O P E R AT O R ’ S M A N U A L

Worldwide Sales & Service Facilities Centrilift

Argentina Gabon Russia Colorado
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54-261-4523737 / 4523678 241-55-3612 7-095-771-7240 303-573-8525

Australia Germany Saudi Arabia Rangely

970-675-8426
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Indonesia
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44-1224-772233
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601-649-2704

New Mexico
GCS ELECTROSPEED II
GCS Centinel
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Centinel
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00234 (084) 461464

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972-518-1871
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713-625-5405
Downhole Monitor
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44-1784-477049
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51-94-264453 / 264561 Bakersfield Wyoming
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661-831-5365
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Huntington Beach 307-266-6540
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P/N 902272
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974-365109
307-686-4943

www.centrilift.com

Please consult your Centrilift sales representative for more information.

© 2004 Centrilift. All rights reserved. Printed in the U.S.A. GCSF 0304MS
 Baker Hughes - Centrilift
Copyright 2004

Manual P/N 902272

Version 1.39
September 2004

The features and functions illustrated in this manual require that the
Centinel system contains the listed versions of firmware.
Please contact Centrilift for a system firmware update if necessary.

System Firmware Revisions required: Graphic Display Unit: 5.12 or higher

Centinel Interface Module: 1.50 or higher
GCS System Control Software
(For integrated configuration): 7.06 or higher
Table of Contents
SAFETY RECOMMENDATION .............................................. 3
SAFETY DURING INSTALLATION ................................. 3
INTRODUCTION ..................................................................... 4
GENERAL DESCRIPTION...................................................... 4
ARCHITECTURE ............................................................. 4
FEATURES ...................................................................... 5
OPTIONS ......................................................................... 5
INSTALLATION ....................................................................... 6
INITIAL CHECKS ............................................................. 6
POWER WIRING ............................................................. 6
CUSTOMER INTERFACE WIRING................................. 7
ONBOARD DIGITAL OUTPUTS...................................... 7
ONBOARD ANALOG OUTPUTS (To Sensor)................. 7
GCS EXPANSION I/O MODULE (Optional) .................... 7
BASIC OPERATION ........................................................ 9
COMMISSIONING .......................................................... 10
SURFACE INDUCTOR INSTALLATION .............................. 11
SENSOR INSTALLATION..................................................... 12
Y-CONNECTION/I-WIRE............................................... 12
INSTALLING ON MOTOR ............................................. 15
MENU SCREEN .................................................................... 17
GCS MODULES .................................................................... 17
ONBOARD I/O ................................................................ 17
INT ANALOG OUT 1...................................................... 17
INT DIGITAL OUTPT ..................................................... 18
EXPANSION I/O MODULE 1 (OPTIONAL) .................... 18
EXP I/O 1 AI1 and EXP I/O 1 AI2 .................................. 18
EXP I/O 1 A01 and EXP I/O 1 A02 ................................ 19
EXP I/O 2 A01 ................................................................ 19
GCS MODULES STATUS .............................................. 19
MODULES STATUS ...................................................... 19
CENTINEL GCS SETUP ................................................ 20
CENTINEL SECURITY LEVEL....................................... 20
CENTINEL COM FAIL ALARM....................................... 20
MANUAL GAUGE RESET.............................................. 21
CENTINEL STATUS ....................................................... 21
DATA LOGGING (OPTIONAL)....................................... 23
PC CARD DATA LOGGING........................................... 23
SCADA INTERFACE (OPTIONAL) ................................ 25
PICK-UP PROCEDURE........................................................ 26
RUN-IN-HOLE PROCEDURE............................................... 26
MAINTENANCE .................................................................... 27
CHECKING PULLED UNIT............................................ 27
TROUBLESHOOTING .......................................................... 28
ERROR RECOVERY ..................................................... 29
SELF DIAGNOSTICS .................................................... 29
APPENDIX A: CENTINEL SPECIFICATIONS AND RATING
............................................................................................... 30
APPENDIX B: BLOCK CONTROL SCHEMATIC.................. 31
APPENDIX C: PHYSICAL DIMENSIONS............................. 32
APPENDIX D: MODBUS ADDRESS MAP FOR CENTINEL
DATA POINTS....................................................................... 33

2
SAFETY RECOMMENDATION

Centinel equipment should be installed, adjusted and

serviced by qualified electrical maintenance personnel.
Improper installation or operation of the equipment may
cause injury to personnel or equipment. This equipment
must be installed and grounded in accordance with local
and national electrical codes. Potentially lethal voltages
exist within the cabinet enclosures. Extreme care must be
taken to insure all power sources are disconnected
before beginning installation, maintenance and repair
jobs.

Standard safety gear should be worn at all times

including, but not limited to: safety glasses, gloves, and
steel toe boots.

SAFETY DURING INSTALLATION

The Centinel surface equipment outputs 60 to 90 VDC to

power the downhole unit. Confirm that power is disconnected
to the panel before working on equipment.

Disconnect the Surface Inductor Panel from the ESP system

when insulation tests/HV tests are performed. The connection
between the Surface Inductor Panel and the Centinel Power
Supply (in the Surface Electronic Panel) may be live even
when the Surface Electronic Panel is powered down due to
voltages on the ESP system. Isolate the ESP before working
on the Centinel system by disconnecting the Surface Inductor
Panel from the system.

3
 INTRODUCTION
This manual contains general information for the Centinel
system, specific installation information, as well as setup and
operating instructions for a typical equipment configuration.

GENERAL DESCRIPTION
The Centinel is a downhole measurement system designed
for use with electrical submersible pumping equipment in
oilfield, water, mining and other applications. It is comprised of
three components: (1) downhole sensor, (2) the Surface
Inductor Package (SIP), (3) the Surface Electronics Panel
(SEP). When installed, the Centinel will provide highly
accurate, reliable measurements of downhole pressure and
Centinel GCS System temperature.

Centinel can be used as a stand-alone unit or as part of a

system that includes a variable speed drive or motor controller.

ARCHITECTURE
• Downhole Sensor: consists of the electronics board
which may be contained either in carbon steel or
ferritic housing that is bolted to the bottom of an ESP
motor.
• Surface Inductor Panel (SIP): also known as a ‘choke
panel’, serves as the interface between the ESP
power system (cabling) and the Surface Electronics
Panel (SEP). The Surface Inductor Panel filters the
communication signal off of the AC power line (which
powers the motor) and sends it to the SEP.
• Surface Electronics Panel (SEP): receives
communications signal from the SIP. The SEP is
comprised of three modules: (1) Centinel Power
Supply (CPS), (2) Auxiliary Power Supply (APS), and
(3) Centinel Interface Module (CIM).
• For the GCS integrated configuration, the APS is
omitted. Additional modules can be added as options
for further enhanced operation.

See Appendix B for a block diagram of how these modules

work together.

GCS Display mounted on SEP

4
 FEATURES

• SEP surface operating temperature range of -40° to

+85°C (-40° to 185°F)
• NEMA 4 enclosure (for stand alone configuration)
• Simple, pre-calibrated setup of downhole sensor
• Easy to understand graphical, LCD display (Optional)
• Measures pressure 14.7psi to 5000psi
• Measures temperature 77°F to 302°F
• Modular bottom-of-motor design with heavy duty
housing as standard
• Communicates over standard ESP power cable
• Delta or Wye connections for choke panel

OPTIONS
• Data logging (when integrated with GCS drives and
switchboards)
• 4-20mA analog outputs
• SCADA interface via Modbus RTU (RS-232/422/485)
• Seamless integration into GCS drives and
switchboards
Exterior of Surface • Stainless, NEMA 4X enclosure options
Inductor Panel (Choke
Panel) w/Optional
enclosure

Surface Choke Panel

5
INSTALLATION
INITIAL CHECKS

Before installing the equipment, check the unit for:

• Visual damage to the shipping container or cabinet.

• Packing. Remove all packing materials such as tape,
foam, shipping restraints, and padding.
• Physical damage to equipment.
• Correct application. The equipment nameplate data,
transformers, and load must be compatible.
• Internal connections. Ensure that all circuit boards,
cables, components, and connectors are securely in
place.

Downhole Components The downhole components of the

Centinel system should be mounted to a compatible electrical
submersible motor. At present, all Centrilift offered motors
are compatible with Centinel, with the exception of the
375 series. Component sizes and application data should be
compared to motor and pump characteristics to make sure
that correctly sized equipment is installed.

All necessary precautions should be taken to ensure

integrity of environmental seals and electrical
connections.

Surface Components The surface components of the

Centinel are housed in weatherproof, NEMA 4 enclosures
suitable for outdoor installations in non-hazardous locations.

POWER WIRING

The Auxiliary Power Supply (APS) is connected to the

Centinel Interface Module (CIM) via the CITIBus
communication cable. It converts the supplied 120VAC into
the +24VDC required to power the surface electronic
devices.1 The Centinel Power Supply unit (CPS) provides the
60 to 90VDC required by the downhole tool. It is also powered
by 120VAC and is connected to the CIM and to the Surface
Inductor Panel. The output of the surface inductor is
connected to the downhole power cable, and as such has
high voltage present on its lugs and connectors. Use proper
precautions when connecting, inspecting and commissioning
these connections. [See Appendix B]

1
The APS is not included in the GCS-integrated configuration
of the Centinel system, as the CITIBus power is already
available within the motor control system.

6
 CUSTOMER INTERFACE WIRING

Control inputs and outputs are interfaced directly to the plug

and socket terminal strips mounted on the faceplate of the
electronic enclosures. AC control wiring should meet a
minimum spec. of 18 AWG, and must run in conduit separate
from DC control wiring. Analog outputs (Pressure,
Temperature and CPS Control) should be connected with a
shielded, grounded, twisted pair cable, minimum 24 AWG.

NOTE: The Centinel Interface Module (CIM) utilizes a

standard GCS Expansion I/O module for the analog output
signals. Refer to the control schematic drawing in Appendix B
APS, CPS, and CIM for a visual depiction of the required interconnections.

The Centinel can be interfaced to other control and

measurement equipment, using the provided digital and
analog outputs as outlined below.

ONBOARD DIGITAL OUTPUTS

The CIM provides two digital outputs in the form of

mechanical relays. These relays are rated for up to 120VAC
operation at a maximum current of ten amps. One of the
relays is used to control power to the Centinel Power Supply
module (CPS 120VAC), the other is used to annunciate the
successful completion of the power-on self test operation of
the system. This relay (STATUS RELAY) can be interfaced to
customer inputs, thereby providing a “functional Centinel
Interface Module” signal. It does NOT indicate a functional
gauge – only a functional CIM.

ONBOARD ANALOG OUTPUTS (To Sensor)

The Centinel Interface Module (CIM) provides one analog

output used to control the output DC voltage of the Centinel
Power Supply (CPS). In order for the system to function
properly, connection must be made between this control
output, labeled CONTROL and the power supply’s control
input.

GCS EXPANSION I/O MODULE (Optional)

The Centinel Interface Module (CIM) utilizes a standard GCS

Expansion I/O (EIO) module, as an option, to provide
electrically isolated 4-20mA current loop analog signals
proportional to the measured temperatures and pressure.
These self-powered output signals can be connected to any
compatible 4-20mA input with an input impedance of less than
900 ohms. The pressure and temperature outputs are located
on the standard GCS EIO connected to the CIM. The
pressure is generated on Expansion I/O module 1 Analog

7
Output #1. The well temperature signal is generated on
Expansion I/O module (EIO) 1, Analog Output #2.

With a Centinel 3, the motor temperature signal is generated

on EIO 2, Analog Output #1.

Output #1 Pressure 14.7- 5000 PSIA 4-20mA*

Output #2 Temperature 0-302° F 4-20mA*

The tables below depict the difference between Centinel 2

and 3 operations.

Centinel 2
EIO1 Output #1 Well Pressure
EIO1 Output #2 Well Temperature

Centinel 3
EIO1 Output #1 Well Pressure
EIO1 Output #2 Well Temperature
EIO2 Output #1 Motor Temperature

* With the GCS versatility, the zero and range values that
correspond to 4 and 20mA are user selectable. For more
information, see section “EXPI/01 A01 and EXP I/O A02”
within this manual or the GCS Expansion I/O Manual available
through Centrilift.

When integrated into a GCS system, the analog outputs must

be specified according to the Programmable Logic Control
(PLC) functionality. This will correlate one value (e.g. Centinel
pressure) to an analog output of interest (e.g. EIO3, AO2)

8
BASIC OPERATION

Information from the downhole sensor is transmitted by

means of a modulated DC current to the Surface Electronics
Panel (SEP) via the Surface Inductor Panel (SIP). The surface
inductor package will superimpose a DC Voltage supplied by
the Centinel Power Supply (CPS) unit onto the downhole AC
power cable. The downhole sensor intermittently attenuates
this DC voltage creating a modulated DC current upon the AC
power cable. This modulated current is routed through the
CPS to the CIM surface electronic unit which decodes the
embedded serial information.

Centinel 2
The Centinel 2 downhole sensor maintains a record of its own
serial number and calibration information and always
transmits this data first, each time it is activated. Once valid
calibration information has been received by the surface unit
as part of the start up initialization, the sensor subsequently
only transmits data values for pressure and temperature.

The Centinel 2 initialization sequence will take approximately

ten minutes2 every time the downhole tool is powered up.
However, once this sequence is completed the pressure and
temperature are updated with new values every 17 seconds.

Centinel 3
The Centinel 3 downhole sensor maintains a record of its own
serial number and calibration information with the device.
After sending the serial number as part of the start-up
initialization, the sensor only transmits data values for
pressure and temperatures.

The Centinel 3 initialization sequence takes approximately

one minute every time the downhole tool is powered up. The
pressure and temperatures are updated with new values
every 17 seconds thereafter.

2
The serial baud rate used by the Centinel is 4.7 bits per
second and the initial serial number and calibration data is
comprised of approximately 255 bytes. Therefore at
4.7bits/second, the initialization sequence will take
approximately ten minutes

9
COMMISSIONING
Centinel is designed to be a simple, stand alone unit that
operates without operator calibration and with a minimum
amount of operator configuration. Additionally, the Centinel
unit is designed to operate with or without a GCS display unit
attached. However, connecting a GCS display unit will assist
with initial installation and troubleshooting efforts. Therefore,
the following section of the manual depicts the use of this
optional GCS display unit. Note that if a display unit is used,
compatible software must be loaded. Consult the inside front
cover for applicable software revisions.

10
 SURFACE INDUCTOR
INSTALLATION
NOTE: As lethal voltages may be present, Centinel
equipment should be installed, adjusted and serviced by
qualified electrical maintenance personnel. Before
beginning any work ensure power has been disconnected
and locked out.

The Surface Inductor Package (SIP) is always installed on the

output side of the step-up or isolation transformer that
connects to the motor. Please take note of Appendix B for a
wiring block diagram. Each of the three input wires must be
attached to each phase of the three phase system and an
appropriate ground wire.

For installations with a switchboard and no isolation

transformer, the incoming power should remain ungrounded
to allow proper Centinel communication.

Surface Inductor Package

showing input fuses

11
 SENSOR INSTALLATION
The Centinel downhole sensor is electrically connected to the
bottom of the motor by attaching the I-wire connection to the
Y-point of the windings. This point is found in the base of the
motor, behind the motor base cap.

If the motor is an upper tandem motor, a Y-point shorting plug

should be installed prior to sensor installation.

Use the following procedure to install an I-wire receptacle

(female connection – PN 902622) to connect the Centinel
downhole sensor.

Y-CONNECTION/I-WIRE
1. To reduce the amount of oil loss, support the motor so
that the base is above the motor head. Remove the
shipping cap from the Centinel downhole sensor.
Replace the O-rings on the sensor head.

2. Remove the motor base cap and save the fasteners.

3. Carefully uncoil the I-wire (wire from Y-point) from the

motor base. If the I-wire end has been wrapped, cut
off approximately one to two inches from the end of
the wire. Likewise, if the wire has been encased in
shrink tubing; carefully remove about 4.25” (10.795
cm) of shrink tubing from the wires to expose a
workable amount of wire.

4. Clean wires with alcohol.

5. Remove and lay out the parts of the receptacle for

easy access, make sure that a black rubber boot, a
Figure 1
white insulator and metal socket are present. [Figure
1]

6. Slide black rubber boot over wire (small end first).

Once that is seated against the shrink tubing, slide
the white, rigid insulator (rounded end towards the
black boot) onto the wire. Push insulator into black
boot about ¼” (0.635cm) to help steady the assembly.
[Figure 2]

Figure 2

12
Figure 3
7. Being careful not to cut the wire, use wire strippers to
strip back ¼” (0.635cm) of insulation from the I-wire to
expose the conductor. [Figure 3 & 4]

Figure 4

8. Place the copper end of the metal socket over the

wire and crimp using crimping tool (PN 902623).
[Figure 5 & 6]

NOTE: Only put crimp jaws on the copper band!

Figure 5

Figure 6

13
Figure 7
9. Using a small rod – or as pictured, an instrumentation
screwdriver known as a “tweaker” – push the metal
socket into the white insulator until it seats flush with
the ridge internal to the insulator. If the Centinel
sensor is in position to mount when assembling this
socket, use the Centinel plug to push socket into the
insulator [Figure 7 & 8]

Figure 8

10. Insert the insulator into the black rubber boot about
¼” (0.635cm). The socket is now ready to accept the
plug from the Centinel sensor. [Figure 9]

Figure 9

14
 INSTALLING ON MOTOR
NOTE: Although built as a rugged piece of equipment,
this sensor contains delicate pieces of electronic
instrumentation and should be handled as such. Proper
handling should be exercised to insure no extreme shock
or electrical interference (static). Never put tension or
stress on the connection wires and never support the
motor/string weight by only the attached sensor.

Place the sensor near the end of the motor. Plug I-wire
connectors together by pushing the Centinel plug so it seats
firmly against the white insulator/receiver on the I-wire from
the motor. Then, push the black boot over the top of the whole
assembly so the insulators slide back into the boot, where the
internal groove on the boot seats on top of the Centinel plug’s
raised ring. This will be fairly tight. When the motor
temperature option is not used, carefully coil I-wire into the
end of the motor and end of the Centinel unit. [Figure 10]

NOTE (Motor temperature option): There are two

considerations when installing an RTD kit (PN 901896) for
motor temperature measurement:

1. When installed at a field service center, consult

manufacturing method MM9770 for proper procedure.

Figure 10 2. When installed using the mounting sleeve included

with the RTD kit, locate the RTD as close to the motor
winding base plate as possible with the tie wraps
provided.

Crimp RTD wires to wires coming out of Centinel unit using

butt splices provided.

Lubricate the O-rings with petroleum jelly or other suitable

product.

Lift sensor and carefully slide the Centinel head onto the base
of the motor. Align the Centinel holes with the motor base
holes, insert bolts and lock washers and tighten firmly [Figure
11]

When refilling the motor and sensor, ensure that the oil used
was specified for that particular motor. For more detailed
information on oil refilling refer to the Field Service Manual.

FFigure 11

15
 THE GCS MENUS
The following section provides definitions of the GCS menus
and parameters that are available to the user of a stand alone
system. When operating as a stand-alone system, make sure
the CIM’s MR/SL jumper is OUT for MR (master) operation.

If more information is required for GCS operating system

conventions and menu navigation, please refer to the
Electrospeed GCS or Vortex GCS Operator’s Manuals.

OVERVIEW OF CENTINEL GCS MENU STRUCTURE

16
 MENU SCREEN
The MENU screen provides access to each of the sub-
screens in the Centinel system. Move the cursor over the
appropriate square using the arrow keys and press ENTER to
display that screen.

Screen 1

GCS MODULES
The GCS Modules screen provides access to the input/output
module screens as well as the Centinel module when
integrated into a GCS variable speed drive or motor controller
system. The setup and calibration is performed in the factory,
so these screens are used to view the present configuration.

ONBOARD I/O
The Onboard I/O menu provides access to the inputs and
outputs available within the Centinel Interface Module itself.
Select “Onboard I/O” and press the ENTER key to view the
Screen 2 pertinent menus.

INT ANALOG OUT 1

This internal analog output of the Centinel Interface Module

(CIM) is used to control the Centinel Power Supply output
voltage level. The CIM will normally adjust this value
automatically eliminating the need for manual adjustments.
Screen 3

17
 INT DIGITAL OUTPT

Screen 4 provides user access to internal digital output #3

(relay). Digital output #3 is used to connect or disconnect the
120VAC power to the Centinel Power Supply (CPS) unit.
Disconnecting the power to the downhole tool has the effect of
resetting it. It will then re-transmit the serial number and
calibration data as it does at every power up. The CIM will
normally control this relay automatically and user adjustment
is not necessary. It is also accessible through the Centinel
GCS Setup screen, Manual Gauge Reset parameter.

Screen 4

EXPANSION I/O MODULE 1 (OPTIONAL)

The CIM utilizes a standard GCS Expansion I/O module to
generate the 4-20mA analog output signals proportional to the
measured intake pressure and temperature. Access to the
setup and calibration screens is through this menu. The CIM
module adjusts the analog output parameters automatically,
eliminating the need for user adjustment. Move the cursor to
this location and press ENTER to access the sub-menus. The
menus and parameters are identical to a standard expansion
I/O module, therefore only a brief description is afforded in this
manual. For a more complete description, please refer to the
GCS Expansion I/O Manual available through Centrilift.

Screen 5

EXP I/O 1 AI1 and EXP I/O 1 AI2

Both of these screens display similar parameters, but related
to analog input 1 or 2. These inputs are not utilized in the
standard Centinel configuration.

Screen 6

18
 EXP I/O 1 A01 and EXP I/O 1 A02
Both of these screens display similar parameters, but related
to analog output 1 or 2. These outputs correlate to well
pressure and temperature.

EXP I/O 2 A01

This screen displays parameters related to analog output 1
that correlates to the motor temperature supplied by a
Centinel 3 downhole sensor.

Screen 7

GCS MODULES STATUS

The GCS Modules Status menu enables the user to verify that
the Expansion I/O module used by the system is enabled for
communication. The GCS Expansion I/O module is used to
generate the 4-20mA analog output signals proportional to the
measured pressure and temperature (temperatures with
Centinel 3). Press the ENTER key to view the status screen
as illustrated in Screen 8.

Screen 8

MODULES STATUS
The module status screen shows if the Expansion I/O
modules #1 and #2 are enabled for communication with the
CIM. The CIM will always poll for these modules at power-up
and the user should never need to enable them manually.
Module #3 is not currently required or supported by the CIM
and when the system is connected to a Centinel 2 downhole
sensor, module #2 is not required either.

Screen 9

19
 CENTINEL GCS SETUP
The Centinel Setup Screen allows the user of the system
automatic or manual gauge detection. Also, depending on the
security level of the user, offsets can be entered to
accommodate any drifts in the sensor or needs the end-user
may require.

When integrated into a GCS variable speed drive or motor

controller system, this screen is visible by pressing the left or
right arrow key from the status screen.

The Gauge Detection Method may have one of several

options. With the Centinel 2 system, the choices will be “auto
detect” and “Centinel 3”. In auto detect mode, the system will
attempt to auto detect whichever gauge is connected. Each
Screen 10 gauge supported by Centrilift will have a unique start up
sequence that will identify it to the surface electronics. In the
unlikely event that the gauge type can not be automatically
detected, the user can force the ‘gauge type’ to the
appropriate selection. The recommended and default setting
for this is ‘auto detect’.

Once the gauge detection method has been specified, the

Gauge Type will display whatever gauge has been sensed (in
auto detect mode, or whatever has been manually specified).
Screen 10 shows the Centinel GCS Setup Screen at power up,
before the gauge type has been determined.

CENTINEL SECURITY LEVEL

If the user has security level access, the Centinel GCS Setup
Screen will display offset parameters with the capability to
alter them. The offset parameters will only be visible with
Screen 11
the proper security level.

Please note that this ability will alter the data coming from the
sensor, so only use the offset feature if fully experienced with
the specific gauge and the use of the data.

The user can enter a value into either of the channels to

linearly offset the data readings due to a predefined drift in the
sensor. Screen 11 shows a Centinel 2 gauge (automatically
detected) with 0.0 PSIA pressure offset and 0.0 °F
temperature offset. Screen 12 shows a Centinel 3 gauge
(automatically detected) with 0.0 PSIA pressure offset and 0.0
°F temperature offsets.

CENTINEL COM FAIL ALARM

Screen 12 This parameter is used to enable/disable the Centinel
Receiver Communication Alarm. Installations that depend on

20
 valid pressure values to control frequency may require this to
be enabled. When set to “yes” and Centinel communications
fail, the GCS device will shut down on “CENT RCV COM” fault.

MANUAL GAUGE RESET

This parameter is used to manually reset the gauge’s
initialization sequence. When set to “yes”, the CIM will cycle
power to the CPS and begin the initialization process. This
parameter will return to “no” automatically.

CENTINEL STATUS
Screen 13 shows the unit after it is first powered up. In a
Screen 13 stand-alone system, this screen is accessible from the status
menu selection. When part of a GCS variable speed drive or
motor controller system, this screen is accessible from the
GCS modules menu selection, then the Centinel module
selection. Once initialization is complete (after approximately
10 minutes for Centinel 2 and one minute for Centinel 3), it
displays the serial number of the downhole gauge as well as
the present values of the downhole pressure and temperature.
Screen 14 shows the unit immediately after receiving the first
packet of data. Subsequent illustrations show the unit in
progressive stages of initialization for Centinel 2. Screen 17
shows the second screen for Centinel 3.

The Centinel Packet count and Error count is displayed at the

bottom of the screen for troubleshooting purposes.

S/N: Lists the serial number of the downhole tool.

Sts (Status): Shows whether the gauge is actively functioning
or idle.
PS Lv: Indicates the percentage of output DC voltage that is
Screen 14 being applied to the downhole gauge.
Active Alarms: If the CIM is not receiving data from the
CPS/downhole units, it will display an alarm message in this
area.
EIO1 COM: When expansion I/O module 1 is not present or
communicating.
EIO2 COM: When expansion I/O module 2 is not present or
communicating. (Centinel 3 only)

The following four alarms are generated from self-diagnostics

and are displayed only after numerous attempts to reset the
CPS have failed to correct the problem.

Ctnl Short Cc (Centinel Short Circuit): When the gauge

signal stops changing between start-up and the arrival of
the first packet, the CIM decodes this as a short circuit.
Cntl Open Cct (Centinel Open Circuit): When the gauge
signal drops below a minimum level, the CIM decodes this
as an open circuit.

21
 Cntl Sig Loss (Centinel Signal Loss): When the gauge
signal doesn’t change within the normal period of time, the
CIM decodes this as a signal loss.
Cntl Noise (Centinel Noise): When five (5) consecutive
packets have invalid CRCs i.e. error checks, the CIM
decodes this as excessive noise on the signal wires.
Intake Pressure: Represents the pressure measured by the
downhole sensor.
Intake Temperature: Represents the downhole measured
temperature.
Motor Temperature (Centinel 3): Represents the measured
temperature of the RTD located close to the motor windings.
Centinel Packets: a running count of data packets received
from the Centinel tool.
Screen 15 Centinel Errors: A running count of packets or data that
could not be formatted into a legible data packet for
processing. (Example: false reading due to noise)

Screen 15 shows the initialization progress at stage 5 of 13.

By stage 1, the serial number of the downhole tool has been
received, of this example 208721. Note the progress bar
between the PS Lv: and Intake Pressure lines. This bar will be
completely black once the initialization process of receiving 13
packets of data is complete. At that point, the bar will be
erased and valid pressure and temperature data will be shown
on the screen upon receiving packet 14 as depicted in Screen
16.

Screen 16

After the initialization process is complete (approximately 10

minutes after power-on for Centinel 2 and one minute for
Centinel 3), the screen will be similar in appearance to either
Screen 16 or Screen 17. The status - Sts: - parameter shows
the abbreviation for “Receiving Pressure & Temperature” –
Rcvng PT – and the Power Supply Level - PS Lv: - has been
automatically set to 37.5% output by the CIM. At this point, the
system will receive new pressure / temperature data and
update the display (and analog outputs when connected)
every 17 seconds.

Screen 17

22
 DATA LOGGING (OPTIONAL)
The Centinel has an optional data logging feature when
connected to a GCS host device (with data logging
capabilities). This provides for a seamless integration into a
drive/switchboard system.

NOTE: When used as a stand-alone system, the GCS

motor controller must be attached for these features to be
active. Software revisions MUST match or be greater than
those on the inside front cover of this manual, under
“System Firmware Revisions required”, otherwise certain
Centinel parameters will not be available. Also, the MR/SL
jumper must be IN for SL (slave) operation.

PC CARD DATA LOGGING

This screen provides access to the data logging functions
provided with the GCS motor controller or variable speed
drive. It is located within the screens under the Data Log and
History Main menu selections. The data recorded is stored
onto a non-volatile memory card inserted into the provided
socket on the GCS display unit. The PC memory cards are
formatted and structured with a DOS file format. When
plugged into the PC card slot of a personal computer, the card
should appear as a disk drive and the logged data will appear
as a normal “DOS” type of file upon that card. To use, view or
manipulate the logged data, the user can open the file using
MS Excel, MS Word or any other PC software that can import
a “comma separated variable” or “CSV” file type. As can be
seen in Screen 18, the STATUS and SIZE portions of the
screen are filled with appropriate information when a valid
Screen 18 memory card is inserted.

For more information regarding the use of the PC Card, refer

to the technical document "Use of the PC Card ATA Flash
disk with GCS Products 1v6.pdf".

Enable / Disable Data Logging Use this menu item to start

or stop the data logging function. Move the cursor over this
item and press the ENTER key to toggle between Enable and
Disable. If this item is toggled to Enable Data logging, the
GCS controller will commence logging the data as configured
within the next menu item, Setup Data Logging. With display
unit software version 5.06 or higher, permission to enable or
disable data logging is dependant upon security level
clearance. If security is enabled, the user must enter a valid
password to be allowed to enable/disable data logging. Refer
to the next section for instructions on configuring the data
logging setup.

Setup Data Logging To access the setup screens for data

Screen 19 logging, move the cursor to this location and press ENTER.
Note that the logging function must be disabled before access
to the data logging setup screen is allowed. Screens 19 and
20 are used to configure data logging options. After the setup

23
 is complete, the configuration is stored within non-volatile
memory and is retained even in the event of a power failure.
In such a case, the user need not re-enter the setup, because
the GCS will re-configure itself using this stored configuration.

DATA LOG SETUP

This screen provides the user with the ability to configure the
type and frequency of data to be logged. Up to twelve data
variables can be logged at frequencies up to 1 Hz. Each of the
twelve logged data variables requires the user to enter point
identification (PID), start time and logging time interval. After
completing the data log setup press the MENU key to exit

Description Move the cursor to highlight one of the rows (1

through 12) in the description column and press ENTER. A
new screen listing, All Available Parameters will appear.
Some of the available parameters are shown in screen 21. All
four arrow keys - up, down, left and right - will be active to
Screen 20 locate the variable of interest. When the item of interest is
highlighted, press the ENTER key to select that value.

Centinel data points (channels) are:

Centinel Data Point Names Centinel Channels
Ctnl Intke Pres Intake Pressure (PSIA)
Ctnl Intke Temp Intake Temperature (°F)
Ctnl Mtr Temp (Centinel 3) Motor Temperature (°F)

(Start Time) The Start Time variable will delay the

start of data logging for this point the number of seconds
entered. For example, entering 45 will cause the first log
sample to occur 45 seconds after being enabled.

(Interval Time) Move the cursor to the Interval

Time column and press ENTER to set the time delay between
logged samples. This set point controls how often a data
value is recorded for this data log point. The shortest interval
possible is 1 second while the maximum time interval is 9999
seconds (2 hours, 46 minutes, 39 seconds).

Dedbnd (Dead band) This point defines how much a logged

data value must change before it will be added to the log file.
For instance, if the last logged data value is 17.5 and there is
a dead band of 0.2, the values 17.3, 17.4, 17.6 and 17.7 will
not be logged. This parameter can help reduce log file size by
not logging values until they have significantly changed.

Enable This point controls whether the GCS Electrospeed

controller will record (log) the data associated with the
Screen 21 description field. If this point displays a check mark, 9, the
data will be recorded, if it displays an X, the data will not be
logged. Move the cursor to this variable and press ENTER,
then, press the UP or DOWN arrow keys to toggle the value
between enabled and disabled.

24
For further information regarding additional data logging
options please consult the PC card technical document.

SCADA INTERFACE (OPTIONAL)

SCADA interfacing can be accomplished when connected to
an optional GCS host device (with interface capabilities, such
as the VCI-142). This provides RS-232 or -422/485 support
via the Modbus RTU protocol.

For setup and wiring of the VCI-142, please consult the Vortex
Interface VCI-142 Operator’s Manual

Appendix C contains the Modbus addresses for Centinel data

points as contained in the GCS motor controller.

25
PICK-UP PROCEDURE
For more detailed information on pickup procedures refer to
the Field Service Manual or the manufacturing specifications
for lifting motors.

RUN-IN-HOLE PROCEDURE
While running in-hole, the Centinel system can be checked by
performing the following procedure:

1. When used in a GCS system, verify that the output of the

switchboard or VSC transformer is not connected to the
motor cables.
2. Verify that the motor cables are connected to the cables of
the choke, i.e. Centinel Surface Inductor Package (SIP).
3. Between the junction box and cable reel on location,
connect one wire between the ground of the junction box
and the armor of the cable reel. If the cabling has not
been completed between the junction box and the SIP,
the wire will need to be connected between the SIP and
the cable reel. Be sure both wires make good contact and
observe all customer safety requirements.
4. When used in a GCS system, power up the host device and
go to “GCS Modules”, “Centinel Module” screen. In a
stand-alone system select “status” screen. Verify the
status portion changes from Idle to Init and the PS level
changes as necessary for proper communications.
5. After the first packet is received, the serial number (S/N)
should change from 0 to the appropriate value of the
gauge in question.
6. a. For Centinel 2, an additional twelve (12) packets are
required for calibration constants (screen shows: Centinel
packets 13), after which the status should change from
Init to Receiving PT. If an error occurs while receiving the
initial 13 packets, the CIM will reset the CPS and restart
the initialization procedure.
b. For Centinel 3, the status should change from Init to
Receiving PT.
7. Upon receiving the next packet, the displayed pressure and
temperature values should change from 0.0 to the
respective sensor values.
8. Verify with the next few packets that the values remain fairly
constant
9. Power down host device or stand-alone system.
10. Remove wire connection to cable reel.

26
MAINTENANCE
Only minor adjustment and basic interconnection should be
necessary on initial start-up. Over time, some common sense
maintenance should be observed.

Operating Temperatures:
The surface electronic units are rated for operation in
temperatures between -40°C to +85°C

Keep Surface Unit Clean:

As with any electronic equipment, cleanliness will enhance
operating life.

Keep Connections Tight:

The equipment should be kept away from high vibration areas
that could loosen connections or cause chafing of wires. All
interconnections should be re-tightened at initial start-up and
at least every six months.

CHECKING PULLED UNIT

The following procedure is to be used as a guide for checking
the Centinel downhole sensor when it has been pulled from a
well
1. Note physical condition of entire assembly (ESP and
sensor). Check any areas that exhibit unusual wear or
discoloration on the housing.
2. Check motor oil (drain sample) for evidence of well fluid
contamination
3. If motor oil proves non-contaminated, connect {test} leads
from host device or Surface Electronic Panel to ground
and phase of motor.
4. Power up.
a. Pressure should read within tolerance of
atmospheric (14.7psi)
b. Temperatures should read within tolerance of
ambient: in Fahrenheit.
5. After checking unit for functionality, power system down
and remove test leads.
6. Proceed with megger testing of sensor
7. Megging: Reverse polarity is necessary to prevent
electronic failure to the downhole gauge. This requires the
positive polarity to be connected to the armor of the cable
and the negative connected to the phase of interest. It
would be best to start at the lowest setting first to verify
proper electrical connection before proceeding to
5000VDC.

NOTE: If the motor oil sample is contaminated with well fluid

the downhole sensor should not be rerun. Once the electronic
circuitry in the sensor has been exposed to fluid and
contamination the longevity of the sensor could be
compromised.

27
TROUBLESHOOTING
IMPORTANT SAFEGUARDS
The Centinel equipment should be installed, adjusted and
serviced by qualified electrical maintenance personnel.

WARNING

The following warnings must be heeded. Failure to do so

could result in personal injury or death!

• Lethal voltages are present within the cabinet when

input power is applied.
• External voltages could be present in the customer
termination area even with all power removed from
the drive input.
• To prevent component damage, do not remove any
cable connectors without eliminating all power to
the CIM and CPS

Once installed, the Centinel system is designed to power up

and function without operator intervention. If for some reason
it fails to function properly, the user should perform the
following measurements and tests:

1. Test to ensure that 120VAC 50/60Hz power is available

at the input terminals for the two power supply units,
namely, the Centinel Power Supply and the Auxiliary
Power Supply.
2. If power is available, then check the line fuses in both
power supplies, and if necessary, replace with the same
rated fuses
3. After verifying the presence of control power, look for
the power indicator LEDs. They should be visible on the
faceplate of the Auxiliary power supply, the Expansion
I/O module (if installed) and the Centinel Interface
Module.
4. If the power indicator LEDs are illuminated, look further
inside the CIM and EIO enclosures for the flashing LED
indicator. If this flashing light is visible, it indicates that
those modules have successfully completed the power
on self-test.
5. At this point a graphic display unit should be connected
to the CITIBus connector. View the STATUS screen for
any alarm or fault indicators shown.
6. A note on voltages in the surface panel: The Centinel
Power Supply (CPS) requires 120 VAC to work properly.
The neutral of the needed voltage is connected directly
to the CPS and the hot portion is routed through the
CIM’s relay. During the Idle status, the relay will be off
and the voltage will not be present. During initialization
and regular communication times, the voltage should be
present. The voltage leaving the CPS going to the
gauge is usually changing values so only an

28
 oscilloscope would provide relevant data. For
troubleshooting purposes, the DC voltage can range
from 60-90V. The voltage leaving the CPS as the signal
value will usually range from 4.5 to 7.5 VCD but will be
changing values according to sensor data. The control
signal is a current signal and thus it is rather difficult to
check with a voltmeter or interrupt the circuit to check
with an ammeter. It can range from 4 to 20 mA and
correlates to the voltage leaving the CPS.

ERROR RECOVERY
In the event of loss of communication from the Centinel Power
Supply, the Centinel Interface Module will react accordingly:

1. If the incoming signal from the Centinel Power Supply

(CPS 0-10Vdc) is lost, the software will reset the gauge
by interrupting the 120Vac power supply to the CPS.
The software will then wait 30 seconds, apply power to
the CPS again and attempt to detect the gauge
initialization sequence. If an error occurs during the
initialization process, there will be three retries before
shutting down on “err”. Within the main status screen,
the type of error will be announced according to the
self-diagnostics section below.
2. If the software counts 5 consecutive errors in packets
received from the CPS, the Centinel Interface Module
(CIM) will attempt to re-initialize the communication link.
This is done by interrupting the power to the CPS,
waiting 30 seconds, then re-applying power to the
gauge and attempting to detect the initialization
sequence from the gauge. Reception of a packet with a
valid CRC causes the error counting to be reset to zero.
In other words, a sequence of up to four bad packets
followed by one good packet will not cause the CPS
power to be interrupted.
3. In the case of the initialization sequence for Centinel 2
where the serial number and coefficient packets are
transmitted, a CRC error in any packet will result in
immediate power cycling. Hence, the first 13 packets
from the Centinel 2 gauge must be received without an
error before the software can begin displaying pressure
and temperature (P&T) packets.

SELF DIAGNOSTICS
There are four types of errors that the Centinel system detects:
1. Centinel Signal Loss- This is usually a momentary
announcement in the status screen while the CIM
cycles power.
2. Centinel Short Circuit- Indicates that a short circuit has
occurred between the signal cable and ground.
3. Centinel Open Circuit- Indicates that an open circuit
condition exists with either the signal cable or ground.
4. Centinel Noise- Indicates that too many communication
packets have CRC (Cyclic Redundancy Check) errors
which is interpreted as excessive noise.

29
APPENDIX A: CENTINEL
SPECIFICATIONS AND RATING

Surface Electronics equipment

Operating Temperature: -40° to +85°C (-40° to 185°F)

Storage Temperature: -50° to +85°C (-58° to 185° F)
Analog Output Accuracy: 4-20mA, ±1% of full scale
Input Power: 120VAC / 150mA
60Hz nominal

Downhole System specs and ratings

Parameters Measured
Centinel 2 Pi, Tw
Centinel 3 Pi, Tw, Tm
Pressure Range 5000 psi
Pressure Accuracy 0.5% F.S. (± 25psi)
Pressure Resolution 0.002% F.S. (0.1psi)
Temp (measure) 77°-302°F
Temp Meas. Acc. 1.8°F
Temp Meas. Res. 0.1°F
Megging Voltage -5000VDC
Data Transmit Method Digital
Update Rate 17 seconds
Max. Cable Length 300,000 Meters (984,252 FT.)
Serial Number Stored in D/H Tool, Transmitted to
surface
Weight Sensor assy = 16lbs (without
shipping cap), Inductor assy = 14 lbs
Length 51.70” / 49.26” [with/without p/n
902244 shipping cap]

30
APPENDIX B: BLOCK
CONTROL SCHEMATIC

31
 APPENDIX C: PHYSICAL
DIMENSIONS

Figure C-1. Simple SEP package (902454) Figure C-2. Expanded SEP package (902824)

Figure C-3. SIP package (902642) Figure C-4. Transformer mount SIP package
(902641)

32
 APPENDIX D: MODBUS
ADDRESS MAP FOR CENTINEL
DATA POINTS

System Tag Name Description Units/Multiplier Hex address Decimal address

CSU_PRESSURE Intake Pressure psi / x10 0x0130 30305
CSU_TEMPERATURE Intake Temperature °F / x10 0x0131 30306
CSU_MOTOR TEMPERATURE Reserved for future use n.a. 0x0132 30307
CSU_FLUID RESISTANCE Reserved for future use n.a. 0x0133 30308
CSU_SERIAL_NUM_LO Low word for serial Integer 0x0134 30309
number3
CSU_SERIAL_NUM_HI High word for serial Integer 0x0135 30310
number
CSU_PRG_REV_NUM Centinel firmware n.a. / x100 0x0136 30311
revision number
CSU_GAUGE_TYPE Sensor type4 Integer 0x0137 30312
Read-only, input registers (3XXXX)

3
The serial number can be assembled by the following
formula: ([‘hi’ value] x 655360) + (‘low’ value)
4
1 = Centinel 2, 2 = Centinel 3

33
 O P E R AT O R ’ S M A N U A L

Worldwide Sales & Service Facilities Centrilift

Argentina Gabon Russia Colorado
Mendoza Port Gentil Moscow Denver
54-261-4523737 / 4523678 241-55-3612 7-095-771-7240 303-573-8525

Australia Germany Saudi Arabia Rangely

970-675-8426
West Perth Vechta Al-Khobar
61-8-9481-8766

Brazil
Rio de Janeiro
55-21-2266-8400
49-4441-932213

Indonesia
Batam
62-778-321-339
966-3858-8090 X122

Scotland
Aberdeen
44-1224-772233
Mississippi
Laurel
601-649-2704

New Mexico
GCS ELECTROSPEED II
GCS Centinel
Canada Duri-Riau, Sumatra Syria Artesia
62-765-91638 505-748-0214
Calgary, Alberta Damascus
403-537-3400 Jakarta 963-11-334-2678 Oklahoma
62-21-780-0737
Leduc, Alberta Claremore
Pekan Baru, Sumatra Thailand 918-341-9600
780-986-5559 / 986-1010
62-761-28175 / 62-761-28176 Bangkok
China Lindsay
00 66-2-2642211
Kuwait 405-756-9525
Shekou
86-755-26815577 Hadiya United Arab Emirates Tulsa
966-5-380-4286 918-627-9021
Beijing Abu Dhabi
971-2-677-3200
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Dubai Abilene
Colombia Ciudad del Carmen Campeche 971-4-808 2400
52-938-23224 915-691-1945
Bogota
Venezuela Andrews

Centinel
571-628-0320 / 7404 The Netherlands 432-523-5585
El Tigre
Congo Holland 58-83-310313 / 311848 Ben Wheeler
31-251-215656
Pointe Noire 903-571-2874
Maracaibo
242-94-2818 Nigeria 58-61-7362505 Dallas
Ecuador
Quito
593-22-491-402 / 493-372
Port Harcourt
00234 (084) 461464

Norway
Puerto La Cruz
58 281 286 8706

United States
972-518-1871
Houston
713-625-5405
Downhole Monitor
Marshall
Egypt Tananger 903-938-7900
47-51-71-7484 Alaska
Alexandria Midland
203-4300168 Oman Anchorage 432-694-9676
Cairo 907-349-3731
Muscat San Marcos
202-5164917 / 5164918 North Slope 512-392-5369
968-566624
907-670-3352
England Peru
Snyder
California 432-573-4981
Egham
44-1784-477049
Iquitos
51-94-264453 / 264561 Bakersfield Wyoming
France San Isidro, Lima
661-831-5365
Casper 9/2004
Huntington Beach 307-266-6540
Lons
33-559-927732
511-441-4242
714-893-8511
Cody
P/N 902272
Qatar Ventura 307-527-6102
Doha 805-289-1467
Gillette
974-365109
307-686-4943

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