Rumus Penentuan BCM
Rumus Penentuan BCM
Tabel
Swell Factor
Effisiensi Kerja
KEADAAN ALAT
KEADAAN MEDAN
Memuaskan Baik Sedang Buruk
Memuaskan 0.85 0.82 0.76 0.7
Baik 0.78 0.75 0.71 0.65
Sedang 0.72 0.69 0.65 0.6
Buruk 0.63 0.61 0.57 0.52
Effisiensi Operator
Factor Pemuatan
KELOMPOK MATERIAL
EFFISIENSI
(Tanah / Batu Asli (Insitu))
- Material Lembab (Clay, Lempung) 1 1.1
HD 465 Volvo FM
Kapasitas Vessel M3 24.00
Jumlah Pass Pass 3.58
Pembulatan Pass 4.00
Kapasitas Vessel BCM 19.99
40 Long Ton
38 Ton
2.3 ton/m3 Berat jenis
0.87 Faktor pengembangan (swell factor)
16.52 M3 Loose (Loose Cubic Meter/LCM)
14.37 BCM/RIT
50 Long Ton
45 Ton
1.8 ton/m3 Berat jenis
0.74 Faktor pengembangan (swell factor)
25.00 M3 Loose (Loose Cubic Meter/LCM)
18.50 BCM/RIT
PC 400 ZX 450
Kapasitas Bucket LCM 3.00 Kapasitas Bucket
Swell Factor % 0.75 Swell Factor
Kapasitas Bucket BCM 2.24 Kapasitas Bucket
Volvo FM 9 VOLVO FM X
Kapasitas Vessel M3 16.00 Kapasitas Vessel
Jumlah Pass Pass 5.33 Jumlah Pass
Pembulatan Pass 5.00 Pembulatan
Kapasitas Vessel BCM 11.19 Kapasitas Vessel
OLVO FM X VOLVO FM X
M3 22.00 Kapasitas Vessel M3 22.00
Pass 7.33 Jumlah Pass Pass 7.33
Pass 7.00 Pembulatan Pass 7.00
BCM 16.80 Kapasitas Vessel BCM 15.54
SK 480 VOLVO FM X
0.70 2.58
1 3
X
MF
2.58
PC 1250 F. Koreksi Excavator
0.80
Kapasitas Bucket LCM 6.40
0.40
Swell Factor % 0.75 0.00
Kapasitas Bucket BCM 4.77 Faktor - Faktor - Eff. - Eff. -E
Koreksi Pengisian Operator waktu
Waktu Siklus 21.59
- Waktu Gali Detik 9.79
F. Koreksi Dump Truck
- Waktu Swing Isi Detik 4.88
- Waktu Numpah Detik 3.12 1.00
- Waktu Swing kosong Detik 3.80 0.80
0.60
Faktor Koreksi % 0.60 Faktor Koreksi - Eff. Operator - Eff. k
- Faktor Pengisian % 0.90
Jumlah HD
- Eff. Operator % 0.90 Kebutuhan HD Persatuan Jarak
0 0 0 0 0 0 0 0 0 0 0 0 0 0
5 0 60 7 0 8 0 90 10 0 1 1 0 12 0 13 0 1 4 0 15 0 16 0 17 0 1 8 0
HD 465
500 600 700
Kapasitas Vessel M3 32.69 24.00 24.00 24.00
Jumlah Pass Pass 5.11 5.11 5.11 5.11
Pembulatan Pass 5.00 5.00 5.00 5.00
Kapasitas Vessel BCM 23.87 23.87 23.87 23.87
Produktivitas
tor - Eff. - Eff. - Eff. kerja 180.00
isian Operator waktu
160.00
120.00
100.00
40.00
20.00
0.00
0 0 0 0 0 0 0 0 0 0 0 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 20
0 0 1 1 0 12 0 13 0 1 4 0 15 0 16 0 17 0 1 8 0 19 0 20 0 Jarak
800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00 24.00
5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11 5.11
5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00
23.87 23.87 23.87 23.87 23.87 23.87 23.87 23.87 23.87 23.87 23.87
461.53 493.93 526.33 558.73 591.13 623.53 655.93 688.33 720.73 753.13 785.53
107.93 107.93 107.93 107.93 107.93 107.93 107.93 107.93 107.93 107.93 107.93
144.00 162.00 180.00 198.00 216.00 234.00 252.00 270.00 288.00 306.00 324.00
115.20 129.60 144.00 158.40 172.80 187.20 201.60 216.00 230.40 244.80 259.20
24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97
27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10
31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33
11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00
800.0 900.0 1,000.0 1,100.0 1,200.0 1,300.0 1,400.0 1,500.0 1,600.0 1,700.0 1,800.0
20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00
25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00
0.77 0.77 0.77 0.77 0.77 0.77 0.77 0.77 0.77 0.77 0.77
0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90
0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85
3.34 3.58 3.81 4.05 4.28 4.51 4.75 4.98 5.22 5.45 5.69
3.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 6.00
142.45 133.10 124.91 117.67 111.22 105.44 100.23 95.51 91.22 87.29 83.69
7.80 7.29 6.84 6.44 6.09 5.77 5.49 5.23 4.99 4.78 4.58
8.00 7.00 7.00 6.00 6.00 6.00 5.00 5.00 5.00 5.00 5.00
3 4 4 4 4 5 5 5 5 5 6
arak
1900 2000
24.00 24.00
5.11 5.11
5.00 5.00
23.87 23.87
817.93 850.33
107.93 107.93
342.00 360.00
273.60 288.00
24.97 24.97
27.10 27.10
31.33 31.33
11.00 11.00
1,900.0 2,000.0
20.00 20.00
25.00 25.00
0.77 0.77
0.90 0.90
0.85 0.85
5.92 6.16
6.00 6.00
80.38 77.31
4.40 4.23
4.00 4.00
6 6
PC 400 F. Koreksi Excavator
0.80
Kapasitas Bucket LCM 3.20
0.40
Swell Factor % 0.75 0.00
Kapasitas Bucket BCM 2.39 Faktor - Faktor - Eff. - Eff. -E
Koreksi Pengisian Operator waktu
Waktu Siklus 21.59
- Waktu Gali Detik 9.79
F. Koreksi Dump Truck
- Waktu Swing Isi Detik 4.88
- Waktu Numpah Detik 3.12 1.00
- Waktu Swing kosong Detik 3.80 0.50
0.00
Faktor Koreksi % 0.57 Faktor Koreksi - Eff. Operator - Eff. k
- Faktor Pengisian % 0.90
Jumlah DT
- Eff. Operator % 0.90 Kebutuhan HD Persatuan Jarak
0 0 0 0 0 0 0 0 0 0 0 0 0 0
5 0 60 7 0 8 0 90 10 0 1 1 0 12 0 13 0 1 4 0 15 0 16 0 17 0 1 8 0
A 740
500 600 700
Kapasitas Vessel M3 22.00 22.00 22.00 22.00
Jumlah Pass Pass 6.88 6.88 6.88 6.88
Pembulatan Pass 7.00 7.00 7.00 7.00
Kapasitas Vessel BCM 16.71 16.71 16.71 16.71
Produktivitas
tor - Eff. - Eff. - Eff. kerja
isian Operator waktu 100.00
60.00
- Eff. Operator - Eff. kerja
40.00
butuhan HD Persatuan Jarak
20.00
0.00
0 0 0 0 0 0 0 0 0 0 0 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 20
0 0 1 1 0 12 0 13 0 1 4 0 15 0 16 0 17 0 1 8 0 19 0 20 0 Jarak
800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00
6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88
7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00
16.71 16.71 16.71 16.71 16.71 16.71 16.71 16.71 16.71 16.71 16.71
504.71 537.11 569.51 601.91 634.31 666.71 699.11 731.51 763.91 796.31 828.71
151.11 151.11 151.11 151.11 151.11 151.11 151.11 151.11 151.11 151.11 151.11
144.00 162.00 180.00 198.00 216.00 234.00 252.00 270.00 288.00 306.00 324.00
115.20 129.60 144.00 158.40 172.80 187.20 201.60 216.00 230.40 244.80 259.20
24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97
27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10
31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33
11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00
800.0 900.0 1,000.0 1,100.0 1,200.0 1,300.0 1,400.0 1,500.0 1,600.0 1,700.0 1,800.0
20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00
25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00
0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68
0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
2.81 2.99 3.17 3.36 3.54 3.72 3.90 4.08 4.26 4.44 4.62
3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00
80.46 75.60 71.30 67.46 64.02 60.91 58.08 55.51 53.16 50.99 49.00
7.13 6.70 6.32 5.98 5.68 5.40 5.15 4.92 4.71 4.52 4.34
7.00 7.00 6.00 6.00 6.00 5.00 5.00 5.00 5.00 5.00 4.00
3 3 3 3 4 4 4 4 4 4 5
Jarak
1900 2000
22.00 22.00
6.88 6.88
7.00 7.00
16.71 16.71
861.11 893.51
151.11 151.11
342.00 360.00
273.60 288.00
24.97 24.97
27.10 27.10
31.33 31.33
11.00 11.00
1,900.0 2,000.0
20.00 20.00
25.00 25.00
0.68 0.68
0.90 0.90
0.75 0.75
4.80 4.98
5.00 5.00
47.16 45.45
4.18 4.03
4.00 4.00
5 5
Doosan 500 lcv F. Koreksi Excavator
0.80
Kapasitas Bucket LCM 3.60
0.40
Swell Factor % 0.75 0.00
Kapasitas Bucket BCM 2.69 Faktor - Faktor - Eff. - Eff. -E
Koreksi Pengisian Operator waktu
Waktu Siklus 18.85
- Waktu Gali Detik 8.75
F. Koreksi Dump Truck
- Waktu Swing Isi Detik 3.75
- Waktu Numpah Detik 2.81 1.00
- Waktu Swing kosong Detik 3.54 0.50
0.00
Faktor Koreksi % 0.57 Faktor Koreksi - Eff. Operator - Eff. k
- Faktor Pengisian % 0.90
Jumlah DT
- Eff. Operator % 0.90 Kebutuhan HD Persatuan Jarak
0 0 0 0 0 0 0 0 0 0 0 0 0 0
5 0 60 7 0 8 0 90 10 0 1 1 0 12 0 13 0 1 4 0 15 0 16 0 17 0 1 8 0
volvo fm 9
500 600 700
Kapasitas Vessel M3 12.50 12.50 12.50 12.50
Jumlah Pass Pass 3.47 3.47 3.47 3.47
Pembulatan Pass 3.00 3.00 3.00 3.00
Kapasitas Vessel BCM 8.06 8.06 8.06 8.06
Produktivitas
tor - Eff. - Eff. - Eff. kerja
isian Operator waktu 60.00
50.00
oreksi Dump Truck
40.00
30.00
- Eff. Operator - Eff. kerja
10.00
0.00
0 0 0 0 0 0 0 0 0 0 0 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2
0 0 1 1 0 12 0 13 0 1 4 0 15 0 16 0 17 0 1 8 0 19 0 20 0 Jarak
800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50 12.50
3.47 3.47 3.47 3.47 3.47 3.47 3.47 3.47 3.47 3.47 3.47
3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00
8.06 8.06 8.06 8.06 8.06 8.06 8.06 8.06 8.06 8.06 8.06
410.15 442.55 474.95 507.35 539.75 572.15 604.55 636.95 669.35 701.75 734.15
56.55 56.55 56.55 56.55 56.55 56.55 56.55 56.55 56.55 56.55 56.55
144.00 162.00 180.00 198.00 216.00 234.00 252.00 270.00 288.00 306.00 324.00
115.20 129.60 144.00 158.40 172.80 187.20 201.60 216.00 230.40 244.80 259.20
24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97
27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10
31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33
11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00
800.0 900.0 1,000.0 1,100.0 1,200.0 1,300.0 1,400.0 1,500.0 1,600.0 1,700.0 1,800.0
20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00
25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00
0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68
0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
6.11 6.59 7.07 7.56 8.04 8.52 9.01 9.49 9.97 10.45 10.94
6.00 7.00 7.00 8.00 8.00 9.00 9.00 9.00 10.00 10.00 11.00
47.73 44.24 41.22 38.59 36.27 34.22 32.38 30.74 29.25 27.90 26.67
8.78 8.13 7.58 7.10 6.67 6.29 5.95 5.65 5.38 5.13 4.90
9.00 8.00 8.00 7.00 7.00 6.00 6.00 6.00 5.00 5.00 5.00
6 7 7 8 8 9 9 9 10 10 11
arak
1900 2000
12.50 12.50
3.47 3.47
3.00 3.00
8.06 8.06
766.55 798.95
56.55 56.55
342.00 360.00
273.60 288.00
24.97 24.97
27.10 27.10
31.33 31.33
11.00 11.00
1,900.0 2,000.0
20.00 20.00
25.00 25.00
0.68 0.68
0.90 0.90
0.75 0.75
11.42 11.90
11.00 12.00
25.54 24.50
4.70 4.51
5.00 5.00
11 12
sk 480 F. Koreksi Excavator
0.80
Kapasitas Bucket LCM 3.20
0.40
Swell Factor % 0.75 0.00
Kapasitas Bucket BCM 2.39 Faktor - Faktor - Eff. - Eff. -E
Koreksi Pengisian Operator waktu
Waktu Siklus 21.59
- Waktu Gali Detik 9.79
F. Koreksi Dump Truck
- Waktu Swing Isi Detik 4.88
- Waktu Numpah Detik 3.12 1.00
- Waktu Swing kosong Detik 3.80 0.50
0.00
Faktor Koreksi % 0.57 Faktor Koreksi - Eff. Operator - Eff. k
- Faktor Pengisian % 0.90
Jumlah DT
- Eff. Operator % 0.90 Kebutuhan HD Persatuan Jarak
0 0 0 0 0 0 0 0 0 0 0 0 0 0
5 0 60 7 0 8 0 90 10 0 1 1 0 12 0 13 0 1 4 0 15 0 16 0 17 0 1 8 0
volvo fm 9
500 600 700
Kapasitas Vessel M3 22.00 22.00 22.00 22.00
Jumlah Pass Pass 6.88 6.88 6.88 6.88
Pembulatan Pass 7.00 7.00 7.00 7.00
Kapasitas Vessel BCM 16.71 16.71 16.71 16.71
Produktivitas
tor - Eff. - Eff. - Eff. kerja
isian Operator waktu 100.00
60.00
20.00
0.00
0 0 0 0 0 0 0 0 0 0 0 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 20
0 0 1 1 0 12 0 13 0 1 4 0 15 0 16 0 17 0 1 8 0 19 0 20 0 Jarak
800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00 22.00
6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88 6.88
7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00
16.71 16.71 16.71 16.71 16.71 16.71 16.71 16.71 16.71 16.71 16.71
504.71 537.11 569.51 601.91 634.31 666.71 699.11 731.51 763.91 796.31 828.71
151.11 151.11 151.11 151.11 151.11 151.11 151.11 151.11 151.11 151.11 151.11
144.00 162.00 180.00 198.00 216.00 234.00 252.00 270.00 288.00 306.00 324.00
115.20 129.60 144.00 158.40 172.80 187.20 201.60 216.00 230.40 244.80 259.20
24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97 24.97
27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10 27.10
31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33 31.33
11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00
800.0 900.0 1,000.0 1,100.0 1,200.0 1,300.0 1,400.0 1,500.0 1,600.0 1,700.0 1,800.0
20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00
25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00
0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68
0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90 0.90
0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75
2.81 2.99 3.17 3.36 3.54 3.72 3.90 4.08 4.26 4.44 4.62
3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00
80.46 75.60 71.30 67.46 64.02 60.91 58.08 55.51 53.16 50.99 49.00
7.13 6.70 6.32 5.98 5.68 5.40 5.15 4.92 4.71 4.52 4.34
7.00 7.00 6.00 6.00 6.00 5.00 5.00 5.00 5.00 5.00 4.00
3 3 3 3 4 4 4 4 4 4 5
Jarak
1900 2000
22.00 22.00
6.88 6.88
7.00 7.00
16.71 16.71
861.11 893.51
151.11 151.11
342.00 360.00
273.60 288.00
24.97 24.97
27.10 27.10
31.33 31.33
11.00 11.00
1,900.0 2,000.0
20.00 20.00
25.00 25.00
0.68 0.68
0.90 0.90
0.75 0.75
4.80 4.98
5.00 5.00
47.16 45.45
4.18 4.03
4.00 4.00
5 5
RIPPING
D 375 - A
Waktu Siklus Menit 1.03
- Waktu Ripping menit 0.64
- Waktu Mundur menit 0.29
- Waktu ganti transmisi Menit 0.10
D 375 - A
Waktu Siklus Menit 1.03
- Waktu Dozing menit 0.64
- Waktu Mundur menit 0.29
- Waktu ganti transmisi Menit 0.10
D 375 - A TD x TR
TP =
TD 847.02 BCM/Jam TD + TR
TP 351.34
TR 600.38 BCM/Jam
NG
CORRECTION FACTOR :
q
Pr odt ' y Dozing= x FK
CT
Keterangan :
q = Kapasitas blade (m3)
CT = Cycle Time Dozing
FK = Faktor Koreksi
TD x TR
TP =
TD + TR
TP = Taksiran Produksi
TD = Taksiran produksi dozing
TR = Taksiran produksi ripping
PRODUCTIVITY OF MOTOR GRADER GD705A-4
Availability
Machine Availability 0.9
Time efficiency 0.9
Operator Skill factor 0.9
C A T E R P IL L A R
778 778
P a rit
C A T E R P IL L A R
778 778
P a rit
1 /2 W t W t 1 /2 W t W t 1 /2 W t
L m in
PRODUCTIVITY ESTIMATION OF MOTOR GRADER GD705A-4
PASSES n - 2.00
778
Tanggul
778
Tanggul
1 /2 W t
CYCLE TIME ALAT MUAT