheets to
be attached for individual circuit for physical and functional tests).
Mechanical closing and tripping.
Electrical closing local/ remote.
Electrical tripping local/ remote.
Alarm indications local/ remote.
Anti-condensation heater working. Temperature set at 25°c.
11 Test all DCS interface I/Os.
12 Test F&G/SDS/Load Shedding permissive / trip (where applicable).
13 Check all associated metering has been tested and attach records.
14 Reconnect all cables, remove any temporary test links installed and
put back all the shorting links to design condition at the completion of
the pre-commissioning tests.
15 Confirm all related red-line drawings are completed.
16 Record defects/shortcomings, if any, in the system punch-list.
17 Verify no dust inside Enclosure /Cabinet / Panel and insulation
surfaces are clean.
18 Verify Instruments & its Accessories /Electrical equipment/Panel
externally clean.
JX NIPPON OIL & GAS EXPLORATION

INSPECTION TEST RECORD (ITR) - B

LOW VOLTAGE SWITCHBOARD/ MCC E14-B


COMMENT(S) AND ADDITIONAL INFORMATION

COMPLETED BY VERIFIED BY ACCEPTED BY


DESIGNATION DESB Representative NIPPON Inspector Commissioning
Engineer
COMPANY JX NIPPON JX NIPPON
NAME
SIGNATURE
DATE

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