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CS-1 6/1/2015 6/1/2015 R1 Gtaw / Smaw Manual / Manual: Type(s)

This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) of single V-groove and fillet welds in carbon steel pipes. It specifies the base and filler metals, welding positions, preheat and interpass temperature requirements, shielding gas composition and flow rates, electrical characteristics, and welding techniques. Welds are to be made with direct current of reverse polarity within the specified amperage ranges using 1/16 inch diameter tungsten electrodes or 5.1 and 5.18 classification rods.

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Nazar Abdul Kareem
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51 views2 pages

CS-1 6/1/2015 6/1/2015 R1 Gtaw / Smaw Manual / Manual: Type(s)

This welding procedure specification outlines requirements for gas tungsten arc welding (GTAW) and shielded metal arc welding (SMAW) of single V-groove and fillet welds in carbon steel pipes. It specifies the base and filler metals, welding positions, preheat and interpass temperature requirements, shielding gas composition and flow rates, electrical characteristics, and welding techniques. Welds are to be made with direct current of reverse polarity within the specified amperage ranges using 1/16 inch diameter tungsten electrodes or 5.1 and 5.18 classification rods.

Uploaded by

Nazar Abdul Kareem
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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WELDING PROCEDURE SPECIFICATIONS (WPS)

Company Name: Company Inc. By:


Welding Procedure SpecificationNo.: CS-1 CS-1 Date: 6/1/2015
01Aug87 Supporting PQR No.(s):
Revision No. R1 Date: 6/1/2015
Welding Process(es): GTAW / SMAW
SMAW Type(s): Manual / Manual
(Automatic, Manual, Machine, or Semi-Auto)
JOINTS (QW-402) Details
Joint Design: Single "V"Single
GrooveV, & fillet V,
double weld
J &(refer
U to sketch)
Backing (Yes): √ (No): X
Backing Material (Type): N.A weld metal
(Refer to both backing and retainers.)

x Metal o Nonfusing Metal


o Nonmetallic o Other

_______________________________________________________________________________________________________________________

*BASE METALS (QW-403)


P-No.: 1 1 Group No.: 1 to P-No.: 1 Group No.: 1
OR
API 5L Grade B / A234 WPB / A106 Gr. B
Specification type and grade: _______________________________________________________________________________________
API 5L Grade B / A234 WPB / A106 Gr. B / A105
to Specification type and grade: ____________________________________________________________________________________
OR
C-Min ; Min. Tensile Strength = 60 Ksi and below
Chem. Analysis and Mech. Prop.: ___________________________________________________________________________________
C-Min ; Min. Tensile Strength = 70 Ksi and below
to Chem. Analysis and Mech. Prop.: ________________________________________________________________________________
Thickness Range
Base Metal: Groove: 4 mm¹ ≥ t ≥ 2.5 mm All thick
Fillet: __________________________________
Pipe Dia. Range: Groove: up to 2" 1 in. min. OD All
Fillet: __________________________________
Other:
_______________________________________________________________________________________________________________________
*FILLER METALS (QW-404)
Spec. No. (SFA): 5.18 /
5.1 5.1

AWS No. (Class): ER70S-2E7010


/ E7018
F-No.: 6 /3 4

A-No.: 1 /2 3

Size of Filler Metals: Φ 1/16"


³ , Φ2.5 mm
Weld Metal
Thickness Range
Groove: up³⁄₄to 4 mm
All weld size
Fillet: _________________________________________________________________________________________________
N.A
Electrode-Flux (Class): _______________________________________________________________________________________________
N.A
Flux Trade Name: ___________________________________________________________________________________________________
N.A
Consumable Insert: __________________________________________________________________________________________________
Other: ______________________________________________________________________________________________________________
*Each base metal-filler metal combination should be recorded individually.
Chapter 2 Welding Documentation Forms 19

QW-482 (Back)
CS-1 R1
WPS No. _________________Rev.______________
________________________________________________________________________________________________________________________
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
All
Position(s) of Groove __________________________________ N.A
Temperature Range _____________________________________
X
Welding Progression: Up ______________Down _________ N.A
Time Range _____________________________________________
N.A
Position(s) of Fillet ____________________________________
________________________________________________________________________________________________________________________
PREHEAT (QW-406) GAS (QW-408)
ambient temp.
Preheat Temp. Min. ___________________________________ Percent Composition
N.A
Interpass Temp. Max. ___________________________________ Gas(es) (Mixture) Flow Rate
N.A
Preheat Maintenance ___________________________________ Argon
Shielding ______________ 99.9%
_________________ 15-20 CFH
______________
(Continuous or special heating where applicable should be recorded) Trailing ______________ _________________ ______________
Backing ______________ _________________ ______________
________________________________________________________________________________________________________________________

ELECTRICAL CHARACTERISTICS (QW-409)


DC
Current AC or DC ____________________ + (Reverse)
Polarity __________
See Table
Amps (Range) ___________________ See Table
Volts (Range) __________
(Amps and volts range should be recorded for each electrode
size, position, and thickness, etc. This information may be
listed in a tabular form similar to that shown below.)

N.A
Tungsten Electrode Size and Type ___________________________________________________________________________________
(Pure Tungsten, 2% Thoriated, etc.)
N.A
Mode of Metal Transfer for GMAW ___________________________________________________________________________________
(Spray arc, short circuiting arc, etc.)
N.A
Electrode Wire Feed Speed Range ____________________________________________________________________________________
________________________________________________________________________________________________________________________

TECHNIQUE (QW-410)
String or wave max. 3.0 x electrode dia.
String or Weave Bead _______________________________________________________________________________________________
N.A
Orifice or Gas Cup Size _____________________________________________________________________________________________
Brushing , Chipping & Grinding
Initial and Interpass Cleaning (Brushing, Grinding, etc.) _______________________________________________________________
______________________________________________________________________________________________________________
Method of Back Gouging ____________________________________________________________________________________________
Oscillation _________________________________________________________________________________________________________
N.A
Contact Tube to work Distance ______________________________________________________________________________________
Multiple
Multiple or Single Pass (per side) ____________________________________________________________________________________
Single
Multiple or single Electrodes ________________________________________________________________________________________
N.A
Travel speed (Range) _______________________________________________________________________________________________
Peening ___________________________________________________________________________________________________________
Other _____________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________

Filler Metal Current Travel Other


Weld Type Amp. Volt Speed (e.g., Remarks, Comments, Hot Wire
Layer(s) Process Class Dia. Polar. Range Range Range Addition, Technique, Torch Angle, Etc.)
1 (root) GTAW ER70S-2 1/16" DCEP 80-110 12-16 manual
2 (fill or cover) SMAW E7018 2.5 DCEP 70-100 24 - 26 manual

Figure 2.1 QW-482 Form - Nonmandatory Appendix B (Page 2 of 2)

CASTI Guidebook to ASME Section IX - Welding Qualifications - Third Edition

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