1KHW002609AE Programming and Testing of ETL600R4
1KHW002609AE Programming and Testing of ETL600R4
This document describes programming and testing of power line carrier equipment ETL600 Rel.4, including the
teleprotection system NSD600.
Contents
A Programming Instructions for the ETL600R4 Equipment 3
A.1 General 3
A.2 Create a configuration for the equipment using HMI600 3
A.3 Hardware 3
A.4 Settings for basic equipment ETL600 4
A.5 Settings for alarm unit R1BC, if present 4
A.6 Settings for NSD600 interface G4AI, if present 4
A.7 Check service keys 4
B Testing Instructions for the ETL600 Equipment. 7
B.1 General 7
B.2 Check power supply B5LD 7
B.3 Connect to the equipment, download configuration and prepare for tuning
& testing 7
B.4 Change configuration, if necessary 8
B.5 Transmitter 8
B.6 Receiver 9
B.7 Equalization of APLC channels 11
B.8 Testing of R1BC, if present 12
B.9 Configure Real Time Clock (RTC) 12
B.10 Testing of NSD600 with interface G4AI, if present 13
B.11 Testing of O4LE, if present 14
B.12 Testing of the V.11 ports 19
B.13 Testing of the V.24 ports 19
B.14 Testing of the LAN ports 19
B.15 Testing of O4CV, if present 20
B.16 Documentation 24
B.17 Manual reset 24
ETL600R4 Hardware Checks: ..................................................................... A1 - A3
ETL600R4 System Test Report: ........................ Refer to document 1KHW002568
The terminal designations in this document apply to terminals blocks for 10 wire pairs.
Test conditions:
• Temperature range: 10 °C to 40 °C.
• The connections for the tests can be made either at the test sockets on the front of the
equipment or at the terminals.
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to
third parties without express authority is strictly forbidden. © 2013 ABB
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A EN 2 1KHW002609-EN
Notes:
• This document is part of instruction manual 1KHW002582.
• Please refer 1KHW001490 for compatibility between software HMI600, firmware and hardware
of ETL600.
Designation Meaning
___________ Measured value
[ ... ] Programmed value
[ ]D Preferred setting (default)
[X ] Test passed or jumper is set
[ ] Not tested or jumper is not set
P4LT Module type
BER Bit error ratio
Def. Default value
equ. Equipment
fLo Lower frequency, usually meant as low cut-off frequency
LED Light Emitting Diode
HMI600 User interface program for ETL600 running on a PC
N02 Position in rack: Slot number N02
Rx Receiver
Tx Transmitter
PC Personal computer
(T.02/..1) Connector 1 of terminal block connected to board at rack position N02
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A EN 3 1KHW002609-EN
A.1 General
All RF channel settings, all settings of telephony- and teleoperation-ports, most settings of the
integrated teleprotection system NSD600 are performed with the configuration program HMI600.
Typically these data are configured off-line and stored as a file on a disk. All these settings are
loaded from a file – the ETL600 configuration file *.et6 – and downloaded to the equipment. The
download of hardware settings such as jumpers or the presence or absence of modules without
access to the TDM bus is just for documentation and the correctness of this information must be
verified in the course of this instruction.
The most important settings are the RF Tx and Rx carrier. A few settings have to be adjusted with
the equipment e.g. the Tx RF level. Most of these tuning, testing and adjustment procedures are
supported by HMI600.
First the hardware settings of the analogue passive modules, such as the Tx- and Rx-Filters must
be done. For these hardware settings, refer to the applicable instructions. All steps and
measurements have to be documented in the protocol starting with page A1 of this document and
in the separate document 1KHW002568 System Test Report ETL600R4.
Follow conscientiously and step-by-step this instruction and the equipment will work properly!
A.3 Hardware
A.3.1 Racks
Check in the configuration file (View / Display hardware settings only) if the racks (P7LP, P7LQ,
P7LF, P7LH) correspond to the hardware. If entries are wrong, they can be corrected in the dialog
Configuration / Services / Type and Configuration / Services / RF-PEP [W] by selecting the
correct entries as shown in the following table:
Configuration /
Resulting
Configuration / Services / Type Services / Racks
equipment type
RF-PEP [W]
ETL600-050-1 12.5, 25, 50 ETL600-050-1 P7LH
12.5, 25, 50 ETL600-050-2 P7LP, P7LF
ETL600-050-2, ETL600-100-2
100 ETL600-100-2 P7LQ, P7LF
A.3.2 Modules
Make sure that all assemblies are mounted in the correct rack at the correct position as given by
the configuration file (View / Display hardware settings only) under the headings Modules in
rack P7LH, Modules in rack P7LP, Modules in rack P7LQ, Modules in rack P7LF.
The type of the DSP module is given by the following table:
Configuration / Services / Data Communication /
Allowed DSP module types
Data ports
1 V.11 / 2 V.24 P4LT, P4LV, P4LX
1 V.11 / 2 V.24 / Transit / 4 LAN P4LV, P4LX
1 V.11 / 4 V.24 / Transit / 4 LAN P4LX
If entries regarding the receive filter P4RX, alarm relay module R1BC and/or the number of power
supply modules B5LD are wrong, they can be corrected in the the dialog Configuration / System /
Equipment settings, frames Modules in rack P7LH, Modules in rack P7LP, Modules in rack
P7LQ or Modules in rack P7LF.
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A EN 4 1KHW002609-EN
The numbers of O4LE, O4CV and G4AI boards depend on the entries made in the dialog box
Configuration / Services.
A EN 5 1KHW002609-EN
MOD600 and NSK600 modems decides about the color of the needed data key, which is displayed
in the configuration file (View / Display hardware settings only./ Equipment identification /
Needed data key on P4L<T/U/V/X>. Data keys with colors offering more modems than required
will work as well. This is shown in the following table:
Needed data key on Keys which will work as well as the needed
P4LT / P4LV / P4LX key
Blue Green Yellow Orange Red
White
Blue
Green
Yellow
Orange
Red
Check if the data key mounted on the P4LT / P4LV / P4LX board is valid according to the table
above.
Please ask your local representative about the update procedure if the data key is not sufficient or
if no data key is installed on P4LT / P4LV / P4LX.
When the new data keys are available, proceed as described in the procedure “Replace data key”
below.
ESD protection
Caution The modules in this equipment contain devices, which can be damaged by
ESD electrostatic discharges. Appropriate measures must be taken before
unpacking modules or withdrawing them from equipment racks. Essential
precautions to prevent ESD damage when handling or working on modules
are grounding straps for technical personnel and the provision of anti-static
workbenches. Modules may only be shipped either in their original packing
or installed in equipment racks.
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A EN 6 1KHW002609-EN
A EN 7 1KHW002609-EN
B.1 General
Most of the testing for the ETL600 system can be done with assistance of HMI600. For some
adjustments like Tx RF level, Rx RF level etc. the permissible limits are calculated by the HMI600
and displayed in the dialog boxes.
The pilot signal is QPSK modulated to accommodate both Signaling and Embedded Operations
Channel. As a result, the level of the pilot signal changes continuously so that its exact level cannot
be measured.
The Tx filter on E5TH and the Rx filter P4RX (if used) have to be tuned before testing.
An attenuator with 75 Ohm impedance and a minimum attenuation of 15 dB is inserted between
two terminals to simulate a power line. For testing, the attenuation between the two terminals is
chosen as follows:
In case of battery supply: Check if the positive pole (+) of the battery is grounded. If it is, place an
earth jumper to the positive pole of the cubicle supply.
B.3 Connect to the equipment, download configuration and prepare for tuning &
testing
1. Start the HMI600 program, open the preconfigured file and connect to the equipment as
described in the instruction manual, 1KHW002582, chapter 4, section ‘Communication to
the ETL600’.
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A EN 8 1KHW002609-EN
2. From the Equipment menu, click Download configuration. The keys are checked and
error messages appear if any of them is not sufficient. Compatibility checks are
performed to verify that the firmware versions in the equipment belong to the same
release as the HMI600. If not, an error message pops up. Depending on the message, an
earlier version of HMI600 must be used and/or the firmware of some modules must be
upgraded. The latter is described in the document 1KHW002589 Firmware Download for
ETL600.
3. If the download operation is possible, a message box appears informing that the link will
be cut off for a few seconds.
Click Yes
4. The Test configuration time dialog box has been opened.
Click OK.
5. HMI600 now compares the equipment identification from the file with the identification in
the equipment. If it is different, a warning message box appears.
Click OK. This starts the download configuration process.
6. A dialog box informs you, that the configuration has not been stored in the nonvolatile
flash EPROM and asks you if you want to do so.
Click Yes.
The configuration data are now stored in the flash EPROMs. This process needs some
seconds. Please wait until the color of the stop button in the toolbar changes from red to
grey. The actual status of the process is displayed in the status bar.
7. From the equipment menu, click Tuning & testing. This opens a dialog box, which
informs you that activating tests in the following dialog boxes may cause malfunctions of
the PLC-link.
8. Click OK and the Tuning & testing dialog box appears.
B.5 Transmitter
The frequency in the APLC bands when converted in to the RF band will have an additional offset
of -150 Hz. This has been done to simplify the filtering by DSP. The frequency shift when
reconverted to the AF band will be restored.
A EN 9 1KHW002609-EN
If the Tx RF level needs to be verified by external measurement equipment, the manual adjustment
mode can be used.
Default adjustment procedure:
1. Choose the Default adjustment mode at the top of the dialog box.
2. Click the button Download in order to download the default adjustment value for the
current filter settings.
3. Click the button Save & Close to store the downloaded adjustment value on the equipment
and quit the dialog.
Manual adjustment procedure:
1. Choose the Manual adjustment mode at the top of the dialog box.
2. Remove the remote equipment by disconnecting the coaxial cable from the RF LINE
socket at the E5TH front panel.
3. Connect a 75 Ohm termination resistor or attenuator dimensioned for ≥ 50 W (ETL600-
050) or ≥ 100 W (ETL600-100) to the RF LINE socket.
4. Click Download.
5. Measure the level at the RF LINE MONITOR socket on the E5TH front panel with a level
meter having 75 or 50 Ohm input impedance.
Note: The tolerance of the level at the test socket RF LINE MONITOR is ± 0.2 dB. Thus, if
the level meter has a tolerance of ± X dB, the resulting tolerance for the adjusted
Tx level is ± (X + 0.2) dB.
Alternatively, measure the test tone level at the RF LINE socket via an attenuator
required in order not to overdrive the input of the level meter. In this case, the tolerance of
the attenuator must also be taken into account.
6. Adjust the value in the Tx RF level [dB] field, download it by clicking Download and
measure the test tone level again. Continue until the measurement corresponds to the
permissible value displayed in the dialog box.
B.6 Receiver
A EN 10 1KHW002609-EN
Note: The number of adjustment steps depends on the presence of the Rx filter P4RX
(configured with Configuration / System / Equipment settings / Assemblies in
rack P7LC).
3. After all adjustment steps have been executed, click Close to close the dialog box.
Note: It is possible that the operator phone of remote equipment is ringing during the
measurement. This has no effect on the measurement.
HMI600 selectively measures the level of the RF signal from the own transmitter.
In the following, this level is set to a minimum with the aid of the balancing network:
- resistance with one of the jumpers R0 … R4 and the potentiometer R1101,
- inductance with one of the jumpers L0 … L17,
- capacitance with one or several of the jumpers C1 to C17.
7. Reduce the measured Rx RF level by moving the R-jumper between R4, R3, R2, R1 and
R0. When the best jumper position has been found, turn potentiometer R1101 until a first
minimum is reached.
8. Search for a lower minimum by moving the L-jumper sequentially from L17 (largest
inductance) to L1 (smallest inductance). L17 produces the smallest inductive current and
L1 the largest. If jumper L17 does not produce any reduction, set jumper L0 which means
no inductive current.
When the best jumper position for the inductance has been found, turn potentiometer
R1101 until a minimum is reached.
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A EN 11 1KHW002609-EN
9.
Note: Only one L jumper (L0 to L17) may be inserted at any time
Search for a lower minimum by moving the C-jumper sequentially from C1 (smallest
capacitance) to C17 (largest capacitance). More than one jumper may be inserted in
parallel to increase the capacitance.
When the best jumper position for the capacitance has been found, turn potentiometer
R1101 until a minimum is reached.
Click Stop measurement and Cancel to close the dialog box.
10. Remove the extender board P4EX and reinsert the E5TH module into the rack.
Note: The transhybrid loss that has been achieved by tuning the hybrid is
equal to the increase of the measured RF level when the RF cable is
unplugged. If it is higher than 20 dB, the tuning can be considered as
successful and may be terminated.
A EN 12 1KHW002609-EN
A EN 13 1KHW002609-EN
B.10.1 Inputs
B.10.2 Outputs
Depending upon the programmed criteria, activate the required action using the following table.
Check the contact closure of the programmed outputs on G4AI.
Set the link back to an alarm free operation after this test.
A EN 14 1KHW002609-EN
Transmit at few commands with a command / pause duration of about 100 ms / 1000 ms and
measure the actual transmission time for the command from the local station to the remote station.
Note: The nominal transmission time as given in the technical data shall serve as a
guideline for the mean value of several commands.
Termninal,
telephony
EUT:
O4LE
remote 7.5 H/240 Ω R
14 µF
Audio Analyzer
A32 0a 7.5 H/240 Ω
C32 0b Generator Analyzer
14 µF
Connector X2
EUT:
telephony
Terminal,
O4LE
local 7.5 H/240 Ω R
14 µF
14 µF
Figure 2
A EN 15 1KHW002609-EN
EUT:
telephony
Terminal,
O4LE
remote 7.5 H/240 Ω R = 2k2
14 µF
Audio Analyzer
A14 8a 7.5 H/240 Ω
C14 8b Generator Analyzer
14 µF
U = 50 V
Connector X2
EUT:
Terminial,
telephony
O4LE
local 7.5 H/240 Ω R
14 µF
14 µF
Figure 3
A EN 16 1KHW002609-EN
Connector X2
EUT:
telephony
Terminal,
O4LE
remote 7.5 H/240 Ω R
14 µF
Audio Analyzer
A32 0a 7.5 H/240 Ω
C32 0b Generator Analyzer
14 µF
Connector X2
EUT:
telephony
Terminal,
O4LE
local 7.5 H/240 Ω R = 2k2
14 µF
Figure 4
A EN 17 1KHW002609-EN
First method:
This method only works, if identical Reference signal and identical level unit for the reference
signal, dBm (RMS) or dBm (PEP) is selected on both sides of link.
1. Determine the correct input level fed into the remote equipment.
The Reference signal level input, listed in the configuration printout of the remote
equipment should be fed into AFx-IN of the remote equipment.
2. Determine expected output level of AFx-OUT of local equipment.
The Reference signal level output of AFx-OUT of the local equipment is the expected
output level.
3. Take the measurement with a selective level meter.
Second method:
This method works with any configuration of AF ports, which are switched on.
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A EN 18 1KHW002609-EN
1. Determine the correct input level fed into the remote equipment.
The Reference signal level input, listed in the configuration printout of the remote
equipment should be fed into AFx-IN of the remote equipment.
2. Calculate expected output level of AFx-OUT of local equipment.
L(out ) local = L(in) remote − L( R el. Input Level ) remote + L( R el. Output Level ) local
3. Take the measurement with a selective level meter.
Example:
Applying the first method to the configuration given below, a sinus with –9.0 dBm is fed into remote
equipment. The tone is expected with –6.0 dBm at AFx-OUT of local equipment.
Applying the second method to the configuration given below, a sinus with –9.0 dBm is fed into
remote equipment. Calculating the expected output level at local equipment with the formula above
results to:
Lout = -9.0 dBm – (-4.00 dBr) + (-1.00 dBr)
The expected output level Lout is just as applying the first method –6.0 dBm.
Equipment REMOTE
TELEOPERATION
Port AFx: Disconnectable at CH1
Squelch: Disabled
Reference signal: 600 Bd FSK
Reference signal level input: -9.00 dBm (RMS)
Reference signal level output: -9.00 dBm (RMS)
Weight of port: 0.71
Max. output level: -7.00 dBm (PEP)
Relative input level: -4.0 dBr
Relative output level: -4.0 dBr
Input filter: None
Output filter: None
Equipment LOCAL
TELEOPERATION
Port AFx: Disconnectable at CH1
Squelch: Disabled
Reference signal: 600 Bd FSK
Reference signal level input: -6.00 dBm (RMS)
Reference signal level output: -6.00 dBm (RMS)
Weight of port: 0.71
Max. output level: -4.00 dBm (PEP)
Relative input level: -1.0 dBr
Relative output level: -1.0 dBr
Input filter: None
Output filter: None
A EN 19 1KHW002609-EN
1. Recalculate expected output level of AF4-OUT by adding the NSD570 boost value,
available in the configuration view (View / Display Configuration / Effective boost
value ext. TPE1/2/3).
2. Activate the EXT-BOOST input at the remote equipment. If EXT-BOOST is configured as
‘inverted’, contacts at terminal, teleoperation, 9a-9b must be opened, otherwise closed.
3. Take the measurement at AF4-OUT of local equipment.
1. Check the port settings in the configuration (Configuration / Data port to modem
assignment) and use the same settings in the test equipment.
2. Connect data testers to corresponding ports on both the local and remote ETL600
equipment. If there is only one data tester available, the digital data stream has to be
looped on the remote equipment.
3. Perform a BER test during the required time. The recommended number of bits to transmit
is 107.
A EN 20 1KHW002609-EN
A EN 21 1KHW002609-EN
EUT:
O4CV
remote 7.5 H/240 Ω R
14 µF
Audio Analyzer
Subscriber 7.5 H/240 Ω
interface
Generator Analyzer
14 µF
EUT:
O4CV
local 7.5 H/240 Ω R
14 µF
40 µF
Figure 5
EUT:
O4CV
remote 7.5 H/240 Ω R = 2k2
14 µF
Audio Analyzer
PAX2- Wire 7.5 H/240 Ω
interface
Generator Analyzer
14 µF
U = 50 V
EUT:
O4CV
local 7.5 H/240 Ω R
14 µF
14 µF
Figure 6
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A EN 22 1KHW002609-EN
EUT:
O4CV
remote
PAX 4-wire
Audio Analyzer
interface,
4-wire input Generator Analyzer
EUT:
O4CV
local 7.5 H/240 Ω R
14 µF
14 µF
Figure 7
A EN 23 1KHW002609-EN
EUT:
O4CV
remote 7.5 H/240 Ω R
14 µF
Audio Analyzer
Subscriber 7.5 H/240 Ω
interface
Generator Analyzer
14 µF
EUT:
O4CV
local 7.5 H/240 Ω
R = 2k2Ω
14 µF
14 µF
U = 50 V
Figure 8
A EN 24 1KHW002609-EN
B.16 Documentation
After the testing is complete, take a printout of the configuration and status data.
1. Click the green Upload arrow in the HMI600 toolbar with the left mouse button. This
starts configuration and status upload from the equipment. The status is displayed in the
window.
2. From the File menu, click Print to print the status data.
3. From the View menu, click Display configuration.
4. From the File menu, click Print to print the configuration data.
5. From the File menu, click Save As to save the active document to disk with the Serial
No. of the ETL600 coded in the file name, e.g. HE400327B0.ET6. All settings you have
made while working in the document will be saved to the new file, including the last
measured AF and frequency response.
Item to be Selected
No. Action Rack or programmed or alternative Remarks
module fitted or setting
A.1 General
A.3 Hardware
A.3.1 Racks
Configuration file shows the correct [ ] Refer to config file
racks.
A.3.2 Modules
All modules in the racks are mounted at [ ] Refer to config file
the correct positions according to
configuration file.
Type of DSP module P4LT [ ]
P4LV [ ]
P4LX [ ]
Item to be Selected
No. Action Rack or programmed or alternative Remarks
module fitted or setting
Item to be
No. Action Rack or programmed Remarks
module or fitted
Item to be
No. Action Rack or programmed Remarks
module or fitted