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1 - Overview Rev-20170225

The document provides an overview of a training session on M&R best practices presented by Bill Keeter, an experienced maintenance consultant. The training will cover the SMRP 5 pillars of excellence to prepare attendees for the CMRP exam. The agenda includes introductions, a safety discussion, teamwork guidelines, an explanation of reliability and life-cycle costs, and a review of the 5 pillars. The objectives are to review the pillars and take the CMRP exam.

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Ahmad
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343 views

1 - Overview Rev-20170225

The document provides an overview of a training session on M&R best practices presented by Bill Keeter, an experienced maintenance consultant. The training will cover the SMRP 5 pillars of excellence to prepare attendees for the CMRP exam. The agenda includes introductions, a safety discussion, teamwork guidelines, an explanation of reliability and life-cycle costs, and a review of the 5 pillars. The objectives are to review the pillars and take the CMRP exam.

Uploaded by

Ahmad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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M&R BEST

PRACTICES
Presented By
Bill Keeter, CMRP, CRL, CRE
Principal Consultant
Strategic Maintenance Solutions, Inc
Email: [email protected]
SMRP 5 PILLARS OF EXCELLENCE
Overview

2
YOUR INSTRUCTOR
➤ Bill Keeter, CMRP, CRL, CRE
➤ Over 30 years in maintenance engineering, supervision, management, and consulting.
➤ Has worked in several industry verticals
➤ Nuclear materials — DuPont, Inc
➤ Paper converting — Borden, Inc.
➤ Chemicals — Tenneco, Inc.
➤ Plastic Films — AET Plastic Films
➤ Has consulted in additional industry verticals
➤ Manufacturing
➤ Mining and Metals
➤ Petroleum
➤ Petro-Chemical
➤ Pharmaceuticals

3
SAFETY MOMENT
➤ At the beginning of each day
➤ Discuss a process safety issue
➤ Most businesses do a good job on personal safety
➤ Most deaths come from process failures
➤ The stakes are high — Lives, Pollution, Dollars

Offshore Onshore
2001-2007 2001-2009
Incidents 1443 2554
Fatalities 41 161
Injuries 302 576
Pollution
356 ---
Incidents

4
WORKING TOGETHER IN THE TRAINING ROOM
➤ Be on time
➤ Treat each other with respect
➤ Participate in exercises
➤ Ask when you don’t understand
➤ Add your knowledge to the process
➤ Cell/Smart phones in silent mode
➤ What others can you think of?

5
WHY ARE YOU AT THIS TRAINING?
➤ Please take 5 minutes to write down the reasons you came
here today, and what you hope to gain from being here.

6
INTRODUCTIONS
➤ Your name
➤ Current job position/title
➤ Years with the organization
➤ Favorite hobby
➤ Share your answers about why you are here (Please write
them on the flip chart.)

7
RELIABILITY AND LIFE-CYCLE COST

Fabrycky &Blanchard
100%

LCC Committed
80%

• Inherent Reliability is set by Cost Incurred


66%
system design
Knowledge
• 80% of Life-Cycle Costs are
committed by the end of the
design phase Ease of Change

• 95% of Life-Cycle Costs are


committed by the end of the Conceptual/
Detail
Design/ Construction
Product use/
Support/
Preliminary
construction phase
Phaseout/
Development
Design Disposal

8
Business Management

Manufacturing Process
Reliability
FIVE PILLARS OF EXCELLENCE

Equipment Reliability

Organization &
Leadership
CMRP Body of Knowledge

Work Management
9
OUR OBJECTIVES FOR THE WEEK
➤ Review the SMRP 5 pillars of excellence in preparation for
taking the CMRP Exam
➤ Take the CMRP Exam

10
QUESTIONS
➤ What questions do you have about our objectives for the
week?

11

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