C1290 - C12110
AUTOMATIC TUBEFILLER
FOR PHARMACEUTICAL, COSMETIC AND CHEMICAL PRODUCTS
C1290 - C12110 AUTOMATIC TUBEFILLER
A COURSE OF
CONTINUOUS GROWTH
It was in 1970 that COMADIS launched the
first of a successful tubefillers series. Since then,
more than 3.000 machines have been supplied
all over the world, as a result of continuous
technical commitment coupled to a rewarding
operating mentality - always oriented to
customer feedback and satisfaction.
Since the beginning, COMADIS tube filling
machines have been marked by simplicity in
change-over sequences, quick dismounting
of contact parts and intuitive operator
interface: we are proud to offer continuous
improvements and advances in technology to
our machines in the range of 1.500 to 15.000
tubes per hour.
A course of continuous growth, that in
time brought COMADIS to gain an enviable
experience in the field, testified by the multitude
of both large and small customers. A valuable
reputation to be proud of, to bring as a heritage
in any new project we approach.
2
A major update of the successful “C1090”, the benchmark model
sold worldwide in many different applications, which has proved
to offer enough flexibility to be used in various configurations.
Improved in a number of details, it is now performing tube cleaning
by dedicated station, batch data collection via usb port and
continuous monitoring – on request – of tube folding and tube
crimping areas.
available in different levels of automation along with the widest
range of additional devices, in all cases it grants the “State of the
Art” of single nozzle technology: complete, fast, easy to use.
AUTOMATIC TUBEFILLER
FOR PHARMACEUTICAL,
COSMETIC, CHEMICAL AND
FOODSTUFF PRODUCTS
C1290 - C12110 AUTOMATIC TUBEFILLER
THE OUTPUT - Machine speed adjustment from operator panel (HMI) by means
of inverter.
C1290
- Up to 90 metal, polythene, laminate and polyfoil tubes/minute. - 12” programmable “touch screen” colour panel (HMI), suitable to
perform the digital adjustment of following working parameters:
C12110
- Up to 110 metal, polythene, laminate and polyfoil tubes/minute. - machine speed
- machine phases
- hopper temperature
DOSING SYSTEM - hot air temperature
- air blow pressure for nozzle cleaning
C1290-C12110
- Adjustable stroke diving nozzle, servo-controlled by brushless - hot air pressure
motor, with positive shut-off valve and nozzle cleaning by air blow. with capability to memorize set values according to tube sizes (by
recipes).
Also showing:
DESCRIPTION - machine alarms
- Machine base frame, safety guards frame and electrical cabinet - troubleshooting of faults
made of stainless steel. - timers and counters.
- 12-position turntable with indexing drive by Ferguson style - Batch data collection – by
intermittor. pen drive – via USB port,
- Redesigned turntable adjustment device, with “streamlined” allowing the operator to
design. carry out a daily collection
- Direct drive of main shaft without chains, by directly connected of production data and
gearmotor. register of alarms occurred.
- Centralized lubrication system. - Tube loading by :
- Safety devices for tube feeding, filling, closing and ejection, as well - cassette feeder
as for machine overloads. - independent ergonomic feeder
- fully robotized feeder CR1
- Simplified and easy change of size parts, without tools.
All they are positioned outside machine working area as per GMP
- Easy access from all the four machine sides for maintenance and
norms.
cleaning.
- Electrical cabinet integrated within machine footprint, hinged and - Conical tubes feeding.
completely insulated from mechanical drive. - Tube cleaning by adjustable airblow and dust aspiration device by
- Machine functions control and management by PLC. vacuum. Placed in vertical position, on dedicated station.
FOLDS
Closing folds
for metal tubes Normal
Double
Saddle
- Automatic print registration by step-motor, available in both - IQ-OQ - Validation documentation.
above and bottom drive executions.
- Pharmacode and 2D code reading devices.
- Nitrogen flushing before and after filling. SPECIAL EXECUTIONS
- Easy-to-disassemble product dosing pump. C1290T
- All parts in contact with product made in stainless steel AISI 316, - Multicolour filling machine for 2-colour and 3-colour toothpaste.
280 grains polished.
Equipped with twin or triple dosing pump, and special filling nozzle
- Dosing accuracy ±0,5%.
for consistent product co-extrusion, controlled by servomotor.
- Adjustment of filling volume from inside or outside machine
base or automatic from operator panel (HMI) with possibility to
get «feed-back» function from checkweigher (checkweigher not
included). C1270S
- Heated hopper with forced water circulation in closed circuit. - Dedicated machine, suitable for filling of hi-viscosity products like
- Stainless steel product scraper stirrer with drive from inside
silicone, with bottom-up filling by lifting the tube under the fixed
machine base.
- Adjustment of air blow for nozzle cleaning from control panel. nozzle, performed by tubeholder lifting device with enhanced stroke
- Additional dosing unit for sodium bisulphite anti-oxidant drop (servo-controlled by brushless motor).
dispensing.
- Handling of tubes with different body shapes such as unidoses,
- Hopper for product feeding by pressure.
- Double swivelling support for quick change of parts in contact canulas and vet syringes.
with product.
- Configuration suitable for sterile areas with laminar flow unit.
- Metal tube closing unit for normal, double and saddle fold. - Advanced inspection camera for continuous monitoring of tube
- Thermosealing of different polythene (PE), laminate (ABL-PBL) and
folding and tube crimping area.
polyfoil tubes with following technologies:
- hot air, hot jaws, high frequency - Laser engraving available unit for both metal and plastic tubes;
Possibility to obtain customized «designer seals».
completed by vision system to control the correct tube marking.
- Quick interchangeability of closing / sealing heads for aluminium,
polythene and laminate tubes. - Explosion-proof execution according to Atex standards.
SEALS
Some seal shapes for polythene or laminate tubes obtainable by hot jaws or hot air technologies
A Standard B D* E* G* *Patented
C1290 - C12110 TECHNICAL DATA
With automatic tube feeder
90/min. (C1290)
Maximum speed
110/min. (C12110)
Filling volume (ml) 2-250 (on request up to 350)
Tube diameter (mm) 10-50
Tube length (mm) 60-250
2200 Power consumption
Main motor (kW) 1.8
Diving nozzle (kW) 0.9
Scraper stirrer (kW) 0.3
Heated hopper (kW) 1.5
2150 Print registration (kW) 0.2
1250 Vacuum cleaning (kW) 1.1
Hot Jaws (kW) 1.8
With independent ergonomic tube feeder Hot Air (kW) 3.0
High Frequency (kW) 2.5
280 Compressed air 6 bar - 80 ÷ 250 NL/min
Cooling water (lt/min) 5
Noise level (dB A) below 79
Export packing
2490
Max. Approx. dimensions (cm) 270 x 170 x h 220
1910
Max. Approx. weight (kg) 1.500
3750
1250
With fully robotized tube feeder CR1
1700
2200
1300
1700
1250
3950
3050
1800
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TECHNICAL ASSISTANCE
IMA Sole Agencies with service
IMA Subsidiaries with service
IMA UNDERSTANDS THE NEED ORIGINAL SPARE PARTS ARE VITAL TO
FOR EXCELLENT SERVICE AROUND ASSURE THE CORRECT AND PROPER
THE WORLD FUNCTIONALITY OF IMA SAFE EQUIPMENT.
SPARE PARTS ARE ALWAYS AVAILABLE
AND CAN ARRIVE AT THE CLIENT’S SITE
◾◾ Present in over 70 countries WITHIN 24/36 HOURS.
◾◾ 10 branches providing sales and service
◾◾ More than 50 representing agencies
DOCUMENTATION
◾◾ 90 technicians from Italy to supply
AND VALIDATION
worldwide service
In the pharmaceutical industry, the validation of a
production process implies the provision of documented
◾◾ 50 technicians from local subsidiaries evidence to demonstrate that the process is capable
and agencies of producing a consistent product which conforms to
predetermined specifications and quality criteria.
◾◾ 11 after sales supervisors
Upon request IMA Safe CO.MA.DI.S. will provide custo-
mers with a comprehensive package of documentation
to support on-site validation procedures in the most
IMA SAFE provides prompt and effective technical assistance
simple and fast way. Different packages are available
which covers the entire life cycle of its equipment. This assistance is
according to individual requirements.
provided by a dedicated team of experts who are able to meet our
client’s needs on a day to day basis. A customer oriented after sales
service staff is what distinguishes IMA from the rest of the world.
TECHNICAL DATA ARE GIVEN FOR INFORMATION ONLY AND MAY BE MODIFIED WITHOUT NOTICE
www.ima-pharma.com
07/2016 Rel. 1 - 991HC1220101
CO.MA.DI.S. S.p.A.
Via Piemonte 32/34/36 - 20030 Senago (Milano) - Italy
Tel +39 02 99010284 - Fax +39 02 99010803
[email protected] - www.ima.it
