SURIA ENGINEERING

WELDING PROCEDURE SPECIFICATION (WPS)

Client: EPCL Date:

Welding Procedure Specification No.: SE-QC-WPS-CN.2F-02 Project: CN-2F
Revision: 01 Supporting PQR No.: SE-QC-PQR-CN2F-02
Welding Process (es): GTAW Type(s) : Manual
Code / STD: As per ASME Section IX

Note:
Root to be done by GTAW process
Plate Thickness Maximum120mm
Shell to tube sheet

BASE METAL (QW.403) 1

P.NO. 1 Group No. 2 to P.No. 8 Group No.
OR

Specification type and Grade ASTM A-36

to Specification type and Grade SS 304
OR

Base Metal : Groove 2~4mm Tube Sheet: 40mm Thickness. Fillet Fillet All thickness
Base Plate Shell: Thickness 10mm. Fillet
Other: Pipe Dia range unlimited Fillet
FILLER METALS POSTWELD HEAT TREATMENT
(QW.404) (QW.407)
GTAW GTAW
ROOT HOT PASS FILL/CAP ROOT FILL CAP Temperature Range : N/A
Spec. No. (SFA) 5.9 5.9 5.9 Time Range : N/A
AWS No. (Class) ER-309L ER-309L ER-309L Soaking Time at Max Temp : N/A
F.No. 6 6 6
A. No. 8 8 8
Size of Filler Metals 1.6mm/2.4mm 1.6mm/2.4 1.6mm/2.4mm GAS
mm
Weld Metal ER309 ER309 ER309 (QW-408)
Fillet All Thickness All Thickness All Thickness Shielding Gas (es) : Argon

Electrode Flux (Class) BARE METAL Percent Composition (mixture) : 99.90%

Flux Trade Name MAGMAWELD/LINKON / ESSAB Flow Rate : 8 - 10 LIT / P.M
Consumable I n s e r t ` Gas Backing : N/A
Other Trailing Shielding Gas Composition : N/A
Each base & filler metal combination should record individually

QW.482
POSITIONS (QW.405) POSTWELD HEAT TREATMENT (QW.407)
Position(s) of Groove HOR Temperature Range
Welding Position: Up F5 Time Range -
Position(s) of Fillet ALL

PREHEAT (QW.406) GAS (QW.408)

Percent Composition
Preheat Temp. Min. 10 Deg C Gas(es) (Mixture) Flow Rate
Interpass Temp Maintain . 150 Deg C Shielding ARGON 99.90% 8-10 LIT/M.P
Preheat Maintenance (If Required) By Propane Torch Trailing - - -
Baking of electrode Backing - - -

ELECTRICAL CHARACTERISTICS (QW.409)

Current AC or DC DC Polarity GTAW DCEN
Amps. (Range) GTAW 80-140
Volts (Range) 18-28

Electrode wire feed speed range

Tungsten Electrode Size and Type Dia 2.4mm 2% THORATED

TECHNIQUE (QW.410)
String of Weave Bead All String
Orifice or Gas Cup Size 4 - 6 mm
Initial and interpass Cleaning (Brushing, Grinding, etc.) Brushing & Grinding / Power grinding

Method of Back Gouging Power Brush

Oscillation Power Grinding Contact
Tube to Work Distance N/A
Multiple or Single Pass (per side) Multiples
Multiple or Single Electrodes Single
Travel Speed (Range) 3" -6" Penning

Other

Filler Metal Current

Weld Type Amp Volt Travel Other
Layers Process Class Dia. Polar Range Range Speed
ROOT GTAW ER309L 2.4/3.2 DCEN 90 - 120 18-28 3" -4"
FILLING 1 GTAW ER309L 2.4/3.2 DCEN 90 - 120 18-28 3" -4"
FILLING 2(If Req.) GTAW ER309L 2.4/3.2 DCEN 90 - 120 18-28 3" -4"
CAPPING GTAW ER309L 2.4/3.2 DCEN 90 - 120 18-28 3" -4"

Prepared By Reviewed By Approved By

Suria Engineering Suria Engineering EPCL

Name: Altaf Khan Name: Nauman Suria Name:

Signature: Signature: Signature:

Date: Date: Date: