Advanced Composite Bearings & Wear Parts For Hydro Power

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ADVANCED COMPOSITE BEARINGS & WEAR PARTS

FOR HYDRO POWER


TENMAT is a leading manufacturer of
specialised, high performance engineering
materials and components with over 100
years of experience.

TENMAT stands for innovation, safety,


commitment to our customers and the latest
quality standards worldwide.

A World of Materials
The diversified product range includes composite
wear parts and bearings, engineering ceramics,
high temperature resistant materials, and passive
fire protection solutions.

Commitment to Quality
TENMAT operates an ISO 9001:2008 Quality
Management System for the design, development and
manufacture of specialised high performance
engineering materials and components.
Key Benefits of TENMAT Bearings:
 Long Life
 Improved Performance
 Reduced Stick Slip
 High Resistance to Abrasive
Environments
 Corrosion Free
 Self-Lubricating
 Low Noise

The ability of TENMAT bearings to work in both dry and wet conditions without

grease or lubrication makes them the ideal choice for the hydropower industry.

Both FEROFORM T814 and FEROGLIDE bearings have extensive references and are
used around the world in bearing and wear strip applications. TENMAT works with

some of the biggest names in hydro. TENMAT has provided solutions for new hydro

plants and refurbished thousands of plants worldwide.

Hydro Bearing Applications for TENMAT Materials:


 Control Linkage Bearings  Segmental Shaft Seals
 Main Shaft Guide Bearings  Kaplan Hub Bearings
 Operating Ring Bearings  Guide Vane Bearings
FEROFORM T814
TENMAT FEROFORM T814 is a composite made of a woven synthetic fibre and
phenolic resin, with PFTE uniformly impregnated as a friction reducing modifier.

FEROFORM T814 was designed specifically for the hydro power industry as a self-
lubricating, high strength bearing material to replace greased bronze. PTFE as an
additive enables FEROFORM T814 to operate both wet and dry.

Key Features:
 Self lubricating & thus will operate without external lubrication
 Free from stick slip, giving easy movement & operation
 High wear resistance
 Low water swell, allowing the possibility for tight design tolerances
 High resistance to abrasive environments
 Low friction coefficient due to PTFE impregnation
 Lightweight compared to bronze which allows easy installation

Key Benefits:
 Increased Bearing Life  Customized, Bespoke Solutions
 Large Application Range  Proven Performance Over Decades
 Reduced Maintenance  Can be used in dirty, sandy waters
 No need for grease or oil  Can be used in misaligned systems
 Improved Performance
FEROGLIDE
TENMAT FEROGLIDE bearings are a proprietary self-lubricating material of woven
PTFE fibres applied to a metal backing. Also available is our innovative fabric-free
lining with a unique low friction coating.

FEROGLIDE bearings are ideally suited for turbine guide vane assemblies and
actuators accommodating the high surface pressures involved.

Key Features:
 Self lubricating & thus will operate without external lubrication
 Free from stick slip, giving easy movement & operation
 High wear resistance
 Large operating temperature range -200oC to +300oC
 Corrosion resistant & can be used with aggressive liquids such as Sea Water,
Gasoline, Acids, Detergent Solutions, Hydraulic Oils, Ammonium Hydroxide, Oils
 High strength, capable of carrying high loads

Key Benefits:
 Increased Bearing Life  Customized, Bespoke Solutions
 Large Application Range  Proven Performance Over Decades
 Reduced Maintenance  Excellent Chemical Resistance
 Significantly Reduced Downtime  Worldwide Distribution
 Improved Performance
Shown below are bearing and wear strip applications in Francis turbines, for
FEROFORM T814 and FEROGLIDE.
Shown below are bearing and wear strip applications in Kaplan turbines, for
FEROFORM T814 and FEROGLIDE.
Main Shaft Bearings
FEROFORM T814 bearings provide
long life and high strength in water
lubricated main shafts. They can be
supplied as 2-piece split bearings.

Lock Gate Bearings


FEROFORM T814 bearings and wear
strips provide low friction, high wear and
long life in pintles and hinges of lock
gates.

Radial Gate Bearings


FEROFORM T814 bearings are
supplied as trunnion bearings due to
their high compressive strength, self-
lubrication and resistance to stick-slip.

Vertical Gate Bearings


FEROFORM T814 wheel roller bearings
and sliding pads are used due to their
low friction, high compressive strength
and ability to work both wet and dry

Wicket Gate Bearings


FEROGLIDE and FEROFORM T814
bearings provide self-lubrication, long TENMAT
life and the ability to work wet and dry Bearings
as wicket gate bearings.
The US Army Corps of Engineers tested self-lubricating bearing materials for hydro
power turbines, witht the objective of replacing greased bronze bearings.
FEROFORM T814 was tested against an elastomeric plastic, an alternative
composite and bronze. The results below show that FEROFORM T814 maintains
lower wear rates and lower friction coefficients that the alternative materials tested.
FEROFORM FEROGLIDE

REFRAVER REFEL ARCLEX


NITRASIL SINDANYO

TENMAT is committed to the highest standards in customer service and


our international staff is looking forward to assist you.

CORPORATE HQ NORTH AMERICA SCANDINAVIA


TENMAT Ltd. TENMAT Inc. TENMAT
Ashburton Rd West
Trafford Park 23 Copper Drive Stureplan 13
Manchester M17 1TD Newport, DE 19804 111 45 Stockholm
England USA Sweden
Tel.: +44(0)161 872 2181 Tel.: +1 302-633-6600 Tel: +46 (0) 8 612 68 50
Fax: +44(0)161 872 7596 Fax: +1 302-633-6838 Fax: +44 (0) 161 872 7596
Email: [email protected] Email: [email protected] Email: [email protected]
Web: www.tenmat.com Web: www.tenmatus.com Web: www.tenmat.com

Visit us on the web at www.TENMAT.com


ITALY FRANCE GERMANY
TENMAT TENMAT TENMAT

Via Dante, 2/48 56 Avenue Foch


16121 Genova 77370 Nangis
Italy France
Tel.: +39 (0) 10 5451343 Tel.: +33 (0) 1 60 585656 Tel.: +49 (0) 7151 1338468
Fax: +39 (0) 10 5760553 Fax: +33 (0) 1 64 083617 Fax: +44 (0) 161 872 7596
Email: [email protected] Email: [email protected] Email: [email protected]
Web: www.tenmat.it Web: www.tenmat.fr Web: www.tenmat.de

iss. 08/17 Part of

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