VS-616G5 Series (Revision F)

Programming Manual
Constant Torque Inverter with Adaptive Vector Control (AVC™)
 ! WARNING
PRECAUTIONS

1) Only turn ON the input power supply after replacing the front cover. Do not remove the cover
while the inverter is powered up.
2) When the retry function (parameter L5-02) is selected, do not approach the inverter or the load,
since it may restart suddenly after being stopped.
3) Since the Stop key can be disabled by a function setting, install a separate emergency stop switch.
4) Do not touch the heatsink or braking resistor, due to very high temperatures.
5) Since it is very easy to change operation speed from low to high speed, verify the safe working
range of the motor and machine before operation.
6) Install a separate holding brake, if necessary.
7) Do not check signals during operation.
8) All inverter parameters have been preset at the factory. Do not change the settings unless required.
Failure to observe these precautions may result in equipment damage, serious personal injury or death.

NOTICE
Printed April 1999. The information contained within this document is the proprietary property of
Yaskawa Electric America, Inc., and may not be copied, reproduced or transmitted to other parties
without the expressed written authorization of Yaskawa Electric America, Inc.

No patent liability is assumed with respect to the use of the information contained herein. Moreover,
because Yaskawa is constantly improving its high-quality products, the information contained in this
manual is subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liabil-
ity assumed for damages resulting from the use of the information contained in this publication.

2 VS-616G5 Programming Manual

 Contents

Contents
Section Description Page
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
VS-616G5 PARAMETER TREE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
A INITIALIZATION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
A1 Initialization Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
A2 User’s Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B APPLICATION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B1 Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
B2 DC Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
B3 Speed Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
B4 Delay Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
B5 PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
B6 Reference Hold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
B8 Energy Saving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
B9 Zero Servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
C TUNING PARAMETERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
C1 Accel/Decel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
C2 S-Curve Accel/Decel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
C3 Motor Slip Compensation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
C4 Torque Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
C5 ASR Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
C6 Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
C7 Hunting Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
C8 Factory Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
D REFERENCE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
D1 Preset References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
D2 Reference Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
D3 Jump Frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
D4 Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
D5 Torque Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
E MOTOR PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
E1 V/f Pattern 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
E2 Motor 1 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
E3 Motor 2 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
E4 Motor 2 V/F Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
E5 Motor 2 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
F OPTION PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
F1 PG Option Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
F2 AI-14 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
F3 DI-08, 16 Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
F4 AO-08 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
F5 DO-02 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
F6 DO-08 Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
F7 PO-36F Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
F8 SI-F/G Option Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
F9 CP-916 Option Set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
H CONTROL CIRCUIT TERMINAL PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

VS-616G5 Programming Manual 3

Contents

Section Description Page

H1 Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
H2 Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
H3 Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
H4 Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
H5 Serial Communication Set-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
L PROTECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
L1 Motor Overload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
L2 Power Loss Ridethrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
L3 Current Limit/Stall Prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
L4 Reference Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
L5 Fault Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
L6 Torque Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
L7 Torque Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
L8 Hardware Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
O OPERATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
O1 Monitor Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
O2 Key Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
AUTO-TUNING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Appendix VS-616G5 PARAMETER LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

4 VS-616G5 Programming Manual

 Introduction

Introduction
Thank you for purchasing Yaskawa’s VS-616G5 high performance vector inverter. The G5 employs
the latest hardware and software technology to provide unmatched performance, reliability and appli-
cation flexibility.

The G5 flexible control mode architecture allows four choices of motor control technology for your
application:

· Open Loop Vector is best for most applications, as it offers Adaptive Vector Control technology
(AVC™) for precise speed regulation, quick response and high starting torque.
· Closed Loop Flux Vector is the choice for applications requiring torque control, very precise speed
regulation and full torque control at zero speed.
· V/f (Volts per Hertz) mode with Yaskawa’s proprietary full range auto-torque boost provides ideal
control for multi-motor applications.
· Closed Loop V/f allows encoder feedback for use with the Volts/hertz mode.

Use the following key to determine which control mode and access level are available for each parameter.

No. Parameter Name LCD Display Open Loop Flux

V/f V/f w/PG
Vector Vector
A1-00 Language Selection Select Language Q Q Q Q

Q: Quick-Start Level, selected parameters for maintenance-level programming

B: Basic Level, selected parameters for basic programming in most applications
A: Advanced Level, all parameters for advanced programming in special applications

The menu structure for all access levels are the same for the Operation, Initialize, Auto-tuning and
Modified constants sections. The Programming section menu structure for each access level is as fol-
lows:

Quick-Start Access Level Structure

MENU Programming Data Name Data Entry

Basic Access Level Structure

MENU Programming Function Level Data Name Data Entry

Advanced Access Level Structure

MENU Programming Group Level Function Level Data Name Data Entry

VS-616G5 Programming Manual 5

Introduction

Software Version Explanation

Yaskawa recognizes the need to continuously improve product quality. This product may receive fea-
ture enhancements in the form of software or hardware changes. New programming parameters will be
added to the latest programming manual. When a new parameter is added a software version note will
be placed next to the parameter.

Software Version Example:

A1-00 Language Selection Select Language Q Q Q Q

Select the language displayed on the digital operator according to the following table:

Setting Description
0 English (factory default)
1 Japanese
2 Deutsche <1110>
3 Francais <1110>
4 Italiano <1110>
5 Espanol <1110>
6 Portugues <1110>

This version note <1110> indicates that five additional languages have been added with software ver-
sion 1110.

The part number of the main control printed circuit board on the drive reflects the software version.
The software version normally increases to a higher number with newer versions. Please consult the
factory for details.
PCB Part Number Example: ETC615991-S1110 Software version 1110

The VS-616G5 ships preset to open loop vector control, quick-start access level. This publication
describes all Quick-Start, Basic and Advanced parameters. For installation and simplified Quick-Start
parameters, please refer to YEA-TOA-S616-10.12C.

6 VS-616G5 Programming Manual

 VS-616G5 Parameter Tree

VS-616G5 Parameter Tree

Group Function Display Access Level

Operation U Monitoring Items U1 Status monitoring Monitor Q, B, A

Menu U2 Fault trace Fault Trace Q
Inverter operation is enabled. Monitor
Inverter status is displayed. U3 Fault history Fault History Q

A Initialize A1 Initialization Initialize Q

A2 User setting parameter User Parameters A
Language selection in LCD display.
Constant access levels, control method
selection and initializing passwords. B Application B1 Operation method selection Sequence Q, B, A
Application B2 DC injection braking DC Braking B
Programming B3 Speed search Speed Search A
B4 Timer function Delay Timers A
Parameters are set/read. Items to be set/ B5 PID control PID Control A
read vary depending on the access level
B6 DWELL function Reference Hold A
setting.
B7 Droop control Droop control A
B8 Energy-saving control Energy Saving A
Auto-tuning
B9 Zero Servo Zero Servo A
Motor parameters are automatically set C Tuning
by inputting turning data (motor name- Tuning C1 Accel/decel time Accel/Decel Q, B, A
plate values) when performing vector.
C2 S-curve characteristics S-curve Acc/Dec A
C3 Motor slip compensation Motor-slip Comp B. A
Modified Constants
C4 Torque compensation Torque Comp B, A
C5 ASR ASR Tuning B, A
Only parameters that have been changed
from the factory setting are set/read. C6 Carrier frequency Carrier Freq BA
C7 Hunting prevention Hunting Prev A
C8 Factory-tuning constant Factory Tuning A

D Reference D1 Frequency reference value Preset Reference Q, A

Reference D2 Upper/lower limits Reference Limits B
D3 Jump frequency Jump Frequencies B
D4 Sequence Sequence A
D5 Torque reference Torque Control A

E Motor Parameters E1 V/f pattern V/F Pattern Q

Motor E2 Motor parameters Motor Setup Q, A
E3 Motor 2 control method Motor 2 Ctl Meth A
E4 V/f pattern/2 V/f Pattern 2 A
E5 Motor 2 constants Motor 2 Setup A

F Option F1 PG speed control card PG Option setup Q, B, A

Option F2 Analog reference card A1-14 Setup B
F3 Digital input card DI-08, 16 Setup B
F4 Analog monitor card AO-08, 16 Setup B
F5 Digital output card DO-02 Setup B
F6 Digital output card DO-08 Setup B
F7 Pulse monitor card PO-36F Setup B
F8 SI-F/G card SI-F/G B
F9 DDS-B/SI-B card DDSS/SI-B B

H Control Circuit Terminals H1 Sequence input Digital Inputs B

Terminal H2 Sequence output Digital Outputs B
H3 Analog input Analog Inputs B, A
H4 Analog output Analog Outputs B
H5 MODBUS communication (RS-485) Serial Com Setup A

L Protection L1 Motor electric thermal overload relay Motor Overload B

Protection L2 Momentary power loss ride-through PwrLoss Ridethru B, A
L3 Stall prevention Stall Prevention B, A, F
L4 Frequency Detection Ref Detection B, A
L5 Fault retry Fault Restart B
L6 Overtorque detection Torque Detection B, A
L7 Torque limit Torque Limit B
L8 Hardware protection Hdwe Protection B, A

O Digital Operator O1 Display selection Monitor Select B, A

Operator O2 Key selection Key Selections B, A

VS-616G5 Programming Manual 7

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8 VS-616G5 Programming Manual

 Section A: Initialization Parameters
A1 Initialization Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

Main Menu: Initialize <ENTER>

A Initialization Parameters
A1 Initialization Set-up

A1-00 Language Selection Select Language Q Q Q Q

Select the language displayed on the digital operator according to the following table:

Setting Description
0 English (factory default)
1 Japanese
2 Deutsch <1110>
3 Francais <1110>
4 Italiano <1110>
5 Espanol <1110>
6 Portugues <1110>

A1-01 Parameter Access Level Access Level Q Q Q Q

This parameter allows the “masking” of parameters according to user level. See the following table:

Setting Description
0 Operation Only
1 User Program - Accesses parameters selected by OEM (A2-01 to A2-32).
2 Quick Start Level (factory default) - For maintenance-level programming.
3 Basic Level - For basic programming in most applications.
4 Advanced Level - For advanced programming in special applications.

A1-02 Control Method Selection Control Method Q Q Q Q

Select the control method best suited for your application.

Setting Description
0 V/f Control - For general-purpose and multiple motor applications.
1 V/f with PG Feedback - For general-purpose applications requiring closed
loop speed control.
2 Open Loop Vector (factory default) - For applications requiring precise
speed control, quick response and higher torque at low speeds (150%
torque below 1Hz).
3 Flux Vector - For applications requiring very precise speed and torque con-
trol at a wide speed range including 0 speed. Uses encoder feedback.

VS-616G5 Programming Manual 9

Section A: Initialization Parameters
A1 Initialization Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

A1-03 Operator Status Init Parameters Q Q Q Q

Use this parameter to reset the inverter to its factory default settings. Initialize the inverter after chang-
ing the control PCB, or after selecting language (A1-00), control method (A1-02), or inverter capacity
(O2-04).

Setting Description
0 No Initialization (factory default)
1110 User Initialization - resets the inverter to user-specified initial
values. To set user-specified initial values, make all required
changes to parameter settings, then set O2-03 to “1”. The
inverter will memorize all current settings as the user-specified
initial values. Up to 50 changed parameters can be stored.
2220 2-Wire Initialization - terminal 1 becomes FWD run command
and terminal 2 becomes REV run command. All other param-
eters are reset to their original factory default settings.
3330 3-Wire Initialization - terminal 1 becomes run command, termi-
nal 2 becomes stop command and terminal 3 becomes FWD/
REV run selection. All other parameters are reset to their orig-
inal factory default settings.

A1-04 Password Entry Enter Password Q Q Q Q

Parameter A1-04 is used to enter a password into the inverter, to be able to make adjustments to locked param-
eters.

Password protection is provided for:

A1-01 Access Level
A1-02 Control Method
A1-03 Initialization
A2-01 to A2-32 User Parameters (If selected)

10 VS-616G5 Programming Manual

 Section B: Application Parameters
A2 User Parameters and B1 Sequence
Open Loop Flux
V/f V/f w/PG
Vector Vector

A2 User’s Parameters
The user can select up to 32 parameters for quick-access programming. By setting the user access level
(A1-01) to “User Program”, only the parameters selected in function A2 can be accessed by the user.

Parameter A1-01 must be set to 4 (advanced access level) to input parameter numbers into A2-01
through A2-32, and then A1-01 must be set to 1 (User Level) for only the user selected parameters to
be viewed.

Main Menu: Programming <ENTER>

B Application Parameters
B1 Sequence

B1-01 Frequency Reference Selection Reference Source Q Q Q Q

B1-02 Operation Method Selection Run Source Q Q Q Q

Frequency reference and run command can be set independently as shown below:

Setting Description
0 Command from digital operator
1 Command from control circuit terminal (factory default)
2 Command from serial communication
3 Command from option card
4 EWS (Reference from CP-717)* <1110>
This setting will be used with the CP-717 to run and change
the reference through DP-RAM.

* Setting parameter B1-01 or B1-02 to 4 allows reference and/or run source from CP-717 when
either CP-916 or CP-216 option cards are installed.

By depressing the LOCAL/REMOTE key on the digital operator, the operation mode can be
selected as shown below:
Local: Operation according to frequency reference and run command from digital operator.
Remote: Operation according to frequency reference and run command set by B1-01 and B1-
02.

The digital operator is reset to remote operation when power is cycled.

VS-616G5 Programming Manual 11

Section B: Application Parameters
B1 Sequence
Open Loop Flux
V/f V/f w/PG
Vector Vector

B1-03 Stopping Method Selection Stopping Method Q Q Q Q

This function selects the stopping method suitable for the particular application.

Setting Description
0 Ramp to stop (factory default)
1 Coast to stop
2 DC injection to stop
3 Coast to stop with timer

· Ramp to Stop (B1-03 = “0”)

Output Frequency
Decel time 1 (C1-02)

Zero Speed Level (Frequency at

DC Injection Braking Start - B2-01)
Factory Default: 0.5Hz

DC injection Braking Time

at Stop (B2-04)
Factory Default: 0.5 s
Run Command OFF
ON

Figure 1 Stopping Method - Ramp to Stop

Upon removal of the FWD (REV) run command, the motor decelerates at a rate determined by the
time set in deceleration time 1 (C1-02) and DC injection braking is applied after the minimum output
frequency (E1-09) has been reached. If the deceleration time is set too short or the load inertia is large,
an overvoltage fault (OV) may occur during deceleration. In this case, increase the deceleration time or
install an optional braking transistor and/or braking resistor (braking transistors are provided as stan-
dard for units 230V 7.5kW and smaller, 460V 15kW and smaller).
Braking torque: without braking resistor, approx. 20% of motor rated torque
with braking option, approx. 150% of motor rated torque

12 VS-616G5 Programming Manual

 Section B: Application Parameters
B1 Sequence
Open Loop Flux
V/f V/f w/PG
Vector Vector

· Coast to Stop (B1-03 = “1”)

Output frequency Inverter output is shut OFF

when stop command is given.

Run command OFF

ON

Figure 2 Stopping Method - Coast to Stop

Upon removal of the FWD (REV) run command, the motor starts to coast. After a stop command is
given, a run command is accepted and operation will start after the minimum baseblock time (L2-03)
elapses. If there is a possibility that a run command might be entered before the motor has come to a
stop, the speed search function (B3) or Coast to Stop with Timer 1 (B1-03 = “3”) should be employed.

· DC Injection Braking to Stop (B1-03 = “2”)

Output Frequency

Inverter Output OFF during B2-04 x 10

Minimum Baseblock Time (L2-03) DC injection
Factory Default: 0.5s Braking Time
DC injection Braking Time
DC injection Braking Time at Stop (B2-04)
at Stop (B2-04)
Factory Default: 0.0s
Run Command
OFF
ON

Figure 3 Stopping Method - DC Injection Braking to Stop

Upon removal of the FWD (REV) run command, the motor brakes to stop, according to the DC injec-
tion braking time at stop set in B2-04. If this value is set to “0” (factory default), DC injection braking
is disabled, and the motor coasts to stop. When choosing this function, note that the actual stop time is
the time set in B2-04 multiplied by 10 (see Figure 3 above). This stopping method is disabled during
flux vector control. Braking duty cycle should allow excess motor heat to dissipate.

VS-616G5 Programming Manual 13

Section B: Application Parameters
B1 Sequence
Open Loop Flux
V/f V/f w/PG
Vector Vector

· Coast to Stop with Timer 1 (B1-03 = “3 ”)

Output Frequency Decel Time 1

(C1-02)

Accel Time 1
(C1-01)
Coasting

Time

FWD (REV)
Run Command ON ON ON

Run Command Disabled

Figure 4 Stopping Method - Coast to Stop w/ Timer

After a stop command is given, a run command is not accepted while the coast to stop timer elapses
(same as Decel 1). After the timer runs out, another run command must be given for the inverter to
begin acceleration. This stopping method is disabled during flux vector control.

B1-04 Prohibition of Reverse Operation Reverse Oper B B B B

A “reverse run disabled” setting does not allow a reverse run command from the control circuit termi-
nal or the digital operator. This setting is used in applications where a reverse run command is undesir-
able.

Setting Description
0 Reverse run enabled (factory default)
1 Reverse run disabled

14 VS-616G5 Programming Manual

 Section B: Application Parameters
B1 Sequence
Open Loop Flux
V/f V/f w/PG
Vector Vector

B1-05 Operation Selection at Zero Speed Zero Speed Oper - - - A

During flux vector control, select an operation mode to be employed when the frequency reference (ana-
log input) drops below the minimum output frequency (El -09). During V/f or open loop vector control,
baseblock is applied when the output frequency drops below the minimum output frequency (El -09).

Setting Description
0 E1 -09 disabled, run according to frequency reference (factory default)
1 Baseblock
2 Run at minimum output frequency (E1-09)
3 Zero-speed operation (internal speed reference is set to “0”)

B1-06 Input Scan Time Cntl Input Scans B B B B

This parameter selects the microprocessor scan time for reading sequence input data from the control
circuit terminals.

Setting Description
0 2ms scan time for 2 scans
1 5ms scan time for 2 scans (factory default)

Set to “0” when a quicker response is needed from the control circuit terminals.

B1-07 Operation Selection After Switch to Remote Mode LOC/REM RUN Sel A A A A

Parameter b1-07 determines how the inverter will function when switching between local and remote
operation. This function prevents the motor from running when switching between local/remote and
the inverter is controlled from the digital operator.

Setting Description
0 (Cycle Extrn RUN) - If the run command is closed when switching from local control to remote control,
the inverter will not run. The run command must be cycled for the inverter to run. (factory default)
1 (Accept Extrn RUN) - If the run command is closed, when switching from local control to remote con-
trol, the inverter will run.

VS-616G5 Programming Manual 15

Section B: Application Parameters
B2 DC Braking
Open Loop Flux
V/f V/f w/PG
Vector Vector

B1-08 Run Command Acceptance During Programming RUN CMD at PRG A A A A

As a safety precaution the drive will not respond to a change in the run command when the digital
operator is being used to set or adjust parameters.This parameter will allow the drive to accept or
reject a change in the run command when the digital operator is being used to change or adjust param-
eters. <1110>
Table 1:

Setting Description
0 Run command is disabled when drive is in the programming mode. (factory default)
1 Run command is enabled when the drive is in the program mode

B2 DC Braking

B2-01 DC Braking Frequency (Zero Speed Level) DCInj Start Freq B B B B

Setting Range: 0.0 to 10.0Hz

Factory Default: 0.5Hz
Sets the frequency at which DC injection braking (or initial excitation for flux vector control) starts, in
units of 0.1 Hz. When B2-01 < E1-09, DC injection braking starts from the minimum frequency refer-
ence (E1-09).

B2-01
DC Injection
Braking Frequency

B2-03
DC Injection Braking
Time at Start

Figure 5 DC Injection Braking at Starting

B2-02 DC Braking Current DCInj Current B B B -

Setting Range: 0 to 100%

Factory Default: 50%

DC injection braking current is set as a percentage of inverter rated current. In flux vector control
mode, initial excitation is performed according to the motor no-load current set in E2-03. This param-
eter should not be set unnecessarily high or motor overexcitation may occur.

16 VS-616G5 Programming Manual

 Section B: Application Parameters
B2 DC Braking
Open Loop Flux
V/f V/f w/PG
Vector Vector

B2-03 DC Braking Time at Start DCInj Time@Start B B B B

Setting Range: 0.00 to 10.00s

Factory Default: 0.00s

DC injection braking at start can be used to stop a spinning motor (or when motor rotation direction is
unknown) prior to running. DC injection braking time at start (or initial excitation for flux vector con-
trol) is set in units of 0.1 second. When B2-03 is set to “0”, DC injection braking is disabled and accel-
eration starts from the minimum output frequency.

B2-04 DC Braking Time at Stop DCInj Time@Stop B B B B

Setting Range: 0.00 to 10.00s

Factory Default: 0.00s

DC injection braking time at stop (or initial excitation for flux vector control) is set in units of 0.1 sec-
ond. When B2-04 is set to “0”, DC injection braking is disabled, and the inverter output shuts OFF.

E1-09
Min. Output Frequency

B2-04
DC injection Braking
Time at Stop

Figure 6 DC Injection Braking Time at Stop

When coast to stop is selected as the stopping method (B1-03), DC injection braking at stop is disabled.

B2-08 Magnetic Flux Compensation Level <1110> FieldComp - - A A

Setting Range: 0 to 500%

Factory Default: 0%
This parameter allows the magnetizing motor flux to be boosted when starting the motor. This parameter
will facilitate a quick ramp-up of the torque reference and magnetizing current reference to reduce motor
slip during start. A setting of 100% equals motor no-load current E1-09. This flux level will be applied
below Minimum Output Frequency (E1-09) until the DC Injection Time at Start (B2-03) expires. This
parameter is useful when starting motors that are relatively larger than the inverter, due to the requirement
for increased magnetizing current. This parameter may also compensate for reduced starting torque due to
motor circuit inefficiencies.

VS-616G5 Programming Manual 17

Section B: Application Parameters
B3 Speed Search
Open Loop Flux
V/f V/f w/PG
Vector Vector

B3 Speed Search
When starting into a coasting motor, use the speed search command or DC injection braking at start, to
prevent a drive trip and motor burnout.

This function allows the restart into a coasting motor without the necessity to stop. It is useful during
inverter bypass operation, when switching between the motor receiving power directly from the line
and from the inverter. Two interlocking contactors must be employed for commercial power switcho-
ver to prevent line power from being applied to the inverter output terminals.

Set the multi-function contact input selection (H1-01 to H1-06) to “61” (start search command from
maximum output frequency), “62” (start search command from the set frequency), or “64” (start
search command from the SFS frequency when baseblock is applied).

B3-01 Speed Search after Run Command SpdSrch at Start A - A -

Setting Description
0 Speed search disabled, the motor accelerates to the set frequency from the
min. frequency reference after run command is given (factory default).
1 Speed search enabled after run command is given, according to multi-func-
tion contact input selection. When using an encoder, the motor accelerates/
decelerates to the set frequency from the motor speed.
Note: This parameter is disabled except when (A1-02=1) (V/F w/PG Fdbk) or 3 (Flux Vector)

B3-02 Speed Search Detection Current Level SpdSrch Current A - A -

Setting Range: 0 to 200%

Factory Default: 150%
After power loss and recovery, speed search begins to ramp the frequency down from a specified point in
order to locate the frequency of the spinning motor. During initial speed search the inverter’s output cur-
rent exceeds the speed search detection current level. This level is set as a percentage of inverter rated
current. When the inverter’s output current is less than the speed search detection level, the frequency is
interpreted as the speed agree level, and the inverter accelerates/decelerates to the specified frequency.

Note: Factory setting defaults to 150 when A1-02=0 (V/F Control). When A1-02=2 (Open Loop Vec-
tor), the default is 100.

18 VS-616G5 Programming Manual

 Section B: Application Parameters
B4 Delay Timers
Open Loop Flux
V/f V/f w/PG
Vector Vector

B3-03 Speed Search Deceleration Time SpdSrch Dec Time A - A -

Setting Range: 0.1 to 10.0s

Factory Default: 2.0s
Sets deceleration time during speed search in units of 0.1 second. When speed search deceleration time
is set to 0.0 second, speed search is disabled. The speed search deceleration time should be set to be
somewhat faster than the decel rate of coasting motor. Build an input sequence so that the speed search
command is input at the same time or prior to the FWD (REV) run command. If the run command is
input before the search command, the search command is not effective. Below is a timing diagram of
the search command input:

FWD (REV) Run Command ON

Speed Search Command ON

Max. Output Frequency, Speed Search

Frequency Reference at Decel Time (B3-03)
Run Command Input,
or SFS Output Frequency

Output Frequency
Min. Baseblock Speed Search
Time (L2-03) Operation
Motor Speed
Coasting Accelerating

Speed Agree Detected

B3-02
Output Current

Figure 7 Search Command Input Timing Diagram

B4 Delay Timers
The inverter input and output contacts can be used in place of an external timer. When multi-function
contact input (H1-__ = “18”) is closed, a multi-function contact output (H2-__ = “12”) can be set to
close after the On-delay time (B4-01) has expired. When multi-function contact input (H1-__ = “18”)
is opened, a multi-function contact output (H2-__ = “12”) can be set to open after the Off-delay time
(B4-01) has expired. This function operates independently of any action the inverter is performing.

B4-01 On-delay Timer Delay-ON Timer A A A A

Setting Range: 0.0 to 100.0s

Factory Default: 0.0s
Sets the ON-delay time in units of 0.1 second. The multi-function input must be “closed” for longer
than the ON-delay timer for the multi-function output to close.

VS-616G5 Programming Manual 19

Section B: Application Parameters
B5 PID Control
Open Loop Flux
V/f V/f w/PG
Vector Vector

B4-02 Off-delay Timer Delay-OFF Timer A A A A

Setting Range: 0.0 to 100.0s

Factory Default: 0.0s
Sets the OFF-delay time in units of 0.1 second. The multi-function input must be “open” for longer
than the OFF-delay timer for the multi-function output to open.

Multi-function Contact
Input: Timer Function ON ON
ON ON ON ON ON ON

ON ON
Multi-function Contact
Output: Timer Function

B4-01 B4-02 B4-01 B4-02

Figure 8 Timing Diagram of Timer Function

B5 PID Control
The Proportional, Integral and Derivative (PID) control function provides closed-loop control and reg-
ulation of a system variable such as temperature or pressure. A control signal based on the difference
(or proportion) between a feedback signal and a desired setpoint is produced. Integration and deriva-
tive calculations are then performed on this signal, based upon the PID parameter settings (B5-01 to
B5-08), to minimize deviation, for more precise control.

Proportional - P
PID refers to the type of action used to control modulating equipment such as valves or dampers. With
proportional control, a control signal based on the difference between an actual condition and a
desired condition is produced. The difference, such as that between an actual temperature and setpoint
is the “error”. The inverter adjusts its output signal related directly to the error magnitude.

Integral - I
The integral action is designed to minimize offset. An integrating term is used to observe how long the
error condition has existed, summing the error over time. Once the system has stabilized, the offset
would be minimized.

Derivative - D
Overshoot refers to a control loop tendency to overcompensate for an error condition, causing a new
error in the opposite direction. Derivative action provides an anticipatory function that exerts a “brak-
ing” action on the control loop. When combined, the proportional integral, and derivative actions pro-
vide quick response to error, close adherence to the setpoint, and control stability.

20 VS-616G5 Programming Manual

 Section B: Application Parameters
Figure 9 PID Block Diagram

Figure 9 PID Block Diagram

VS-616G5 Programming Manual 21

Section B: Application Parameters
B5 PID Control
Open Loop Flux
V/f V/f w/PG
Vector Vector

B5-01 PID Control Mode Selection PID Mode A A A A

To enable PID control, set PID control mode selection to “1” or “4”, according to the description
below. Also be sure to set terminal 16 function selection (H3-05) to PID feedback (setting: “B”).

Setting Description
0 PID disabled (factory default)
1 PID enabled (deviation signal is put through derivative control)
2 PID with feed forward (feedback signal is put through derivative control)
3 <1110> Reference= Frequency reference + PID output, D is Fdbk
4 <1110> Reference= Frequency reference + PID output, D is feed-forward

Notes:
1. PID with feed forward applies control much quicker than normal PID, without waiting for
the deviation signal to build up.
2. A PID inverse feedback signal can be selected by inverting the settings for terminal 16
gain and bias.

Then select the PID control intended value setpoint or detected feedback value setpoint as follows:

Intended Value Setting

The control circuit terminal 16 voltage signal (0 to 10V, -10 to 10V) or multi-step speed parameters H1-
03 to H1-06 can be used to set the PID intended value.

Control circuit terminal 16 voltage signal:

Set reference selection (B1-01) to “1”.

Multi-step speed parameters (H1-03 to H1-06):

Set reference selection (B1-01) to “0”.
(combination of multi-step speed references and jog frequency reference)

Detected Value Setting (Feedback)

The control circuit terminal 14 current signal (4 to 20mA) or voltage signals (0 to 10V, -10 to 10V) can
be used to set the PID detected value.
Control circuit terminal 14 current signal:
Set terminal 14 signal selection (H3-08) to “2”.
Control circuit terminal 14 voltage signal:
Set terminal 14 signal selection (H3-08) to “0”or “1”.

22 VS-616G5 Programming Manual

 Section B: Application Parameters
B5 PID Control
Open Loop Flux
V/f V/f w/PG
Vector Vector

Notes:
1. I value is reset to ”0” when operation stops.
2. The upper limit of the I value can be set by parameter B5-04.
Increase the value of parameter B5-04 to upgrade control capability by integration. If the control
system vibrates and it cannot be stopped by adjusting the integral time, output delay time, etc.,
decrease the set value of parameter B5-04.
3. PID control can be canceled by a multi-function contact input signal.
By setting any of parameters H1-01 to H1-06 to “19” and by closing the contact during running,
PID control is disabled and the intended value signal itself is used as a frequency reference signal.

B5-02 PID Control Proportional Gain PID Gain A A A A

Setting Range: 0.00 to 25.00

Factory Default: 1.00

The proportional gain is the value by which the deviation signal is multiplied to generate a new fre-
quency reference.

B5-03 PID Control Integral Time PID I Time A A A A

Setting Range: 0.00 to 360.0 seconds

Factory Default: 1.00 seconds

The integral calculation sums the deviation over time, which eliminates the offset, thus achieving the
intended value. The integral time determines how quickly the integral gain increase is added to the
control loop.

B5-04 PID Control Integral Limit PID I Limit A A A A

Setting Range: 0.0 to 100.0%

Factory Default: 100.0%

The integral limit value eliminates oscillations and improves stability. This value is set as a percentage
of maximum output frequency (E1-04).

B5-05 PID Control Derivative Time PID D Time A A A A

Setting Range: 0.00 to 10.00 seconds

Factory Default: 0.00 seconds

The derivative calculation attempts to control the remaining overshoot left over after the proportion
and integral calculations. If the system is approaching the intended value very rapidly, the derivative
control produces a strong braking action to prevent overshoot. If the system is already stable with very
little deviation change, derivative control has very little effect. The derivative time is used to dampen
oscillations and reduce overshoot, thus improving stability. Setting the derivative time to a larger num-
ber produces more braking action in the control system.

VS-616G5 Programming Manual 23

Section B: Application Parameters
B5 PID Control
Open Loop Flux
V/f V/f w/PG
Vector Vector

B5-06 PID Control Limit PID Limit A A A A

Setting Range: 0.0 to 100.0%

Factory Default: 100.0%

The PID limit value further eliminates oscillations and improves stability. This value is set as a per-
centage of maximum output frequency (E1-04).

B5-07 PID Control Offset PID Offset A A A A

Setting Range: -100.0% to +100.0%

Factory Default: 0.0%

The PID offset adds a bias to the calculated PID value, in order to reduce any offset.

B5-08 PID Control Output Primary Delay Time PID Delay Time A A A A

Setting Range: 0.00 to 100.0 seconds

Factory Default: 0.00 seconds

The output delay time is used to delay changes in the calculated PID value, which can prevent oscilla-
tions and improve stability.

Parameters B5-04 and B5-06 to B5-08 are preset at the factory to optimum values for most applica-
tions, hence, do not need to be changed. When tuning a system, first adjust the proportional gain until
oscillations are reduced. Then adjust the integral time so that minimal deviation is achieved as quickly
as possible, without oscillations. Finally, adjust the derivative time to reduce any overshoot at start-up.

B5-09 PID Output Selection <1110> Output Level Sel A A A A

The PID output term for the inverter control can be either negative or positive output.

Setting Description
0 PID Normal or Forward Output (factory default)
Increase in the manipulated variable when the process variable is larger than
the setpoint and decrease the manipulated variable when the process vari-
able is smaller.
1 PID Reverse or Inverse Output
Increase the manipulated variable when the process variable is smaller than
the setpoint and decrease the manipulated variable when the process vari-
able is larger than the setpoint.

24 VS-616G5 Programming Manual

 Section B: Application Parameters
B5 PID Control
Open Loop Flux
V/f V/f w/PG
Vector Vector

B5-10 PID Output Gain <1110> Output Gain A A A A

Setting Range: 0.0 to 25.0

Factory Default: 1.0

This parameter sets the gain of the PID output. The PID output can be monitored by parameter U1-37
PID Output Monitor. Refer to PID Block Diagram Figure 9.

B5-11 PID Output Reverse <1110> Output Rev Sel A A A A

This parameter is used when the motor is required to change direction during PID operation in
response to a negative PID output signal. The PID output can be monitored using parameter U1-37
PID Output Monitor.

Setting Description
0 Zero limit (factory default)
When PID output is negative, motor direction is not changed. The PID output
is limited to 0.
1 Reverse
When PID output is negative the motor will reverse direction.

Note: When Reverse Prohibit B1-04 is selected, reverse will not operate.

B5-12 Loss of Feedback Action <1110> Fb Los Det Sel A A A A

This parameter is used to select what action the inverter will take on a loss of PID feedback. A loss of
PID feedback occurs when the feedback signal falls below the B5-13 Feedback Loss Detection Level
for the time set by B5-14 Feedback Loss Detection Time.

Setting Description
0 Disabled (factory default)
PID feedback missing detection is disabled.
1 Alarm
PID feedback missing detection is enabled. Operation continues after loss of
feedback. The text “Fbl” will be displayed on the digital operator.
2 Fault
PID feedback missing detection is enabled. The inverter output to the motor
is shut off (the motor is stopped) and “Fbl” is displayed on the digital operator.

VS-616G5 Programming Manual 25

Section B: Application Parameters
B6 Reference Hold
Open Loop Flux
V/f V/f w/PG
Vector Vector

B5-13 PID Feedback Loss Detection Level <1110> Fb los Det Lvl A A A A

Setting Range: 0 to 100%

Factory Default: 1%

This parameter sets the level at which a loss of PID feedback is detected. The PID feedback must be at
or below this level for the time defined by B5-14 before a loss of feedback can be detected. A setting
of 100% represents 100% of the feedback signal.

B5-14 PID Output Gain <1110> Output Gain A A A A

Setting Range: 0.0 to 25.0

Factory Default: 1.0

This parameter sets the gain of the PID output. The PID output can be monitored by parameter U1-37
PID Output Monitor. Refer to PID Block Diagram Figure 9.

B6 Reference Hold
The reference hold or dwell function is used to temporarily hold the output frequency at a set refer-
ence, for a set time, and then start it again. This function can be used when driving a permanent magnet
motor, or a motor with a heavy starting load. This pause in acceleration allows the magnets in a perma-
nent magnet motor to synchronize with the stator field of the motor, thus reducing traditionally high
starting current.

B6-01 Dwell Frequency Reference at Start Dwell Ref @Start A A A A

Setting Range: 0.0 to 400.0Hz

Factory Default: 0.0Hz

Sets the dwell frequency reference during acceleration in units of 0.1Hz.

B6-02 Dwell Time at Start Dwell Time@Start A A A A

Setting Range: 0.0 to 10.0s

Factory Default: 0.0s

Sets the amount of time that the frequency reference “dwells” during acceleration in units of 0.1s.

B6-03 Dwell Frequency Reference at Stop Dwell Ref @Stop A A A A

Setting Range: 0.0 to 400.0Hz

Factory Default: 0.0Hz

Sets the dwell frequency reference during deceleration in units of 0.1Hz.

26 VS-616G5 Programming Manual

 Section B: Application Parameters
B7 Droop Control and B8 Energy Saving
Open Loop Flux
V/f V/f w/PG
Vector Vector

B6-04 Dwell Time at Stop Dwell Time @Stop A A A A

Setting Range: 0.0 to 10.0s

Factory Default: 0.0s

Sets the amount of time that the frequency reference “dwells” during deceleration in units of 0.1s.

B7 Droop Control
The Drooping function reduces the motor speed based on the load torque of the motor.

B7-01 Droop Control Gain Droop Quantity - - - A

Setting Range: 0.0 to 100.0

Factory Default: 0.0

Parameter b7-01 sets the amount of motor speed reduction when the motor is producing 100% of rated
torque. The actual amount of motor speed reduction is based on the ratio of the amount of motor
torque and the maximum output frequency (E1-04).

B7-02 Droop Control Delay Time Droop Delay Time - - - A

Setting Range: 0.03 to 2.00

Factory Default: 0.05

Parameter b7-02 sets the response time for the drooping function. Decreasing the droop delay time,
will cause the response to become quicker; however, instability may occur.

B8 Energy Saving
This feature can save energy during operation under lightly loaded conditions, by decreasing output
voltage, energy-saving operation is made available. Energy saving control is enabled by a multi-func-
tion contact input, when control mode selection (A1-02) is set to “0” (V/f Control) or “1” (V/f w/PG
Fdbk).
Parameters B8-03, B8-04 and B8-05 are for energy savings in the vector modes. B8-01 and B8-02 are
only functional in the V/f modes via a multi-function input command. Parameters B8-03, B8-04 and
B8-05 are for automatic energy savings in the vector modes.

B8-01 Energy Saving Gain Energy Save Gain A A - -

Setting Range: 0 to 100%

Factory Default: 80%
The output voltage during energy-saving operation is the product of the normal V/f settings (El-03 to
E1-10) and the energy saving gain. The output voltage decreases and recovers in the voltage recovery
time (L2-04). As the energy saving gain increases, the output voltage increases also. This feature is
only enabled by a multi-function contact input.

VS-616G5 Programming Manual 27

Section B: Application Parameters
B8 Energy Savings
Open Loop Flux
V/f V/f w/PG
Vector Vector

B8-02 Energy Saving Starting Frequency Energy Save Freq A A - -

Setting Range: 0.0 to 400.0Hz

Factory Default: 0.0Hz
After the multi-function contact input for energy-saving operation closes (H1-__, setting: “63”), the
output voltage is decreased when the output frequency reaches the energy-saving starting frequency.
This feature is only enable by multi-function contact input.
.

B8-03 Automatic Energy Saving <1110> Energy Save Sel - - A A

This parameter is used to select if Automatic Energy Saving Mode is to be on or off. A multi-function
contact input is not required to activate Automatic Energy Saving Mode. This mode of operation auto-
matically searches for the optimum motor voltage required to save energy. This function is separate
and not to be confused with parameters B8-01 and B8-02. The energy saving mode that utilizes B8-01
and B8-02 requires a multi-function input to be activated for operation. This Automatic Energy Sav-
ing Mode selection does not require a multi-function input to activate operation.

Setting Description
0 Disabled (factory default)
Energy saving mode will not be activated under light loads.
1 Enabled
The energy saving mode will be activated under light loads.

B8-04 Energy Saving Control Gain Energy Save Gain - - A A

Setting Range: 0 to 10.0

Factory Default: 0.7
The output voltage during energy-saving operation is the product of the normal V/f settings (El-03 to
E1-10) and the energy saving gain. The output voltage decreases and recovers according to the Energy-
Saving Control Time Constant B8-05. As the energy saving gain increases, the output voltage
increases also.

Note: When the control mode A1-02=3, the default factory setting becomes 1.0

B8-05 Energy Control Time-Constant Energy Save F. T - - A A

Setting Range: 0.00 to 10.00

Factory Default: 0.50
Parameter B8-05 sets the response time for the Automatic Energy Saving function.
Decreasing the Energy Control Time-Constant, will cause the response to become quicker; however,
instability may occur if this is decreased too much.
Note: When control mode A1-02=3, the default factory setting becomes 0.01.

28 VS-616G5 Programming Manual

 Section B: Application Parameters
B9 Zero Servo
Open Loop Flux
V/f V/f w/PG
Vector Vector

FWD
Energy
Saving
Command
(Multi-function input
setting = “63”) Fref ≥ B8-02

Fout

Vout
L2-04
V/f Pattern × Energy Saving Gain (B8-01)

Figure 10 Timing Diagram of Energy Saving Function

B9 Zero Servo
The zero servo function is enabled when the multi-function contact input is set to zero servo command
(H1-__ = “72”). The motor position is then memorized when motor speed feedback is less than the
zero speed level (B2-01).

B9-01 Zero Servo Gain Zero Servo Gain - - - A

Setting Range: 0 to 100

Factory Default: 5
Sets the zero-servo position loop gain. When adjusting the gain, the higher the setting, the quicker the
response. However, if the gain is set too high, it can cause overshoot and a possible runaway condition.

B9-01
+
0 Kp Speed Reference
(Position Ref.) -
∫ Motor Speed Feedback
Motor
Position Deviation
Counter
Figure 11 Zero Servo Position Loop

B9-02 Zero Servo Bandwidth Zero Servo Count - - - A

Setting Range: 0 to 16383 pulses

Factory Default: 10 pulses
Sets zero servo bandwidth in units of one pulse. During zero servo control, the multi-function contact
output (H2-__ = “33”) is closed until the number of pulses (or bandwidth) is completed. Then the con-
tact output opens.

VS-616G5 Programming Manual 29

Section C: Tuning Parameters
C1 Accel/Decel
Open Loop Flux
V/f V/f w/PG
Vector Vector

Zero Servo Function ON OFF

(Multi-function Input
H1-__ setting = “72”)
Zero Speed Level (Factory Default: 0.5Hz)
Motor Speed (B2-01)

Speed Loop Zero Servo Loop

Zero Servo Bandwidth

Position Deviation (B9-02)

Zero Servo Completion OFF ON

(Multi-function Output
H2-__ setting = “33”)

Figure 12 Timing Diagram of Zero Servo Function

Notes:
1. For multi-function contact input function selection, refer to parameters H1-01 to H1-06.
2. For multi-function contact output function selection, refer to parameters H2-01 to H2-03.
3. This function is only available during flux vector control (Al-02 = “3”).
C Tuning Parameters
C1 Accel/Decel

C1-01 Acceleration time 1 Accel Time 1 Q Q Q Q

C1-02 Deceleration time 1 Decel Time 1 Q Q Q Q

C1-03 Acceleration time 2 Accel Time 2 B B B B

C1-04 Deceleration time 2 Decel Time 2 B B B B

C1-05 Acceleration time 3 Accel Time 3 A A A A

C1-06 Deceleration time 3 Decel Time 3 A A A A

C1-07 Acceleration time 4 Accel Time 4 A A A A

C1-08 Deceleration time 4 Decel Time 4 A A A A

Setting Range: 0.00 to 6000.0s

Note: Setting range may be 0.00-600.0 or 0.0-6000.0 depending on the setting of parameter C1-10.
Factory Default: 10.0s
Acceleration time sets the time necessary for the output frequency to accelerate from 0Hz to maximum
output frequency. Deceleration time sets the time necessary for the output frequency to decelerate from
the maximum output frequency to 0Hz.

30 VS-616G5 Programming Manual

 Section C: Tuning Parameters
C1 Accel/Decel
Open Loop Flux
V/f V/f w/PG
Vector Vector

Decel Time 2*
Accel Time 1 Decel Time 1* (C1-02) (C1-04) Accel Time 3 Decel Time 3* (C1-06) Decel Time 4*
(C1-01) (C1-05) (C1-08)
Accel Time 2 (C1-03)
Output Decel Time 1* Decel Time 1*
Accel Time 4 (C1-07) (C1-02)
Frequency (C1-02)

Time

FWD (REV) Run Command ON OFF ON ON OFF ON

Accel/Decel Time Selection 1 ON OFF ON

(Terminals 3 to 8, Setting = “7”)

Accel/Decel Time Selection 2 ON

(Terminals 3 to 8, Setting = “1A”)

* When “deceleration to stop” is selected (B1-03 = “0”)

Figure 13 Timing Diagram of Accel/Decel Time Adjustment

When any of the multi-function contact input selections (H1-01 to H1-06) are set to “7”and “1A”, up to
four accel/decel times can then be selected by opening or closing the appropriate accel/decel time selection
commands (terminals 3 to 8).
.

Accel/decel Time Accel/decel Time

Selection 1 Selection 2
Accel Time Decel Time
Multi-function Input Multi-function Input
Setting = “7” Setting = “1A”
Open or not set Open or not set C1-01 C1-02
Closed Open or not set C1-03 C1-04
Open or not set Closed C1-05 C1-06
Closed Closed C1-07 C1-08

C1-09 Fast-Stop Time Fast Stop Time B B B B

Setting Range: 0.00 to 6000.0s

Factory Default: 10.0s
Fast-stop time is enabled when:
Multi-function contact input is set to fast-stop command (setting = “15”), and the contact closes.
The default stopping method when a fault is detected is fast-stop.

VS-616G5 Programming Manual 31

Section C: Tuning Parameters
C2 S-Curve Accel/Decel
Open Loop Flux
V/f V/f w/PG
Vector Vector

C1-10 Accel/Decel Time Setting Unit Acc/Dec Units A A A A

Setting Description
0 Accel/decel time (C1-01 to C1-09) setting range is in units of 0.01 second.
Accel/decel time setting range: 0.00 to 600.00s
1 Accel/decel time (C1-01 to C1-09) setting range is in units of 0.1 second.
Accel/decel time setting range: 0.0 to 6000.0s (factory default)

If any of the parameters C1-01 to C1-09 is set to 600.1 seconds or more, C1-10 cannot be set to “0”.

C1-11 Accel/Decel Time Switching Frequency Level Acc/Dec SW Freq A A A A

Setting Range: 0.0 to 400.0Hz

Factory Default: 0.0Hz
Accel/decel times can be changed automatically, without using the multi-function contact inputs.
Use accel/decel times set in parameters C1-01 and C1-02 when output frequency ≥ C1-11.
Use accel/decel times set in parameters C1-07 and C1-08 when output frequency < C1-11.
When multi-function contact inputs are set for accel/decel selection, this command has priority over
automatic change of accel/decel.

Accel/Decel Switching Level

(C1-11)

Output Frequency

C1-07 C1-01 C1-02 C1-08

Figure 14 Accel/Decel Switching Level Adjustment

C2 S-Curve Accel/Decel
An S-curve pattern is used to reduce shock and provide smooth transitions during machine accelera-
tion and deceleration. S-curve characteristic time is the time from the output frequency to the set accel/
decel time.
C2-01 S-Curve Time at Acceleration Start SCrv Acc @ Start A A A A

C2-02 S-Curve Time at Acceleration End SCrv Acc @ End A A A A

C2-03 S-Curve Time at Deceleration Start SCrv Dec @ Start A A A A

C2-04 S-Curve Time at Deceleration End SCrv Dec @ End A A A A

Setting Range: 0.00 to 2.50s

Factory Default: 0.20s

32 VS-616G5 Programming Manual

 Section C: Tuning Parameters
C2 S-Curve Accel/Decel
Open Loop Flux
V/f V/f w/PG
Vector Vector

Frequency Reference Output Frequency

Output Frequency
Time

S-curve Characteristic
Time (Tsc)

Figure 15 S-curve Characteristic Timing Diagram

The following figure shows FWD/REV run switching during deceleration to stop.

FWD Run Command

REV Run Command

C2-02 C2-03
DC Injection Braking
Time at Stop
C2-04 B2-04
Output Frequency
C2-01

C2-01 C2-04

C2-02 C2-03

Figure 16 S-curve Characteristics - FWD/REV Operation

Time to accelerate from the minimum frequency

= C1-__ + (C2-01 + C2-02)/2
to the maximum frequency (total acceleration)

VS-616G5 Programming Manual 33

Section C: Tuning Parameters
C3 Motor Slip Compensation
Open Loop Flux
V/f V/f w/PG
Vector Vector

C3 Motor Slip Compensation

As the load becomes larger, the motor speed is reduced and motor slip increases. The slip compensa-
tion function keeps the motor speed constant even under varying load conditions.

C3-01 Slip Compensation Gain Slip Comp Gain B - B B

Setting Range: 0.0 to 2.50

Factory Default: 1.0
This function controls the output frequency in response to the load’s torque demand. Increase the set
value in one tenth (0.1) increments when operating at low speeds; decrease the set value as the motor
speed increases.

During flux vector control, this gain compensates for motor slip causes by changes in temperature.
Normally, this setting does not have to be modified.

Note: Default factory setting will be 0.0 when parameter A1-02=0 [V/F mode]. When parameter A1-
02=2 [Open Loop Vector] or 3 [Flux Vector] the default factory setting will be 1.0.

C3-02 Slip Compensation Primary Delay Time Slip Comp Time A - A -

Setting Range: 0 to 10000ms

Factory Default: 200ms
Adjust the slip compensation delay time when motor speed is unstable or speed response is slow.
Increase the set value in 10ms increments when operating at low speeds; decrease the set value as the
motor speed increases.

C3-03 Slip Compensation Limit Slip Comp Limit A - A -

Sets the slip compensation limit as a percentage of motor rated slip (E2-02).

E1-04
× C3-03
E1-06

C3-03

Output Frequency
E1-06 E1-04
Base Maximum
Frequency Frequency

Figure 17 Slip Compensation Limit Adjustment

34 VS-616G5 Programming Manual

 Section C: Tuning Parameters
C3 Motor Slip Compensation
Open Loop Flux
V/f V/f w/PG
Vector Vector

C3-04 Slip Compensation During Regeneration Slip Comp Regen A - A -

Setting Description
0 Slip compensation disabled during regeneration (factory default)
1 Slip compensation enabled during regeneration

C3-05 Flux Calculation Method Flux Select - - A -

Parameter C3-05 determines if the motor torque characteristic is based on output frequency or motor
speed.

Setting Description
0 Slip Included
Motor torque characteristic is based on frequency. (factory default)
1 Slip Excluded
Motor torque characteristic is based on motor speed.

Torque

100%

=0
=1 =0 =1

0% 60Hz 1800 rpm 120Hz 3600 rpm

When running the motor only in the constant torque region, leave parameter C3-05 set to 0 for the
best performance.
When running the motor in the constant horsepower region, set parameter C3-05 to 1 because the
larger flux will result in better motor stability.

VS-616G5 Programming Manual 35

Section C: Tuning Parameters
C4 Torque Compensation
Open Loop Flux
V/f V/f w/PG
Vector Vector

C3-06 Output Voltage Limit Operation Selection <1110> Output V Limit - - A A

Setting Description
0 Disabled (factory default)
When this parameter is “0” slip compensation will be disabled when the motor
is operating above its base speed. The motor voltage will not be reduced
above base speed.
1 Enabled
Open Loop Vector Mode: When this parameter is set to “1” the motor volt-
age will be reduced slightly when the motor is operating above 90% base
speed. Slip Compensation is enabled. Speed control accuracy is improved.
This may prevent speed instabilities due to motor voltage saturation. This set-
ting may improve speed regulation however motor torque/amp will be
reduced by up to 10% due to motor voltage reduction above base speed.
Flux Vector Mode: Torque linearity is improved.

C4 Torque Compensation
Motor torque can be adjusted by changing the V/f pattern (E1-03) or by adjusting the torque compen-
sation gain. For details on setting the V/f pattern, see section E1, V/f Pattern Adjustment,.

Parameters C4-03, C4-04 and C4-05 are added for the OLV mode to help improve starting/breakaway
response. Individual torque compensation settings are possible for forward (C4-03) and reverse (C4-
04). The delay time (C4-05) is the time for which the internal torque reference will be increased. This
torque compensation is much like inputting an analog torque reference via an analog input.

C4-01 Torque Compensation Gain Torq Comp Gain B B B -

The motor torque requirement changes according to load conditions. Full-range automatic torque boost
adjusts the voltage of the V/f pattern according to the required torque. The VS-616G5 automatically
adjusts the voltage during constant-speed operation as well as during acceleration.

The required torque is calculated by the inverter. This ensures tripless operation and power savings.

36 VS-616G5 Programming Manual

 Section C: Tuning Parameters
C4 Torque Compensation
Open Loop Flux
V/f V/f w/PG
Vector Vector

Output voltage ∝ Torque compensation gain × Required torque

Voltage

Required torque ⇒ Increase voltage

Frequency

Figure 18 Torque Characteristics

Normally, no adjustment is necessary for torque compensation gain. When more torque is needed,
increase the torque compensation gain in one tenth (0.1) increments. When the wiring distance
between the inverter and the motor is long, or when the motor generates excessive vibration, decrease
the torque compensation gain.

Increasing torque compensation gain increases motor torque, but an excessive increase may cause the
following:
· Inverter fault trips due to motor overexcitation
· Motor overheat or excessive vibration

C4-02 Torque Compensation Time Constant Torq Comp Time A A A -

Setting Range: 0 to 10000ms

Factory Default: 20ms

Increase the torque compensation time constant in 10ms increments when the motor output current is
unstable, and decrease this value when speed response is slow.

Note: When A1-02=2 [Open Loop Vector] the factory default setting is 20 ms. When A1-02=1or 3
[V/F or V/F w/PG] factory default setting is 200 ms.

C4-03 Forward Torque Compensation Value at Start<1110> F TorqCmp @ start - - A -

Setting Range: 0.0 to 200.0%

Factory Default: 0.0
This parameter may improve the motor performance during start. This feature functions only when
starting a motor. Torque reference and motor flux can be ramped up quickly to improve speed
response during start. A setting of 0.0 disables this feature.

VS-616G5 Programming Manual 37

Section C: Tuning Parameters
C5 ASR Tuning
Open Loop Flux
V/f V/f w/PG
Vector Vector

C4-04 Reverse Torque Compensation Value at Start<1110> R TorqCmp @ start - - A -

Setting Range: 0.0 to 200.0%

Factory Default: 0.0
This parameter may improve the motor performance during start. This feature functions only when
starting a motor. Torque reference and motor flux can be ramped up quickly to improve speed
response during start. A setting of 0.0 disables this feature.

C4-05 Torque Compensation Time Constant@Start<1110> TorqCmp Delay T - - A -

Setting Range: 0 to 200 ms

Factory Default: 1 ms
This parameter functions with C4-03 and C4-04. This parameter is the time delay that will be applied
to the Torque Compensation parameters C4-03 and C4-04. A setting of less than 4 milliseconds (ms)
causes this filter to be disabled.

C5 ASR Tuning
The automatic speed regulator (ASR) provides optimum performance during changes in motor speed
or load, when speed feedback is provided.
+
Frequency Reference Output Frequency
+

C5-01, C5-03
+ Variation +
Speed Feedback P Limit
- Ratio Limit +
C5-05
I
C5-02, C5-04

Figure 19 ASR Block Diagram (V/f Control with PG Feedback)

Torque Limit
C5-01, C5-03
+ + 1
Speed Reference P Secondary Current Reference
- + 1 + ST
C5-06
Speed Feedback I L7-01 ~ L7-04

C5-02, C5-04

Figure 20 ASR Block Diagram (Flux Vector Control)

38 VS-616G5 Programming Manual

 Section C: Tuning Parameters
C5 ASR Tuning
Open Loop Flux
V/f V/f w/PG
Vector Vector

C5-01 ASR Proportional Gain 1 ASR P Gain 1 - B - B

Setting Range: 0.00 to 300.00

Factory Default: 20.00
The ASR proportional gain 1 adjusts the speed in response to speed deviation, and softens the effect of
changes in load. Speed response increases as the proportional gain is increased. However, the load may
become unstable if the ASR proportional gain is set too high.

Note: When parameter A1-02=1 [V/f w/PG] the factory default setting is 0.20. When parameter
A1-02=3 the factory default setting is 20.00.

C5-02 ASR Integral Time 1 ASR I Time 1 - B - B

Setting Range: 0.000 to 10.000s

Factory Default: 0.500s
The ASR integral time 1 adjusts the inverter’s response time to changes in load. Speed response
increases as the integral time is decreased. However, the load may become unstable if the ASR integral
time is set too low.

Note: When A1-02=1 [V/f w/PG] the factory default setting is .200. When A1-02=3 factory default setting is 0.500
When A1-02=1 [V/f w/PG] factory default setting is 0.20. When A1-02=3 factory default setting is 20.00.
When A1-02=1 [V/f w/PG] factory default setting is 0.200. When A1-02=3 factory default setting is 0.500
When A1-02=1 [V/f w/PG] factory default setting is 0.02 When A1-02=3 factory default setting is 20.00.

C5-03 ASR Proportional Gain 2 ASR P Gain 2 - B - B

Setting Range: 0.00 to 300.00

Factory Default: 20.00
The ASR proportional gain 2 is an additional proportional gain adjustment that can be enabled by a
multi-function contact input (H1-__ = “77”).
Proportional Gain According to Motor Speed
ON OFF (see Figure 22)
C5-03 Proportional Gain

Multi-function Input OFF ON

(H1-__ = “77”)
C5-02 C5-02

Figure 21 ASR Multi-function Input Timing Diagram

Note: When parameter A1-02=1 [V/f w/PG] factory default setting is .02 When A1-02=3 the factory
default setting is 20.00.

VS-616G5 Programming Manual 39

Section C: Tuning Parameters
C5 ASR Tuning
Open Loop Flux
V/f V/f w/PG
Vector Vector

C5-04 ASR Integral Time 2 ASR I Time 2 - B - B

Setting Range: 0.000 to 10.000s

Factory Default: 0.500s
The ASR integral time 2 is an additional integral time adjustment.

C5-05 ASR Limit ASR Limit - A - -

Sets ASR frequency compensation limit as a percentage of maximum output frequency (El -04). This
function is enabled when V/f control with PG feedback is selected as the control method (A1-02).

C5-06 ASR Output Primary Delay Time ASR Delay Time - - - A

Setting Range: 0.000 to 0.500s

Factory Default: 0.004s
Mechanical backlash in an application causes secondary current (I2) reference variations in the motor’s
rotor. This condition can prevent the adjustment of ASR parameters.The output delay time constant is
used to control these secondary current (I2) reference variations.

C5-07 ASR Switching Frequency Level ASR Gain SW Freq - - - A

Setting Range: 0.0 to 400.0Hz

Factory Default: 0.0Hz
Sets frequency to change ASR proportional gain and integral time constant in units of 0.1Hz when flux
vector control is selected.
C5-01
C5-02 P·N
P gain · I time

fFB =
120
C5-03 where:
C5-04 P = Number of Motor Poles
N = Motor RPM

0 C5-07 fFB * When C5-07 =”0”, proportional gain 1 (C5-01)

or and integral time 1 (C5-02) are selected.
E1-04 Motor Speed

Figure 22 ASR Switching Frequency Level

Notes:
1.When C5-07 =”0”, proportional gain 1 (C5-01) and integral time 1 (C5-02) are selected.
2.During V/f control with PG feedback (A1-02 = “1”), the frequency switching level becomes
the maximum output frequency (E1-04).

40 VS-616G5 Programming Manual

 Section C: Tuning Parameters
C6 Carrier Frequency
Open Loop Flux
V/f V/f w/PG
Vector Vector

C5-08 ASR Integral Limit ASR I Limit - - - A

Setting Range: 0 to 400%

Factory Default: 400%
.Parameter C5-08 adjusts the amount of Integral control of the automatic speed regulator in the Closed
Loop Flux Vector control mode. Setting parameter C5-08 to zero will make the ASR control propor-
tional. Setting C5-08 to 400% will make the ASR control proportional and integral.

C5-08=0
P Control
C5-08=400%
P-I Control

Torque

Speed
Slip

C6 Carrier Frequency
This function sets the inverter output transistor switching frequency (carrier frequency). Increase the
carrier frequency to reduce motor noise and decrease it to reduce leakage current.

C6-01 Carrier Frequency Upper Limit CarrierFreq Max B B B B

C6-02 Carrier Frequency Lower Limit CarrierFreq Min A A - -

Setting Range: 0.4 to 15.0kHz

Factory Default: 15.0Hz*

For constant carrier frequency operation, set the gain (C6-03) to “0”, and set the upper limit (C6-01)
and lower limit (C6-02) to the same value.
* Factory defaults vary depending on drive rating. See the following table for more details:

VS-616G5 Programming Manual 41

Section C: Tuning Parameters
C6 Carrier Frequency

Carrier Frequency Factory Defaults

Model Upper Limit Lower Limit Gain Model Upper Limit Lower Limit Gain
CIMR- C6-01 C6-02 C6-03 CIMR- C6-01 C6-02 C6-03
G5U Setting Setting Setting G5U Setting Setting Setting
230
20P4 15.0 15.0 0 2015 15.0 15.0 0
20P7 15.0 15.0 0 2018 15.0 15.0 0
21P5 15.0 15.0 0 2022 10.0 10.0 0
22P2 15.0 15.0 0 2030 10.0 10.0 0
23P7 15.0 15.0 0 2037 10.0 10.0 0
25P5 15.0 15.0 0 2045 10.0 10.0 0
27P5 15.0 15.0 0 2055 10.0 10.0 0
2011 15.0 15.0 0 2075 10.0 10.0 0
- - - - 2090 2.0 2.0 0
- - - - 2185 2.0 2.0 0
460
40P4 15.0 15.0 0 4022 8.0 8.0 0
40P7 15.0 15.0 0 4030 8.0 8.0 0
41P5 15.0 15.0 0 4037 6.0 6.0 0
42P2 15.0 15.0 0 4045 6.0 6.0 0
43P7 15.0 15.0 0 4055 6.0 6.0 0
44P0 15.0 15.0 0 4075 6.0 6.0 0
45P5 15.0 15.0 0 4090 5.0 5.0 0
47P5 12.5 12.5 0 4110 5.0 5.0 0
4011 12.5 12.5 0 4132 5.0 5.0 0
4015 10.0 10.0 0 4160 5.0 5.0 0
4018 10.0 10.0 0 4185 2.0 2.0 0
- - - - 4220 2.0 2.0 0
- - - - 4300 2.0 2.0 0
575
51P5 10.0 10.0 0 5030 10.0 10.0 0
52P2 10.0 10.0 0 5037 10.0 10.0 0
53P7 10.0 10.0 0 5045 10.0 10.0 0
55P5 10.0 10.0 0 5055 8.0 8.0 0
57P5 10.0 10.0 0 5075 2.0 1.0 36
5011 10.0 10.0 0 5090 2.0 1.0 36
5015 10.0 10.0 0 5110 2.0 1.0 36
5018 10.0 10.0 0 5160 2.0 1.0 36
5022 10.0 10.0 0

42 VS-616G5 Programming Manual

 Section C: Tuning Parameters
C7 Hunting Prevention
Open Loop Flux
V/f V/f w/PG
Vector Vector

C6-03 Carrier Proportional Gain CarrierFreq Gain A A - -

Setting Range: 0 to 99
Factory Default: 0

* K varies depending on the carrier frequency upper limit (C6-01):

C6-01
Carrier C6-01 > 10.0kHz K=3
Frequency
Fout × C6-03 × K*
10.0kHz > C6-01 > 5.0kHz K=2
C6-02
C6-01 < 5.0kHz K=1
Fout
Output Frequency

Figure 23 Carrier Frequency Setting

Note: An OPE11 fault occurs if either of the following conditions is present:

1. C6-03 > 6kHz and C6-02 > C6-01
2. C6-01 > 5kHz and C6-02 ≤ 5kHz

C7 Hunting Prevention
Occasionally, in an application, resonance between the internal control system and the mechanical sys-
tem causes current instability. This instability is called hunting, and may cause the machine to vibrate
at lower speeds (up to 30Hz). The hunting prevention function monitors the motor flux and uses a spe-
cial control circuit to “smooth out” any peaks in the output current waveform.

C7-01 Hunting Prevention Selection Hunt Prev Select A A − −

Enables the hunting prevention function in V/f control mode.

Setting Description
0 Hunting prevention is disabled.
1 Hunting prevention is enabled (factory default).

C7-02 Hunting Prevention Gain Hunt Prev Gain A A − −

Setting Range: 0.00 to 2.50

Factory Default: 1.00
Sets hunting prevention gain in units of 0.01. When hunting is present while driving a light load,
increase the set value in one tenth (0.1) increments. When the motor vibrates or stalls while driving a
heavy load, decrease the set value.

VS-616G5 Programming Manual 43

Section C: Tuning Parameters
C8 Factory Tuning
Open Loop Flux
V/f V/f w/PG
Vector Vector

C8 Factory Tuning
This section describes parameters not normally accessed by the user, but which may require adjustment.

C8-08 Automatic Frequency Regulator Adjustment AFR Gain − − A −

Setting Range: 0.00 to 10.00

Factory Default: 1.00
Sets AFR gain in units of 0.01. When hunting is present during open loop vector control, decrease the
set value in one tenth (0.1) increments. If the speed or torque response is slow, increase the set value.

C8-09 Automatic Frequency Regulator Time Constant AFR Time − − A −

Setting Range: 0 to 2000 milliseconds

Factory Default: 50 milliseconds

Parameter C8-09 sets the AFR (automatic frequency regulator) time. Adjusting C8-09 will increase or
decrease the AFR frequency response, when the load changes.
If the motor is unstable, increase the set value.
If the speed response is slow, decrease the set value.

C8-30 Carrier Frequency Selection During Auto-tuning Carrier in Tune − − A A

During normal auto-tuning, the inverter is tuned while running at a carrier frequency of 2kHz. This
parameter allows the user to specify the inverter carrier frequency during auto-tuning. Adjustment may
be necessary when using a spindle motor with low inductance.

Setting Description
0 Carrier frequency during auto-tuning is 2kHz (factory default).
1 Carrier frequency during auto-tuning is set by C6-01.
2 Carrier frequency is 5kHz. Except for 185-300 kW which is 2.5 kHz

44 VS-616G5 Programming Manual

 Section D: Reference Parameters
D1 Preset References
Open Loop Flux
V/f V/f w/PG
Vector Vector

D Reference Parameters
D1 Preset References

D1-01 Preset Frequency Reference 1 Reference 1 Q Q Q Q

D1-02 Preset Frequency Reference 2 Reference 2 Q Q Q Q

D1-03 Preset Frequency Reference 3 Reference 3 Q Q Q Q

D1-04 Preset Frequency Reference 4 Reference 4 Q Q Q Q

D1-05 Preset Frequency Reference 5 Reference 5 B B B B

D1-06 Preset Frequency Reference 6 Reference 6 B B B B

D1-07 Preset Frequency Reference 7 Reference 7 B B B B

D1-08 Preset Frequency Reference 8 Reference 8 B B B B

Setting Range: 0.0 to 400.0Hz

Factory Default: 0.0Hz
Up to 9 preset speed references (including jog) can be set through multi-function contact input func-
tion selections. When using the multi-step speed references, set the reference selection (B1-01) to “0”,
and set terminal 16 selection (H3-05) to “1F”. See the following table for programming preset speed
references.

Terminal 5 Terminal 6 Terminal 7 Terminal 8 Speed Reference

H1-03 = “3” H1-04 = “4” H1-05 = “5” H1-06 = “6”
Open Open Open Open Speed Reference 1 - Set Reference Source
(B1-01) to “0”.
Closed Open Open Open Speed Reference 2 - Set Terminal 16 Selection
(H3-05) to “1F”.
Open Closed Open Open Speed Reference 3
Closed Closed Open Open Speed Reference 4
Open Open Closed Open Speed Reference 5
Closed Open Closed Open Speed Reference 6
Open Closed Closed Open Speed Reference 7
Closed Closed Closed Open Speed Reference 8
Closed Closed Closed Closed Jog Speed Reference

VS-616G5 Programming Manual 45

Section D: Reference Parameters
D1 Preset References
Open Loop Flux
V/f V/f w/PG
Vector Vector

D1-09 Jog Frequency Reference JOG Reference Q Q Q Q

Setting Range: 0.0 to 400.0Hz

Factory Default: 0.0Hz

The jog frequency reference can be set in this parameter. Depress the JOG key on the digital
operator, or close terminal 7, to use this function. The jog command always has priority over
other reference commands. When using the multi-step speed references, change the jog com-
mand from terminal 7 to terminal 8 (H1-06 = “6”).

D1-08
60.0Hz
D1-07
55.0Hz
D1-06
50.0Hz
D1-05
45.0Hz
Frequency D1-04
Reference 40.0Hz
D1-03
30.0Hz
D1-02
20.0Hz
D1-01
D1-09
10.0Hz
6.0Hz

Time
FWD (REV) Run/Stop ON
Multi-step Speed Ref. 1 ON ON ON ON
(Terminal 5)

Multi-step Speed Ref. 2 ON ON

(Terminal 6)
Multi-step Speed Ref. 3 ON
(Terminal 7)
Jog Ref. ON
(Terminal 8)

Figure 24 Multi-step Speed Operation - Timing Diagram

Note: Setting units for D1-01 to D1-09 are dependent upon the setting of digital operator display
mode (O1-03). Possible setting units include Hz, percentage, RPM or engineering units. See
section O1, Monitor Selection, on page 120 for more details.

46 VS-616G5 Programming Manual

 Section D: Reference Parameters
D2 Reference Limit / D3 Jump Frequency
Open Loop Flux
V/f V/f w/PG
Vector Vector

D2 Reference Limits
D2-01 Frequency Reference Upper Limit Ref Upper Limit B B B B

Setting Range: 0.0 to 110.0%

Factory Default: 100.0%
The frequency reference upper limit is set as a percentage of the maximum output frequency (E1-04)
in increments of 1%.

D2-02 Frequency Reference Lower Limit Ref Lower Limit B B B B

Setting Range: 0.0 to 109.0%

Factory Default: 100.0%
The frequency reference lower limit is set as a percentage of the maximum output frequency (E1-04)
in increments of 1%. When a run command is input and the frequency reference is less than the lower
limit, operation continues at the frequency reference lower limit. However, when the lower limit is set
to less than the minimum output frequency (E1-09), operation discontinues.

%
100

Internal D2-01
Frequency
Reference

D2-02

0 Hz
E1-04
Set Frequency Reference

Figure 25 Setting Frequency Upper and Lower Limits

D3 Jump Frequencies
D3-01 Jump Frequency Reference 1 Jump Freq 1 B B B B

D3-02 Jump Frequency Reference 2 Jump Freq 2 B B B B

D3-03 Jump Frequency Reference 3 Jump Freq 3 B B B B

D3-04 Jump Frequency Reference Bandwidth Jump Bandwidth B B B B

This function allows the prohibition or “jumping” of critical frequencies so that the motor can operate
without resonant vibrations caused by some machine systems. This function is also used for dead-band
control. Setting the value to 0.0Hz disables this function.

VS-616G5 Programming Manual 47

Section D: Reference Parameters
D4 Sequence
Open Loop Flux
V/f V/f w/PG
Vector Vector

Hz
D3-03

D3-02
Output
D3-04
Frequency
D3-01
D3-04

D3-04
Hz
Set Frequency Reference

Figure 26 Jump Frequencies

D4 Sequence
D4-01 Hold Reference Memory Selection MOP Ref Memory A A A A

Selects whether the held frequency during motor operated potentiometer (MOP) simulation operation
is stored when operation is stopped (when power is removed or when the run command is removed).

Setting Description
0 Held frequency during MOP operation not retained. If a stop command is given or if
power is removed, the frequency reference is reset to 0Hz. If the inverter is still decel-
erating when the run command is restored, operation resumes at the frequency refer-
ence which the inverter has ramped down to (factory default).
1 Held frequency during MOP operation is retained. If a stop command is given, or if
power is removed, operation resumes at the held frequency reference when run com-
mand is restored.

Note: MOP operation is set using the multi-function contact input function selections (H1-01 to H1-06,
setting = “10” and “11”). See section H1, Digital Inputs, on page 76 for more information.

D4-02 Trim Control Level Trim Control Lvl A A A A

Setting Range: 0 to 100%

Factory Default: 10%

Sets the motor operated pot or “trim” control level as a percentage of maximum output frequency in
units of 1%. When trim control increase and decrease are selected as multi-function contact input func-
tions (setting: H1-__ = “1C” and “1D”, respectively), the trim control level is added to or subtracted
from the analog frequency reference, when each respective contact closes. This is useful in applica-
tions such as winders and unwinders, where speed compensation may be needed.

48 VS-616G5 Programming Manual

 Section D: Reference Parameters
D5 Torque Control
Open Loop Flux
V/f V/f w/PG
Vector Vector

D5 Torque Control
D5-01 Torque Control Selection Torq Control Sel - - - A

Selects between speed and torque control during flux vector operation (A1-03 = “3”).

Setting Description
0 Speed control enabled with torque limit (factory default)
1 Torque control enabled with speed limit

Speed/torque control selection can also be made by using a multi-function contact input function selec-
tion (H1-__ = “71”).

D5-02 Torque Limit Primary Delay Time Torq Ref Filter - - - A

Setting Range: 0 to 1000ms

Factory Default: 0ms

Sets delay time constant for torque reference input in the torque control mode, in units of 1ms.

D5-03 Speed Limit Input Selection Speed Limit Sel - - - A

Sets speed limit selection in the torque control mode.

Setting Description
1 Speed limit is the analog speed reference set by
terminal 13 or 14 (factory default).
2 Speed limit is the reference set by B1-01.

D5-04 Speed Limit Value Speed Lmt Value - - - A

Setting Range: -120 to 120%

Factory Default: 0%

Sets the speed limit value in the torque control mode as a percentage of the maximum output fre-
quency, when D5-03 = “2”.

VS-616G5 Programming Manual 49

Section D: Reference Parameters
D5 Torque Control
Open Loop Flux
V/f V/f w/PG
Vector Vector

D5-05 Speed Limit Bias Speed Lmt Bias - - - A

Setting Range: 0 to 120%

Factory Default: 10%

Sets the speed limit bias value in the torque control mode as a percentage of the maximum output fre-
quency.

D5-06 Reference Delay Timer Ref Hold Time - - - A

Setting Range: 0 to 1000ms

Factory Default: 0ms

Sets delay time from when the speed/torque control selection is made to when the control mode is
actually changed, in units of 1ms.

Torque Control Operation

To select torque control, set torque selection (D5-01) to “1”, or close the multi-function contact input
set to speed/torque control (H1-__ = “71”) and set terminal 16 function selection to torque reference
(H3-05 = “13”).

Torque ÷
Compensation *2
Torque Limit
+
Torque 1 +
÷ Iq
Reference 1 + ST +
T = D5-02

Speed Limit *1 SFS Speed

Motor Speed Limiting
D5-05 Circuit

Figure 27 Torque Control Block Diagram

*1: When speed limit selection (D5-03) is set to “1”, the master frequency reference input from termi-
nal 13 or 14 becomes the speed limit; when speed limit selection (D5-03) is set to “2”, the set value
of D5-04 becomes the speed limit.
*2: When terminal 14 function selection is set to torque compensation (H3-09 = “14”), terminal l4 set
value can be used as the torque compensation value.

When torque reference > 0 and speed limit > 0 (winder application sequence), the following sequence
is activated:

50 VS-616G5 Programming Manual

 Section D: Reference Parameters
D5 Torque Control

· When [-1 × speed limit bias (D5-05)] < motor speed < [speed limit + D5-05], torque control is acti-
vated using the set torque reference.
· When motor speed > [speed limit + D5-05], torque control is activated using the set torque refer-
ence.
· When motor speed < [-l × D5-05], the speed limiting circuit outputs a positive torque reference to
prevent the motor speed from increasing in the reverse direction.

Therefore, when torque reference > 0 and speed limit > 0, the torque control range is:
[-l × D5-05] < motor speed < [speed limit + D5-05]

Refer to the following table for more details on the relationship between torque reference, speed limit
and motor speed.

Winder Control Unwinder Control

Line Direction Line Direction

N T T
N
Configuration

M Motor M Motor

Direction of Motor
Forward Reverse Forward Reverse
Rotation
Torque
Reference + - - +
Reference (TREF)
Polarity Speed
Limit + - + -
(NLIM)

Torque Torque Torque Torque

Torque Torque Torque Torque

Limit Limit Limit Limit
TREF TREF

Torque Profile NLIM NLIM

0 NLIM Speed 0 Speed 0 Speed NLIM 0 Speed

TREF
D5-05
Torque Torque Torque
Limit Limit Limit
D5-05
D5-05 D5-05

VS-616G5 Programming Manual 51

Section D: Reference Parameters
D5 Torque Control

Speed/Torque Control Switching

When the VS-616G5 is set up for flux vector control (A1-03 = “3”), speed control or torque control can
be selected “on the fly” by using the multi-function input speed/torque control selection command
(H1-__ = “71”).

Terminal No. Parameter No. Setting Description

8 H1-06 71 Speed/torque control selection
13 B1-01 1 Frequency reference selection (terminals 13, 14)
D5-03 1 Speed limit selection (terminals 13, 14)
16 H3-05 13 Torque reference/speed limit

Speed/Torque
OFF ON OFF ON
Selection Command
(Terminal 8 Input)
STOP RUN
Run Command

Control Method Speed Control Torque Control Speed Control Torque Control Speed Control (decel to stop)

Terminal 13 Input Speed Reference Speed Limit Speed Reference Speed Limit

Terminal 16 Input Torque Limit Torque Reference Torque Limit Torque Reference
Sequence
• ‚ • ‚ ƒ
Figure 28 Speed/Torque Control Selection Timing Diagram

Sequence Description
• When the speed/torque control selection contact is OFF, speed control is activated.
· Speed reference during speed control depends on the frequency reference selection (B1-01) set-
ting. To use terminal 13 or 14 as the master frequency reference, set Bl-0l to “l”.
· Torque limit during speed control is the smaller of the absolute value of terminal 16 torque limit,
or the values set in the torque limit parameters (L7-01 to L7-04).
· When a stop command is given during speed control, speed control is maintained and the
smaller of the absolute value of terminal l6 torque limit, or the values set in the torque limit
parameters (L7-01 to L7-04), is used as the torque limit. Then the motor decelerates to stop.

‚ When the speed/torque control selection contact is ON, torque control is activated.
· Speed limit during torque control is the master frequency reference at terminal 13 or 14 when
speed limit selection (D5-03) is set to “1”, and is the speed limit value (D5-04) when D5-03 =
“2”, regardless of the frequency reference selection (B1-01) setting.
· During torque control, the terminal 16 analog input value becomes the torque reference.

52 VS-616G5 Programming Manual

 Section E: Motor Parameters
E1 V/F Pattern
Open Loop Flux
V/f V/f w/PG
Vector Vector

ƒ By giving a stop command during torque control, operation changes to speed control automati-
cally, and the motor decelerates to stop. The torque limit during deceleration to stop becomes the
values set in the torque limit parameters (L7-01 to L7-04).

Note: The control mode actually changes after the speed/torque control selection command changes
and after the reference delay timer (D5-06) elapses. The terminal 13 speed reference/speed
limit and the terminal 16 torque limit/torque reference are stored in the inverter until the time
set to D5-06 elapses.

E Motor Parameters
E1 V/f Pattern

E1-01 Input Voltage Input Voltage Q Q Q Q

Setting Range: 155 to 255V (230V class), 310 to 510V (460V class) 445 to 733 (575V class)<1110>
Factory Default: 230V, 460V, 575V <1110>
Sets the inverter input voltage in units of 1V.

E1-02 Motor Selection Motor Selection Q Q Q Q

Select between fan-cooled, blower-cooled and vector/inverter duty motor types with this parameter.

Setting Description
0 Fan-cooled motor characteristics (factory default)
1 Blower-cooled or TENV motor characteristics
This setting allows 120% motor current at and above 5.6 Hz
continuously, and allows 100% motor current at 0 Hz continu-
ously (w/ linear in between).
2 Vector/inverter duty motor <1110>
This setting allows 120% motor current at all frequencies.

E1-03 V/f Pattern Selection V/f Selection Q Q Q Q

Choose a preset V/f pattern for operation in V/f modes only. It may be necessary to change the V/f pat-
tern when using a high-speed motor, or when special torque adjustment is required in the application.

Set values 0 to E: preset V/f pattern can be selected

F: custom V/f pattern can be set (factory default)

Preset V/f patterns are automatically scaled by the input voltage value set in parameter E1-01. Set the
V/f pattern according to the applications described in the table on the following page:

VS-616G5 Programming Manual 53

Section E: Motor Parameters
E1 V/F Pattern
Open Loop Flux
V/f V/f w/PG
Vector Vector

Preset V/f Patterns

Specifications E1-03 V/f Pattern *1 Specifications E1-03 V/f Pattern *1

(V) (V)
230
High 230
Starting 8
0 Torque 1 9
50Hz 0 50Hz 8

High Starting Torque *2

28
22
17 High 15
10 Starting 9 13
(Hz) (Hz)
0 1.3 2.5 50 0 1.3 2.5 50
Torque 2

High
General-purpose

(V) (V)
1
60Hz Saturation 230 Starting A 230
F
2 Torque 1
1
60Hz B
A
F High 28
17 22
50Hz Saturation 2 Starting B 17
10 13
0 1.5 3.0 50 60
(Hz) Torque 2 0 1.5 3.0 60
(Hz)

(V) (V)
230 230

3 C
72Hz 3 90Hz C

17 17
10 10
(Hz) (Hz)
0 1.5 3.0 60 72 0 1.5 3.0 60 90
High Speed Operation

(V) (V)
Variable
4 230 230
Torque 1
D
50Hz 5 120Hz D
57 4
Variable 40
Variable Torque

5 17
Torque 2 10 10
9 (Hz) (Hz)
0 1.3 25 50 0 1.5 3.0 60 120

(V) (V)
Variable
6 230 230
Torque 1
60Hz 7 180Hz E E
57 6
Variable 40
17
7 10
Torque 2 9 (Hz)
10
(Hz)
0 1.5 30 60 0 1.5 3.0 60 180

Notes:
1 The following conditions must be considered when selecting a V/f pattern:
· The voltage and frequency characteristics of the motor.
· The maximum speed of the motor.
2 Select a high starting torque V/f pattern only under the following conditions:
· The wiring distance is long - 492 ft. (150m) and above.
· Large voltage drop at start-up.
· AC reactor is connected to the inverter’s input or output.
3 Voltage in preset patterns is doubled for 460V class inverters. The 575V patterns ar 2.5
times the 230V patterns.

54 VS-616G5 Programming Manual

 Section E: Motor Parameters
E1 V/F Pattern
Open Loop Flux
V/f V/f w/PG
Vector Vector

Custom V/f Pattern

Set up a custom V/f pattern by setting parameter E1-03 to “F”, and then setting the values in parame-
ters E1-04 to E1-13.
E1-04 Maximum Frequency Max Frequency Q Q Q Q

E1-05 Maximum Voltage Max Voltage Q Q Q Q

E1-06 Motor Base Frequency Base Frequency Q Q Q Q

E1-07 Middle Output Frequency A Mid Frequency A Q Q A −

E1-08 Middle Output Voltage A Mid Voltage A Q Q A −
E1-09 Minimum Output Frequency Min Frequency Q Q Q A

E1-10 Minimum Output Voltage Min Voltage Q Q A −

E1-11 Middle Output Frequency B Mid Frequency B A A A A

E1-12 Middle Output Voltage B Mid Voltage B A A A A

E1-13 Motor Base Voltage Base Voltage A A Q Q

Voltage
Max
E1-05 Vmax
MidB
Be sure to satisfy the following conditions for setting E1-12 VmidB
parameters E1-04 to E1-13: Base
E1-09 ≤ E1-07 ≤ E1-06 ≤ E1-11 ≤ E1-04 E1-13 Vbase
MidA
E1-08 V mid A

Min
E1-10 Vmin

0 Fmin Fmid A Fbase FmidB Fmax Frequency

E1-09 E1-07 E1-06 E1-11 E1-04

Figure 28 Custom V/f Pattern Setting

* For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

Increasing the voltage in the V/f pattern increases motor torque. However, when setting a custom
V/f pattern, increase the voltage gradually while monitoring the motor current, to prevent:
· Inverter fault trips as a result of motor overexcitation
· Motor overheat or excessive vibration

VS-616G5 Programming Manual 55

Section E: Motor Parameters
E1 V/F Pattern
Open Loop Flux
V/f V/f w/PG
Vector Vector

V/F Pattern for Inverter Capacity 0.4 ~ 1.5kW for 200V Class

Parameter
Name Unit Factory Setting
No.

E1-03 V/f Pattern Selection — 0 1 2 3 4 5 6 7

E1-04 Max. Output Frequency Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0

E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0

E1-06 Max. Voltage Frequency Hz 50.0 60.0 50.0 60.0 50.0 50.0 60.0 60.0

E1-07 Mid. Output Frequency V 2.5 3.0 3.0 3.0 25.0 25.0 30.0 30.0

Mid. Output Frequency

E1-08 V 17.2 17.2 17.2 17.2 40.2 57.5 40.2 57.5
Voltage

E1-09 Min. Output Frequency Hz 1.3 1.5 1.5 1.5 1.3 1.3 1.5 1.5

Min. Output Frequency

E1-10 V 10.3 10.3 10.3 10.3 9.2 10.3 9.2 10.3
Voltage

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

Inverter Capacity 0.4 ~ 1.5kW for 200V Class (Continued)

Parameter
Name Unit Factory Setting
No.

E1-03 V/f Pattern Selection — 8 9 A B C D E F

E1-04 Max. Output Frequency Hz 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0

E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0

E1-06 Max. Voltage Frequency Hz 50.0 50.0 60.0 60.0 60.0 60.0 60.0 60.0

E1-07 Mid. Output Frequency V 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0

Mid. Output Frequency

E1-08 V 21.8 27.6 21.8 27.6 17.2 17.2 17.2 17.2
Voltage

E1-09 Min. Output Frequency Hz 1.3 1.3 1.5 1.5 1.5 1.5 1.5 1.5

Min. Output Frequency

E1-10 V 12.6 14.9 12.6 17.2 10.3 10.3 10.3 10.3
Voltage

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

56 VS-616G5 Programming Manual

 Section E: Motor Parameters
E1 V/F Pattern
Open Loop Flux
V/f V/f w/PG
Vector Vector

V/F Patterns for Inverter Capacity 2.2 ~ 45kW for 200V Class

Parameter
Name Unit Factory Setting
No.

E1-03 V/f Pattern Selection — 0 1 2 3 4 5 6 7

E1-04 Max. Output Frequency Hz 50.0 60.0 60.0 72.0 50.0 50.0 60.0 60.0

E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0

E1-06 Max. Voltage Frequency Hz 50.0 60.0 50.0 60.0 50.0 50.0 60.0 60.0

E1-07 Mid. Output Frequency V 2.5 3.0 3.0 3.0 25.0 25.0 30.0 30.0

E1-08 Mid. Output Frequency Voltage V 16.1 16.1 16.1 16.1 40.2 57.5 40.2 57.5

E1-09 Min. Output Frequency Hz 1.3 1.5 1.5 1.5 1.3 1.3 1.5 1.5

E1-10 Min. Output Frequency Voltage V 8.0 8.0 8.0 8.0 6.9 8.0 6.9 8.0

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

V/F Patterns for Inverter Capacity 2.2 ~ 45kW for 200V Class (Continued)

Parameter
Name Unit Factory Setting
No.

E1-03 V/f Pattern Selection — 8 9 A B C D E F

E1-04 Max. Output Frequency Hz 50.0 50.0 60.0 60.0 90.0 120.0 180.0 60.0

E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0

E1-06 Max. Voltage Frequency Hz 50.0 50.0 60.0 60.0 60.0 60.0 60.0 60.0

E1-07 Mid. Output Frequency V 2.5 2.5 3.0 3.0 3.0 3.0 3.0 3.0

E1-08 Mid. Output Frequency Voltage V 20.7 26.4 20.7 26.4 16.1 16.1 16.1 16.1

E1-09 Min. Output Frequency Hz 1.3 1.3 1.5 1.5 1.5 1.5 1.5 1.5

E1-10 Min. Output Frequency Voltage V 10.3 12.6 10.3 14.9 8.0 8.0 8.0 8.0

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

VS-616G5 Programming Manual 57

 Section E: Motor Parameters
E1 V/F Pattern
Open Loop Flux
V/f V/f w/PG
Vector Vector

V/F Patterns for Inverter Capacity 55 ~ 300kW for 200V Class

Parameter Name Unit Factory Setting

V/f Pattern Selec-

E1-03 – 0 1 2 3 4 5 6 7
tion
Max. Output Fre-
E1-04 Hz 50.0<21> 60.0 60.0 72.0<21> 50.0<21> 50.0<21> 60.0 60.0
quency
E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0
Max. Voltage Fre-
E1-06 Hz 50.0<21> 60.0 50.0<21> 60.0 50.0<21> 50.0<21> 60.0 60.0
quency
Mid. Output Fre-
E1-07 V 2.5 <21> 3.0 3.0 3.0 25.0<21> 25.0 <21> 30.0 30.0
quency
Mid. Output Fre-
E1-08 V 13.8<21> 13.8<21> 13.8<21> 13.8<21> 40.2<21> 57.5<21> 40.2<21> 57.5<21>
quency Voltage
Min. Output Fre-
E1-09 Hz 1.3 <21> 1.5 1.5 1.5 1.3<21> 1.3 <21> 1.5 1.5
quency
Min. Output Fre-
E1-10 V 6.9 6.9 6.9 6.9 5.7<21> 6.9 5.7 <21> 6.9
quency Voltage

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

V/F Patterns for Inverter Capacity 55 ~ 300kW for 200V Class (Continued)
Parameter Name Unit Factory Setting

V/f Pattern Selec-

E1-03 – 8 9 A B C D E F
tion
Max. Output Fre-
E1-04 Hz 50.0<21> 50.0<21> 60.0 60.0 90.0<21> 120.0<21> 180.0<21> 60.0
quency
E1-05 Max. Voltage V 230.0 230.0 230.0 230.0 230.0 230.0 230.0 230.0
Max. Voltage Fre-
E1-06 Hz 50.0<21> 50.0<21> 60.0 60.0 60.0 60.0 60.0 60.0
quency
Mid. Output Fre-
E1-07 V 2.5<21> 2.5<21> 3.0 3.0 3.0 3.0 3.0 3.0
quency
Mid. Output Fre-
E1-08 V 17.2<21> 23.0<21> 17.2<21> 23.0<21> 13.8<21> 13.8<21> 13.8<21> 13.8<21>
quency Voltage
Min. Output Fre-
E1-09 Hz 1.3<21> 1.3<21> 1.5 1.5 1.5 1.5 1.5 1.5
quency
Min. Output Fre-
E1-10 V 8.0<21> 10.3<21> 8.0<21> 12.6<21> 6.9 6.9 6.9 6.9
quency Voltage

For 460V class units, the value is twice that of 230V class units. For 575V class units the value is 2.5 times the 230V value.

58 VS-616G5 Programming Manual

 Section E: Motor Parameters
E2 Motor 1 Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

E2 Motor Set-up

E2-01 Motor Rated Current Motor Rated FLA Q Q Q Q

Sets the motor rated current in units of 0.01A for inverter models 27P5, 47P5 and smaller; 0.1A for
models G5U2011, G5U4011 and larger. The default setting varies depending on the inverter model set-
ting (O2-04).

E2-02 Motor Rated Slip Frequency Motor Rated Slip A A Q Q

Setting range: 0.00 to 20.00Hz

Sets the motor rated slip frequency in units of 0.01Hz. The default setting varies depending on the
inverter model setting (O2-04). Use the following equation to calculate the motor rated slip frequency:

(N ⋅ P)
f s = f – -----------------
120
where:
fs : slip frequency (Hz)
f : rated frequency (Hz)
N : rated motor speed (rpm)
P : number of motor poles

E2-03 Motor No-Load Current No-Load Current A A Q Q

Sets the motor no-load current in units of 0.01A for inverter models 27P5, 47P5 and smaller; 0.1A for
models G5U2011, G5U4011 and larger. The default setting varies depending on the inverter model set-
ting (O2-04).

E2-04 Number of Motor Poles Number of Poles − Q − Q

Setting Range: 2 to 48 poles

Factory Default: 4 poles
Sets the number of motor poles.

E2-05 Motor Terminal Resistance Term Resistance A A A A

Sets the motor phase-to-phase resistance value in units of 0.01W.

Phase-to-Phase Resistance at 273 + (25ºC + insulation class temperature) / 2

Motor Terminal Resistance =
Insulation Class Temperature × 273 + insulation class temperature

The default setting varies depending on the inverter model setting (O2-04).

VS-616G5 Programming Manual 59

Section E: Motor Parameters
E2 Motor 1 Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

E2-06 Leakage Inductance Leak Inductance − − A A

Sets the motor leakage inductance in units of 0.1%. The default setting varies depending on the
inverter model setting (O2-04).

E2-07 Core-Saturation Compensation Coefficient 1 Saturation Comp1 − − A A

Setting Range: 0.00 to 1.00

Factory Default: 0.5
Sets the motor iron core saturation coefficient at 50% of the magnetic flux. This parameter is set auto-
matically during auto-tuning, so it does not need to be changed.

E2-08 Core-Saturation Compensation Coefficient 2 Saturation Comp2 − − A A

Setting Range: 0.00 to 1.00

Factory Default: 0.75
Sets the motor iron core saturation coefficient at 75% of the magnetic flux. This parameter is set auto-
matically during auto-tuning, so it does not need to be changed.

E2-09 Motor Mechanical Loss Mechanical Loss − − − A

Setting Range: 0.0 to 10.0%

Factory Default: 0.0%
Sets the motor mechanical loss as a percentage of motor rated output power, in units of 0.1%.

E2-10 Motor Iron Loss Torque Compensation <1110> Tcomp Iron Loss A A − −
Setting Range: 0 to 65535
Factory Default: 14 (Factory default depends on inverter capacity.)
This parameter sets the motor iron loss of the torque compensation.

60 VS-616G5 Programming Manual

 Section E: Motor Parameters
E3 Motor 2 Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

E3 Motor 2 Set-up

E3-01 Motor 2 Control Method Selection Control Method A A A A

The G5 inverter has the capability to control 2 motors independently. A second motor may be selected
using a multi-function contact input.
Select the control method best suited for your application for Motor 2.

Setting Description
0 V/f Control - For general-purpose and multiple motor applications.
1 V/f with PG Feedback - For general-purpose applications requiring closed
loop speed control.
2 Open Loop Vector (factory default) - For applications requiring precise
speed control, quick response and higher torque at low speeds (150%
torque below 1Hz).
3 Flux Vector - For applications requiring very precise speed and torque con-
trol at a wide speed range including 0 speed. Uses encoder feedback.

M Motor 1
G5

M Motor 2

The following is a list of parameters that become effective when motor 2 is selected.

Function E3 Function E4 Function E5

Control Method 2 V/F Pattern 2 Motor Setup 2
E3-01 Control Method 2 E4-01 Max Frequency E5-01 Motor Rated FLA
E4-02 Max Voltage E5-02 Motor Rated Slip
E4-03 Base Frequency E5-03 No-Load Current
E4-04 Mid Frequency E5-05 Term Resistance
E4-05 Mid Voltage E5-06 Leak Inductance
E4-06 Min Frequency
E4-07 Min Voltage

The inverter must be stopped to switch motors.

VS-616G5 Programming Manual 61

Section E: Motor Parameters
E4 Motor 2 V/F Pattern / E5 Motor 2 Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

The motor 2 parameters are identical to the motor 1 parameters. Refer to E1-03 through E1-10.
E4-01 Motor 2 Maximum Frequency Max Frequency A A A A

E4-02 Motor 2 Maximum Voltage Max Voltage A A A A

E4-03 Motor 2 Base Frequency Base Frequency A A A A

E4-04 Motor 2 Middle Output Frequency A Mid Frequency A A A A −

E4-05 Motor 2 Middle Output Voltage A Mid Voltage A A A A −
E4-06 Motor 2 Minimum Output Frequency Min Frequency A A A A

E4-07 Motor 2 Minimum Output Voltage Min Voltage A A AA −

E5 Motor 2 Set-up

E5-01 Motor 2 Rated Current Motor Rated FLA A A A A

Sets the motor rated current in units of 0.01A for inverter models 27P5, 47P5 and smaller; 0.1A for
models G5U2011, G5U4011 and larger. The default setting varies depending on the inverter model set-
ting (O2-04).

E5-02 Motor 2 Rated Slip Frequency Motor Rated Slip A A A A

Setting range: 0.00 to 20.00Hz

Sets the motor rated slip frequency in units of 0.01Hz. The default setting varies depending on the
inverter model setting (O2-04). Use the following equation to calculate the motor rated slip frequency:

(N ⋅ P)
f s = f – -----------------
120
where:
fs: slip frequency (Hz)
f : rated frequency (Hz)
N : rated motor speed (rpm)
P : number of motor poles

E5-03 Motor 2 No-Load Current No-Load Current A A A A

Sets the motor no-load current in units of 0.01A for inverter models 27P5, 47P5 and smaller; 0.1A for
models G5U2011, G5U4011 and larger. The default setting varies depending on the inverter model set-
ting (O2-04).

E5-04 Motor 2 Number of Motor Poles Number of Poles − A − A

Setting Range: 2 to 48 poles

Factory Default: 4 poles
Sets the number of motor poles for motor 2.

62 VS-616G5 Programming Manual

 Section F: Option Parameters
F1 PG Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

E5-05 Motor 2 Terminal Resistance Term Resistance A A A A

Sets the motor phase-to-phase resistance value in units of 0.01W.

Phase-to-Phase Resistance at 273 + (25ºC + insulation class temperature) / 2

Motor Terminal Resistance =
Insulation Class Temperature × 273 + insulation class temperature

The default setting varies depending on the inverter model setting (O2-04).

E5-06 Motor 2 Leakage Inductance Leak Inductance A − A A

Sets the motor leakage inductance in units of 0.1%. The default setting varies depending on the
inverter model setting (O2-04).

F Option Parameters
F1 PG Option Set-up
These parameters can be accessed during operation using a pulse generator (PG) for speed feedback.

When access level is BASIC (A1-03), the parameter is not displayed unless the option card is con-
nected.

F1-01 PG Pulses per Revolution PG Pulses/Rev − Q − Q

Setting Range: 0 to 60000

Factory Default: 1024

Sets the number of PG pulses per motor revolution (pulses/rev).

F1-02 PG Disconnection Detection Stopping Method PG Fdbk Loss Sel − B − B

Selects the stopping method when a disconnected PG is detected.

Setting Description
0 Ramp to stop - according to C1-02
1 Coast to stop (factory default)
2 Fast-stop according to C1-09
3 Alarm flashes, operation continues (this setting is disabled
during flux vector control)

VS-616G5 Programming Manual 63

Section F: Option Parameters
F1 PG Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

F1-03 Overspeed Detection Stopping Method PG Overspeed Sel − B − B

Selects the stopping method when an overspeed condition is detected.

Setting Description
0 Ramp to stop - according to C1-02
1 Coast to stop (factory default)
2 Fast-stop according to C1-09
3 Alarm flashes, operation continues (this setting is disabled
during flux vector control)

F1-04 PG Deviation Detection Stopping Method PG Deviation Sel − B − B

Selects the stopping method when excessive speed deviation is detected.

Setting Description
0 Ramp to stop - according to C1-02
1 Coast to stop
2 Fast-stop according to C1-09
3 Alarm flashes, operation continues (factory default)

F1-05 PG Rotation Selection PG Rotation Sel − B − B

Sets the relationship between the motor rotation direction and PG polarity.

Setting Description
0 Motor FWD direction is counterclockwise (factory default).
1 Motor FWD direction is clockwise.

The motor rotation direction applies when viewing the motor shaft from the load side.

F1-06 PG Division Rate (pulse output) PG Output Ratio − B − B

Setting Range: 1 to 132

Factory Default: 1
Sets the division ratio for monitoring the PG pulse signals.

64 VS-616G5 Programming Manual

 Section F: Option Parameters
F1 PG Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

n+1
Division Ratio = m Data
m: 1 to 32
n: 0, 1

Setting Example:
1+1 2
When F1-06 is set to “132”, then the division ratio = =
32 16

This parameter is effective only when the printed circuit board PG-B2 is used
F1-07 Integral Value During Accel/Decel PG Ramp PI/I Sel − B − −

Selects whether speed control (ASR) integral operation is activated during acceleration/deceleration.

Setting Description
0 Integral operation disabled (factory default)
1 Integral operation enabled

F1-08 Overspeed Detection Level PG Overspd Level − A − A

Setting Range: 0 to 120%

Factory Default: 115%
Sets the motor overspeed detection level as a percentage of maximum output frequency (E1-04).

F1-09 Overspeed Detection Time PG Overspd Time − A − A

Setting Range: 0.0 to 2.0s

Factory Default: 0.0s
Sets the elapsed time from when an overspeed condition is detected to when a fault occurs.

Overspeed Level (F1-08)

|Motor Speed|
0

OFF ON
Overspeed Fault Signal
F1-09

Figure 29 Overspeed Detection Timing Diagram

A fault signal is output to stop operation after the absolute value of the motor speed exceeds the set
value of F1-08 and after the time set to F1-09 elapses. The stopping method is set by F1-03.
When parameter A1-02=1 [V/f w/PG] the factory setting will be 1.0. When parameter A1-02=3 [Flux
Vector] the factory setting will be 0.0.

VS-616G5 Programming Manual 65

Section F: Option Parameters
F1 PG Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

F1-10 PG Deviation Detection Level PG Deviate Level − A − A

Setting Range: 0 to 50%

Factory Default: 115%
Sets the excessive speed deviation detection level as a percentage of maximum output frequency (E1-04).

F1-11 PG Deviation Detection Time PG Deviate Time − A − A

Setting Range: 0.0 to 2.0s

Factory Default: 0.0s
Sets the elapsed time from when excessive speed deviation is detected to when a fault occurs.

Speed Reference

Motor Speed F1-10

Speed Deviation OFF ON OFF

Fault Signal
F1-11

Figure 30 Overspeed Detection Timing Diagram

A fault signal is output to stop operation after the deviation between speed reference and the motor
speed exceeds the set value of F1-10 and after the time set to F1-11 elapses. The stopping method is set
by F1-04. Also, detection is not activated while accelerating/decelerating or during torque control.

F1-12 Number of Teeth Gear 1 PG # Gear Teeth1 − A − −

F1-13 Number of Teeth Gear 2 PG # Gear Teeth2 − A − −
Setting Range: 0 to 1000
Factory Default: 0
Sets the number of teeth for each gear when gears are installed between the motor and the PG. When the
number of gear teeth is set, the motor revolutions per minute (rpm) are calculated as shown below.
No. of PG Output Pulses × 60 No. of Teeth Gear 2 (F1-13)
No. of Motor RPM’s = ×
PG Pulses/Revolution (F1-01) No. of Teeth Gear 1 (F1-12)

This function is disabled when either F1-12 or F1-13 = “0”.

66 VS-616G5 Programming Manual

 Section F: Option Parameters
F2 AI-14B Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

F1-14 PGO Detection Time PGO Detect Time − A − A

Setting Range: 0.0 to 10 seconds

Factory Default: 2 seconds
Parameter F1-14 sets the time from when the pulse generator (PG) signal is missing to when the fault
signal is displayed.
The stopping method when a “PGO” fault is detected is selected by parameter F1-02.
If a speed reference is commanded, but the motor is physically locked, a “PGO” fault will occur even
though the PG is not disconnected from the inverter.

F2 AI-14B Set-up

F2-01 Bipolar or Unipolar Input Selection AI-14 Input Sel A A A A

Sets CH1 to CH3 input functions when AI-14B option is connected.

Setting Function CH1 (TC1 to TC4) CH2 (TC2 to TC4) CH3 (TC3 to TC4)
0 3-channel individual Substitute for Substitute for Substitute for
input (factory default) terminals 13 and 17 terminals 14 and 17 terminals 16 and 17
1 3-channel additional Sum of CH1 to CH3 input values is used as the frequency
input reference value.

When the 3CH individual input is used, parameter B1-01 is automatically set to “l” (frequency refer-
ence from control circuit terminal). The option/inverter reference selection, which is selected by a
multi-function contact input (H1-__ = “2”), is disabled when using the AI-14B option.

VS-616G5 Programming Manual 67

 Section F: Option Parameters
F3 DI-08/DI-16H & F4 AO-08/AO-12 Option
Open Loop Flux
V/f V/f w/PG
Vector Vector

F3 DI-08/DI-16H Set-up

F3-01 Digital Input Option DI Input A A A A

Selects the setting mode of the frequency reference input from the DI-08 and DI-16H options.

Setting Frequency Reference Setting Mode

0 BCD 1% unit (factory default)
1 BCD 0.1% unit
2 BCD 0.01% unit
3 BCD 1Hz unit
4 BCD 0.1Hz unit
5 BCD 0.01Hz unit
6 Binary
DI-08: 255/100%
DI-16H, 12-bit selection: 4096/100%
DI-16H, 16-bit selection: 30000/100%
7 Binary, set value is displayed in decimal notation.

F4 AO-08/AO-12 Set-up

F4-01 Analog Output Channel 1 Selection AO CH1 Select A A A A

Selects the analog output monitors for channel 1 of the AO-08 and AO-12 options.
Analog Output Channel 1 Selection
F4-01 Setting Function Description
1 Frequency reference Monitors the frequency reference value. 10V= Max frequency
(0-+/-10V possible)
2 Output frequency (factory default) Monitors the output frequency. 10V= Max frequency
(0-+/-10V possible)
3 Inverter output current Monitors the output current. 10V=Rated current (0 to +10V output)
5 Motor speed Monitors the motor speed. 10V= Max frequency (0 to +/- 10 V possible)
6 Output voltage Monitors the inverters internal output voltage reference value.
10V=200,400 or 575 VAC
7 DC bus voltage Monitors the DC voltage of the inverters internal main circuit.
10V=400 or 800 VDC (0 to +10V output)
8 Output power Monitors the output power, this is an internally detected value. 10V=Max motor
capacity. (0 to +/-10 V possible)
9 Torque reference (internal) Monitors the internal torque reference value when vector control is used.
10 V=Rated torque. (0 to +/-10V possible)
10-14 Not Used --
15 Terminal 13 input voltage level Monitors the input voltage of the frequency reference (voltage). An input of 10 V
corresponds to 100%. 10 V=100% (10 V) 0 to +/-10 V possible.
16 Terminal 14 input voltage or current level Monitors the input current of the frequency reference. (current) An input of 20 mA
corresponds to 100%. 20 mA=100% (20 mA) 0 to + 10 V output.
17 Terminal 16 input voltage level Monitors the input voltage of the multi-function analog input. An input of 10 V cor-
responds to 100%. 10 V= 100% (10 V). (0 to +/-10 V possible)

68 VS-616G5 Programming Manual

 Section F: Option Parameters
F4 AO-08/AO-12 Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

Analog Output Channel 1 Selection (Continued)

F4-01 Setting Function Description
18 Motor secondary current (Iq) Monitors the calculated value of the motors secondary current. (Iq) The motors
rated secondary current corresponds to 100%. 10 V=Rated secondary current.
(0 to + 10 V output)
19 Motor excitation current (Id) Monitors the calculated value of the motors excitation current. (Id) The motors
rated excitation current corresponds to 100%. 10 V=Rated excitation current. (0
to + 10 V output).
20 SFS output frequency Monitors the output frequency after a soft start. This is the frequency without the
correction from compensation functions such as slip compensation. 10 V=Max.
frequency (0 to +/- 10 V possible)
21 ASR input Monitors the input to the speed control loop. The max. frequency corresponds to
100%. 10 V=Max. frequency (0 to +/- 10 V possible)
22 ASR output Monitors the output from the speed control loop. Analog monitor becomes 10 V/
max. output frequency with V/F control. In vector control the analog monitor be-
comes 10V= motor rated excitation current. (0 to +/-10V possible.)
23 Speed deviation Monitors the speed deviation within the speed control loop. The max. frequency
corresponds to 100%. 10 V=Max. frequency (0 to +/-10 V possible.)
24 PID feedback Monitors the feedback value when the PID control is utilized. The input for the
max. frequency corresponds to 100%. 10 V= Max frequency.
(0 to +/-10 V possible.)
25 Not Used --
26 Voltage reference (Vq output) Monitors the inverters internal voltage reference value for the motors secondary
current control. 10 V= 200,400 or 575 VAC (0 to =/- 10 V possible.)
27 Voltage reference (Vd output) Monitors the inverters internal voltage reference value for the motors excitation
current control. 10 V= 200,400 or 575 VAC (0 to =/- 10 V possible.)
28-30 Not Used --
31 Not Used --
32 ACR(q) Output Monitors current control output value for the motors secondary current.
10 V= 100%.
33 ACR(d) Output Monitors current control output value for the motors excitation current.
10 V= 100%.
34-35 Not Used --
36 PID Input Monitor Monitors the input to the PID circuit. This is the PID reference + the PID reference
bias - the PID feedback. 10 V= Max frequency.
37 PID Output Monitor Monitors the output of the PID circuit. 10 V= Max frequency.
38 PID Setpoint or Reference Monitors the PID setpoint. This is the PID setpoint + the PID setpoint bias.
10 V= Max frequency.

F4-02 Analog Output Channel 1 Gain AO CH1 Gain A A A A

Setting Range: 0.00 to 2.50

Factory Default: 1.00
Sets the channel 1 output gain for the analog output monitors. To obtain the output level, multiply the
monitor output level by the gain value set in F4-02.

VS-616G5 Programming Manual 69

Section F: Option Parameters
F4 AO-08/AO-12 Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

F4-03 Analog Output Channel 2 Selection AO CH2 Select A A A A

Setting Range: Same as F4-01

Factory Default: Inverter output current (setting = “3”)
Selects the analog output monitors for channel 2 of the AO-08 and AO-12 options.

F4-04 Analog Output Channel 2 Gain AO CH2 Gain A A A A

Setting Range: 0.00 to 2.50

Factory Default: 0.50
Sets the channel 2 output gain for the analog output monitors. To obtain the output level, multiply the
monitor output level by the gain value set in F4-04.

F4-05 Analog Output Channel 1 Bias AO CH1 Bias A A A A

Setting Range: -10.0 to + 10.0

Factory Default: 0.0
Sets the channel 1 output bias for the analog output monitors. This is for the AO-08 and AO-12 option
cards.

F4-06 Analog Output Channel 2 Bias AO CH2 Bias A A A A

Setting Range: -10.0 to + 10.0

Factory Default: 0.0
Sets the channel 2 output bias for the analog output monitors. This is for the AO-08 and AO-12 option
cards.

70 VS-616G5 Programming Manual

 Section F: Option Parameters
F5 DO-02 Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

F5 DO-02 Set-up

The DO-02C option card has 2 form C type dry contacts. Each of the dry contacts can be individually
set by F5-01 and F5-02.
The DO-02C option card connects to the control board at 3CN.
The table is a list of items that can be selected.
F5-01 DO-02C Digital Output Channel 1 Selection DO-02 CH1 Select A A A A

Selects the multi-function output selections for channel 1 of the DO-02C option.
For detailed information on these settings, refer to section H2, Digital Outputs, on page 88.

Setting Description Setting Description

0 During run 1 (factory default) 13 Fref/Fout agree 2
1 Zero speed 14 Fref/set agree 2
2 Fref/Fout agree 1 15 Frequency detection 3
3 Fref/set agree 1 16 Frequency detection 4
4 Frequency detection 1 17 Torque detection 1 (N.C.)
5 Frequency detection 2 18 Torque detection 2 (N.O.)
6 Inverter ready 19 Torque detection 2 (N.C.)
7 DC bus undervoltage 1A Reverse direction
8 Baseblock 1 1B Baseblock 2
9 Option frequency reference 1C Motor 2 selected
A Remote operation 1D Regenerating
B Torque detection 1 (N.O.) 1E Restart enabled
C Loss of reference 1F Overload (OL1)
D DB overheat 20 OH pre-alarm
E Fault 30 Current/torque limit
F Not used 31 Speed limit
10 Minor fault 33 Zero servo end
11 Reset command active 37 During run 2
12 Timer output - --

F5-02 DO-02C Digital Output Channel 2 Selection DO-02 CH2 Select A A A A

Setting Range: Same as F5-01

Factory Default: Zero speed (setting = “1”)
Selects the multi-function output selections for channel 2 of the DO-02C option.

VS-616G5 Programming Manual 71

Section F: Option Parameters
F6 DO-08 Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

F6 DO-08 Set-up
F6-01 DO-08 Digital Output Selection DO-08 Selection A A A A

Selects the multi-function output selections for the DO-08 option.

Setting Terminal No. Description

TD5/TD11 Overcurrent (SC, OC, GF)
TD6/TD11 Overvoltage (OV)

0 TD7/TD11 Inverter overload (OL2)

8-channel TD8/TD11 Fuse blown (FU)
individual TD9/TD11 Not used
(factory default)
TD10/TD11 Inverter overheat (OH)
TD1/TD2 During zero-speed detection
TD3/TD4 During speed agree
TD5/TD11
TD6/TD11
Binary output *
TD7/TD11
1 TD8/TD11
binary output TD9/TD11 During zero-speed detection
TD10/TD11 During speed agree
TD1/TD2 During run
TD3/TD4 Minor fault

* When F6-01 is set to binary output (setting = “1”), use the table below to read the DO-08 output.

TD8/TD11 TD7/TD11 TD6/TD11 TD5/TD11

Description
(bit 3) (bit 2) (bit 1) (bit 0)
0 0 0 0 No fault
0 0 0 1 Overcurrent (SC, OC, GF)
0 0 1 0 Overvoltage (OV)
0 0 1 1 Inverter overload (OL2)
0 1 0 0 Inverter overheat (OH)
0 1 0 1 Overspeed (OS)
0 1 1 0 Fuse blown (FU)
0 1 1 1 Not used
1 0 0 0 External fault (EF3 ~ EF8)
1 0 0 1 Controller fault
1 0 1 0 Motor overload (OL1)
1 0 1 1 Not used
1 1 0 0 Power loss (UV1, UV2, UV3)
1 1 0 1 Excessive speed deviation (DEV)
1 1 1 0 PG disconnection (PGO)
1 1 1 1 Not used

Note: When the terminal is open, the bit setting is “0”; when the terminal is closed, the bit setting is “1”.

72 VS-616G5 Programming Manual

 Section F: Option Parameters
F7 PO-36F & F8 SI-F/G Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

F7 PO-36F Set-up
The PO-36F option card outputs pulse signals that correspond to the inverter output frequency. These
signals are used in master/slave configurations where speed matching is needed.
.
F7-01 PO-36F Pulse Monitor Output Selection PO-36F Selection A A A A

Sets the number of pulse signals to be output from the PO-36F option.

Setting Number of Output Pulses

0 Inverter output frequency × 1
1 Inverter output frequency × 6 (factory default)
2 Inverter output frequency × 10
3 Inverter output frequency × 12
4 Inverter output frequency × 36

F8 Function F8 SI-F/G Set-up

The setting of parameter F8-01 selects the stopping method when an E-15 fault is detected.
F8-01 (E-15) Detection Stopping Method E-15 Det Sel A A A A

An E-15 fault may occur when using the SI-F or SI-G communication options. The fault will occur
after initial communication has been established then the connection is lost. The following fault code
will be displayed:

Setting Description
0 Ramp to stop according to C1-02 set value
1 Coast to stop.
2 Ramp to stop according to C1-09 set value.
3 Alarm flashes, operation continues.

VS-616G5 Programming Manual 73

Section F: Option Parameters
F9 CP-916 Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

F9 CP-916 Setup

The CP-916 option card provides PLC and motion type functions. This allows the G5 inverter to be a
stand alone control system.
The CP-916 option card connects to the control board at 3CN.
When the CP-916 option is installed, the 4CN speed feedback option port is the only option port that is
supported.

Specifications
• RS 232C communication port - Used for programming the CP-916G and for communication to
other devices such as PLC’s or printers.
• High speed (4 Mb/s) peer to peer communication port.
• Available protocol;
MEMOBUS (MODBUS) 19.2 kbps maximum.
Application Download Tool 19.2 kbps maximum.
CP 717 Programming Tool 9.6 kbps.

F9-01 Option External Fault Selection EFO Selection A A A A

Parameter F9-01 selects the initial state for an external fault condition when the inverter is configured
for serial communication using the CP-916.

Setting Description
0 When closed, the inverter will trip. (factory default)
1 When open, the inverter will trip.

The “EFO” fault code will be displayed.

F9-02 Option External Fault Detection EFO Detection A A A A

Parameter F9-02 selects the condition of detection for an external fault when using the CP-916 option.

Setting Description
0 The fault will always be detected, even when the drive is
stopped. (factory default)
1 The fault will be detected only when the drive is running.

74 VS-616G5 Programming Manual

 Section F: Option Parameters
F9 CP-916 Option Set-up
Open Loop Flux
V/f V/f w/PG
Vector Vector

F9-03 Option External Fault Action EFO Fault Action A A A A

The setting of parameter F9-03 selects the stopping method when an EF0 fault is detected.

Setting Description
0 Ramp to stop according to C1-02 set value.
1 Coast to stop. (factory setting)
2 Ramp to stop according to C1-09 set value.
3 Alarm flashes, operation continues.

F9-04 Trace Sample Time Trace Sample Tim A A A A

Setting Range: 0-60000

Factory Default: 0
Parameter F9-04 sets the trace sample time when using the CP-916B option card.

F9-05 Torque Reference/Torque Limit Select (CP-916) Torq Ref/Lmt Sel - - - A

Parameter F9-05 allows the CP-916 option card to set the torque limits when the inverter is in the
speed control mode and the torque reference when operating in the torque control mode

Setting Description
0 Disabled -Torque reference/torque limits set by G5 pro-
gram parameters or by analog input.
1 Enabled - Torque reference/torque limits set by G5 pro-
gram parameters, analog input, or by the CP-916. (factory
default)

Operation Truth Table for Parameter F9-05

Set Value Speed Control (Torque Limit) Torque Control (Torque Reference)
F9-05 = 0 Set by parameter or analog input. Set by analog input terminal 14 or 16.
F9-05 = 1 Set by CP-916 option card, parameter, or analog Set by CP-916 option card.
input.

Note: The inverter will use the lowest value from the CP-916, L7-01 to L7-04, or the multi-function
analog input terminals 14 or 16.

VS-616G5 Programming Manual 75

Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

F9-06 Bus Fault Select Bus Fault Sel A A A A

The setting of parameter F9-06 selects the stopping method when an BUS fault is detected.
A BUS fault may occur when using the SI-B or the CP-916 communication options. The fault will
occur after initial communication has been established then the connection is lost. The following fault
code will be displayed: “BUS SI-B Com Err”.

Setting Description
0 Ramp to Stop - Ramp to stop according to C1-02 set value.
1 Coast to stop.
2 Fast-Stop - Ramp to stop according to C1-09 set value.
3 Alarm Only - Alarm flashes, operation continues.

H Control Circuit Terminal Parameters

H1 Digital Inputs
The VS-616G5 has six multi-function contact inputs for the set-up of numerous functions, including
multi-step speed operation, PID, speed search, speed/torque control selection, and many other. This
section includes descriptions of these functions.

H1-01 Multi-function Input Terminal 3 Selection Terminal 3 Sel B B B B

H1-02 Multi-function Input Terminal 4 Selection Terminal 4 Sel B B B B

H1-03 Multi-function Input Terminal 5 Selection Terminal 5 Sel B B B B

H1-04 Multi-function Input Terminal 6 Selection Terminal 6 Sel B B B B

H1-05 Multi-function Input Terminal 7 Selection Terminal 7 Sel B B B B

H1-06 Multi-function Input Terminal 8 Selection Terminal 8 Sel B B B B

The following table lists the function selections for the multi-function contact inputs (terminals 4 to 8),
and indicates the control modes during which each function can be enabled.
H1-01 Control Method (A1-02)
Reference
to 6 Function Open Loop
V/f V/f w/ PG Flux Vector Page
Setting Vector
0 3-Wire Control √ √ √ √
1 Local/Remote Selection √ √ √ √
2 Option/Inverter Selection √ √ √ √
3 Multi-Step Ref. 1 (factory default, H1-03) √ √ √ √
4 Multi-Step Ref. 2 (factory default, H1-04) √ √ √ √
5 Multi-Step Reference 3 √ √ √ √
6 Jog Frequency Ref. (factory default, H1-05) √ √ √ √
7 Multi-Accel/Decel 1 √ √ √ √
8 Ext. Baseblock N.O. (factory default, H1-06) √ √ √ √
9 External Baseblock N.C. √ √ √ √
A Accel/Decel Ramp Hold √ √ √ √
B OH2 Alarm Signal √ √ √ √
C Terminal 16 Enable √ √ √ √
D V/f Mode Selection − √ − −
E ASR Integral Reset − √ − √
10 MOP Increase √ √ √ √
11 MOP Decrease √ √ √ √

76 VS-616G5 Programming Manual

 Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

H1-01 Control Method (A1-02)

Reference
to 6 Function Open Loop
V/f V/f w/ PG Flux Vector Page
Setting Vector
12 Forward Jog √ √ √ √
13 Reverse Jog √ √ √ √
14 Fault Reset (factory default, H1-02) √ √ √ √
15 Fast-Stop √ √ √ √
16 Motor 2 Select √ √ √ √
17 Fast-Stop (Closed, motor decels by C1-09) √ √ √ √
<1110>
18 Timer Function √ √ √ √
19 PID Disable √ √ √ √
1A Multi-Accel/Decel 2 √ √ √ √
1B Program Lockout √ √ √ √
1C Trim Control Increase √ √ √ √
1D Trim Control Decrease √ √ √ √
1E Reference Sample Hold √ √ √ √
1F Terminal 13/14 Switch √ √ √ √
20-2F External Fault (factory default, H1-01) √ √ √ √
30 Closed: PID Integral is Reset √ √ √ √
31 Closed: PID Integral Value is Held <1110> √ √ √ √
60 DC Injection Activate √ √ √ √
61 Speed Search 1 √ − √ −
62 Speed Search 2 √ − √ −
63 Energy Saving Command √ √ − −
64 Speed Search 3 √ √ √ √
65 KEB Ridethrough N.C. √ √ √ √
66 KEB Ridethrough N.O √ √ √ √
71 Speed/Torque Control Change − − − √
72 Zero Servo Command − − − √
77 ASR Gain Switch − − − √
· 3-Wire Control (setting: “0”)
When H1-__ is set to “0”, 3-wire control is enabled. The terminal set to “0” becomes the FWD/REV
run command.

S1 Run Command
(Run when “Closed”)
S2 Stop Command
(Stop when “Open”)
S3
FWD/REV Run Selection
(FWD Run when “Open”
SC REV Run when “Closed”)

Figure 31 Terminal Function at 3-Wire Sequence Selection (H1-__ = “0”)

VS-616G5 Programming Manual 77

Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

· Local/Remote Selection (setting: “1”)

Selects the operation mode, only when the inverter is stopped.
Local: Operation according to frequency reference and run command from digital operator.
Remote: Operation according to frequency reference and run command set by B1-01 and B1-
02, respectively.
Note: When local/remote selection is set by a multi-function contact input terminal, local/remote
selection from the digital operator key is disabled.

· Option/Inverter Selection (setting: “2”)

Selects whether operation is performed using a reference command from an option card or from the
inverter. Selection is effective only when the inverter is stopped.
Open: Runs by frequency reference and run command from inverter control circuit termi-
nal or digital operator.
Closed: Runs by frequency reference and run command from an option card.

Multi-Step Ref 1 through 3 and Jog Freq Ref (Set value = 3, 4, 5, and 6)

Terminal 8 Terminal 7 Terminal 6 Terminal 5

(H1-06 = 6) (H1-05 = 5) (H1-04 = 4) (H1-03 = 3) Preset
Jog Freq Ref Multi-Step Ref 3 Multi-Step Ref 2 Multi-Step Ref 1 Reference
O O O O Reference 1 (d1-01)
O O O X Reference 2 (d1-02)
O O X O Reference 3 (d1-03)
O O X X Reference 4 (d1-04)
O X O O Reference 5 (d1-05)
O X O X Reference 6 (d1-06)
O X X O Reference 7 (d1-07)
O X X X Reference 8 (d1-08)
X Jog Reference (d1-09)

O - Open
X - Closed
-- Has no effect
d1-01 is effective when b1-01 is set to 0 (reference from the digital operator)
d1-02 is effective when the terminal 16 setting (H3-05) is set to anything other than zero.

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 Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

It is possible to mix analog and digital references in the multi-speed input function. The parameters
must be set as shown below
.
P a r a m e te r Refe rence Digita l Ana log
(d1-01) Reference 1 b1-01 = 0 b1-01 = 1 (terminal 13 or 14)
(d1-02) Reference 2 H3-05 ≠ 0 H3-05 = 0 (terminal 16)
(d1-03) Reference 3 d1-03
(d1-04) Reference 4 d1-04
(d1-05) Reference 5 d1-05
(d1-06) Reference 6 d1-06 not available
(d1-07) Reference 7 d1-07
(d1-08) Reference 8 d1-08
(d1-09) Jog Reference d1-09

· Multi Accel/Dec1 (Set value = 7)

Open: Acceleration 1 / Deceleration 1 is set by parameters C1-01and C1-02 respectively.

Closed: Acceleration 2 / Deceleration 2 is set by parameters C1-03 and C1-04 respectively.

Decel Tim e 1 Decel Tim e 2

(C1-02) (C1-04)
Accel Tim e 1 Accel Tim e 2
(C1-01) (C1-03)
Decel Tim e 1
(C1-02)
Output
Frequency t

F W D (REV)
Run Command t
Accel/Decel
Tim e S e lection
(Term inals 3 to 8) t

· External Baseblock N.O. (setting: “8”)

Baseblock operation is performed when the contact output is closed. External baseblock operation
differs as described below, depending on the run command input status.
When an external baseblock signal is input while the inverter is running, BB blinks on the digital
operator display, and the inverter output is shut OFF. When the external baseblock signal is
removed, operation restarts at the previous frequency reference before baseblock. Output voltage is
then increased up to its previous level before baseblock, in the voltage recovery time (L2-04).
When a stop signal is input and an external baseblock signal is input while the inverter is decelerat-
ing, BB blinks on the digital operator, the inverter output shuts OFF and the frequency reference is
set to 0.

VS-616G5 Programming Manual 79

Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

· External Baseblock N.C. (setting: “9”)

Baseblock operation is performed similar to setting “8”, except that operation is performed when the
contact output is closed.

· Accel/Decel Hold Command (setting: “A”)

The accel/decel hold command is used to temporarily hold the output frequency at the current fre-
quency reference, when the hold command is input. When a stop command is input, the accel/decel
hold condition is released and operation stops.

Fwd Run OFF ON OFF

Accel/Decel OFF ON OFF ON

Hold Command

Frequency
Reference

Output
Frequency

Figure 32 Accel/Decel Hold Command Timing Diagram

Notes:
1. When hold reference memory selection is enabled (D4-01 = “1”) and an accel/decel
hold command is input, by inputting a run command again after a stop command is
input, the held output frequency is stored unless the accel/decel stop command is
released. Operation resumes at the stored frequency.
2. When the power supply is turned OFF after the accel/decel hold command is input, the
held output frequency is also stored.
3. When D4-01 is set to “0”. the held output frequency is not stored,

· Inverter Overheat OH2 Alarm (setting: “B”)

When the inverter overheat alarm signal is input, OH2 blinks on the digital operator display. This
contact can be connected to an external temperature switch for monitoring the inverter ambient tem-
perature. A multi-function contact output (H2-__) can be set to “20” to close a contact at this condi-
tion.

· Multi-function Analog Input Selection (setting: “C”)

This setting disables the terminal 16 multi-function analog input.
Open: Terminal 16 command is not accepted.
Closed: Terminal 16 command is accepted.

· Feedback Mode During V/f Selection (setting: “D”)

Feedback input can be disabled while the inverter is running when this function is selected. How-
ever, the speed control integral value (C5-05) is held until stop.
Open: Feedback control enabled (closed loop)
Closed: Feedback control disabled (open loop)
This function is available only during V/f control with PG feedback.

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 Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

· Speed Control Integral Value Reset (setting: “E”)

The speed control integral value can be reset while the inverter is running when this function is
selected. Reset is effective only when integral control selection during accel/decel (F1-07) = “0”.
Open: PI-control (speed control integral values are added.)
Closed: P-control (speed control integral values are reset by the integral time constant.)
· Up/Down Command (settings: Up = “10”. Down = “11”)
With the FWD (REV) run command entered, a change in frequency is performed by inputting the Up
or Down signals to any two contact inputs, so that operation can be performed at the desired speed.

UP command Closed Open Open Closed

DOWN command Open Closed Open Closed
Operation Status Accel Decel Hold Hold

FWD Run
UP Command S5
DOWN Command S6

Upper Limit Speed

Lower Limit Speed

Output Frequency
D H U H D H U H D D1 H U U1 H D D1 H

Frequency Agree Signal

U: Up (accelerating) status
D: Down (decelerating) status
H: Hold (constant speed) status
U1: Up status, with clamping at upper limit speed
D1: Down status, with clamping at lower limit speed

Figure 33 UP/DOWN Command Timing Diagram

Notes:
1. Be sure to set frequency reference selection (B1-01) = “1”. When B1-01 = “0”, Up/Down
operation is disabled.
2. Upper limit speed
= Max. output frequency (E1-04) × Frequency reference upper limit (D2-01), if used
3. The lower limit value is either the master frequency reference from control circuit terminals
13 or 14, or the frequency reference lower limit (D2-01), whichever is larger.
4. When hold reference memory selection is enabled (D4-01 = “1”) and a hold command is
input, the held output frequency is stored even after the power supply is turned OFF.
When D4-01 = “0”, the held output frequency is not stored.
5. If the jog frequency reference is input during Up/Down operation, the jog frequency ref-
erence has priority.

VS-616G5 Programming Manual 81

Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

· Forward and Reverse JOG commands (settings: Fwd Jog = “12”, Rev Jog = “13”)
Forward and reverse run jog frequency commands are enabled.

Setting Description
12 Forward jog command is closed, run at jog frequency ref-
erence (D1-09).
13 Reverse jog command is closed, run at jog frequency ref-
erence (D1-09).

Notes:
1. When either the forward or reverse jog command is input during run, this command has
priority.
2. When both the forward and reverse jog commands are closed for more than 500ms, the
inverter stops according to the stopping method selection (Bl-03).
3. The forward and reverse jog commands can be set independently.

· Fault Reset (setting: “14”)

Closing this contact resets a fault after the condition is removed.

· Fast-Stop (Set value = 15)

Open: The inverter operates normally.
Closed: The inverter decelerates to stop using deceleration time C1-09 (factory set to 10 sec.). The
run command can remain closed during this period of time. The inverter will not run, from the
external terminals or the digital operator as long as this input is closed.
To restart the inverter, the run command must be cycled.

· Motor 2 Select (Set value = 16)

Open: Motor 1 is selected.
Closed: Motor 2 is selected.
When Motor 2 is selected, the following parameters are effective;

The inverter must be stopped to switch motors.

A multi-function digital output may be programmed when motor 2 is selected. Refer to page 88
for more information.

· Fast-Stop (setting: “17”) <1110>

When this input is closed the motor decelerates to a stop using the rate defined by parameter C1-09.

· Timer Function (Set value = 18)

The timer function works independently from the inverter.
The timer input must be on longer than the time in b4-01for the output to close.
The timer input must be off longer than the time in b4-02 for the output to open.

b4-01 is the on-delay time setting (0.0 - 300.0 second)

b4-02 is the off-delay time setting (0.0 - 300.0 second)

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 Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

Multi-function Digital
Input: Timer Function

Multi-function Contact
Output: Timer Function
a b a b
a - b4-01 b - b4-02

· PID Disable (Set value = 19)

Open: PID control is enabled.
Closed: PID control is disabled

· Program Lockout (setting: “1B”)

Opening this contact prohibits the changing of VS-616G5 parameters.

· TrimCtl Increase (Set value = 1C)

· TrimCtl Decrease (Set value 1D)
Closed: Increases or decreases the output frequency based on the setting of d4-02 (trim control
level). This function is not available when the reference is set from the digital operator.

· Analog Reference Sample/Hold Selection (setting: “1E”)

If the contact input closes for 100ms or longer, the analog frequency reference is sampled once, after
which the analog frequency reference is held.

Analog Input

Fref

100ms 100ms
Closed

Open

t1 t2 t3

Figure 34 Sample/Hold Selection - Analog Reference

Note: t1, t3 - Reference is held at 100ms or longer.

t2 - Reference is not held at less than 100ms.

VS-616G5 Programming Manual 83

Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

· Terminal 13/14 Selection (setting: “1F”)

Open: Terminal 13 is used for the master frequency reference.
Closed: Terminal 14 is used for the master frequency reference.

Note: When the set value of Terminal 14 Selection (H3-09) is other than “1F” and the contact input
is set for terminal 13/14 selection (H1-__ = “1F”), a setting error (OPE3) occurs.

· External Fault (setting: “20-2F”)

Use this contact input to select how the inverter responds to an external fault.

External Fault Selection

Setting
Input Level Selection Detection Method External Fault Action
Result
N.O. N.C. Always During Run Ramp to Stop Coast to Stop Fast-stop Alarm Only
√ √ √ 20
√ √ √ 24
√ √ √ 28
√ √ √ 2C
√ √ √ 22
√ √ √ 26
√ √ √ 2A
√ √ √ 2E
√ √ √ 21
√ √ √ 25
√ √ √ 29
√ √ √ 2D
√ √ √ 23
√ √ √ 27
√ √ √ 2B
√ √ √ 2F

Notes:
1. N.O. = normally open contact; N.C. = normally closed contact
2. Setting “24” is the factory default.
3. Set up the external fault function according to the following tree:

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 Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

Depress the Data/Enter key.

H1-__ = “24” Input Level Selection N.O. Contact

N.C. Contact

Depress
the ∧ key. Detection Method Always
During Run

External Fault Action Ramp to Stop

Coast to Stop
Fast-stop
Alarm Only

· PID Integral reset (Set value = 30)

Open: PID Integral values are added.
Closed: PID Integral value is set to zero.

· PID Control Integral Hold (Set value = 31) <1110>

Closed: Integral value of the PID control is held.

· DC Injection Braking Command (setting: “60”)

When a DC injection braking command is input while the inverter is stopped, DC injection braking
operation is activated. When a run command or a jog command is input, DC injection braking is
released to start operation (operation has priority).

DC Injection Braking Command OFF ON OFF

Fwd Run Command OFF ON OFF

DC Injection DC Injection
Braking Braking
DC Injection Braking
Output Frequency Start Frequency
(B2-01)

Figure 35 DC Injection Braking Contact Input Timing Diagram

VS-616G5 Programming Manual 85

Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

·Speed Search 1 and Speed Search 2 (Set value = 61 and 62)

n Set values 61 and 62

are only available in the Run
open loop V/f and open
Command
loop flux vector control
modes.
Searches from max
Motor
frequency when using RPM
61, and set frequency
when using 62.
Output
Frequency
a c
a = (L2-03) minimum
d
baseblock time Output
b = (L2-04) voltage Voltage
recovery time c b
= speed search decel b3-02
time Output (150% )
d = V/f pattern reduction Current
during speed search Inverter is in
Inverter is in
speed search
run mode
mode

· Energy Save Mode (Set value = 63)

After the energy savings input is closed and the output frequency is equal to or greater than (b8-02)
energy savings start frequency, the output voltage drops to the value in (b8-01) energy savings gain.
The output voltage increases and decreases based on L2-04 (voltage recovery time).

Run
Command t
Energy
saving t
command
b8-02
Output
Frequency t
b8-01
Output
Voltage t

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 Section H: Control Circuit Terminals
H1 Digital Inputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

· Speed Search 3 (Set value = 64)

Speed Search
Command

Run
Command

Motor
Estimated deceleration
frequency when using RPM
set value 64
Output
Frequency
a c
a = (L2-03) minimum
d
baseblock time Output
b = (L2-04) voltage Voltage
recovery time b
= speed search decel b3-02
time Output (150%)
d= V/f pattern reduction Current
during speed search Inverter is in
Inverter is in
speed search
run mode
mode

VS-616G5 Programming Manual 87

Section H: Control Circuit Terminals
H2 Digital Outputs
Open Loop Flux
V/f V/f w/PG
Vector Vector

· KEB Ridethrough (settings: N.C. = “65”, N.O. = “66”)

In general applications, the Kinetic Energy Braking (KEB) control circuit attempts to maintain the
DC bus voltage at an optimum level [1.35 × input voltage (E1-01)] during momentary power loss, by
using load inertia to regenerate voltage back to the DC bus. The inverter decelerates at the fast-stop
rate (C1-09), until power is restored, or until the time runs out and an undervoltage fault (UV)
occurs. The larger the inertia, the longer the deceleration rate can be extended. If the inertia is small,
then the inverter must decelerate quickly to regenerate voltage back to the DC bus, and thus the ride-
through time is shorter. For most applications, set KEB Frequency Constant (L2-06) to “0” (factory
default).
.

KEB Ridethrough OFF ON OFF

Multi-function Input Contact
(H1-__ = “65” or “66”)

Output Frequency
L2-06
C1-01

C1-09

1.35 × E1-01

Figure 36 KEB Ridethrough Timing Diagram

Note: Larger model inverters (2022 and above, 4018 and above) require a separate uninterruptible
power supply (UPS) for control power, in order for load inertia ridethrough to be effective.

H2 Digital Outputs
The VS-616G5 has three multi-function contact outputs for the indication of various conditions,
including frequency detection, speed agree, zero speed, overtorque detection, and many others. This
section includes descriptions of these functions.

H2-01 Multi-function Output 1 Selection (terminal 9, 10) Terminal 9 Sel B B B B

H2-02 Multi-function Output 2 Selection (terminal 25, 27) Terminal 25 Sel B B B B

H2-03 Multi-function Output 3 Selection (terminal 26, 27) Terminal 26 Sel B B B B

The following table lists the function selections for the multi-function contact outputs (terminals 9, 25
and 26), and indicates the control modes during which each function can be enabled.

H2-01 Control Method (A1-02)

Reference
to 3 Function Open Loop
V/f V/f w/ PG Flux Vector Page
Setting Vector
0 During run 1 (factory default, H2-01) √ √ √ √
1 Zero-speed (factory default, H2-02) √ √ √ √
2 Frequency agree 1 (factory default, H2-03) √ √ √ √
3 Desired frequency agree 1 √ √ √ √
4 Frequency detection 1 √ √ √ √

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 Section H: Control Circuit Terminals
H2 Digital Outputs

H2-01 Control Method (A1-02)

Reference
to 3 Function Open Loop
V/f V/f w/ PG Flux Vector Page
Setting Vector
5 Frequency detection 2 √ √ √ √
6 Inverter ready √ √ √ √
7 DC bus undervoltage √ √ √ √
8 Baseblock 1 √ √ √ √
9 Option reference √ √ √ √
A Remote operation √ √ √ √
B Torque detection 1 (N.O.) √ √ √ √
C Loss of reference √ √ √ √
D DB overheat √ √ √ √
E Fault √ √ √ √
F Not used − − − −
10 Minor fault √ √ √ √
11 Reset command active √ √ √ √
12 Timer output √ √ √ √
13 Frequency agree 2 √ √ √ √
14 Desired frequency agree 2 √ √ √ √
15 Frequency detection 3 √ √ √ √
16 Frequency detection 4 √ √ √ √
17 Torque detection 1 (N.C.) √ √ √ √
18 Torque detection 2 (N.O.) √ √ √ √
19 Torque detection 2 (N.C.) √ √ √ √
1A Reverse direction √ √ √ √
1B Baseblock 2 √ √ √ √
1C Motor 2 Selection √ √ √ √
1D Regenerating − − − √
1E Restart enabled √ √ √ √
1F Overload (OL1) √ √ √ √
20 OH pre-alarm √ √ √ √
30 Current/torque limit − − √ √
31 Speed limit − − − √
33 Zero servo completion − − − √
37 During run 2 √ √ √ √

· During Run (setting: “0”)

Closes when a run command is input, or when the inverter outputs voltage.

· Zero-speed (setting: “1”)

Closes when the inverter output frequency is less than the minimum output frequency (El-09) during
V/f control with PG feedback. Closes when the motor speed is less than the zero-speed level (B2-01)
during flux vector control.

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Section H: Control Circuit Terminals
H2 Digital Outputs

· Frequency Agree 1 (setting: “2”)

Closes whenever the output frequency “agrees” with the frequency reference, plus or minus the
speed agree detection width (L4-02). This is effective during both forward and reverse operation.

Detection Width 1 (L4-02) Frequency Reference

Output Frequency

Frequency Agree 1 Signal OFF ON OFF

Figure 37 Frequency Agree Signal 1 Timing Diagram

· Desired Frequency Agree 1 (setting: “3”)

Closes whenever the output frequency “agrees” with the speed agree detection level (L4-01), plus or
minus the speed agree detection width (L4-02). This is effective during both forward and reverse
operation.

Detection Width 1 (L4-02) Detection Level 1 (L4-01)

Output Frequency

Desired Frequency OFF ON OFF

Agree 1 Signal

Figure 38 Desired Frequency Agree 1 Signal Timing Diagram

· Frequency Detection 1 (setting: “4”)

Closes whenever the output frequency is at or below the speed agree detection level (L4-01). During
acceleration from below the detection level, the output frequency increases through the detection
bandwidth (L4-02) before the contact opens again. This is effective during both forward and reverse
operation.

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 Section H: Control Circuit Terminals
H2 Digital Outputs

Detection Width 1 (L4-02)

Detection Level 1 (L4-01)

Output Frequency

Frequency
Detection 1 Signal ON OFF ON

Figure 39 Frequency Detection 1 Signal Timing Diagram

· Frequency Detection 2 (setting: “5”)

Closes whenever the output frequency is at or above the speed agree detection level (L4-01). During
deceleration from above the detection level, the output frequency decreases through the detection
bandwidth (L4-02) before the contact opens again. This is effective during both forward and reverse
operation.

Detection Level 1 (L4-01) Detection Width 1 (L4-02)

Output Frequency

Frequency
Detection 2 Signal OFF ON OFF

Figure 40 Frequency Detection 2 Signal Timing Diagram

· Inverter Ready (setting: “6”)

Closes when the inverter is ready for operation (no faults or alarms).

· DC Bus Undervoltage (setting: “7”)

Closes when the main circuit DC bus voltage or control circuit power supply is drops below the trip
level, or when the main circuit magnetic contactor (MC) turns OFF.

· Baseblock 1 - N.O. (setting: “8”)

Closes when the inverter output shuts OFF.

· Frequency Reference Selection (setting: “9”)

Opens when the frequency reference is input from the control circuit terminals or an option.
Closes when the frequency reference is input from the digital operator.

· Run Command Selection (setting: “A”)

Opens when run command is input from the control circuit terminals or an option.
Closes when run command is input from the digital operator.
· Overtorque Detection 1 - N.O. (setting: “B”)
Closes during overtorque detection 1 (see section L6, Overtorque Detection, on page 113).

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Section H: Control Circuit Terminals
H2 Digital Outputs

· Loss of Frequency Reference (setting: “C”)

Closes when frequency reference is reduced by 90% within 400ms. The inverter will respond
according to the setting of reference loss selection (L4-05). After reference loss, if L4-05 = “1”, then
operation continues at 80% of the previous frequency reference, and the contact closes.

Fwd Run Command OFF ON OFF

80%
Master Frequency Reference
10%
400ms 400ms

Output Frequency 80% Frequency

Reference Loss Contact OFF ON OFF ON

Figure 41 Reference Loss Timing Diagram

· Dynamic Braking Resistor Overheat (setting: “D”)

Closes during braking resistor overheating or a braking transistor fault.

· Fault (setting: “E”)

Closes when a fault occurs (except CPF00 and CPF01).

· Alarm (setting: “10”)

Closes while an alarm is displayed.

· Fault Reset (setting: “11”)

Closed while fault is being reset.

· Timer Output (setting: “12”)

Closes when timer contact input closes (after On-delay time elapses).
Opens when timer contact input opens (after Off-delay time elapses).

· Frequency Agree 2 (setting: “13”)

Closes whenever the output frequency “agrees” with the frequency reference, plus or minus the
speed agree detection width (L4-04). This is used for setting up an alternate detection width.

Detection Width 1 (L4-04) Frequency Reference

Output Frequency

Frequency Agree 2 Signal OFF ON OFF

Figure 42 Frequency Agree Signal 2 Timing Diagram

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 Section H: Control Circuit Terminals
H2 Digital Outputs

· Desired Frequency Agree 2 (setting: “14”)

Closes whenever the output frequency “agrees” with the speed agree detection level (L4-03), plus or
minus the speed agree detection width (L4-04). Choose forward or reverse operation in L4-03.

Detection Width 1 (L4-04) Detection Level 1 (L4-03)

Output Frequency

Desired Frequency OFF ON OFF

Agree 2 Signal

Figure 43 Desired Frequency Agree 2 Signal Timing Diagram

· Frequency Detection 3 (setting: “15”)

Closes whenever the output frequency is at or below the speed agree detection level (L4-03). During
acceleration from below the detection level, the output frequency increases through the detection
bandwidth (L4-04) before the contact opens again. Choose forward or reverse operation in L4-03.

Detection Width 1 (L4-04)

Detection Level 1 (L4-03)

Output Frequency

Frequency
Detection 3 Signal ON OFF ON

Figure 44 Frequency Detection 3 Signal Timing Diagram

· Frequency Detection 4 (setting: “16”)

Closes whenever the output frequency is at or above the speed agree detection level (L4-03). During
deceleration from above the detection level, the output frequency decreases through the detection
bandwidth (L4-04) before the contact opens again. Choose forward or reverse operation in L4-03.

Detection Level 1 (L4-03) Detection Width 1 (L4-04)

Output Frequency

Frequency
Detection 4 Signal OFF ON OFF

Figure 45 Frequency Detection 2 Signal Timing Diagram

VS-616G5 Programming Manual 93

Section H: Control Circuit Terminals
H2 Digital Outputs

· Overtorque Detection 1 - N.C. (setting: “17”)

Closes during overtorque detection 1 (see section L6, Overtorque Detection, on page 113).

· Overtorque Detection 2 - N.O. (setting: “18”)

Closes during overtorque detection 2 (see section L6, Overtorque Detection, on page 113).

· Overtorque Detection 2 - N.C. (setting: “19”)

Opens during overtorque detection 2 (see section L6, Overtorque Detection, on page 113).

· During Reverse Run (setting: “1A”)

Closes during a reverse run command.

· Baseblock 2 - N.C. (setting: “1B”)

Opens when the inverter output shuts OFF.

· Motor 2 Selection (setting: “1C”)

Closed when motor 2 is selected.
Motor 2 may be selected by using a multi-function digital input.

· Motoring/Regenerating Mode (setting: “1D”)

Closes during regenerative operation (flux vector control only).

· Automatic Restart (setting: “1E”)

Closes during automatic restart operation.

· OL1 Pre-alarm (setting: “1F”)

Closes when the motor-calculated electronic thermal overload value increases to 90% of the internal
fault detection level.

· OH Pre-alarm (setting: “20”)

Closes when the heatsink temperature exceeds the overheat temperature level (L8-02), or when a
multi-function contact input (H1-__ = “B”) closes.

· Current/Torque Limit (setting: “30”)

Closes during torque limit.

· Speed Limit (setting: “31”)

Closes when the speed limit level (D5-03) is reached during torque control (flux vector control).

· Zero-Servo Completion (setting: “33”)

Closes when zero-servo operation is completed.

· During Run 2 (setting: “37”)

Closes when a run command is input (does not close during baseblock, injection braking or initial
excitation).

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 Section H: Control Circuit Terminals
H3 Analog Inputs

H3 Analog Inputs
The VS-616G5 has three analog inputs (two multi-function and one reference), for the external input
of numerous references and limits, including frequency, torque, PID, and others. This section includes
descriptions of these functions.

H3-01 Terminal 13 Signal Selection Term 13 Signal B B B B

Selects the type of voltage signal input at terminal 13.

Setting Description
0 0 to 10V input (factory default)
1 -10 to +10V input

The resolution of terminal 13 is 11 bit.

H3-02 Terminal 13 Reference % Gain Terminal 13 Gain B B B B

Setting Range: 0.0 to 1000.0%

Factory Default: 100.0%
Sets the terminal 13 input gain level when the reference voltage is 10V.

H3-03 Terminal 13 Reference ±% Bias Terminal 13 Bias B B B B

Setting Range: -100.0 to 100.0%

Factory Default: 0.0%
Sets the terminal 13 input bias level when the reference voltage is 0V.

+100 1000

Gain (%)

Bias (%) 0
Reference (%) 100

-100

Figure 46 Analog Input Gain and Bias Adjustment

VS-616G5 Programming Manual 95

Section H: Control Circuit Terminals
H3 Analog Inputs

H3-04 Terminal 16 Signal Selection Terminal 16 Sel B B B B

Selects the type of voltage signal input at terminal 16.

Setting Description
0 0 to 10V input (factory default)
1 -10 to +10V input

The resolution of terminal 16 is 11 bit.

H3-05 Terminal 16 Multi-function Selection Terminal 16 Sel B B B B

The following table lists the function selections for the multi-function analog inputs (terminals 14 and
16), and indicates the control modes during which each function can be enabled.
Control Method (A1-02)
Setting Function Open Loop Flux Setting Level
V/f V/f w/ PG
Vector Vector
0 Aux. Frequency Ref. (factory default) √ √ √ √ ±100% / ±10V
1 Frequency Gain √ √ √ √ 100% / 10V
2 Frequency Bias √ √ √ √ ±100% / ±10V
4 Voltage Bias √ √ − − 100% / 10V
5 Accel/Decel Change √ √ √ √ 100% / 1V
6 DC Injection Braking Current √ √ √ − 100% / 10V
7 Overtorque Level √ √ √ √ 100% / 10V
8 Stall Prevention Level √ √ − − 100% / 10V
9 Reference Lower Limit √ √ √ √ 100% / 10V
A Jump Frequency √ √ √ √ 100% / 10V
B PID Feedback √ √ √ √ ±100% / ±10V
C PID Reference Bias <1110> √ √ √ √ 10V/Fmax
D Frequency Reference Bias 2 <1110> √ √ √ √ 10V/Fmax
10 Forward Torque Limit − − √ √ 100% / ±10V
11 Reverse Torque Limit − − √ √ 100% / ±10V
12 Regenerative Torque Limit − − √ √ 100% / ±10V
13 Torque Reference − − − √ ±100% / ±10V
14 Torque Compensation − − − √ ±100% / ±10V
15 Forward/Reverse Torque Limit − − √ √ ±100% / 10V
1F Not Used − − − − −

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 Section H: Control Circuit Terminals
H3 Analog Inputs

· Auxiliary Frequency Reference (setting: “0”) · Frequency Gain (setting: “1”) · Forward/Reverse
· Frequency Bias (setting: “2”) · Voltage Bias (setting: “4”) Torque Limit
· PID Feedback (setting: “B”) · DC Injection Braking Current (setting: “6”) (setting: “15”)
· Torque Reference (setting: “13”) · Overtorque Level (setting: “7”)
· Torque Compensation (setting: “14”) · Reference Lower Limit (setting: “9”)
· Jump Frequency (setting: “A”) 100%

100%
100%
0
10V
-10V
-10V
0 10V
0 10V
-100%

-100%
· Forward Torque Limit (setting: “10”)
· Reverse Torque Limit (setting: “11”)
· Accel/Decel Change (setting: “5”) · Stall Prevention Level (setting: “8”) · Regenerative Torque Limit (setting: “12”)

100%
100% 100%

30%
10%

-10V 0 1V 10V -10V 0 3V 10V -10V 0 10V

Figure 47 Multi-function Analog Input Selection

H3-06 Terminal 16 Reference % Gain Terminal 16 Gain B B B B

Setting Range: 0.0 to 1000.0%

Factory Default: 100.0%
Sets the terminal 16 input gain level when the reference voltage is 10V. See Figure 46, on page 95.

H3-07 Terminal 16 Reference ±% Bias Terminal 16 Bias B B B B

Setting Range: -100.0 to 100.0%

Factory Default: 0.0%
Sets the terminal 16 input bias level when the reference voltage is 0V. See Figure 46, on page 95.

VS-616G5 Programming Manual 97

Section H: Control Circuit Terminals
H3 Analog Inputs

H3-08 Terminal 14 Signal Selection Term 14 Signal A A A A

Selects the type of signal input at terminal 14.

Setting Description
0 0 to 10V input
1 -10 to +10V input
2 4 to 20mA (factory default)

The resolution of terminal 14 is 10 bit.

Note: To enable terminal 14 for a voltage signal (settings: “0” or “1”), cut jumper wire J1 on the con-
trol printed circuit board. J1 is located on the bottom left-hand corner of the control board
directly behind terminal 13.

H3-09 Terminal 14 Multi-function Selection Terminal 14 Sel A A A A

Selects the multi-function analog input function for terminal 14 (see Terminal 16 Multi-function Selec-
tion for details).

H3-10 Terminal 14 Reference % Gain Terminal 14 Gain A A A A

Setting Range: 0.0 to 1000.0%

Factory Default: 100.0%
Sets the terminal 14 input gain level when the reference current is 20mA. See Figure 46, on page 95.

H3-11 Terminal 14 Reference ±% Bias Terminal 14 Bias A A A A

Setting Range: -100.0 to 100.0%

Factory Default: 0.0%
Sets the terminal 14 input bias level when the reference current is 4mA. See Figure 46, on page 95.

H3-12 Analog Input Filter Time Constant Filter Avg Time A A A A

Setting Range: 0.00 to 2.00s

Factory Default: 0.00s
Sets up a delay filter time constant at terminals 13, 14 and 16. This filter inserts a delay between the
time the command is input to the time it is received by the inverter.

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 Section H: Control Circuit Terminals
H4 Analog Outputs

H4 Analog Outputs
The VS-616G5 has two analog outputs, for the external monitoring of drive conditions such as output
frequency, output current, PID feedback and others.

H4-01 Terminal 21 Analog Output Selection Terminal 21 Sel B B B B

Selects the analog output monitors for terminal 21.

Setting Description
1 Frequency reference
2 Output frequency (factory default)
3 Inverter output current
5 Motor speed
6 Output voltage
7 DC bus voltage
8 Output power
9 Torque reference (internal)
15 Terminal 13 input voltage level
16 Terminal 14 input voltage or current level
17 Terminal 16 input voltage level
18 Motor secondary current (Iq)
19 Motor excitation current (Id)
20 SFS output frequency
21 ASR input
22 ASR output
23 Speed deviation
24 PID feedback
26 Voltage reference (Vq output)
27 Voltage reference (Vd output)
32 ACR (q) Output
33 ACR (d) Output
36 PID Input Monitor <1110>
37 PID Output Monitor<1110>
38 PID Setpoint Monitor <1110>

The resolution of terminal 21 is 9 bit plus sign.

H4-02 Terminal 21 Analog Output Gain Terminal 21 Gain B B B B

Setting Range: 0.00 to 2.50

Factory Default: 1.00
Sets the terminal 21 output gain for the analog output monitors. To obtain the output level, multiply the
monitor output level by the gain value set in H4-02.

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Section H: Control Circuit Terminals
H4 Analog Outputs

H4-03 Terminal 21 Analog Output Bias Terminal 21 Bias B B B B

Setting Range: -10.0 to 10.0%

Factory Default: 0.0%
Sets the terminal 21 output bias for the analog output monitors. To obtain the output level, multiply the
monitor output level by the gain value set in H4-02, then add the bias value set in H4-03.

+10 2.50
Gain
1.00
Bias (%) 0 0
Reference (%)

-10
Figure 48 Analog Output Gain and Bias Adjustment

H4-04 Terminal 23 Analog Output Selection Terminal 23 Sel B B B B

Selects the analog output monitors for terminal 23 (see Terminal 21 Analog Output Selection). The
resolution of terminal 23 is 9 bit plus sign.

H4-05 Terminal 23 Analog Output Gain Terminal 23 Gain B B B B

Setting Range: 0.00 to 2.50

Factory Default: 1.00
Sets the terminal 23 output gain for the analog output monitors. To obtain the output level, multiply the
monitor output level by the gain value set in H4-05. See Figure 48.

H4-06 Terminal 23 Analog Output Bias Terminal 23 Bias B B B B

Setting Range: -10.0 to 10.0%

Factory Default: 0.0%

Sets the terminal 23 output bias for the analog output monitors. To obtain the output level, multiply the
monitor output level by the gain value set in H4-05, then add the bias value set in H4-06. See Figure 48.

H4-07 Analog Output Signal Selection AO Level Select B B B B

Selects the type of voltage signal output at terminals 21 and 23.

Setting Description
0 0 to 10V input (factory default)
1 -10 to +10V input

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 Section H: Control Circuit Terminals
H5 Serial Communication Set-up

H5 Serial Communication Set-up

The inverter uses communication port 6CN to communicate via MODBUS protocol.
H5-01 Serial Communication Station Address Serial Comm Adr A A A A

Setting Range: 0 to 1F
Factory Default: 1F
Selects a station address for identification of the inverter during serial communication.

H5-02 Serial Communication Baud Rate Serial Baud Rate A A A A

Selects the baud rate at which the inverter serially communicates with external devices.

Setting Description
0 1200 Baud per Second
1 2400 Baud per Second
2 4800 Baud per Second
3 9600 Baud per Second (factory default)
4 19200 Baud <1110>

H5-03 Serial Communication Parity Selection Serial Com Sel A A A A

Selects the transmission parity for the 6CN MODBUS port.

Setting Description
0 No parity (factory default)
1 Even parity
2 Odd parity

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Section H: Control Circuit Terminals
H5 Serial Communication Set-up

H5-04 Stopping Method After Communication Error Serial Fault Sel A A A A

Selects the stopping method after a transmission error is detected.

Setting Description
0 Ramp to stop according to the time set in C1-02.
1 Fast-stop according to the time set in C1-09.
2 Coast to stop
3 Alarm only, continuous operation (factory default)

H5-05 MODBUS Time Out Detection Serial Fault Dtct A A A A

H5-05 enables or disables the MODBUS time out detection function. After initial communication
begins, if communication is interrupted for longer than 2 seconds, then a communication fault will
occur.
During a communication fault, the following fault code will be displayed: “CE Memobus Com Err”.

Setting Description
0 Disabled - Time out detection is disabled.
1 Enabled - Time out detection is enabled.

L Protection Parameters
L1 Motor Overload
The VS-616G5 protects against motor overload with a UL-recognized, built-in electronic thermal
overload function.

L1-01 Motor Protection Fault Selection (OL1) MOL Fault Select B B B B

Selects whether motor overload protection is provided.

Setting Description
0 Motor overload detection is disabled.
1 Motor overload detection is enabled,
motor coasts to stop (factory default).

The electronic thermal overload function estimates motor temperature, based on inverter output cur-
rent and time, to protect the motor from overheating. When the electronic thermal overload relay is
activated, an “OL1” error occurs, shutting OFF the inverter output and preventing excessive overheat-
ing in the motor. As long as the inverter is powered up, it continues to calculate the motor temperature.
When operating with one inverter connected to one motor, an external thermal relay is not needed.

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 Section L: Protection Parameters
L1 Motor Overload

When operating several motors with one inverter, install a thermal relay on each motor. In this case, set
parameter L1-01 to “0”.

L1-02 Motor Protection Time Constant MOL Time Const B B B B

Setting Range: 0.1 to 20.0 minutes <1110>

Factory Default: 8.0 minutes
Sets the amount of time that the motor withstands 150% overload, when the motor is operated continu-
ously at rated current. This value should be set according to the overload resistance of motors used.
min

10
7
“Cold” Start
Operating 3
Time 1
(when L1-02 = “1.0”)
“Hot” Start
0.4

%
0 100 150 200
Motor Rated Current (E2-01)

Figure 49 Electronic Thermal Overload Curve

Notes:
1. If the motor is running at 100% output current or less, the electronic thermal overload relay
will not trip. (continued next page)
2. If the motor is run continuously at 150% output current, the electronic thermal overload relay
will trip after one minute if the motor is started “hot”, and after eight minutes if the motor is
started “cold”.

L2 Power Loss Ridethrough

When momentary power loss occurs, operation can restart automatically, according to the setting of
the following parameters.

L2-01 Momentary Power Loss Ridethrough Selection PwrL Selection B B B B

Selects whether the inverter stops when power loss is detected or “rides through” a momentary power
loss. When ridethrough operation is selected, speed search starts from the current output frequency.

Setting Description
0 Momentary power loss ridethrough is disabled (factory default).
When momentary power loss is detected, a fault contact trips,
stopping the inverter.
1 Momentary power loss ridethrough is enabled, for the time set in
L2-02. When momentary power loss is detected, a fault contact
does not trip. If power is not restored within the time set in L2-02, a
fault contact trips, stopping the inverter.

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Section L: Protection Parameters
L2 Power Loss Ridethrough

Setting Description
2 Momentary power loss ridethrough is enabled, within the control
logic time, regardless of the time set in L2-02. The control logic
time differs depending on inverter capacity.

L2-02 Momentary Power Loss Ridethrough Time PwrL RideThru t B B B B

Setting Range: 0.0 to 2.0s

Factory Default: Inverter model dependent

Sets the ridethrough time allowed before the inverter trips, after momentary power loss. This setting is
activated when L2-01 is set to “1”. If power is restored within this time, operation restarts automati-
cally. If power is not restored within this time, a fault contact trips, stopping the inverter.

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 Section L: Protection Parameters
L2 Power Loss Ridethrough

L2-03 Minimum Baseblock Time PwrL Baseblock t B B B B

Setting Range: 0.1 to 5.0s

Factory Default: Inverter model dependent

After momentary power loss has occurred, the motor may have residual voltage. This can cause excess
current to be drawn by the motor when operation restarts, and can trip the inverter. The minimum base-
block time allows the inverter to wait for this residual voltage to dissipate before restarting. This is
only effective when L2-02 is set to “1”or “2”.

After momentary power loss:

· If the minimum baseblock time (L2-03) is greater than the power loss ridethrough time (L2-02 or con-
trol logic time), then operation restarts after the minimum baseblock time elapses.
· If the minimum baseblock time is less than the power loss ridethrough time, then operation restarts
after the power loss ridethrough time elapses.

L2-04 Voltage Recovery Time PwrL V/f Ramp t A A A A

Setting Range: 0.0 to 5.0s

Factory Default: Inverter model dependent

When operation restarts after momentary power loss, speed search is activated in order to detect the
motor speed. After speed search is complete, the time for the output voltage to increase to its previous
level (before power loss) is defined by the voltage recovery time.

L2-05 Undervoltage Detection Level PUV Det Level A A A A

Setting Range: 150 to 210V (230V class), 300 to 420V (460V class), 431 to 603V (575V class)
Factory Default: 190V (230V class), 380V (460V class), 546V (575V class)
Sets the inverter main circuit DC bus undervoltage level.
When setting this value less than the factory default, it is necessary to install an AC reactor on the input
side. The AC reactor reduces peak current input to the inverter and smooths out the DC bus current rip-
ple when operating at low voltages.

L2-06 Kinetic Energy Braking Frequency Constant KEB Frequency A A A A

Setting Range: 0 to 100%

Factory Default: 0%
This parameter allows for setting the load inertia ridethrough level, as a percentage of output fre-
quency. This setting is used in conjunction with multi-function contact inputs set for KEB ridethrough
(H1-__ = “65” or “66”), after momentary power loss. When the KEB frequency constant is set to “0”,
KEB ridethrough functions as normal, to maintain a controlled deceleration rate for the longest time
possible, during a momentary power loss (see section H1, Digital Inputs, on page 76 for more details).
When the KEB frequency constant is set to any value other than “0”, KEB ridethrough for systems use
is enabled.

VS-616G5 Programming Manual 105

Section L: Protection Parameters
L2 Power Loss Ridethrough

KEB Ridethrough OFF ON OFF

Multi-function Input Contact
(H1-__ = “65” or “66”)

Output Frequency
L2-06
C1-01

L2-02 (common bus)

Fout (1 - L2-06 )
100%

Figure 50 KEB Ridethrough Timing Diagram

In system applications requiring multiple drives with a common DC bus, KEB ride-through functions
differently. The inverter decelerates from the output frequency to the KEB frequency level, according
to the momentary power loss ridethough time (L2-02). The KEB frequency constant (L2-06) is set
according to the following equation:

KEB Frequency Level = Output Frequency (1 - L2-06 )

100%

This method is ideal when helper drives are being used on a film line, and a loss of power might cause
a line break. This method will allow synchronized deceleration for all of the common-bus drives, to
prevent speed deviation and thus a possible line break. If power is restored within the recovery time
(L2-02), then the inverter accelerates to the previous frequency reference according to acceleration
time 1 (C1-01).

106 VS-616G5 Programming Manual

 Section L: Protection Parameters
L3 Stall Prevention / Current Limit

KEB Ridethrough OFF ON OFF

Multi-function Input Contact
(H1-__ = “65” or “66”)

Motor 1 Output L2-02

Frequency (F1)
F1 (1 - L2-06 ) Inverter 1
100%
Motor 2 Output
Frequency (F2)
F2 (1 - L2-06 ) Inverter 2
100%
Motor 3 Output
Frequency (F3) L2-06
F3 (1 - ) Inverter 3
100%

Figure 51 KEB Ridethrough - Common DC Bus Applications

Note: Enabling KEB ridethrough overrides the momentary power loss ride-through selection (L2-01).

L3 Stall Prevention/Current Limit

This function automatically adjusts the output frequency, acceleration and/or deceleration rates in
order to continue operation without tripping or “stalling” the inverter.

L3-01 Stall Prevention Selection During Acceleration StallP Accel Sel B B B −

Enables/disables stall prevention/current limit during acceleration.

Setting Description
0 Stall prevention/current limit during acceleration is disabled. The inverter increases
the output frequency at the set acceleration rate. If the acceleration rate is too fast for
the load condition, the inverter may trip on overcurrent (OC) or overload (OL).
1 Stall prevention/current limit during acceleration is enabled (factory default).
The acceleration rate is automatically reduced according to motor current to prevent
stalling during acceleration. The acceleration time may be longer than the set value
(C1-01).
2 Stall prevention/current limit during acceleration is enabled, with an intelligent accel-
eration mode. By monitoring motor current, the acceleration rate is automatically
adjusted so that acceleration can be completed in the shortest amount of time,
regardless of the set acceleration time.

VS-616G5 Programming Manual 107

Section L: Protection Parameters
L3 Stall Prevention / Current Limit

L3-02 Stall Prevention Level During Acceleration StallP Accel Lvl B B B −

Setting Range: 0 to 200%

Factory Default: 150%
The stall prevention/current limit level during acceleration is set as a percentage of inverter rated cur-
rent. A setting of 200% disables current limit during acceleration. During acceleration, if the output
current exceeds this current limit level (L3-02), acceleration stops and frequency is maintained. When
the output current decreases below this current limit level (L3-02), acceleration restarts.

Motor Current

L3-02

Time
Output Frequency

Time
* Controls the acceleration rate to
* prevent the inverter from tripping.

Figure 52 Stall Prevention/Current Limit During Acceleration

L3-03 Stall Prevention Limit (constant output area) StallP CHP Level A A A −

When a motor is used in the constant output area (constant HP), output frequency ≥ max. voltage out-
put frequency (E1-06). In this area, the stall prevention/current limit level during acceleration is auto-
matically reduced for smoother acceleration. This parameter limits the stall prevention/current limit
level during acceleration in the constant output area so that it does not decrease unnecessarily. The
current limit level during acceleration is changed according to the following equation:

Current Limit Level During Current Limit Level During Max. Voltage Output Frequency (E1-06)
= ×
Accel in Constant Output Area Acceleration (L3-02) Output Frequency

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 Section L: Protection Parameters
L3 Stall Prevention / Current Limit

L3-04 Stall Prevention Selection During Deceleration StallP Decel Sel B B B B

If deceleration times are set too short for load conditions, the inverter automatically extends the decel-
eration time according to the main circuit DC bus voltage level. When using an optional braking resis-
tor for the VS-616G5, set parameter L3-04 to ”0”.

Setting Description
0 Stall prevention during deceleration is disabled. An excessively short deceleration
time will generate an overvoltage fault (OV), and the inverter will stop.
1 Stall prevention during deceleration is enabled (factory default).
The DC bus voltage level is monitored, and the deceleration rate is automatically
extended to prevent an overvoltage condition. This deceleration rate may be longer
than the set value (C1-02).
2 Stall prevention during deceleration is enabled, with an intelligent deceleration mode.
By monitoring DC bus voltage, the deceleration rate is automatically adjusted so that
deceleration can be completed in the shortest amount of time, regardless of the set
deceleration time.
3 Overvoltage (OV) countermeasure during deceleration (with braking resistor
installed). Improves stall prevention during deceleration.
Overvoltage (OV) sometimes occurs even under settings 1 or 2 above. The rising of
the DC bus voltage is limited during fast deceleration of the motor. This feature
allows a faster than normal decel time.
Note: When in vector mode setting 3 cannot be used with braking resistor and with
stall prevention.

Frequency

Adjusts the deceleration time to

prevent overvoltage fault (OV).

Time
Set Deceleration Time

Figure 53 Stall Prevention During Deceleration

Note: Intelligent stall prevention during deceleration (L3-04 = “2”) cannot be set in the vector con-
trol modes (when A1-02 = “2” or “3”).

VS-616G5 Programming Manual 109

Section L: Protection Parameters
L3 Stall Prevention / Current Limit

L3-05 Stall Prevention Selection During Running StallP Run Sel B B − −

Sets a function to prevent stalling during an overload condition while running at constant speed.

Setting Description
0 Stall prevention/current limit during running is disabled. An excessively short deceler-
ation time will generate an overvoltage fault (OV), and the inverter will stop.
1 Stall prevention/current limit during running is enabled (factory default).
When the inverter output current exceeds the current limit level (L3-06) for more than
100ms during speed agree, the output frequency is decreased according to deceler-
ation time 1 (C1-02), and this can prevent stalling. When the load condition is stabi-
lized, the inverter accelerates to the previous frequency.
2 Stall prevention/current limit during running is enabled as in setting “1”, however the
output frequency is decreased according to deceleration time 2 (C1-04).

L3-06 Stall Prevention Level During Running StallP Run Lvl B B − −

Setting Range: 30 to 200%

Factory Default: 160%
The stall prevention/current limit level during running is set as a percentage of inverter rated current. A
setting of 200% disables current limit during running. During speed agree, if the output current
exceeds this current limit level during running, then deceleration starts.
When the output current exceeds this current limit level (L3-06), deceleration continues. When the
output current decreases below this current limit level (L3-06), acceleration starts, up to the set fre-
quency.

Motor Current

n072

Time
Output Frequency

Time
* Decreases frequency to prevent
* the inverter from tripping.

Figure 54 Stall Prevention/Current Limit During Running

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 Section L: Protection Parameters
L4 Reference Detection

L4 Reference Detection
The VS-616G5 utilizes three different functions for detecting output frequency:
· When frequency agree is enabled at the multi-function contact outputs (H2-__ = “2” or “13”), the
contact closes whenever the output frequency “agrees” with the frequency reference, plus or minus
the speed agree detection width.
· When desired frequency agree is enabled at the multi-function contact outputs (H2-__ = “3” or
“14”), the contact closes whenever the output frequency “agrees” with the speed agree detection
level, plus or minus the speed agree detection width.
· When frequency detection is enabled at the multi-function contact outputs (H2-__ = “4”, “5”, “15”
or “16”), the contact closes whenever the output frequency is less than or more than the speed agree
detection level, depending on which detection is selected.
Refer to section H2, Digital Outputs on page 88, for more detailed information on setting these func-
tions.

L4-01 Speed Agree Detection Level (without sign) Spd Agree Level B B B B

Setting Range: 0.0 to 400.0Hz

Factory Default: 0.0Hz
Sets the detection level for the desired frequency agree 1 and frequency detection 1 and 2 functions.
The set detection level is effective during both FWD and REV operation.

L4-02 Speed Agree Detection Width Spd Agree Width B B B B

Setting Range: 0.0 to 20.0Hz

Factory Default: 2.0Hz
Sets the detection width for frequency and desired frequency agree 1 and frequency detection 1 and 2 func-
tions.

L4-03 Speed Agree Detection Level (with sign) Spd Agree Lvl+- A A A A

Setting Range: 0.0 to ±400.0Hz

Factory Default: 0.0Hz
Sets the detection level for the desired frequency agree 2 and frequency detection 3 and 4 functions.
The set detection level is effective during either FWD or REV operation, depending on the set detec-
tion level (positive value for FWD operation, negative value for REV operation).

L4-04 Speed Agree Detection Width Spd Agree Width+- A A A A

Setting Range: 0.0 to 20.0Hz

Factory Default: 2.0Hz
Sets the detection width for frequency and desired frequency agree 2 and frequency detection 3 and 4 func-
tions.

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Section L: Protection Parameters
L5 Automatic Restart

L4-05 Operation When Frequency Reference Loss Ref Loss Sel A A A A

Selects operation when the frequency reference from the control circuit terminal is reduced by 90%
within 400ms.

Setting Description
0 Stop (factory default).
1 Run at 80% of the previous frequency reference.
L5 Automatic Restart
After a fault occurs, the inverter and its fault detection circuit can be reset. The automatic restart func-
tion allows the inverter to continue operation after certain faults.

L5-01 Number of Automatic Restart Attempts Num of Restarts B B B B

Setting Range: 0 to 10
Factory Default: 0
Sets the number of automatic restart attempts. Setting to “0” disables this function.

Automatic Restart Operation

· When a fault is detected, the inverter output shuts OFF for the minimum baseblock time (L2-03).
The digital operator displays the fault while the inverter output is shut OFF.
· While the minimum baseblock time elapses, the fault is reset automatically and speed search starts
from the previous output frequency before the fault occurred.
· When the total number of faults exceeds the number of automatic restart attempts, the faults are not
reset automatically and the inverter output remains OFF. At this time, a fault contact output is acti-
vated.
The inverter can be set to automatically restart after the following faults occur:
· Overcurrent (OC)
· Overvoltage (OV)
· Undervoltage PUV (UV1)
· Ground fault (GF)
· Regenerative transistor fault (rr)

However, automatic restart is not available for the following faults:

· Control circuit undervoltage (UV2) · Excessive speed deviation (DEV)
· MC answer-back fault (UV3) · PG disconnection (PGO)
· Load short-circuit (SC) · Parameter setting error (OPR)
· Heatsink overheat (OH) · Communication error (CE)
· Run command fault (EF) · External fault (EF3 to EF8)
· Overspeed (OS)

The number of restart attempts is reset to 0 when:

· A fault does not occur for more than 10 minutes after restart.
· A fault reset command is input from the control circuit terminal or the digital operator.
· Power is cycled.

112 VS-616G5 Programming Manual

 Section L: Protection Parameters
L6 Torque Detection

L5-02 Automatic Restart Operation Selection Restart Sel B B B B

Selects whether a fault contact output is activated during automatic restart.

Setting Description
0 No fault relay (factory default)
1 Fault relay active
L6 Torque Detection
The overtorque detection circuit activates when the motor load causes the motor current (or torque dur-
ing vector control) to exceed the overtorque detection level (L6-02). When an overtorque condition is
detected, alarm signals are sent to multi-function output terminals 9, 25 and 26.
To output an overtorque detection signal, select torque detection 1 at either of the multi-function con-
tact outputs (H2-__ = “B” or “17”). Refer to section H2, Digital Outputs on page 88, for more details.

Inverter Rated Current

Motor Current

L6-02 * *

Time

Multi-function Contact
Output Signal ON ON
(Overtorque Detection Signal) L6-03 L6-03
Terminal 9, 25, 26
* Release width (hysteresis) during overtorque detection is 5% of the inverter rated current level.

Figure 55 Overtorque Characteristics Timing Diagram

L6-01 Overtorque Detection 1 Selection Torq Det 1 Sel B B B B

Activates overtorque detection, and selects whether detection generates an alarm or a fault.
Setting Description
0 Overtorque detection is disabled (factory default).
1 Overtorque detection is enabled whenever at the speed agree level (when inverter is not
accelerating or decelerating). Continue running after detection (OL3 alarm).
2 Overtorque detection is enabled always. Continue running after detection (OL3 alarm).
3 Overtorque detection is enabled whenever at the speed agree level. Coast to a stop after
detection (OL3 fault).
4 Overtorque detection is enabled always. Coast to a stop after detection (OL3 fault).
L6-01 Notes:
1. To detect torque during acceleration or deceleration, set to “2” or “4”.
2. To continue operation after overtorque detection, set to “1” or “2”. During detection, the digital
operator displays an “OL3” alarm (blinking).
3. To stop the inverter after an overtorque detection fault, set to “3” or “4”. During detection, the dig-
ital operator displays an “OL3” fault.

VS-616G5 Programming Manual 113

Section L: Protection Parameters
L6 Torque Detection

L6-02 Overtorque Detection 1 Level Torq Det 1 Lvl B B B B

Setting Range: 0 to 300%

Factory Default: 150%
Sets the overtorque detection level as a percentage of inverter rated current, during V/f control, and
motor rated torque, during vector control.

L6-03 Overtorque Detection 1 Time Torq Det 1 Time B B B B

Setting Range: 0.0 to 10.0s

Factory Default: 0.1s
The overtorque detection delay time inserts a delay, between the time motor current (or torque)
exceeds the overtorque detection level (L6-02) and when the overtorque detection function is enabled.
The digital operator then displays “OL3”.

L6-04 Overtorque Detection 2 Selection Torq Det 2 Sel A A A A

Activates overtorque detection 2, and selects whether detection generates an alarm or a fault.

Setting Description
0 Overtorque detection is disabled (factory default).
1 Overtorque detection is enabled whenever at the speed agree level (when inverter is not
accelerating or decelerating). Continue running after detection (OL4 alarm).
2 Overtorque detection is enabled always. Continue running after detection (OL4 alarm).
3 Overtorque detection is enabled whenever at the speed agree level. Coast to a stop after
detection (OL4 fault).
4 Overtorque detection is enabled always. Coast to a stop after detection (OL4 fault).

Overtorque detection 2 functions the same as overtorque detection 1 (L6-01), except that “OL4” is dis-
played on the digital operator instead. This function is used when two types of detection are output to
the multi-function output terminals.

L6-05 Overtorque Detection 2 Level Torq Det 2 Lvl A A A A

Setting Range: 0 to 300%

Factory Default: 150%
Sets the second overtorque detection level as a percentage of inverter rated current, during V/f control,
and motor rated torque, during vector control.

114 VS-616G5 Programming Manual

 Section L: Protection Parameters
L7 Torque Limit

L6-06 Overtorque Detection 2 Time Torq Det 2 Time A A A A

Setting Range: 0.0 to 10.0s

Factory Default: 0.1s
The overtorque detection 2 delay time inserts a delay, between the time motor current (or torque)
exceeds the overtorque detection level (L6-05) and when the second overtorque detection function is
enabled. The digital operator then displays “OL3”.

L7 Torque Limit
The torque limit function limits the amount of motor torque in all four quadrants of vector control
operation:
· Forward Motoring · Forward Regenerating
· Reverse Motoring · Reverse Regenerating

Torque limit is activated in both the speed and torque control modes.

L7-01 Forward Torque Limit Torq Limit Fwd − − B B

Setting Range: 0 to 300%

Factory Default: 200%
Sets the motoring side torque limit value during FWD run.

L7-02 Reverse Torque Limit Torq Limit Rev − − B B

Setting Range: 0 to 300%

Factory Default: 200%
Sets the motoring side torque limit value during REV run.

L7-03 Regenerative Forward Torque Limit Torq Lmt Fwd Rgn − − B B

Setting Range: 0 to 300%

Factory Default: 200%
Sets the regenerating side torque limit value during FWD run.

L7-04 Regenerative Reverse Torque Limit Torq Lmt Rev Rgn − − B B

Setting Range: 0 to 300%

Factory Default: 200%
Sets the regenerating side torque limit value during REV run.

VS-616G5 Programming Manual 115

Section L: Protection Parameters
L8 Hardware Protection

Positive Torque Reference

REV Run Regen

FWD Run Motor
Torque Limit (L7-04)
Torque Limit (L7-04)

REV Motor Rotation FWD Motor Rotation

0

FWD Run Regen

REV Run Motor Torque Limit (L7-03)
Torque Limit (L7-02)

Negative Torque Reference

Figure 56 Torque Limit - 4 Quadrant Operation

L8 Hardware Protection
The VS-616-G5 comes equipped with a number of built-in functions designed to protect the inverter
and its components from damage. This section describes the set-up of these functions.

L8-01 Protection Selection for Internal DB Resistor DB Resistor Prot B B B B

When a Yaskawa dynamic braking resistor is used, protection against overheat is enabled with this func-
tion. The duty cycle of the braking resistor is monitored in software so that it does not exceed 3%.

Setting Description
0 DB resistor overheat protection is not provided (factory default).
1 DB resistor overheat protection is provided.

If the duty cycle exceeds 3%, a DB overheat fault (RH) occurs, and the inverter coasts to stop.

L8-02 OH Pre-Alarm Level OH Pre-Alarm Lvl A A A A

Setting Range: 0 to 100°C

Factory Default: 100°C
Sets the heatsink temperature level for protection against overheat (OH).

116 VS-616G5 Programming Manual

 Section L: Protection Parameters
L8 Hardware Protection

L8-03 Stopping Method Selection After OH Pre-Alarm OH Pre-Alarm Sel A A A A

Selects the stopping method when heatsink overheat is detected.

Setting Description
0 Ramp to stop according to C1-02 setting.
1 Coast to stop
2 Ramp to stop according to C1-09 setting (fast-stop).
3 Operation continues, alarm only (factory default).

L8-05 Input Phase Loss Protection Ph Loss In Sel A A A A

The input phase loss detection circuit monitors the DC bus current ripple and activates when the one of
the input phases are lost. The detection circuit calculates the maximum and minimum values of the DC
bus voltage in one second intervals, and compares the difference (∆V) between these values with an inter-
nal detection level. If ∆V reaches or exceeds the detection level, then after 0.5 second, input phase loss is
detected; a PF fault occurs, and the motor coasts to stop.

Setting Description
0 Input phase loss protection is disabled (factory default).
1 Input phase loss protection is enabled.

Input phase loss detection is disabled in the following cases:

· A Stop command is input.
· Magnetic Contactor (MC) shuts OFF.
· CPU A/D converter fault (CPF5).
· During deceleration.
· Output current ≤ 30% of Inverter rated current.

VS-616G5 Programming Manual 117

Section L: Protection Parameters
L8 Hardware Protection

L8-07 Output Phase Loss Protection Ph Loss Out Sel A A A A

The output phase loss detection circuit monitors the DCCT and activates when one of the output
phases are lost. The detection circuit calculates the RMS current value (IRMS) for each of the phases
and compares it with an internal output detection level. If IRMS decreases to or below the detection level
for 10 seconds, an output phase loss (LF) fault occurs, and the motor coasts to stop.

Setting Description
0 Output phase loss protection is disabled (factory default).
1 Output phase loss protection is enabled.

L8-10 Ground Fault Protection Ground Fault Sel A A A A

The ground fault detection circuit monitors the output current and activates when one of the output
phases is connected to ground.
A ground fault will occur when the inverter output grounding current has exceeded 50% of the inverter
rated current.
When a ground fault condition occurs, the following fault code will be displayed: “GF Ground Fault”.

Setting Description
0 Disabled - Ground fault protection is disabled
1 Enabled - Ground fault protection is enabled. (factory default).

118 VS-616G5 Programming Manual

 Section L: Protection Parameters
L8 Hardware Protection

L8-17 IGBT Protection at Low Speed Prtct@L-Spd A A A —

This parameter assists in protecting the IGBT from overheating of the transistor junction when the out-
put current is high and the output frequency is low. The settings are as follows:

Setting Description
0 Conventional Method (No change in carrier), inverter relies on L8-19 protection (same as 1042
software).
1 Lower fc - When output current is greater than 100%, and output frequency is less than or equal to
10Hz, the carrier frequency is automatically decreased to the L8-18 setting (between 8 and 2 kHz
depending on model). The carrier will automatically return to the normal value after the load is
reduced. (factory default)
2 Short term OL2 - OL occurs in 2 seconds when at low output frequencies (6Hz or less) and in hard
current limit.
3 I-Limit=150% - Current limit is 150% of inverter rated current. The IGBT junction temperature
should be below any critical level provided the output current is less than 150%. <1110>

L8-19 OL2 Characteristics at Low speed <1110> OL2 Chara@L-Spd A A A A

This parameter allows the selection of normal or fast OL2 protection below 6 or 10 Hz. It is recom-
mended that this parameter be enabled at all times. In some instances fast OL2 protection (L8-19=1)
may not be desired, such as when operating in flux vector at zero speed. If L8-19 is set to 0 (disabled)
L8-17 must be set to 1,2, or 3.

Setting Description
0 Disabled -OL2 protection is disabled at low speed. This OL2
protection is the same at high speed and low speed. (factory
default).
1 Enabled - A current limiting function is performed at low
speed, the inverter OL2 protection responds quickly at 6 Hz or
less.

Caution: When disabling OL2 protection, (L8-19=0) verify that the motor current will not go beyond
the current limit level when operating below 10 Hz. Or set the carrier frequency equal to or
less than 2 kHz.

VS-616G5 Programming Manual 119

Section L: Operator Parameters
O1 Monitor Selection

O Operator Parameters
O1 Monitor Selection

O1-01 Monitor Selection User Monitor Sel B B B B

The top level in the operation menu allows the viewing of four monitor variables. These are Fref , Fout ,
Iout , and a user-selected monitor. This function can replace the output voltage monitor with another
monitor in the operation mode. Choose one of the monitors U1-04 to U1-39 in this parameter.

Setting Description
4 Control method
5 Motor speed
6 Output voltage (factory default)
7 DC bus voltage
8 Output power
9 Torque reference (internal)
10 Input terminal status
11 Output terminal status
12 Internal control status 1
13 Elapsed time
14 FLASH ID number
15 Terminal 13 input voltage level
16 Terminal 14 input voltage or current level
17 Terminal 16 input voltage level
18 Motor secondary current (Iq)
19 Motor excitation current (Id)
20 SFS output frequency
21 ASR input
22 ASR output
23 Speed deviation
24 PID feedback
25 DI-16H reference
26 Voltage reference (Vq output)
27 Voltage reference (Vd output)
28 CPU ID number
32 ACR (q) Output
33 ACR (d) Output
34 OPE Detected
35 Zero Servo Pulse
36 PID Deviation
37 PID Output Monitor
38 PID Setpoint

120 VS-616G5 Programming Manual

 Section L: Operator Parameters
O1 Monitor Selection

O1-02 Monitor Selection After Power-up Power-On Monitor B B B B

Selects the monitor to be displayed on the digital operator immediately after the power supply is turned
ON.

Setting Description
1 Displays frequency reference (factory default).
2 Displays output frequency.
3 Displays output current.
4 Displays the monitor set in O1-01.

O1-03 Scale for Setting and Monitoring Frequency Display Scaling B B B B

Units for parameters and monitors related to frequency can be scaled as shown below.

Setting Description
00000 Unit: 0.01Hz (factory default)
00001 Unit: 0.01%
00002 to 00039 Unit: rpm (0 to 3999)
00040 to 03999 Digits: 5th 4th 3rd 2nd 1st
(user-selected units) 0 0 0 0 0
The 1st thru 4th digits determine the set value at 100% output frequency.
Decimal point position is set by the 5th digit as follows:
5th digit = 0: displayed as 0000
5th digit = 1: displayed as 000.0
5th digit = 2: displayed as 00.00
5th digit = 3: displayed as 0.000
Example 1
If 100% output frequency is equal to 200.0 units:
Set O1-03 = “12000”; 100% of this reference is displayed as 200.0 and 60%
of this reference is displayed as 120.0.
Example 2
If 100% output frequency is equal to 65.00:
Set O1-03 = “26500”; 60% of this reference is displayed as 39.00.

VS-616G5 Programming Manual 121

Section L: Operator Parameters
O2 Key Selections

O1-04 Display Units for Speed-Related Parameters Display Units − − − B

Sets the display units for parameters and monitors related to frequency, in the flux vector control mode.

Setting Description
0 Displays frequency in Hz (factory default).
1 Displays frequency in rpm.

O1-05 Parameter Selection Address Display A A A A

Selects how the parameter addresses are displayed on the digital operator.

Setting Description
0 Displays parameter number (factory default).
1 Displays MODBUS address.

O2 Key Selections

O2-01 Local/Remote Key Local/Remote Key B B B B

Enables/disables the digital operator LOCAL/REMOTE key.

Setting Description
0 Local/Remote key is disabled.
1 Local/Remote key is enabled (factory default).
Depressing the Local/Remote key switches operation commands
between the digital operator and the settings of B1-01 and B1-02.

O2-02 STOP Key During External Terminal Operation Oper STOP Key B B B B

Enables/disables the digital operator STOP key, during operation from the external terminals and dur-
ing serial communication.

Setting Description
0 The digital operator STOP key is disabled when Run command does not come from the dig-
ital operator.
1 The digital operator STOP key is always enabled (factory default).
The STOP key is enabled even during external terminal operation and serial communication.

122 VS-616G5 Programming Manual

 Section L: Operator Parameters
O2 Key Selections

O2-03 User-Defined Default Value Setting User Defaults B B B B

Parameters set by user can be stored in the inverter as user default values.

Setting Description
0 No change (factory default)
1 Sets user-specified values as defaults.
Each parameter’s set values are stored as user defaults. Even if
the values are changed after this parameter is set, user defaults
can be restored by setting A1-03 = “1110” (user initialization). Up to
50 changed values can be stored.
2 Clears user defaults.

O2-04 Inverter Model Selection Inverter Model # A A A A

Setting Range: 23P7 to 2075, 43P7 to 4300

Factory Default: Inverter model dependent
Sets the inverter capacity, according to model number. Control parameters with defaults specific to the
inverter capacity are set automatically (i.e. carrier frequency, motor data, etc.). This parameter does not
need changing, unless the control board is replaced.

O2-05 Digital Operator M.O.P. Mode Selection Operator M.O.P. A A A A

Selects whether the ENTER key is used when the frequency reference is set by the digital operator.
The digital operator can simulate a motor operated potentiometer (M.O.P.) by setting this parameter.

Setting Description
0 The digital operator M.O.P. mode is disabled (factory default). The inverter accepts the fre-
quency reference command when the ENTER key is depressed.
1 The digital operator M.O.P. mode is enabled. The inverter accepts the frequency
reference command as soon as changes are made with the arrow keys, without the
ENTER key being depressed.

VS-616G5 Programming Manual 123

Section L: Operator Parameters
O2 Key Selections

O2-06 Digital Operator Disconnection Detection Oper Detection A A A A

If the digital operator is disconnected from the inverter, this parameter selects whether the inverter
detects this condition.

Setting Description
0 Detection is disabled. Operation continues (factory default).
1 Detection is enabled. When the inverter detects that the digital operator has been discon-
nected while running, the inverter coasts to stop and the error message “OPR Operator
Disconnected” is displayed on the digital operator, after it is connected again.

This function can only be activated when the run command comes from the digital operator.

O2-07 Operation Time Setting Elapsed Time Set A A A A

Setting Range: 0 to 65535 Hours

Factory Default: 0 Hours
Sets the initial value for the cumulative operation time. Operation time starts accumulating from the set
value. This is very useful for preventive maintenance purposes.

O2-08 Cumulative Operation Time Selection Elapsed Time Run A A A A

Defines the operation time that accumulates in the timer.

Setting Description
0 Power-On time is the accumulated time (factory default).
The timer counts the time while the inverter power supply is turned ON as operation time.
1 Running time is the accumulated time. The timer counts the time while the inverter is running
as operation time.

O2-09 Initialization Mode Selection Init Mode Sel A A A A

Sets factory defaults to worldwide specifications.

Setting Description
0 Japanese specifications
1 American specifications (factory default)
2 European specifications
3 OMRON specifications
After changing this setting, reinitialize the inverter in parameter A1-03. This initialization affects mar-
ket-driven parameter settings (motor-related parameters, carrier frequency, inverter rated current, etc.)

124 VS-616G5 Programming Manual

 Section: Auto-Tuning
Auto-Tuning Procedure

Main Menu: Auto-Tuning <ENTER>

Adaptation to most all 3 phase induction motors manufactured worldwide is possible with the VS-
616G5’s automatic tuning function. Available in both open loop vector and flux vector control modes,
the inverter asks the user for minimal motor information, then guides the user through a quick, simple
tuning process. Below is the motor data required for automatic tuning in the quick-start mode:

Motor Rated Voltage Sets motor rated voltage in VAC. − − Q Q

Motor Rated Current Sets motor rated current in A. − − Q Q

Motor Rated Frequency Sets motor rated frequency in Hz. − − Q Q

Motor Rated Speed Sets motor rated speed in rpm. − − Q Q

Number of Motor Poles Sets the number of motor poles. − − Q Q

Motor Selection Chooses connected motor as 1st or 2nd motor. − − Q Q

After scrolling through tuning parameters using the ∧ key, depress the Run key to begin auto-tuning.
During tuning, “Tune Proceeding” flashes on the digital operator display. After complete, “Tune Suc-
cessful” is displayed.

Note: If the Stop key is depressed during tuning, auto-tuning is interrupted and the motor coasts to
stop. The data changed during tuning returns to its original values.

After tuning is complete, depress the Menu key to exit the auto-tuning mode.

VS-616G5 Programming Manual 125

 Appendix
VS-616G5 Parameter List A1-A2 Initialize

1. Parameter List
Change Parameter Access Level
Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
0: English
1: Japanese
Language 2: Deutsch <1110>
1
A1-00 Selection 0.1 1 3: Francais <1110> o Q Q Q Q
(Note1)
(Select Language) 4: Italiano <1110>
5: Espanol <1110>
6: Portugues <1110>
0: Operation Only
1: User Level (Note 5)
Access Level
A1-01 0~4 1 2 2: Quick-Start [Q] o Q Q Q Q
(Access Level)
3: Basic Level [B]
4: Advanced Level [A]
Initialization

0: V/F Control
Control Method
0 1: V/F w/PG Fdbk
A1-02 Selection 0~3 1 x Q Q Q Q
(Note1) 2: Open Loop Vector
(Control method)
Initialize

3: Flux Vector
0 0 : No Initialize
Initialize 1110 1110: User Initialize (Note 7)
A1-03 N/A 0 x Q Q Q Q
(Init Parameters) 2220 2220: 2-Wire Initialize
3330 3330: 3-Wire Initialize
Password protection for:
A1-01 Access Level
Password 1 * 0000~ A1-02 Control Method
A1-04 1 0000 x Q Q Q Q
(Enter Password) 9999 A1-03 Initialization
A2-01 to A2-32 User Parame-
ters (If selected)
User Parameters

A2-01 User Setting

User Parameter 1 to
~ Parameters — — — x A A A A
User Parameter 32
A2-32 (Function A2)

Note 1 Not initialized. (Domestic standard specifications: A1-01 = 1, A1-02 = 2)

Note 2 Setting range is only 0 and 1 when the control method is set to flux vector control (A1-02 = 3)
Note 5 Selection “1: User Level” is only available after selecting setting 4: Advanced Level and then entering a user parameter in A2-01.
Note 7 Setting 1110: User Initialize is only available after setting Parameter No. O2-03 to 1.

126 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List B Application

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
0: (Operator)
1: (Terminals)
Reference Selec- 2: Communication (Serial
B1-01 tion 0~4 1 1 Com) x Q Q Q Q
(Reference Source) 3: (Option PCB)
4: (EWS) Reference from CP-
717 <1110>(Note 8)
0: (Operator)
1: (Terminals)
Operation Method 2: Communication(Serial
B1-02 Selection 0~4 1 1 Com) x Q Q Q Q
(Run Source) 3: (Option PCB)
4: (EWS) Run from CP-717
<1110> (Note 8)
0: (Ramp to Stop)
1: (Coast to Stop)
Stopping Method
0~3 2: DC injection to stop
B1-03 Selection 1 0 x Q Q Q Q
(Note 2) (DCInj to Stop)
Function b1 Sequence

(Stopping Method)
Group B Application

3: Coast to stop with timer

(Coast w/Timer)
Reverse Operation
0: (Reverse Enabled)
B1-04 Prohibit 0, 1 1 0 x B B B B
1: (Reverse Disabled)
(Reverse Oper)
0: Run at frequency reference
Operation Selec- (Run at Freq Ref)
tion for Setting of 1: (STOP)
B1-05 0~3 1 0 x - - - A
E1-09 or less 2: Run at minimum frequency
(Zero-Speed Oper) (RUN at Min Freq)
3: (RUN at Zero RPM)
Digital Input Scan
0: ( 2 mS - 2 Scans)
B1-06 Time 0, 1 1 1 x A A A A
1: (5 mS - 2 Scans)
(Cntl Input Scans)
Operation selection
0: Cycle external run
after switching to
(Cycle Extern RUN)
B1-07 remote mode 0, 1 1 0 x A A A A
1: Accept external run
(LOC/REM RUN
(Accept Extern RUN)
Sel)
Run command
B1-08 acceptance while 0: Disabled
<1110> 0, 1 1 0 x A A A A
being programmed 1: Enabled
(RUN CMD at PRG)
Note 2 Setting range is only 0 and 1 when the control method is set to flux vector control (A1-02 = 3)
Note 8 (Tentative) Setting parameter B1-01 or B1-02 to 4 allows reference and/or run source from CP-717 when either CP-916 or CP-216 option cards are
installed.
Note 9 Drive can be switched between local and remote mode while continuing to run. When switching from remote to local the last remote speed command will
be set as the local speed for a bumpless transition.

VS-616G5 Programming Manual 127

 Appendix
VS-616G5 Parameter List B Application

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
DC Injection
Braking Starting 0.0~
B2-01 0.1Hz 0.5 — x B B B B
Frequency 10.0
(DCInj Start Freq)
DC Injection
Function b2 DC Injection Brake

B2-02 Current 0~100 1% 50 — x B B B -

(DCInj Current)
DC Injection Time
at Start 0.00~
B2-03 0.01s 0.00 — x B B B B
(DCInj Time 10.00
@Start)
DC Injection
Braking Time at
0.00~ * When 02-09 = 1 (American),
B2-04 Stop 0.01s 0.50 * x B B B B
10.00 the setting is 0.00s. <24>
(DCInj Time
@Stop)
Magnetic Flux Com-
B2-08 100% is no-load current value
Group b Application

pensation Capacity 0~500 1% 0 x - - A A

<1110> at Min. frequency (E1-09)
(FieldComp)
0: Disabled
1: Enabled
Speed Search
* Factory setting defaults to 0:
B3-01 Selection at Start 0,1 1 0* x A A A A
Disabled except when (A1-
(SpdSrch at Start)
02=1) (V/F w/PG Fdbk) or 3
(Flux Vector).
Speed Search

* Factory setting defaults to 150

Speed Search
when A1-02=0 (V/F Control).
B3-02 Operation Current 0~200 1% 150* x A - A -
When A1-02=2 (Open Loop
(SpdSrch Current)
Vector), the default is 100.
Speed Search
Deceleration Time 0.1~
B3-03 0.1s 2.0 — x A - A -
(SpdSrch Dec 10.0
Time)
Timer Function
0.0~
Brake Sequence

B4-01 On-delay Time 0.1s 0.0 — x A A A A

Delay Timers

300.0
(Delay-ON Timer)
Timer Function
0.0~
B4-02 Off-delay Time 0.1s 0.0 — x A A A A
300.0
(Delay-OFF Timer)

128 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List B Application

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
0: (Disabled)
1: (Enabled D=Fdbk)
2: Enabled D = Feed–For-
ward (Enabled D=Fdfwd)
PID Control Mode 3: Reference = Frequency
B5-01 Selection 0~4 1 0 Reference + PID Output x A A A A
(PID Mode) (Fref+PID D=Fdbk)
4: Reference = Frequency
Reference + PID Output
D is feed-forward
(Fref+PID D=Fdfwd)
Proportional Gain
0.00~ o
B5-02 (P) 0.01 1.00 — A A A A
25.00
(PID Gain)
Integral (I) Time 0.0~ o
B5-03 0.1s 1.0 — A A A A
(PID I Time) 360.0
Integral (I) Limit 0.0~ o
B5-04 0.1% 100 — A A A A
(PID I Limit) 100.0
Derivative (D) Time 0.00~ o
Function b5 PID Control

B5-05 0.01s 0.00 — A A A A

Group b Application

(PID D Time) 10.00

PID Limit 0.00~ o
B5-06 0.1% 100.0 — A A A A
(PID Limit) 100.0
PID Offset
–100.0 ~ o
B5-07 Adjustment 0.1% 0.0 — A A A A
+100.0
(PID Offset)
PID Primary Delay
0.00~ o
B5-08 Time 0.01s 0.00 — A A A A
10.00
(PID Delay Time)
0: PID Forward Output [X 1]
PID Output
B5-09 Selection (Normal Character)
0, 1 1 0 x A A A A
<1110> 1: PID Reverse Output [X–1]
(Output Level Sel)
(Rev Character)
B5-10 PID Output Gain 0.0 ~
.1 1.0 – x A A A A
<1110> (Output Gain) 25.0
0: When PID output is nega-
tive, motor direction is not
changed, PID output is lim-
B5-11 PID Output Reverse ited to 0.
<1110> Selection 0, 1 1 0 (0 limit) x A A A A
(Output Rev Sel) 1: When PID output is nega-
tive, motor reverses direc-
tion.
(Reverse)

VS-616G5 Programming Manual 129

 Appendix
VS-616G5 Parameter List B Application

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
0: PID feedback missing
detection disabled. (Dis-
abled)
1: PID feedback missing
detection enabled. (Alarm)
PID Feedback Ref-
Operation continues after
B5-12 erence Missing 0~2 1 0 detection, “Fbl” alarm is dis- x A A A A
<1110> Detection Selection
played.
(Fb Los Det Sel)
2: PID feedback missing
PID Control

detection enabled. (Fault)

Inverter output is shut off
after detection, “Fbl” is dis-
played.
PID Feedback Ref-
B5-13 erence Missing —
0~100 1% 0 x A A A A
<1110> Detection Level
(Fb los Det Lvl)
PID Feedback Ref-
Group b Application

B5-14 erence Missing 0.0~ —

0.1s 1.0 x A A A A
<1110> Detection Time 25.5
(Fb los Det Time)
Dwell Frequency at
0.0~
B6-01 Start 0.1Hz 0.0 — x A A A A
400.0
(Dwell Ref @Start)
Function b6 Reference Hold

Dwell Time at Start

0.0~
B6-02 (Dwell Time @ 0.1s 0.0 — x A A A A
10.0
Start)
Dwell Frequency at
0.0~
B6-03 Stop 0.1Hz 0.0 — x A A A A
400.0
(Dwell Ref @ Stop)
Dwell Time at Stop
0.0~
B6-04 (Dwell Time @ 0.1s 0.0 — x A A A A
10.0
Stop)
Droop Control Gain 0.0~
Function b7 Droop Control

B7-01 0.1% 0.0 — o - - - A

(Droop Quantity) 100.0
Droop Control

Droop Control
0.03~
B7-02 Delay Time 0.01s 0.05 — o - - - A
2.00
(Droop Delay Time)

130 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List B Application

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Energy-saving Gain
B8-01 0~100 1% 80 — x A A - -
(Energy Save Gain)
Energy-saving
0.0~
B8-02 Frequency 0.1Hz 0.0 — x A A - -
Function b8 Energy Saving

400.0
(Energy Save Freq)
Group b Application

B8-03 Energy -saving 0, 1 1 0

0: (Disabled)
x - -
F (A) F (A)
<1110> Mode Selection 1: (Enabled) Note Note
*When control mode A1-
Energy-saving Con-
B8-04 0.0~ 02 = 3, default factory F (A) F (A)
trol Gain (Energy 0.1 0.7* o - -
<1110> 10.0 setting becomes1.0 Note Note
Save Gain)
Energy-saving Con- *When control mode A1-
B8-05 0.00~ F (A) F (A)
trol Time Constant 0.01s 0.50* 02 = 3, default factory o - -
<1110> 10.00 Note Note
(Energy Save F .T) setting becomes.01
Zero-servo gain
B9-01 0~100 1 5 — x - - - A
(Zero Servo Gain)
Zero Servo

Zero-servo
0~
B9-02 Completion Width 1 10 — x - - - A
16383
(Zero Servo Count)
Note: USA (02x09=1) and EUR. (02x09=2) are
Advanced, others are Factory setting.
Acceleration Time 1
C1-01 10.0 — o Q Q Q Q
(Accel Time 1)
Deceleration Time 1
C1-02 10.0 — o Q Q Q Q
(Decel Time 1)
Acceleration Time 2
C1-03 Depends 10.0 — o B B B B
(Accel Time 2)
on Depends
Deceleration Time 2
C1-04 C1-10 on 10.0 — o B B B B
(Decel Time 2)
C1-10
Acceleration Time 3
C1-05 10.0 — x A A A A
(Accel Time 3)
0.00~
Function C1 Accel / Decel

Deceleration Time 3
C1-06 600.00 10.0 — x A A A A
(Decel Time 3)
Group C Tuning

or 0.01s or
Acceleration Time 4 0.0 0.1s
C1-07 10.0 — x A A A A
(Accel Time 4) ~
Deceleration Time 4 6000.0
C1-08 10.0 — x A A A A
(Decel Time 4)
Emergency Stop
C1-09 Time 10.0 — x B B B B
(Fast Stop Time)
0: Set unit of accel/decel time is
Accel/Decel Time
0.01s. (0.01 Seconds)
C1-10 Set Unit 0.1 1 1 x A A A A
1: Set unit of accel/decel time is
(Acc/Dec Units)
0.1s. (0.1 Seconds)
Accel/Decel Time
Switching 0.0~
C1-11 0.1Hz 0.0 — x A A A A
Frequency 400.0
(Acc/Dec SW Freq)

VS-616G5 Programming Manual 131

 Appendix
VS-616G5 Parameter List C Tuning

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
S-Curve Character-
istic Time at Accel- 0.00~
C2-01 0.01s 0.20 — x A A A A
Function C2 S-Curve Acc/Dec

eration Start 2.50

(SCrv Acc@ Start)
S-Curve Character-
istic Time at Accel- 0.00~
C2-02 0.01s 0.20 — x A A A A
eration End 2.50
(SCrv Acc@ End)
S-Curve Character-
istic Time at Decel- 0.00~
C2-03 0.01s 0.20 — x A A A A
eration Start 2.50
(SCrv Dec @ Start)
* Default factory setting is 0.0
Slip Compensation when A1-02=0 [V/F mode].
C3-01 Gain 0.0~2.5 0.1 1.0* When A1-02=2 [Open Loop o B - B B
(Slip Comp Gain) Vector] or 3 [Flux Vector]
default factory setting is 1.0
* Default factory setting is
Slip Compensation 2000ms when A1-02=0 [V/F
Group C Tuning

C3-02 Primary Delay Time 0~10000 1 ms 200* mode]. When A1-02=2 [Open x A - A -
(Slip Comp Time) Loop Vector] default factory
setting is 200ms.
Function C3 Motor Slip Compensation

Slip Compensation
C3-03 Limit 0~250 1% 200 — x A - A -
(Slip Comp Limt)
Slip Compensation
Selection during 0 : Disabled
C3-04 0, 1 1 0 x A - A -
Regeneration 1 : Enabled
(Slip Comp Regen)
0 : Magnetic flux is calculated
by output frequency after
compensation. (Slip
Flux Calculation
C3-05 Method Included)
0, 1 1 0 x - - A -
<1110> 1 : Magnetic flux is calcu-
( Flux Select)
lated by output frequency
before compensation.
(Slip Excluded)
Output Voltage
C3-06 Limit Operation 0 : Disabled (Note 10)
<1110> 0, 1 1 0 x - - A A
Selection 1 : Enabled (Note 11)
(Output V limit)
Note 10 When this parameter is “0” slip compensation will be disabled when the motor is operating above its base speed. The motor voltage will not be reduced above base
speed.
Note 11 Open Loop Vector: When this parameter is set to “1” the motor voltage will be reduced slightly when the motor is operating above 90% base speed. Slip Compensa-
tion is enabled. Speed control accuracy is improved. This may prevent speed instabilities due to motor voltage saturation. This setting may improve speed regulation
however motor torque/amp will be reduced by up to 10% due to motor voltage reduction above base speed. Flux Vector: Torque linearity is improved.

132 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List C Tuning

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Torque Compensa-
0.00~
C4-01 tion Gain 0.01 1.00 — o B B B -
2.50
(Torq Comp Gain)
* When A1-02=2 [Open Loop
Torque Compensa- Vector] factory default setting is
C4-02 tion Time 0~10000 1 ms 20* 20 ms. When A1-02=1or 3 [V/ x A A A -
(Torq Comp Time) F or V/F w/PG] factory default
Function C4 Torque Compensation

setting is 200 ms.

Functions only when starting a
Forward Torque motor. Torque reference and
C4-03 Compensation 0.0~ motor flux can be ramped up
0.1% 0.0 x - - A -
<1110> Value @ Start 200.0 quickly to improve speed
(F TorqCmp @start) response during start. A set-
ting of 0.0 disables this feature.
Functions only when starting a
Reverse Torque
motor. Torque reference and
Compensation
C4-04 200.0~ motor flux can be ramped up
Value @ Start. 0.1% 0.0 x - - A -
<1110> 0.0 quickly to improve speed
(R TorqCmp @
response during start. A set-
start)
ting of 0.0 disables this feature.
Torque Compensa- When 0~4ms is set, it is oper-
C4-05
tion Time Constant 0~200 1ms 10 ated without filter. Functions x - - A -
<1110>
(TorqCmp Delay T) with C4-03 and C4-04.
Group C Tuning

When A1-02=1 [V/f w/PG] fac-

ASR Proportional
0.00~ tory default setting is .20.
C5-01 (P) Gain 1 0.01 20.00* o - B - B
300.00 When A1-02=3 factory default
(ASR P Gain 1)
setting is 20.00.
When A1-02=1 [V/f w/PG] fac-
ASR Integral (I)
0.000~ tory default setting is .200.
C5-02 Time 1 0.001s 0.500* o - B - B
10.000 When A1-02=3 factory default
(ASR 1 Time 1)
setting is .500
When A1-02=1 [V/f w/PG] fac-
ASR Proportional
0.00~ tory default setting is .02 When
Function C5 ASR Tuning

C5-03 (P) Gain 2 0.01 20.00* o - B - B

300.00 A1-02=3 factory default setting
(ASR P Gain 2)
is 20.00.
When A1-02=1 [V/f w/PG] fac-
ASR Integral (I)
0.000~ tory default setting is .050.
C5-04 Time 2 0.001s 0.500* o - B - B
10.000 When A1-02=3 factory default
(ASR 1 Time 2)
setting is .500.
ASR Limit 0.0~
C5-05 0.1% 5.0 — x - A - -
(ASR Limt) 20.0
ASR Primary Delay
0.000~
C5-06 Time 0.001s 0.004 — x - - - A
0.500
(ASR Delay Time)
ASR Switching
0.0~
C5-07 Frequency 0.1Hz 0.0 — x - - - A
400.0
(ASR Gain SW Freq)
ASR Integral Limit
C5-08 0~400 1 400% — x - - - A
(ASR I Limit)

VS-616G5 Programming Manual 133

 Appendix
VS-616G5 Parameter List C Tuning

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Carrier Frequency
Function C7 Hunting Prevention Function C6 Carrier Frequency

0.4~
C6-01 Upper Limit 0.1 kHz 15.0** When control mode is vector x B B B B
15.0**
(Carrier Freq Max) control (A1-02=2, 3), the setting
Carrier Frequency range of C6-01 and C6-02 is
0.4~
C6-02 Lower Limit (Car- 0.1 kHz 15.0** 2.0 ~15.0. x A A - -
15.0
rier Freq Min) ** Setting range and factory
Carrier Frequency setting differ depending on
C6-03 Proportional Gain 00~99** 1 00** inverter capacity. x A A - -
Group C Tuning

(Carrier Freq Gain)

Hunting Prevention
0: Disabled
C7-01 Selection 0, 1 1 1 x A A - -
1: Enabled
(Hunt Prev Select)

Hunting Prevention
0.00~
C7-02 Gain 0.01 1.00 — x A A - -
2.50
(Hunt Prev Gain)

AFR Gain 0.00~

C8-08 0.01 1.00 — x - - A -
(AFR Gain) 10.00
Function C8 Factory Tuning

AFR Time Constant

C8-09 0~2000 1 ms 50 — x - - A -
(AFR Time)
Group C Tuning

0: Carrier frequency is
Carrier 2 kHz.
Frequency 1: Carrier frequency depends
C8-30 Selection during A A
0~2 1 0 on C6-01. x - -
<1110>
Auto-tuning 2: Carrier frequency is
(Carrier in tune) 5 kHz. (185~300 kW: 2.5
kHz)

134 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List D Reference

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Frequency
0.00~
D1-01 Reference 1 0.01Hz 0.00 — o Q Q Q Q
400.00
(Reference 1)
Frequency
0.00~
D1-02 Reference 2 0.01Hz 0.00 — o Q Q Q Q
400.00
(Reference 2)
Frequency
0.00~
D1-03 Reference 3 0.01Hz 0.00 — o Q Q Q Q
400.00
(Reference 3)
Frequency
Function d1Preset Reference

0.00~
D1-04 Reference 4 0.01Hz 0.00 — o Q Q Q Q
400.00
(Reference 4)
Frequency
000~
D1-05 Reference 5 0.01Hz 0.00 — o B B B B
400.00
(Reference 5)
Frequency
0.00~
D1-06 Reference 6 0.01Hz 0.00 — o B B B B
400.00
(Reference 6)
Frequency
0.00~
Group d Reference

D1-07 Reference 7 0.01Hz 0.00 — o B B B B

400.00
(Reference 7)
Frequency
0.00~
D1-08 Reference 8 0.01Hz 0.00 — o B B B B
400.00
(Reference 8)
Jog Frequency
0.00~
D1-09 Reference 0.01Hz 6.00 — o Q Q Q Q
400.00
(Jog Reference)
Frequency Refer-
Reference Limits

D2-01 ence Upper Limit 0.0~110.0 0.1% 100.0 — x B B B B

Function d2

(Ref Upper Limit)

Frequency Refer-
D2-02 ence Lower Limit 0.0~109.0 0.1% 0.0 — x B B B B
(Ref Lower Limit)
Jump Frequency 1
Function d3 Jump Frequencies

D3-01 0.0~400.0 0.1Hz 0.0 — x B B B B

(Jump Freq 1)
Jump Frequency 2
D3-02 0.0~400.0 0.1Hz 0.0 — x B B B B
(Jump Freq 2)
Jump Frequency 3
D3-03 0.0~400.0 0.1Hz 0.0 — x B B B B
(Jump Freq 3)
Jump Frequency
D3-04 Width 0.0~20.0 0.1Hz 1.0 — x B B B B
(Jump Bandwidth)

VS-616G5 Programming Manual 135

 Appendix
VS-616G5 Parameter List D Reference

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
0: (Disabled)
Function d4 Sequence

Frequency Refer- No hold frequency is memo-

ence Hold Function rized.
D4-01 0, 1 1 0 x A A A A
Selection 1: (Enabled)
(MOP Ref Memory) Hold frequency is memo-
rized.
±Speed Limits *When 02-09=1 [USA], the unit
D4-02 0~100 1% 25* x A A A A
(Trim Control Lvl) is 10%. <24>
Torque Control
0: (Speed Control)
D5-01 Selection 0, 1 1 0 x - - - A
1: (Torque Control)
Group d Reference

(Torq Control Sel)

Torque Reference
D5-02 Delay Time 0~1000 1 ms 0 — x - - - A
Function d5 Torque Control

(Torque Ref Filter)

Speed Limit 1: (Analog Input) terminal 13,
D5-03 Selection 1, 2 1 1 14 x - - - A
(Speed Limit Sel) 2: (Program Setting)
Speed Limit –120 ~
D5-04 1% 0 — x - - - A
(Speed Lmt Value) +120
Speed Limit Bias
D5-05 0~120 1% 10 — x - - - A
(Speed Lmt Bias)
Speed/torque
Control Switching
D5-06 0~1000 1 ms 0 — x - - - A
Timer
(Ref Hold Time)

136 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List E Motor

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
155~ 200
Input Voltage ¹When 02-09=1 [USA], the
255 (Note
E1-01 Setting 1V value is 1.15 times of Japanese x Q Q Q Q
(Note 13)
(Input Voltage) spec., which is 230/200
13)
0: (Std Fan-Cooled)
Motor Selection
E1-02 0, 1, 2 1 0
1: (Std Blower-Cooled) x Q Q Q Q
(Motor Selection)
2: (Vector Motor) <1110>
V/f pattern selection
0: 50Hz
1: 60Hz Saturation
2: 50Hz Saturation
3: 72Hz
4: 50Hz Variable Torque 1
5: 50Hz Variable Torque 1
V/f Pattern 6: 60Hz Variable Torque 1
Function E1 V/F Pattern

E1-03 Selection 00~0F 1 0F 7: 60Hz Variable Torque 2 x Q Q Q Q

8: 50Hz High Starting Torque 1
Group E Motor

(V/F Selection)
9: 50Hz High Starting Torque 2
A: 60Hz High Starting Torque 1
B: 60Hz High Starting Torque 2
C: 90Hz
D: 120Hz
E: 180Hz
F: User-defined V/f pattern
*Factory setting differs depend-
Max. Output 40.0~40 60.0* ing on the inverter capacity 02-
E1-04 Frequency 0.0 0.1Hz (Note 04. x Q Q Q Q
(Max Frequency) 13) When 02-09=2 [EUR.], the
value is 50.0Hz.
*Factory setting differs depend-
0.0~ ing on the inverter capacity (02-
200.0
255.0 04).
Max. Voltage (Note
E1-05 (Note 0.1 V x Q Q Q Q
(Max Voltage) 13)*
13) When 02-09=1 (USA), the
value is 1.15 times of Japanese
spec., which is 230/200
Note 13: This value is for the 200V class. For 400V class, the value is twice that of 200V class. For 575V class, then modify the values by 575/200

VS-616G5 Programming Manual 137

 Appendix
VS-616G5 Parameter List E Motor

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
*Factory setting differs depend-
Max. Voltage 60.0* ing on the inverter capacity (02-
0.0~
E1-06 Frequency 0.1Hz (Note 04). x Q Q Q Q
400.0
(Base Frequency) 13) When 02-09=2 (EUR.), the
value is 50.0Hz.
*Factory setting differs depend-
ing on the inverter capacity (02-
3.0* 04).
Mid. Output
0.0~ (Note When 02-09=2 (EUR.), A1-
E1-07 Frequency 0.1Hz x Q Q A F
400.0 13) 02=0, and E1-03=OF, the value
(Mid Frequency A)
is 5/6 times that of Japan
spec.[for a V/F pattern with a
50Hz base frequency]
*Factory setting differs depend-
0.00~ ing on the inverter capacity (02-
Mid. Output 11.0
255. 0 04).
E1-08 Frequency Voltage 0.1 V (Note x Q Q A F
(Note When 02-09=1 (USA), the
(Mid Voltage A) 13)*
13) value is 1.15 times of Japanese
spec., which is 230/200 .
*Factory setting differs depend-
Torque Control
Group E Motor

ing on the inverter capacity (02-

Min. Output
0.0~ 0.5* 04).
E1-09 Frequency 0.1Hz x Q Q Q A
400.0 (Note When 02-09=2 (EUR.), A1-
(Min Frequency)
13) 02=0, and E1-03=OF, the value
is 5~6 times of Japan.
*Factory setting differs depend-
0.0~ ing on the inverter capacity (02-
Min. Output 2.0
255.0 04).
E1-10 Frequency Voltage 0.1V (Note x Q Q A F
(Note When 02-09=1 (USA), the
(Min Voltage) 13)*
13) value is 1.15 times of Japanese
spec., which is 230/200.
Mid. Output Fre-
0.0~
E1-11 quency 2 0.1Hz 0.0 — x A A A A
400.0
(Mid Frequency B)
0.0~
255.0
Mid. Output Fre- *When 02-09=1 (USA), the
E1-12 quency Voltage 2
(Note 0.1V 0.0 value is 1.15 times of Japanese x A A A A
(Mid Voltage B)
13) spec., which is 230/200.
*
0.0~ 200.0
*When 02-09=1 (USA), the
Base Voltage 255.0 (Note
E1-13 0.1V value is 1.15 times of Japanese x A A Q Q
(Base Voltage) (Note 13)
spec., which is 230/200.
13) *
Note 13: This value is for the 200V class. For 400V class, the value is twice that of 200V class. For 575V class, then modify the values by 575/200

138 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List E Motor

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Motor Rated
E2-00 — — — x - - - -
(Motor Rated )
Motor Rated
0.1~
E2-01 Current 0.1A* 1.9** x Q Q Q Q
1500.0
(Motor Rated FLA)
Motor Rated Slip 0.00~
E2-02 0.01Hz 2.90** * When inverter capacity is x A A Q Q
(Motor Rated Slip) 20.00
7.5 kW or less, min. setting
Motor No-load
0.00~ unit becomes 0.01 A.
E2-03 Current 0.01A* 1.20** x A A Q Q
1500.0
(No-Load Current)
** Factory setting differs
Number of Motor
depending on inverter
E2-04 Poles 2~48 1 pole 4 x - Q - Q
capacity (02-04).
(Number of Poles)
Motor Line-to-line
0.000~ 0.001
E2-05 Resistance 9.842** x A A A A
Function E2 Motor Setup

65.000 W
(Term Resistance)
Group E Motor

Motor Leak
0.0~
E2-06 Inductance 0.1% 18.2** x - - A A
30.0
(Leak Inductance)
Motor Iron-core
Saturation Coeffi-
0.00~
E2-07 cient 1 0.01 0.50 — x - - A A
0.50
(Saturation Comp
1)
Motor Iron-core
Saturation Coeffi-
0.00~
E2-08 cient 2 0.01 0.75 — x - - A A
0.75
(Saturation Comp
2)
Motor Mechanical
0.0~
E2-09 Loss 0.1% 0.0 — x - - - A
10.0
(Mechanical Loss)
Motor Iron Loss of
Torque Compensa- 0~ Access level is changed from
E2-10 1W 14 x A A - -
tion (Tcomp Iron 65535 F to A. <1110>
Loss)

VS-616G5 Programming Manual 139

 Appendix
VS-616G5 Parameter List E Motor

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Function E3 Control Method

0: (V/F Control)
Motor 2 Control
1: (V/F w/PG Fdbk)
E3-01 Method Selection 0~3 1 2 x A A A A
2: (Open Loop Vector)
(Control Method)
3: (Flux Vector)

Motor 2 Max. Out- A A A A

40.0~
E4-01 put Frequency 0.1Hz 60.0 — x (Note (Note (Note (Note
400.0
(Max Frequency) 14) 14) 14) 14)
0.0~
Motor 2 Max. 200.0 A A A A
255.0
E4-02 Voltage 0.1V (Note — x (Note (Note (Note (Note
(Note
( Max Voltage) 13) 14) 14) 14) 14)
13)
Group E Motor

Motor 2 Max. A A A A
0.0~
E4-03 Voltage Frequency 0.1Hz 60.0 — x (Note (Note (Note (Note
400.0
Function E4 V/F Pattern 2

(Base Frequency) 14) 14) 14) 14)

Motor 2 Mid. * Factory setting differs A A A F
0.00~
E4-04 Output Frequency 1 0.1Hz 3.0* depending on the control x (Note (Note (Note (Note
400.0
(Mid Frequency) method [E3-01] 14) 14) 14) 14)
Motor 2 Mid. 0.0~
11.0 * Factory setting differs A A A F
Output Frequency 255.0
E4-05 0.1V (Note depending on the control x (Note (Note (Note (Note
Voltage 1 (Note
13)* method [E3-01] 14) 14) 14) 14)
(Mid Voltage) 13)
Motor 2 Min. * Factory setting differs A A A A
0.0~
E4-06 Output Frequency 0.1Hz 0.5* depending on the control x (Note (Note (Note (Note
400.0
( Min Frequency) method [E3-01] 14) 14) 14) 14)
Motor 2 Min.
0.0~ * Factory setting differs A A A F
Output Frequency2.0*
E4-07
255.0 0.1V depending on the control x (Note (Note (Note (Note
Voltage (Note13)
(Note method [E3-01] 14) 14) 14) 14)
(Min Voltage)
13)
Note 13: This value is for the 200V class. For 400V class, the value is twice that of 200V class. For 575V class, then modify the values by 575/200
Note 14: Control mode is determined by E3-01.

140 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List E Motor

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Motor 2 Rated A A A A
0.00~
E5-01 Current 0.1A* 1.9** x (Note (Note (Note (Note
1500.0
(Motor Rated FLA) 14) 14) 14) 14)
A A A A
Motor 2 Rated Slip 0.00~
E5-02 0.01Hz 2.90** x (Note (Note (Note (Note
(Motor Rated Slip) 20.00
14) 14) 14) 14)
Function E5 Motor Setup 2

Motor 2 No-load A A A A
0.00~ * Setting unit is 0.01A for mod-
E5-03 Current 0.01A* 1.20** x (Note (Note (Note (Note
Group E Motor

1500.0 els of 7.5 kW or less.

(No-Load Current) 14) 14) 14) 14)
Motor 2 Number of - A - A
** Factory setting differs
E5-04 poles 2~48 1 pole 4 x (Note (Note (Note (Note
depending on inverter capacity
(Motor 2 # Poles) 14) 14) 14) 14)
(02-04).
Motor 2 Line-to-line
A A A A
Resistor 0.000~ 0.001
E5-05 9.842** x (Note (Note (Note (Note
(Motor 2 term 65.000 W
14) 14) 14) 14)
Ohms)
Motor 2 Leak Induc- A - A A
0.0~
E5-06 tance 0.1% 18.2** x (Note (Note (Note (Note
30.0
(Motor 2 Leak) 14) 41) 14) 14)
Note 13: This value is for the 200V class. For 400V class, the value is twice that of 200V class. For 575V class, modify the values by 575/200
Note 14: Control mode is determined by E3-01.
PG Constant 0~ *When 02-09=1 (USA), 2
F1-01 1 600* x - Q - Q
(PG Pulses/Rev) 60000 (EUR.), factory setting is 1024
Operation Selec- 0: (Ramp to Stop)
tion at PG Open 1: (Coast to Stop)
F1-02 0~3 1 1 x - B - B
Circuit 2: (Fast-Stop)
(PG Fdbk Loss Sel) 3: (Alarm Only)
Operation Selec- 0: (Ramp to Stop)
tion at Overspeed 1: (Coast to Stop)
F1-03 0~3 1 1 x - B - B
(PG Overspeed 2: (Fast-Stop)
Sel) 3: (Alarm Only)
Function F1 PG Option Setup

0: (Ramp to Stop)
Operation Selec-
1: (Coast to Stop)
Group F Options *

F1-04 tion at Deviation 0~3 1 3 x - B - B

2: (Fast-Stop)
(PG Deviation Sel)
3: (Alarm Only)
0: Counter-clockwise
PG Rotation (Fwd = C.C.W.)
F1-05 0, 1 1 0 x - B - B
(PG Rotation Sel) 1: Clockwise
(Fwd = C.W.)
PG Division Rate
Effective only when control cir-
F1-06 PG --Pulse monitor 1~132 1 1 x - B - B
cuit board PG-B2 is used.
(PG Output Ratio)
Integral Value
during Accel/decel 0: (Disabled)
F1-07 0, 1 1 0 x - B - -
Enable/disable 1: (Enabled)
(PG Ramp PI/I Sel)
Overspeed
F1-08 Detection Level 0~120 1% 115 — x - A - A
(PG Overspd Level)
* When access level is BASIC (A1-03), constant is not displayed unless the option is connected.

VS-616G5 Programming Manual 141

 Appendix
VS-616G5 Parameter List F Options

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
* When A1-02=1 [V/f w/PG] fac-
Overspeed
tory setting is 1.0. When A1-
Detection Delay
F1-09 0.0~2.0 0.1s 0.0* 02=3 [ Flux Vector] factory set- x - A - A
Time
ting is 0.0.
(PG Overspd Time)
Excessive Speed
Deviation Detection
F1-10 0~50 1% 10 — x - A - A
Level
Function F1 PG Option Setup

(PG Deviate Level)

Excessive Speed
Deviation detection 0.0~
F1-11 0.1s 0.5 — x - A - A
Delay Time 10.0
(PG Deviate Time)
Number of PG Gear
Group F Options *

Teeth 1
F1-12 0~1000 1 0 — x - A - -
(PG # Gear Teeth
1)
Number of PG Gear
Teeth 2
F1-13 0~1000 1 0 — x - A - -
(PG # Gear Teeth
2)
PGO Detection
F1-14 Time 0~10.0 0.1s 2.0 — x - A - A
(PGO Detect Time)
Function F2 AI-14 Setup

AI-14B Card Input

0: (3-ch Individual)
F2-01 Selection 0, 1 1 0 x A A A A
1: (3ch Addition)
(AI-14 Input Sel)

* When access level is BASIC (A1-03), constant is not displayed unless the option is connected.

142 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List F Options

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
0: (BCD 1%)
1: (BCD 0.1%)
Function F3 DI-08, 16 Setup

2: (BCD 0.01%)
3: (BCD 1Hz)
4: (BCD 0.1Hz)
Digital Input
5: (BCD 0.01Hz)
F3-01 Selection 0~7 1 0 x A A A A
6: BCD Special setting 5 digit
(DI Input)
input, Binary 255/100%
(BCD (5DG) 0.01Hz)
7: (Binary)*
*Set value is displayed as
decimal.
Analog Output option Channel 1
1: Frequency reference
2: Output frequency
3: Inverter output current
5: Motor speed
6: Output voltage
7: DC bus voltage
8: Output power
9: Torque reference (internal)
15: External terminal 13 input
voltage
16: External terminal 14 input
voltage
Group F Options *

17: External terminal 16 input

Channel 1 Monitor voltage
F4-01 Selection 1~38 1 2 18: Motor secondary current (Iq) x A A A A
(AO Ch1 Select) 19: Motor excitation current (Id)
20: Primary frequency after SFS
21: Speed controller ASR input
Function F4 AO-08. 12

22: Speed controller ASR output

23: Speed deviation
24: PID feedback
26: Voltage reference (Vq out-
put)
27: Voltage reference (Vd out
put)
32: ACR (q) Output
33: ACR (d) Output
36: PID Input <1110>
37: PID Output <1110>
38: PID Reference <1110>
Channel 1 Gain 0.00~
F4-02 0.01 1.00 — o A A A A
(AO Ch1 Gain) 2.50
Channel 2 Monitor Analog Output option Channel 2
F4-03 Selection 1~38 1 3 selection x A A A A
(AO Ch2 Select) (same as F4-01)
0.00~ Channel 2 Gain
F4-04 0.01 0.50 — o A A A A
2.50 (AO Ch2 Gain)
F4-05 –10.0 CH1 Output Bias
0, 1 0.0 – o A A A A
<1110> ~10.0 (AO Ch1 Bias)
F4-06 CH2 Output Bias –10.0
0, 1 0.0 – o A A A A
<1110> ~10.0
* When access level is BASIC (A1-03), constant is not displayed unless the option is connected.

VS-616G5 Programming Manual 143

 Appendix
VS-616G5 Parameter List F Options

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Channel 1 Output
Function F6 Function F5 DO - 02 Setup

F5-01 Selection 00~37 1 0 — x A A A A

(DO-02 Ch1 Select)

Channel 2 Output
00~37
F5-02 Selection 1 1 — x A A A A
<26>
(DO-02 Ch2 Select)
SI - F./G Setup PO - 36F Setup DO - 08 Setup

Output Mode
0: (8ch Individual)
F6-01 Selection 0, 1 1 0 x A A A A
1: (Binary Output)
(DO-08 Selection)

0: (1 X Output Freq)
Function F7

Frequency Multiple 1: (6 X Output Freq)

F7-01 Selection 0~4 1 1 2: (10 X Output Freq) x A A A A
(PO-36F Selection) 3: (12 X Output Freq)
4: (36 X Output Freq)
SI-F/G
0: (Ramp to Stop)
Function F8

Communication
1: (Coast to Stop)
F8-01 Error Detection 0~3 1 1 x A A A A
2: (Fast - Stop)
Operation Selection
3: (Alarm Only)
(E-15 Det Sel)
Group F Options

0: When 1 is shown, EFO

Option External
occurs (Normally Open)
F9-01 Fault Selection 0, 1 1 0 x A A A A
1: When 0 is shown, EFO
(EFO Selection)
occurs. (Normally Closed)
Option External
Fault Detection 0: (Always Detected)
F9-02 0, 1 1 0 x A A A A
Selection 1: (Only During Run)
(EFO Detection)
Function F9 CP-916 Setup / DDS • SI-B

Option External 0: (Ramp to Stop)

Fault Detection 1: (Coast to Stop)
F9-03 0~3 1 1 x A A A A
Operation Selection 2: (Fast - Stop)
(EFO Fault Action) 3: (Alarm Only)
Trace Sampling
0~
F9-04 Time 1 0 — x A A A A
60000
(Trace Sample Tim)
Torque Reference/
Torque Limit Selec-
tion through DP- 0: (Disabled)
F9-05 0, 1 1 1 x - - - A
RAM communica- 1: (Enabled)
tion (Torq Ref / Lmt
Sel)
DP-RAM Communi-
0: (Ramp to Stop)
cation Error Detec-
1: (Coast to Stop)
F9-06 tion Operation 0~3 1 1 x A A A A
2: (Fast - Stop)
Selection
3: (Alarm Only)
(BUS Fault Sel)

144 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List H Terminals

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Multi-function input (terminal 3)
0: 3-Wire Control
1: Local/Remote Selection
2: Option/Inverter Selection
3: Multi-Step Reference 1
4: Multi-Step Reference 2
5: Multi-Step Reference 3
6: Jog Frequency Reference
7: Multi-Accel/Decel 1
8: External Baseblock N.O.
9: External Baseblock N.C.
A: Accel/Decel Ramp Hold
B: OH2 Alarm Signal
C: Terminal 16 Enable
D: V/F Mode Select
E: ASR Integral Reset
F: Terminal Not Used
10: MOP Increase
11: MOP Decrease
12: Forward Jog
13: Reverse Jog
14: Fault Reset
15: Fast-Stop N.O.
Terminal 3 16: Motor 2 Select
Function H1 Digital Inputs

H1-01 Selection 00~77 1 24 17: Fast Stop N.C. input x B B B B

(Terminal 3 Sel)
Terminal Function

<1110>
18: Timer Function
19: PID Disable
1A: Multi-Accel/Decel 2
1B: Program Lockout
1C: Trim Control Increase
1D: Trim Control Decrease
1E: Ref Sample Hold
1F: Terminal 13/14 Switch
24: External Fault
30: PID Integral Reset
31: PID Control Integral Hold
<1110>
60: DC Injection Activate
61: Speed Search 1
62: Speed Search 2
63: Energy Save Mode
64: Speed Search 3
65: KEB Ridethrough N.C.
66: KEB Ridethrough N.O
71: Speed/Torque Control
Change
72: Zero Servo Command
77: ASR Gain Switch
Terminal 4 Multi-function input (terminal 4)
H1-02 Selection 00~77 1 14 (same as H1-01) x B B B B
(Terminal 4 Sel)
Terminal 5 3 (0) Multi-function input (terminal 5)
H1-03 Selection 00~77 1 (Note (same as H1-01) x B B B B
(Terminal 5 Sel) 15)

VS-616G5 Programming Manual 145

 Appendix
VS-616G5 Parameter List H Terminals

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Terminal 6 4 (3)
H1-04 Selection 00~77 1 (Note — x B B B B
(Terminal 6 Sel) 15)
Terminal 7 6 (4)
H1-05 Selection 00~77 1 (Note — x B B B B
(Terminal 7 Sel) 15)
Terminal 8 8 (6)
H1-06 Selection 00~77 1 (Note — x B B B B
(Terminal 8 Sel) 15)
Note 15: Factory settings in the parentheses are values obtained at 3-wire initialization.

146 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List H Terminals

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Multi-function Input Multi-function output 1 (terminal
Terminal 9, terminal 10)
Function H2 Digital Outputs

H2-01 00~37 1 0 (same as F5-01) x B B B B

9-10
(Terminal 9 Sel)
Multi-function Input Multi-function output 2 (terminal
H2-02 Terminal 25 00~37 1 1 25, terminal 27) x B B B B
(Terminal 25 Sel) (same as F5-01)
Multi-function Input Multi-function output 3 (terminal
H2-03 Terminal 26 00~37 1 2 26, terminal 27) x B B B B
(Terminal 26 Sel) (same as F5-01)
Signal Level Selec-
0: (0 - 10 VDC)
H3-01 tion Terminal 13 0, 1 1 0 x B B B B
1: (–10 +10 VDC)
(Term 13 Signal)
Frequency reference gain of AI-
0.0~ 14U, AI-14B (3ch addition
H3-02 0.1% 100.0 o B B B B
(Terminal 13 Gain) 1000.0 input), DI-08, and DI-16 is com-
mon.
Frequency reference gain of AI-
–100.0
14U, AI-14B (3ch addition
H3-03 ~ 0.1% 0.0 o B B B B
(Terminal 13 Bias) input), DI-08, and DI-16 is com-
+100.0
mon.
Terminal

Terminal 16 Signal
0: (0 - 10 VDC)
H3-04 Level Selection 0, 1 1 0 x B B B B
1: (–10 +10 VDC)
Function H3 Analog Inputs

(Term 16 Signal)
Multi-function analog input selec-
tion (terminal 16)
0: Auxiliary Reference
1: Frequency Gain
2: Frequency Bias
4: Voltage Bias
5: Accel/Decel Change
6: DC Brake Current
7: Overtorque Level
Terminal 16 Multi- 8: Stall Prevention Level
function Analog 9: Reference Lower Limit
H3-05 0~1F 1 0 A: Jump Frequency x B B B B
Input
B: PID Feedback
(Terminal 16 Sel) C: PID Setpoint
D: Frequency Bias 2
10: Forward Torque Limit
11: Reverse Torque Limit
12: Regenerative Torque Limit
13: Torque reference
14: Torque Compensation
15: Forward/Reverse Torque Limit
1F: Not Used

VS-616G5 Programming Manual 147

 Appendix
VS-616G5 Parameter List H Terminals

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
0.0~
H3-06 0.1% 100.0 — o B B B B
(Terminal 16 Gain) 1000.0
–100.0
H3-07 0.1% 0.0 — o B B B B
(Terminal 16 Bias) ~ +100.0
Signal Level
0: (0 - 10 VDC)
Selection Terminal
H3-08 0, 1, 2 1 2 1: (–10 +10 VDC) x A A A A
14
2: (4 - 20 mA)
(Term 14 Signal)
Multi-function The function choices for terminal
Analog Inputs

14 are the same as the choices

Terminal

Analog Input
H3-09 1~1F 1 1F for terminal 16 [ see H3-05}, x A A A A
Terminal 14
except that [setting 0] “Auxiliary
(Terminal 14 Sel) Reference” is not available.
Terminal 14 Gain 0.0~
H3-10 0.1% 100.0 — o A A A A
(Terminal 14 Gain) 1000.0
–100.0
Terminal 14 Bias
H3-11 ~ 0.1% 0.0 — o A A A A
(Terminal 14 Bias)
+100.0
Analog Input Filter
0.00~
H3-12 Time Constant 0.01s 0.00 — x A A A A
2.00
(Filter Avg Time)

148 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List H Terminals

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Analog output selection (terminal
21 (same as F4-01)
1: Frequency reference
2: Output frequency
3: Inverter output current
5: Motor speed
6: Output voltage
7: DC bus voltage
8: Output power
9: Torque reference (internal)
15: External terminal 13 input
voltage
16: External terminal 14 input
voltage
17: External terminal 16 input
Monitor Selection voltage
H4-01 Terminal 21 1~38 1 2 18: Motor secondary current (Iq) x B B B B
(Terminal 21 Sel) 19: Motor excitation current (Id)
20: Primary frequency after SFS
21: Speed controller ASR input
22: Speed controller ASR output
23: Speed deviation
24: PID feedback
Function H4 Analog Outputs

26: Voltage reference (Vq out-

Group H Terminal Function

put)
27: Voltage reference (Vd out-
put)
31: Not Used
32: ACR (q) Output
33: ACR (d) Output
36: PID Input <1110>
37: PID Output <1110>
38: PID Reference <1110>
Terminal 21 Output
0.00~
H4-02 Gain 0.01 1.00 — o B B B B
2.50
(Terminal 21 Gain)
Terminal 21Output
–10.0~
H4-03 Bias 0.0% 0.0 — o B B B B
+10.0
(Terminal 21 Bias)
Terminal 23 Analog output selection (terminal
H4-04 Monitor 1~38 1 3 23) (same as H4-01) x B B B B
(Terminal 23 Sel)
Terminal 23 Output
0.00~
H4-05 Gain 0.01 0.50 — o B B B B
2.50
(Terminal 23 Gain)
Terminal 23 Output
–10.0~
H4-06 Bias 0.1% 0.0 — o B B B B
+10.0
(Terminal 23 Bias)
Analog Output
0: (0 - +10 VDC)
H4-07 Signal Selection 0, 1 1 0 x B B B B
1: (–10V +10 VDC)
(AO Level Select)

VS-616G5 Programming Manual 149

 Appendix
VS-616G5 Parameter List H Terminals

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Station Address
Function L1 Motor Overload Function H5 Serial Com Setup MODBUS Communication

H5-01 0~20 1 1F — x A A A A
(Serial Comm Adr)
0 : (1200 Baud)
Communication 1 : (2400 Baud)
H5-02 Speed Selection 0~4 0 3 2 : (4800 Baud) x A A A A
Group H Terminal Function

(Serial Baud Rate) 3 : (9600 Baud)

4 : (19200 Baud) <1110>
Communication 0 : (No Parity)
H5-03 Parity Selection 0, 1, 2 1 0 1 : (Even Parity) x A A A A
(Serial Com Sel) 2 : (Odd Parity)
Stopping Method 0: (Ramp to Stop)
After Communica- 1: (Coast to Stop)
H5-04 0~3 1 3 x A A A A
tion Error 2: (Fast - Stop)
(Serial Fault Sel) 3: (Alarm Only)
Timeover Detection 0 : (Disabled)
H5-05 0, 1 1 1 x A A A A
(Serial Flt Dtct) 1 : (Enabled)
Motor Protection
0: (Disabled)
L1-01 Selection 0, 1 1 1 x B B B B
1: (Coast to Stop)
(MOL Fault Select )
When O2-09=1 [American
Protection

Spec] the setting range is

Motor Protection
0.1~5.0 0.1~20min. The factory default
L1-02 Time Constant 0.1 min. 1.0 x B B B B
min. setting then becomes 8 min.
(MOL Time Const)
8 min. is the operation time
from a cold start.
0 : (Disabled)
Momentary Power
1 : Power loss ride through
L2-01 Loss Detection 0, 1, 2 1 0 x B B B B
(PwrL RideThru t)
(PwrL Selection)
2 : (CPU Power Active)
Momentary Power ** Factory setting differs
L2--02 Loss Ride Through 0.0~2.0 0.1s 0.7** depending on inverter capacity x B B B B
Function L2 Power Loss Ride Through

(PwrL Ridethru t) (02-04).

* Factory setting differs
Min. Baseblock depending on inverter capacity.
L2-03 Time 0.1~5.0 0.1s 0.5* x B B B B
Protection

(PwrL Baseblock t) Lower limit of setting range is

changed from 0 to 0.1. <1110>
Voltage Recovery * Factory setting differs
L2-04 Time 0.0~5.0 0.1s 0.3* depending on inverter capacity x A A A A
(PwrL V/F Ramp t) (02-04).
*Voltage Class
Undervoltage
150~ 200V class=190V Det level
L2-05 Detection Level 1V 190* x A A A A
210 400V class=190V x 2= 380V level
(PUV Det Level)
575V class=190x575/200=546 level
KEB Deceleration
0.0~
L2-06 Rate 0.1% 0.0 — x A A A A
100.0
(KEB Frequency)

150 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List L Protection

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Stall Prevention 0: (Disabled)
L3-01 During Acceleration 0, 1, 2 1 1 1: (General Purpose) x B B B -
(StallP Accel Sel) 2: (Intelligent)
Stall Prevention
Level During Accel-
L3-02 0~200 1% 150 — x B B B -
eration
(StallP Accel Lvl)
Stall Prevention
Limit During Accel-
L3-03 0~100 1% 50 — x A A A -
eration
(StallP CHP Lvl)
0: (Disabled)
1: (General Purpose)
2: (Intelligent)
Function L3 Stall Prevention Function

<1110> can use setting 2 for

all control modes
Stall Prevention
A102=0,1,2,3
L3-04 During Deceleration 0, 1, 2, 3 1 1 x B B B B
3: With braking resistor
(StallP Decel Sel)
Protection

(Stall prev w/R)

When in Vector w/PG A1-
02=3 setting 3 cannot be set
with braking resistor and
with stall prevention.
Stall Prevention
0: (Disabled)
Selection during
L3-05 0, 1, 2 1 1 1: (Decel Time 1) C1-02 x B B - -
Running
2: (Decel Time 2) C1-04
(StallP Run Sel)
Stall Prevention
Level during
L3-06 30~200 1% 160 — x B B - -
Running
(StallP Run Level)
Stall Prevention
0.10~
L3-07 Function P Gain 0.01 1.00 — x F F - -
2.00
(StallP Gain)
Stall Prevention
Function Integral
L3-08 10~250 1 ms 100 — x F F - -
Time
(StallP Intg Time)

VS-616G5 Programming Manual 151

 Appendix
VS-616G5 Parameter List L Protection

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Frequency
0.0~
L4-01 Detection Level 0.1Hz 0.0 — x B B B B
400.0
(Spd Agree Level)
Function L4 Reference Detection

Frequency
0.0~
L4-02 Detection Width 0.1Hz 2.0 — x B B B B
20.0
(Spd Agree Width)
Frequency
–400.0 ~
L4-03 Detection Level ± 0.1Hz 0.0 — x A A A A
+400.0
(Spd Agree Lvl ±)
Frequency
0.0~
L4-04 Detection Width ± 0.1Hz 2.0 — x A A A A
20.0
(Spd Agree Wdth ±)
Frequency Loss
0: (Stop)
L4-05 Detection Selection 0, 1 1 0 x A A A A
1: (Run@ 80% PrevRef)
(Ref Loss Sel)
Number of Auto
Function L5 Fault Restart

L5-01 Restart Attempts 0~10 1 0 — x B B B B

(Num of Restarts)

Auto Restart
Protection

0: (No Flt Relay)

L5-02 Operation Selection 0, 1 1 0 x B B B B
1: (Flt Relay Active)
(Restart Sel)

0: (Disabled)
1: (@SpdAgree - Alm)
Detected during speed
agree only. Operation con-
tinues after detection and
OL3 flashes on display.
Function L6 Torque Detection

2: (At RUN - Alarm)

Overtorque detection during
Overtorque
running. Operation contin-
Detection
L6-01 0~4 1 0 ues after detection and OL3 x B B B B
Selection 1
flashes on the display.
(Torq Det 1 Sel)
3: (@SpdAgree - Flt)
Detected during the speed
agree only. Inverter trips on
OL3, output is shut OFF.
4: (At RUN - Fault)
Detected during running,
and the inverter trips on
OL3. Output is shut OFF.

152 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List L Protection

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Overtorque
L6-02 Detection Level 1 0~300 1% 150 — x B B B B
(Torq Det 1 Lvl)
Overtorque
0.0~
L6-03 Detection Time 1 0.1s 0.1 — x B B B B
10.0
(Torq Det 1 Time )
0: (Disabled)
1: (@SpdAgree - Alm)
Detected during speed
agree only. Operation con-
tinues after detection and
OL4 flashes on display.
Function L6 Torque Detection

2: (At RUN - Alarm)

Overtorque detection during
Overtorque
running. Operation contin-
Detection
L6-04 0~4 1 0 ues after detection and OL4 x A A A A
Selection 2
flashes on the display.
(Torq Det 2 Sel)
3: (@SpdAgree - Flt)
Detected during the speed
agree only. Inverter trips on
OL4, output is shut OFF.
Protection

4: (At RUN - Fault)

Detected during running,
and the inverter trips on
OL4. Output is shut OFF.
Overtorque
L6-05 Detection Level 2 0~300 1% 150 — x A A A A
(Torq Det 2 Lvl)
Overtorque
0.0~
L6-06 Detection Time 2 0.1s 0.1 — x A A A A
10.0
(Torq Det 2 Time)
Forward Torque
L7-01 Limit 0~300 1% 200 — x - - B B
(Torq Limit Fwd)
Function L7 Torque Limit

Reverse Torque
L7-02 Limit 0~300 1% 200 — x - - B B
(Torq Limit Rev)
Forward Regenera-
L7-03 tive Torque Limit 0~300 1% 200 — x - - B B
(Torq Lmt Fwd Rgn)
Reverse Regenera-
L7-04 tive Torque Limit 0~300 1% 200 — x - - B B
(Torq Lmt Rev Rgn)

VS-616G5 Programming Manual 153

 Appendix
VS-616G5 Parameter List L Protection

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Internal DB
Resistor 0: (Not Provided)
L8-01 0, 1 1 0 x B B B B
Protection Selection 1: (Provided)
(DB Resistor Prot)

Overheat Pre-alarm *Factory setting depends on

Function L8 Hardware Protection

L8-02 Level 1 deg C 95 C* inverter model [02-04]. x A A A A

(OH Pre-Alarm Lvl) 50~130

0: (Ramp to Stop) using C1-02

Protection

Operation Selec-
1: (Coast to Stop)
tion after OH Pre-
L8-03 0~3 1 3 2: (Fast-Stop) using C1-09 x A A A A
alarm
3: (Alarm Only) display flashes
(OH Pre-Alarm Sel)
OH Heatsink Ovrtemp
Input Phase Loss
0: (Disabled)
L8-05 Protection 0, 1 1 0 x A A A A
1: (Enabled)
(PH Loss In Sel)
0: (Disabled)
Output Phase Loss
1: (Enabled)
L8-07 Protection 0, 1 1 0* x A A A A
*When 02-09=1, the factory
(PH Loss Out Sel)
default setting is 1.
Short-circuit
0: (Disabled)
L8-10 Protection Selection 0, 1 1 1 x A A A A
1: (Enabled)
(Ground Fault Sel)
0: Conventional
1: (Lower fc)
Carrier frequency is
decreased when fout ≤
10Hz and the load is >
100% iac.
Function L8 Hardware Protection

2: (Short term OL2)

OL occurs after 2 seconds
IGBT Protection
during low speed [fout £
L8-17 Selection at Low
0, 1 1 1* 6Hz] current limit. x A A A -
Protection

Frequency
3: (I-Limit=150%)
(Prtct@L - Spd)
Current limit is set to 150%
of the inverter rated current.
< G5 plus > Addition
* When 02-09=1 factory set-
ting is 1.
* When 02-09=2 factory set-
ting is 2.

OL2 Characteris-
0: (Disabled)
tics Selection at
L8-19 Low frequency OL disabled
Low Speed 0, 1 1 0 x A A A A
<1110> 1: (Enabled)
(OL2 Chara@L-
Low frequency OL enabled
Spd)

154 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List O Operator

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
Monitor selection
4: Control method
5: Motor speed
6: Output voltage
7: DC bus voltage
8: Output power
9: Torque reference (internal)
10: Input terminal status
11: Output terminal status
12: Internal Control Status 1
13: Elapsed time
14: Flash software ID number
15: External terminal 13 input
voltage
Function o1 Monitor Selection

Monitor Selection 16: External terminal 14 input

O1-01 4~39 1 6 voltage o B B B B
(User Monitor Sel) 17: External terminal 16 input
voltage
18: Motor secondary current (Iq)
19: Motor excitation current (Id)
20: Primary frequency after SFS
21: Speed controller ASR input
22: Speed controller ASR output
23: Speed deviation
24: PID feedback
25: DI-16 reference
26: Voltage reference (Vq out-
put)
Operator

27: Voltage reference (Vd out

put)
28: CPU ID number
Monitor Selection
1: (Frequency Ref)
after Power Up
2: (Output Freq)
O1-02 (Power- On Moni- 1~4 1 1 o B B B B
3: (Output Current)
Function o2 Key Selections

tor)
4: (User Monitor)
Frequency Units of
Reference Setting 0~
O1-03 1 0 — x B B B B
and Monitor 39999
(Display Scaling)
0: (Hertz)
O1-04 (Display Units) 0, 1 1 0 x - - - B
1: (RPM)
Parameter No. Dis-
0: (Parameter Number)
O1-05 play Selection 0, 1 1 0 x A A A A
1: (Memobus Address)
(Address Display)
LOCAL/REMOTE
0: (Disabled)
O2-01 Key Enable/Disable 0, 1 1 1 x B B B B
1: (Enabled)
(Local/Remote Key)
0: (Disabled) When the inverter
STOP Key Func-
is operated from the digital
O2-02 tion Selection 0, 1 1 1 x B B B B
operator.
(Oper STOP Key)
1: (Enabled) Always enabled.

VS-616G5 Programming Manual 155

 Appendix
VS-616G5 Parameter List O Operator

Change Parameter Access Level

Name during
Parameter Setting Setting Factory Remarks V/f Open User
Function (Digital Operator Operation Flux Setting
No. Range Unit Setting (Digital Operator Display) V/f w/ Loop
Display) o: Enabled Vector
x: Disabled PG Vector
0: (No Change)
Yaskawa default values used
User Parameter Ini- 1: (Set Defaults)
O2-03 tialization Selection 0, 1, 2 1 0 Sets user specified value as x B B B B
(User Defaults) default.
2: (Clear All)
Clears user defaults
* Not initialized. Sets the
kVA Selection
O2-04 0~FF 1 –* inverter capacity according x B B B B
(Inverter Model #)
to the model number.
Frequency Refer-
ence Setting 0: (Disabled)
O2-05 0, 1 1 0 x A A A A
Method Selection 1: (Enabled)
(Operator M.O.P.)
0: (Disabled) Operation contin-
Function o2 Key Selection

Operation Selec- ues even if the digital opera-

tion When Digital tor is disconnected.
Operator

O2-06 Operator is Discon- 0, 1 1 0* 1: (Enabled) Inverter fault x A A A A

nected when the digital operator is
(Oper Detection) disconnected.
* When 02-09=1, the value is 1.
Elapsed Timer
0~
O2-07 Setting 1 hour — — x A A A A
65535
(Elapsed Time Set)
Elapsed Timer
0: (Power - On Time)
O2-08 Selection 0, 1 1 0 x A A A A
1: (Running Time)
(Elapsed Time Run)
0: (Japanese spec)
1: (American spec)
2: (European spec)
Initialization Mode 3: (OMRON spec)
O2-09 Selection 0~3 1 0 x A A A A
(Init Mode Sel) When 02-09 = 1 or 2, it is
added by <1032>.
When 02-09 = 0 or 3, it is
added by <1040>.

156 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List U Monitor

2. Monitor Display (Un-XX)

Parameter Access Level
Analog
Function

Parameter Name Min. Vector

Description Monitor V/f w/ Vector
No. (Digital Operator Display) Unit V/f w/o
Output Level PG w/ PG
PG
10V/Max.
Frequency Reference
U1-01 0.01Hz The unit differs depending on O1-03 setting. output Q Q Q Q
(Frequency Ref)
frequency
10V/Max.
Output Frequency
U1-02 0.01Hz The unit differs depending on O1-03 setting. output Q Q Q Q
(Output Freq)
frequency
10V/Inverter
Output Current
U1-03 0.1A Minimum unit is 0.01 A for 7.5 kW or less. rated Q Q Q Q
(Output Current)
current
0: V/f control
Monitor

Control Method* 1: V/f control with PG

U1-04 — — Q Q Q Q
(Control Method) 2: Vector control without PG
3: Vector control with PG
10V/Max.
Motor Speed
U1-05 0.01Hz The unit differs depending on O1-03 setting. output fre- x Q Q Q
(Motor Speed)
quency
10V/200V or
Output Voltage
U1-06 0.1V — 400V Q Q Q Q
(Output Voltage)
?575
DC Bus Voltage V 10V/400V or
U1-07 1V — Q Q Q Q
(DC Bus Voltage) 800V
10V/Inverter
Output Power
U1-08 0.1kW — capacity Q Q Q Q
(Output kWatts)
(kW)
Torque Reference 10V/Motor
U1-09 0.1% — x x Q Q
(Torque Reference) rated torque

0 0 0 0 0 0 0 0
1: T1 “Closed”
1: T2 “Closed”
1: T3 “Closed”
Input Terminal Status*
U1-10 — 1: T4 “Closed” — Q Q Q Q
(Input Term Sts)
1: T5 “Closed”
1: T6 “Closed”
Monitor

1: T7 “Closed”
1: T8 “Closed”

0 0 0 0 0 0 0 0
1: T9~ 10 “Closed”
1: T25 “Closed”
1: T26 “Closed”
Output Terminal Status*
U1-11 — — Q Q Q Q
(Output Term Sts) 0: Not used
0: Not used
0: Not used
0: Not used
1: Fault

* Cannot be changed by U1-04

VS-616G5 Programming Manual 157

 Appendix
VS-616G5 Parameter List U Monitor

Parameter Access Level

Analog
Function

Parameter Name Min. Vector

Description Monitor V/f w/ Vector
No. (Digital Operator Display) Unit V/f w/o
Output Level PG w/ PG
PG

0 0 0 0 0 0 0 0
1: During running
1: During zero speed
1: During reverse
Operation Status*
U1-12 — 1: During reset signal input — Q Q Q Q
(Int Ctl Sts 1)
1: During speed agree
1: Inverter operation ready
1: Minor fault
1: Major fault

Elapsed Time*
U1-13 1 hour — — Q Q Q Q
(Elapsed Time)
Software No. at FLASH
U1-14 Side* — — — Q Q Q Q
(FLASH ID)
Control Circuit
U1-15 Terminal 13 0.1% — 10V/10V B B B B
(Term 13 Level)
Control Circuit Terminal
10V/10V or
Monitor

U1-16 14 Input Voltage (Term 14 0.1% — B B B B

20 mA
Level)
Control Circuit Terminal
U1-17 16 Input 0.1% — 10V/10V B B B B
(Terminal 16 Level)
10V/Motor
Motor Secondary
rated
U1-18 Current (Iq) 0.1% — B B B B
primary
(Mot SEC Current)
current
10V/Motor
Motor Excitation
rated
U1-19 Current (Mot EXC Cur- 0.1% — x x B B
primary
rent)
current
Output Frequency after 10V/Max.
U1-20 Soft-start 0.01Hz — output A A A A
(SFS Output) frequency
10V/Max.
ASR Input
U1-21 0.01% — output x A x A
(ASR Input)
frequency
10V/Motor
ASR Output Analog monitor output level becomes 10V/Max. out- rated
U1-22 0.01% x A x A
(ASR Output) put frequency for V/f control mode with PG. primary
current
10V/Max.
Speed Deviation
U1-23 0.01% — output x A x A
(Speed Deviation)
Frequency
10V/Max.
PID Feedback Capacity
U1-24 0.01% – output A A A A
(PID Feedback)
Frequency
* Cannot be changed by U1-04

158 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List U Monitor

Parameter Access Level

Analog
Function

Parameter Name Min. Vector

Description Monitor V/f w/ Vector
No. (Digital Operator Display) Unit V/f w/o
Output Level PG w/ PG
PG
Displays input value according to F3-01 setting.
D1-16H Input Status* For example:
U1-25 — — A A A A
(DI-16 Reference) When lower 8 bit is ON,
Binary selection: 256, BCD selection: 99
Output Voltage Refer-
10V/200V or
U1-26 ence Vq 0.1V — x x A A
400V
(Voltage Ref (Vq))
Output Voltage
10V/200V or
U1-27 Reference Vd 0.1V — x x A A
400V
(Voltage Ref (Vd))
Software No. at CPU
U1-28 Side* — — — A A A A
(CPU ID)
ACR (q) Output
U1-32 0.1% — — x x A A
(ACR (q) Output)
ACR (d) Output
U1-33 0.1% — — x x A A
(ACR (d) Output)
Monitor

OPE Detection
U1-34 Parameter* — — — A A A A
(OPE Detected)
No. of O Servo Moving
U1-35 Pulses 1 — — x x x A
(Zero Servo Pulse)
10V/Max.
U1-36 PID Deviation PID reference + PID reference bias – PID feedback
0.01% Output Fre- A A A A
<1110> (PID Input) capacity
quency
10V/Max.
U1-37 PID Output Capacity
0.01% PID output capacity Output Fre- A A A A
<1110> (PID Output)
quency
10V/Max.
U1-38 PID Reference
0.01% PID reference + PID reference bias Output Fre- A A A A
<1110> (PID Setpoint)
quency
Temperature for Cooling
U1-39 —
Fin 1°C — F F F F
<1110>
(Heatsink Temp)
* Cannot be changed by U1-04

VS-616G5 Programming Manual 159

 Appendix
VS-616G5 Parameter List U Monitor

Parameter Access Level

Analog
Function

Parameter Name Min. Vector

Description Monitor V/f w/ Vector
No. (Digital Operator Display) Unit V/f w/o
Output Level PG w/ PG
PG
Current Fault
U2-01 — — — Q Q Q Q
(Current Fault)
Last Fault
U2-02 — — — Q Q Q Q
(Last Fault)
Frequency Reference at
U2-03 Fault 0.01Hz — — Q Q Q Q
(Frequency Ref)
Output Frequency at Fault
U2-04 0.01Hz — — Q Q Q Q
(Output Freq)
Output Current at Fault
U2-05 0.1A — — Q Q Q Q
(Output Current)
Motor Speed at Fault
U2-06 0.01Hz — — x Q Q Q
(Motor Speed)
Output Voltage Refer-
Function U2 Fault Trace

U2-07 ence at Fault 0.1V — — Q Q Q Q

(Output Voltages)
DC Bus Voltage at Fault
U2-08 1V — — Q Q Q Q
(DC Bus Voltage)
Output Power at Fault
U2-09 0.1kW — — Q Q Q Q
(Output kWatts)
Torque Reference at Fault
U2-10 0.1% — — x x Q Q
(Torque Reference)
Input Terminal Status at
U2-11 Fault — Displays the same status as the U1-10. — Q Q Q Q
(Input Term Sts)
Output Terminal Status at
U2-12 Fault — Displays the same status as the U1-11. — Q Q Q Q
(Output Term Sts)
Operation Status at Fault
U2-13 — Displays the same status as the U1-12. — Q Q Q Q
(Inverter Status)
Elapsed Operation Time
U2-14 at Fault 1 hour — — Q Q Q Q
(Elapsed Time)

160 VS-616G5 Programming Manual

 Appendix
VS-616G5 Parameter List U Monitor

Parameter Access Level

Analog
Function

Parameter Name Min. Vector

Description Monitor V/f w/ Vector
No. (Digital Operator Display) Unit V/f w/o
Output Level PG w/ PG
PG
Most Recent Fault
U3-01 — — — Q Q Q Q
(Last Fault)
Second Most Recent
U3-02 Fault — — — Q Q Q Q
(Fault Message 2)
Third Most Recent Fault
U3-03 — — — Q Q Q Q
(Fault Message 3)
Function U3 Fault History

Fourth/oldest Fault
U3-04 — — — Q Q Q Q
(Fault Message 4)
Elapsed Operation Time
U3-05 at Fault 1 hour — — Q Q Q Q
(Elapsed Time 1)
Elapsed Time of
U3-06 Second Fault 1 hour — — Q Q Q Q
(Elapsed Time 2)
Elapsed Time of
U3-07 Third Fault 1 hour — — Q Q Q Q
(Elapsed Time 3)
Elapsed Time of Fourth/
U3-08 oldest Fault 1 hour — — Q Q Q Q
(Elapsed Time 4)

VS-616G5 Programming Manual 161

 YASKAWA ELECTRIC AMERICA, INC.
Chicago-Corporate Headquarters 2121 Norman Drive South, Waukegan, IL 60085, U.S.A.
Phone: (847) 887-7000 Fax: (847) 887-7310 Internet: http://www.yaskawa.com
MOTOMAN INC.
805 Liberty Lane, West Carrollton, OH 45449, U.S.A.
Phone: (937) 847-6200 Fax: (937) 847-6277
YASKAWA ELECTRIC CORPORATION
New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-0022, Japan
Phone: 81-3-5402-4511 Fax: 81-3-5402-4580 Internet: http://www.yaskawa.co.jp
YASKAWA ELETRICO DO BRASIL COMERCIO LTDA.
Avenida Fagundes Filho, 620 Bairro Saude Sao Paolo-SP, Brasil CEP: 04304-000
Phone: 55-11-5071-2552 Fax: 55-11-5581-8795 E-mail: [email protected]
YASKAWA ELECTRIC EUROPE GmbH
Am Kronberger Hang 2, 65824 Schwalbach, Germany
Phone: 49-6196-569-300 Fax: 49-6196-888-301 Internet: http://www.yaskawa.de
MOTOMAN ROBOTICS AB
Box 504 S38525, Torsas, Sweden
Phone: 46-486-48800 Fax: 46-486-41410
MOTOMAN ROBOTEC GmbH
Kammerfeldstraβe 1, 85391 Allershausen, Germany
Phone: 49-8166-900 Fax: 49-8166-9039
YASKAWA ELECTRIC UK LTD.
1 Hunt Hill Orchardton Woods Cumbernauld, G68 9LF, Scotland, United Kingdom
Phone: 44-12-3673-5000 Fax: 44-12-3645-8182
YASKAWA ELECTRIC KOREA CORPORATION
Paik Nam Bldg. 901 188-3, 1-Ga Euljiro, Joong-Gu, Seoul, Korea
Phone: 82-2-776-7844 Fax: 82-2-753-2639
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
Head Office: 151 Lorong Chuan, #04-01, New Tech Park Singapore 556741, SINGAPORE
Phone: 65-282-3003 Fax: 65-289-3003
TAIPEI OFFICE (AND YATEC ENGINEERING CORPORATION)
10F 146 Sung Chiang Road, Taipei, Taiwan
Phone: 886-2-2563-0010 Fax: 886-2-2567-4677
YASKAWA JASON (HK) COMPANY LIMITED
Rm. 2909-10, Hong Kong Plaza, 186-191 Connaught Road West, Hong Kong
Phone: 852-2803-2385 Fax: 852-2547-5773
BEIJING OFFICE
Room No. 301 Office Building of Beijing International Club, 21
Jianguomanwai Avenue, Beijing 100020, China
Phone: 86-10-6532-1850 Fax: 86-10-6532-1851
SHANGHAI OFFICE
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Phone: 86-21-6553-6600 Fax: 86-21-6531-4242
SHANGHAI YASKAWA-TONJI M & E CO., LTD.
27 Hui He Road Shanghai 200437 China
Phone: 86-21-6533-2828 Fax: 86-21-6553-6677
BEIJING YASKAWA BEIKE AUTOMATION ENGINEERING CO., LTD.
30 Xue Yuan Road,Haidian, Beijing 100083 China
Phone: 86-10-6232-9943 Fax: 86-10-6234-5002
SHOUGANG MOTOMAN ROBOT CO., LTD.
7, Yongchang-North Street, Beijing Economic & Technological Development Area,
Beijing 100076 China
Phone: 86-10-6788-0551 Fax: 86-10-6788-2878

Yaskawa Electric America, Inc., April, 1999 YEA-TOA-S616-10.11C Printed In U.S.A.