ELECTRIC SYSTEM CHANGE

(ec210b, ec240b, ec290b)

Electric System Change-01

Start Circuit change (EC210B~EC290B)
POWER
FROM
BATTERY

30A 30A POWER

F30 F16 FROM
80A 15A 15A BATTERY
RELAY

to VECU
JA21 POWER
TO
PT200 PT200 RE3101 B+ IECU
1 2 3
B+ BR R1 R2 C ACC CLOCK
OFF
ON
INDI START
M
AMP

140A 3
A/S

T/E

2 1
4
to Air
Heater
AH
1 7 8 12 9

AUTO GREASE
CONTROLLER
2 3 4

B+
WB

0.5W
0.75Y

0.75B

0.5L

5 6
JA61 SL JB2 JB9 A/C ES
DFM

from

to Air Contioner
to VECU

to Relay EMS power

to VECU

to VECU
BS

safety
I.C REG.

15

L
lever
+
W
M
-

4
B-
JA7
to VECU 1. Master S/W change: Option
2. Slow blow fuse change: 40A 30A
Option Standard Serial number;
EC210B: 23116
EC240B: 13645
EC290B: 15717

Volvo Construction Equipment Electric System Change-02

Customer Support
Power supply to E-ECU (EC210B~EC460B)

F24 F15
5A 20A

Serial number
EC210B: 18859
EC240B: 13272
EC290B: 14874
EC360B: 12654
EC460B: 12090

Volvo Construction Equipment Electric System Change-03

Customer Support
 Control System Circuit (EC160B~EC290B)
3.0R
30 2
3.0R

50A 50B 50C 30A ３．０ＲD

SLOW BLOW 3.0W X3
FUSE X (F1)
30
3 30A 30A 1.25R
(G1)

SLOW BLOW
2S
5.0R F30 F16 F1 F17 F7 F2 F3 F4 F29 F9 F10
FUSE 10A 15A 10A 5A 10A 10A 20A 10A 15A 25A 25A
4 80A
3.0RL 1.25L 51 315 WG
AV85mm2 2A DC
17 31
RG
(H5) 104 RW
AV15mm2 Q (I15)
2.0R R9 26
1.25R
41
1.25RB
42 VECU
9 2B
9 ROOM 1 5 P/UP SW 301
WG 701 1.25Br 61 1.25Br 211
AG (J11) 2.0Or OFF 101 1.25RG 201

5
10 8 2.0RB
1.25WL

21C6
ON WG

KEY ON

(CLOCK)
20 43 RL
PT200 PT200
6
ILL (H7) 204 RB 111 RW 315A 112 RW 113 RW

21C5
B+ B+ BR R1 R2 C ACC W/TEMP FUEL 02 HEAD
15W 1.25RB
WR

CHARGE

HAMMER
1 PRE LAMP WIPER SW 09A

SHEAR
POWER
1 7

QUICK
316

CENTR

BOOST
PRESS.

ALIGNE

FLOAT
OVER
BRAKE

BOOM
CLEAN

LOAD
WARN

BRAKE

PRESS
-UPPER
39

STEER

COOL
TEMP

TEMP
BEAM

LEVEL
OSCIL

LH/RH
220A

HEAT

HYD
2 6 8 3 1 T/ALARM WATER CAB&CWT 114E

TURN

COOL
PARK

FILT
LOCK

HIGH
OFF WIPER SW 011A

E/OIL
114 114G

HYD
PRE

FIT
FAIL
LAMP

AIR
1 2 3 4 5 6 7 8 STOP SEPARATOR 2.0L RW
ON 22 OFF 27 OFF
WASHER -LOWER Br
221
INDI START 1 1 5 1 5 7 5 1 5 1 5 2 6
2.0WL
M

15R
YW 32 INT OFF OFF OFF OFF OFF

1A
AMP
2
ON ON ON ON ON CAB
1.25RW 3
105
SLOW BLOW 140A 321 36
FUSE IECU
RW
318
WR YR YR
321A
08
32 09 34 011 080 080B
080A
11
4A 7 1.25RB
A/S

T/E

C46
L

15.0R
2 1.25R 509

15R
1B
B+ LR
205 222
AH (H13)
DFM
660 RW 18 R7
1.25G 087 LY
12A Y B
1 7 8 12 9 303 WL 312 LY 302 BrW
BS LCD
3A RW 702 62
AUTO GREASE DISPLAY 6 2 3 4
23
1
40

(J1939 H)

(J1587 B)
19

(J1587 A)
I.C REG.
R8 RL 1.25WY

(J1939 L)
15
CONTROLLER 658 WB 18

21C10
501
28

21C9

21C8

21C7
21C1

21C3

21C4

(Illu.)
21C2
L YR 1.25LR
12Y

WIPER CONTROLLER
2 3 4 5 6 1.25
W R2
12 C48 C46 462 RW 37
WB

0.5W
0.75Y

0.75B

W R R 104A
0.5L

C SS
25 212 223
AV85mm2

(M10) (K6) 24 703

DECK BOOM 5 7 8 11 12 LR CAB-FRT(BY FACTORY) CAB FRT(BY USER)
R2 ACC AS4
G R GY RG
1.25
Y
(J13) (J13) (H1) 307 305 311 306 CAB-RR COUNT W.T 43 44
12B (G18)
+ 317 G
BF1
M 202 203 309 Y 308 Y
- 510B 510 502 502A 102 103 1.25W BW 313
2.0W
VECU 1.25GR G G 1.25RW 1.25RW Y G R L 313A BW Y G R L 38
JA7
31 064 066

WASHER PUMP
(J15) IE5 IE7 BG5 510C 510A
212 213 223 224 225 226
M P M WR
21
2.0WG

RH J/S-CTR
LH J/S-CTR
(J15) (E1)
314 310
41 42
022C 022A LgB YL
29 30
WIPER
MOTOR 312B
WIPER

BG1BG2 BG3 BG4 BG1

20 -UPPER BY
MOTOR
-LOWER 35
(M1) (M8) (I15) (H14) (E8)
HORN 33
BF2
LIMIT LIMIT SW
SW -UPPER 312A
15.0
086 060 02 03 05 019 02 022B 022 020 020A
(J11) 036 037 01 04 012 083
-LOWER
023 024 026
BY
027 08A 015 068 061 062 063 065 067
1.25 1.25 1.25 1.25 1.25 1.25
(N1)

D
(A20)
X
(A20)

F19 F8 F24 F21 F6 F20 F18 F12 F11 F26 F24 F15 F25 F13 F27 F28 F5 F22 F23
20A 20A 5A 15A 10A 10A F14 10A 10A
10A 15A 10A 10A 5A 5A 20A 10A 20A

(C5)
(E5) AS4
451 D10 RW
2.0WR 2.0 459 C60
460 GW GW cyl.2 cyl.4 (C2)
BF1
414A AH
1.25LW 102 104 1A 611 (D13)
462 R 461 GW RW
AMBI 15R
A9 C2
455 BrG 51 71 MG13 ON 20K
C4 A4
454 BrW 40 MG15
1 2 3 4 5 6 W 140A 130 OFF 14K
49 ACC B+ 2.0R cyl.3 W
cyl.6
A15 R INCAR 390 414 UP
52 612

SUSPENTION
C9 665
A18 Y RG 1.25LW NEUT
103 106 C62 1B
665A 665B
45 -RAL
GR 15R
GL GL GL GR
DOWN
C4 107 108 R10
A16 YB DUCT 40 IE5 MG14 MG17
C3 50f 3.0RL
TIMER 18b
50i 2.0R 100A W
cyl.1
W
cyl.5
M 613

SEAT
A17 BW WATER
C8 P 101
1C 1.25RG
50g C4A 105

AIR
18a C56 C57 15R
R W 3.0RG 821 131

AIRCONDITIONER 50
8 SG4 C5 R
5
1 4 2 12 11 RG
(C13)
9 6
57 (B6) C55 G

SWITCH
D1 D5 50h 50j SG3 LW C61 MG12 M20 M19 M18 MG16 M15 M16 M17 MG10 M30A

RH J/S SW- RH
8 7 C3

RH J/S SW- LH
Y ILL 120
FUSE HOLDER

2.0R RW RW DC C54 Y W BY WL WG W WB WY BW LR
R 139
D6 D04 A4 A12 A11 A23 A22 A24 A35 A36 A34 B31 (B13)
A6

B12
B11
4d 4c 4b 4a 4 B5 (E1)

B4
D05 100 Q
15A

D2 50k CG3
B9 BG1
R 601 601A 601B 681 681A
RW RY RY RW LW
75 CG3 109A RY

B26(B)
B25(A)
１단 ２단 ３단 ４단 B10

B1(H)
ＣＯＭＰ GL

B2(L)
C5 FAN
SIG A13 W A5 A4 A3 A14 A25 A13 A2 A31 A30 A7 A18 B3 691
A7
3c 3b 3a 3 B7 B17 B8 B13 Q/FIT-A
D9 A8
A12 G 55 MG1 M12 M5 M8 M11 M4 M10 M6 M1 M7 1 3 7 2 4 8
WR A3
A11 L
BrW GW Br YW G G LR
M2 M25 M26 MG8 M27 MG9
125 OFF
Gr LB Y BrW LB Gr Gr LY LW OFF
A2
A10 BL 1 2 ON

C70 RW
ON

23C13
OFF
A14 YW M9 MG11
A1
GND
ON 803A 51C 803 51B
GW GrW 136 692
RW L RW L 109 602 604
802 60 61 121 RW RB LY GY
1.25RL C49

J1939
J1587
C3 SERVICE LW POWER UP RW
23C14 74 109B
DC-DC DC-DC CG20
SOCKET BG3 HAMMER
SHEAR
666A 132 133
REG 1

A5 BG4 L
(E1) Q/FIT-B

(B)
(A)
C4 CONVERTER CONVERTER MG6 MG5 MG2 MG3 MG7 BrW MG4 COOLANT
AIR
FILTER AMBIENT 1 2 3 4 5 6 7 8 1 3 7 2 4 8

23C10

C53 W
23C11
LELEL

C50 Y
C51 G
C52 R
BrW BrW BrW BrW

Lg 23C1
23C2
23C3
23C4
23C5
23C6
23C7
A11

BrW
C10

C64 W 23C9
C12

C11

AIR
A10

C63 R 23C8
B15
B13

A12
B11
B14
C6

114 661

LH J/S-RH
B3
C7
C1

B9

LH J/S-LH
B7
B5

114A 114B
R BOOST OIL COOLANT FUEL BOOST CRANK
CAM OFF
A19 RW GR RW RW TEMP. TEMP. SPEED
SPEED 0
19b
24V INTAKE
PRESSURE PRESSURETEMP.
SENSOR
SENSOR 117 119 118 HAMMER
ON

BW
084 058 SENSOR

RY
SENSOR

GB
LR
LY

LB
SELECT
A20 BrR

C99YB
Br
20b (E8)
A21 WL
GND ACT 50a 116

C65
C71
C66
C67
C72
C68
C73
C74
IN REC 115 �
A22 WR 110 111 112 113 114 (D5) (D3) IE7
BOOST 126
IN FRE

SG1
SG2
START

BF2 AG
59 When lever is raised,
switch is closed(NC condition)
SG5 R2 (D5) ACC IC
� 603 605
19a 46 (E13) (B1)
FACE
SHEAR
24V and hyd sys. is operated C43 SELECT RG WL
20a
GND 1.25RY 832 C48 C46 12 CG1 CG2
A23 GL ACT 50b Y W R Y
1.25W
FA OPEN
65 67 69 820B
G
820C
GR
039A 039B
C95 RW

JA52
JA69

JA21

JA50

JB7
JB8
JA3
JB13
JA26
JA49
JA25

JA48
JA24

JB2

JB9

JA7
D8 D1 A25 GB

JA34

JA47
D01 JA33

JA22

(H)JB14
(A)JB12

JB5
JA2

JA1
FA CLOSE 682 683 GW

(B)JB4

(L)JB6
820 820
LW 2.0R GL GB
813 801 812 1 5 1 5 BW
19 JA5
Y 20
24V FOOT GR RY GR
OFF OFF C97 WR
JA60
JB15 C45 WB GB GR G
JA35
D7 D03 1 7 2 A26 LB
GND ACT RH 50c ON ON C98 WR JB16 C44 WB 690 697 606 R3 R4
3 FO R OPEN
DIESEL C44A 607
LB
609
G 128
HEATER A28 LR
97 WB C41 WR

JA16

JA42
46

JA38
JA46

JA20

JA36

JA12

JA63
FO R CLOSE

JA61

JA41

JA15
JA45
JA40

JA44

JA18

JA23
JA59

JA37

JA17

JA19

JA43

JA67

JA68
JA39
JA14

JA56

JA30

JA66

JA32
72

JB11

JA70

JB1
4 GY
63 18A SS 1 2 3 4 5 6
667 127
19c
24V FOOT YR
(D3) 059A
LW AUTO
47 47A 20c
STOP

R5 A29 YR
GND ACT LH AMP 95C 662A C14 834 656 657
GR
658 835 96 C21 C22 C23 68 C86 C27 C28 C87 C32 C33
YL
MANU
FO L OPEN 50d GB WG GR GB WB GY LgB BW GR GR BrL Y G LR
C79 C80 C81 683B
810 811 LG GW
RY 662 391 413 C94 LR LY 603A
Br
GB RW 1.25LB G
460 D3 A32 YG
FO L CLOSE
58 674 C32A
682B
BW
R6 R1
CASSETTE G

QUICK FIT SOL.

0.85 2.0R
GW A33 LY
62 WR
GR
667B
690A
A34 LG
MI COOL MIX LH- LH+ RH- RH+
GB
C38
A35 WG
MI WARM
ACT 50e C C39 WY
WY 129 137
451
2.0WR A36 O
MI 5V
44 60A 053A 806 804 807 805
BAT R/Y
1 3 7
BUZZ STOP
MI PBR RL LB L GB G & CONFIRM
A37 Br 676 678 ON 58 59 1/2 PUMP

C35 W
675 (D2)
68

C34 R
POWER

C37 B
MI GND WR GW C40 C42 SELECT
GL OFF YL BL BR
SOCKET 86 84 RB SOL

ON
(12V)
110
98 99
50L PUMP

457

REGISTOR
RW 823 822
P/V
GW P 15 Y G
95 Lg

BOX
M

HAMMER SELECT
G 45

HAMMER
107 RW 108 RW (THUMB (THUMB

ROTATOR SOL.
SHEAR SELECT
D4 64A P/V
ＢＬ RW SOL SOL
-IN)
110B
HI
SPEED 85 POWER
107A -OUT)
53 MUTE 1 5 7 2 6 8 OVER LIMIT MAX MODE AUTO DECEL
ENG CTRL
LOAD
ON 70 GL 655
1 5 1 5 1 5 DIAL FLOW CTRL
P/VALVE
P 1 5 656A

SOL.
OFF OFF OFF

SOL.
48 OFF
ON
GB
ON ON 96 94 124 138
FUEL PUMP 458 OFF
SEAT HEATER
SAFETY

ON 20 95
1.25 56 66 ON OVERLOAD
ON 20
OFF 14 OFF 14

453 YW
YL
806A 807A ON 7
PRESS
SW ATTACH HI 91 92 HAMMER ON 7
13 OFF 5 PRESS. SPEED PRESS.

RH
GY OFF 5

LH
A01 2.0 LY SW PRESS SW
FLOAT SW
HI PRESS.
FLOAT BOOM ARM BOOSTER SW
SPEED
SOL
POSI.
SOL
PILOT
CUTOFF
PILOT
CUTOFF
SOL.
89 90
87
140 14
D02 A02 141 81 80 83 134 135
54 122
BG1 TO.BATT NEG.GND. 64 11 123

(E1)
2.0 BG2
A04 051 051 052 084A 082 084 053 059 055 056 057 059B 041 043 034 035 093 094 080 038 039 040 046 042
2.0 2.0 1.25 (E1) 010
LH RH 073 070 074 091 097 072 077A 071 096 085 CG15 CG16 010A CG10 CG11
(F20) 089 CG1OA CG11 SG6 CG17 CG13
A
Z

EC240B/EC210B/EC160B ONLY

Volvo Construction Equipment Electric System Change-04

Customer Support
Control System Circuit (EC160B~EC290B)
1 BAT-PT200AH/150AH 50a ACTUATOR-INTAKE 96 SW-ROTARY,ENG RPM CONT
2 ALTERNATOR(80A) 50b ACTUATOR-FACE 97 SW-TOGGLE,AUTO/MANUAL
3 SLOW BLOW FUSE(30A) 50c ACTUATOR-FOOT,LH 98 VALVE-PROPRRTIO, P/CONT
4 SLOW BLOW FUSE(80A) 50d ACTUATOR-FOOT,RH 99 RESISTER
5 RELAY-BAT 50e ACTUATOR-MIX 100 MVS(EMS)
6 STARTER 50f SENSOR-DUCT 100A SW-TOGGLE
7 SAFETY RELAY 50g SENSOR-WATER TEMP 101 SOL-INJECTION,CYL1
8 SW-STARTER 50h RESISTOR-CERAMIC 102 SOL-INJECTION,CYL2
9 CLUSTER 50i BLOWER-MOTOR 103 SOL-INJECTION,CYL3
10 SENSOR-WATER TEMP 50j RELAY-A/CON COMP 104 SOL-INJECTION,CYL4
11 SENSOR-FUEL SENSOR 50k RELAY-BLOWER SPEED 105 SOL-INJECTION,CYL5
12 SW-ENG OIL PRESS 51 SENSOR-AMBI 106 SOL-INJECTION,CYL6
13 SW-OVER LOAD SELECT 52 SENSOR-INCAR 107 RELAY-PREHEATER
14 SW-OVER LOAD PRESS 53 RECEIVER DRYER&CONDENSOR 108 HEATER-PREHEATER
15 SW-BUZZER STOP&CONFIRM 54 COMPRESSOR-SOL 109 SLOW BLOW FUSE(140A)
16 BUZZER 55 SW-FUEL FILLER PUMP 110 SENSOR-OIL PRESSURE
17 SW-ROCKER,ROOM LAMP 56 PUMP-FUEL FILLER(35L) 111 SENSOR-BOOST PRESSURE
18 LAMP-ROOM 57 PUMP-F/FILLER,AUTO 112 SENSOR-COOLANT TEMP
19 RELAY-T/POINT,HORN 58 SW-LEVEL 113 SENSOR-BOOST TEMP
20 HORN-ELEC 59 CIGAR LIGHT 114 SENSOR-OIL TEMP
21 SW-HORN,LH RCV 60 DC-DC CONVERTER 115 SENSOR-ENG SPEED
21A SW-HORN, BOOM FLOAT, RH RCV 60A POWER OUT LET 116 SENSOR-CAM SPEED
22 SW-WORK LAMP,BOOM&DECK 61 DC-DC CONVERTER 117 SENSOR-COOLANT LEVEL
23 RELAY-T/POINT,WORKLAMP 62 CASSETTE & RADIO 118 SENSOR-AMBIENT AIR
24 LAMP-WORK,DECK 63 ANT 119 SENSOR-AIR FILTER
25 LAMP-WORK,BOOM 64 SPEAKER 120 SW-B/HAMM, THUMB, RH RVC
26 RELAY-T/POINT,WIPER 64A SW-MUTE 121 SW-ROCKER,HAMM&SHEAR
27 SW-ROCKER,UPPER WIPER 65 SW-LIMIT,SAFETY 122 SOL-SHEAR SELECT
28 CONTROLLER-WIPER 66 SOL-SAFETY 123 SOL-HAMMER SELECT
29 SW-LIMIT,LOWER WIPER 67 SW-ROCKER,ROTATING BEACON 124 SOLHAMMER
30 SW-LIMIT,UPPER WIPER 68 LAMP-ROTATING BEACON 125 SW-ROCKER,Q/FIT-A
31 WIPER MOTOR-UPPER 69 SW-ROCKER,SEAT HEAT 126 SW-ROCKER,Q/FIT-B
32 SW-ROCKER,WASHER 70 HEAT-SEAT 127 RELAY-T/POINT,Q/FIT
33 WASHER PUMP 71 COMP-SUSPENTION SEAT 128 RELAY-T/POINT,Q/FIT
34 SW-ROCKER,LOWER WIPER 72 VECU 129 SOL-QUICK
35 WIPER MOTOR-LOWER 74 SDU SOCKET 130 SW-PRESS, SAFETY
36 ROCKER SW-T/ALARM 75 SDU 131 RELAY-T/POINT, ROTARY
37 SW-PRESS,T/ALARM 76 AUTO GREASE 132 SW-ROTARY, LH
38 ALARM-TRAVEL 81 SOL-PILOT CUT OFF-BOOM 133 SW-ROTARY, RH
39 ROCKER SW-EXTRA LAMP 82 SOL-PILOT CUT OFF-ARM 134 SOL-ROTARY, LH
40 RELAY-T/POINT,EXTRALAMP 83 SOL-BOOSTER 135 SOL-RATARY, RH
41 LAMP-EXTRA,CAB FRONT 84 RELAY-T/POINT,HI SPEED 136 SW-TOGGLE, 1/2PUMP SEL
42 LAMP-EXTRA,COUNT WEIGHT 85 SW-ROCKER,HI SPEED LIMIT 137 SOL-1/2 PUMP SEL
43 LAMP-EXTRA,CAB FRONT 86 RELAY-T/POINT,HI SPEED 138 SOL-THUMB OUT
44 LAMP-EXTRA,CAB FRT(USER) 87 SOL-HI SPEED LIMIT 139 SW-THUMB IN, RH RVC
45 TIMER-DIESEL HEATER 89 SW-PRESS,ATTECH 140 SW FLOAT PRESS
46 RELAY-T/POINT,AIR CON 90 SW-PRESS,HI SPEED 141 SOL-FLOAT POSITION
47 HEATER-DIEGEL 91 SW-ROCKER,POWER MAX
47A WATER-PUMP 92 SW-ROCKER,AUTO DECAL
48 FUEL PUMP 93 SW-ROTARY, FLOW CONTROL
49 SW-A/CON 94 VALVE-FLOW CONTROL
50 AIRCON UNIT 95 SW-PRESS,HAMMER

Volvo Construction Equipment Electric system change-05

Customer Support