CONiQ® Condition Monitoring for Screens, Feeders and their Exciters

 Measure mechanical vibration and

temperature of exciters

 Measure 6D motion of screen or feeder

 Generate characteristic values

 Configurable alarming

 Suitable for local environmental

conditions

 Minimized cabling

Application Equipment Functions

Exciter Sensors at the Exciter The Top Screen Unit does all
Bearing wear Measurement of mechanical vibration meaurements. It receives commands
at both sides of the exciter with ac- from the Floor Unit for any action. It
Gear wear
celeration sensors. starts when powered up waiting the
Overheating damage Measurement of screen movement Floor Unit to connect and begin send-
with 6-dimensional sensor inside. ing commands. LEDs indicate status
Screen or Feeder Measurement of oil temperature in- information and activity. Measured
Speed side exciter. data are transmitted periodically to
Unusual or excessive motion Sensor cables can be fixed. the Floor Unit.
The Floor Unit controls up to three
Structural failure
CONiQ View PC program for plant synchronized Top Screen Units,
Exciter synchronization overview provides trending infor- receives and evaluates their data. It
(phase and force differential) mation, expert signal analysis tools. calculates state variables and sets
Overload and asymmetrical load alarm outputs as configured.
Spring breakage
The Floor Unit may be connected to
plant control systems via industrial
fieldbus or Ethernet networks.

The operator panel is used to display

the calculated values and for
parameterization.

BV-D2433GB
Sensors PASS service levels
Two symmetrically arranged piezoelectric sensors Remote control from outside, e. g.
Pt100 for temperature monitoring from Henderson/West Australia or
6D MEMS inertial sensor for machine motion Darmstadt/Germany as a PASS service,
is possible.

Electro mechanics Meaningful data interpretation

External sensors are mounted into existing screw Due to OEM know how for screens, feeders
holes. Specially designed plates are used to se- and their exciters CONiQ translates data to
cure the Top Screen Unit and to fix the cables. helpful instructions.

Technical Data
Supply voltage Floor Unit: 240 VAC, Top Screen Unit: 24 VDC
Ambient temperature: -20 °C … +60 °C
Temperature range
Storage temperature: -40 °C … +80 °C
5 isolated digital inputs, 24 V, 20 mA / 0 … 10 V
Standard Inputs
2 NAMUR-Inputs
6 relay outputs 230 V / 1 A safe isolation
Standard Outputs 1 relay output 230 V / 1 A with base isolation
1 open collector output 30 VDC / 50 mA
Top Screen Unit Protection Class: IP65
Floor Unit enclosure VWG 25000: IP65; 380 x 300 x 236 mm; powder coated steel
Display Color-LCD, adjustable brightness
Keyboard Membrane keyboard with 18 multiple-function keys
Radio data transmission 868 MHz, 915 MHz
Ethernet 10/100BASE-T
Fieldbus (optional) Modbus, PROFIBUS DP, DeviceNet, EtherNet/IP, PROFINET IO
 CONiQ Features
Cable for power supply and data transmission 1 per exciter
Measure

Sensors for exciter monitoring 2 per exciter

Degrees of freedom for motion monitoring 6

BCU
sBCU
Exciter state variables
Crest
Kurtosis

Amplitude spectrum Yes

Envelope spectrum Yes

Spectral bandwidth 23 kHz

Analyze

Spectral resolution 0.09 Hz

Exciter Speed
Lin. Accel. Amplitude
Rot. Velocity Amplitude
SCU
Machine state variables
EAS
EPS
THD
CPD

Orbit analysis Yes

Traffic light to indicate machine condition Yes

Interpret

state possible reasons of warning or failure Yes

state what to do planned

CONiQ Parts

Floor Unit VWG 25000 for each screen V535650.B01

Processing Unit VCU 25010
Operator Panel VOP 25000

Top Screen Unit VME 25010 for each exciter V535500.B01

Measuring hardware
Radio transmission hardware
Adapter plate
Piezoelectric accelerometer with cable V607061.B01

BV-D2433GB 1546 All information is given without obligation. All specifications are subject to change. © by Schenck Process GmbH, 2015
Temperature sensor M16 V585380.B03
Temperature sensor M24 V585380.B04
Cable for temperature sensor V585380.B05
System cable Top Screen Unit V606057.B52
1 Mounting plate to fix the VME 25010 and cables
DF4xx V535540.B02
DF5xx V535541.B02
DF6xx V535542.B02
DF7xx V535543.B02
2 Cable ducts
DF4xx V535544.B02
DF5xx V535545.B02
DF6xx V535546.B02
DF7xx V535547.B02 and V535547.B52

CONiQ View PC program VPC 25000

Optional boards for industrial fieldbus:
PROFIBUS DP (VPB8020) V081901.B01
DeviceNet (VCB8020) V081903.B01
Serial Modbus (VSS8020) V081902.B01
PROFINET (VPN8020) V097103.B01

Schenck Process GmbH Schenck Process Australia

Pallaswiesenstr. 100 862 Cockburn Road
64293 Darmstadt, Germany Henderson WA 6166, Australia
T +49 6151 1531-0 T +61 8 94 94 67 77
F +49 6151 1531-66 F +61 8 94 37 41 77
[email protected] [email protected]
www.schenckprocess.com www.scheckprocess.com