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Novel Low Cost Green-Power PWM Controller: Features

This document summarizes the CR6850, a low-cost green-power PWM controller for offline AC-DC flyback converter applications. Some key features include low startup current, current mode operation, cycle-by-cycle current limiting, soft-clamped gate output, and protection functions. It uses PWM, PFM and CRM control modes to minimize no-load power consumption. Applications include switching power supplies and battery chargers. Pin assignments and a block diagram are provided along with electrical specifications.

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0% found this document useful (0 votes)
367 views

Novel Low Cost Green-Power PWM Controller: Features

This document summarizes the CR6850, a low-cost green-power PWM controller for offline AC-DC flyback converter applications. Some key features include low startup current, current mode operation, cycle-by-cycle current limiting, soft-clamped gate output, and protection functions. It uses PWM, PFM and CRM control modes to minimize no-load power consumption. Applications include switching power supplies and battery chargers. Pin assignments and a block diagram are provided along with electrical specifications.

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Herman
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CR6850
Novel Low Cost Green-Power PWM Controller
Features
z Low Cost, PWM&PFM&CRM (Cycle
Reset Mode) z Constant output power limiting for
z Low Start-up Current (about 8µA) universal AC input
z Low Operating Current (about 2mA) z Cycle-by-cycle current limiting
z Current Mode Operation z Soft clamped gate output voltage 16.8V
z Under Voltage Lockout (UVLO) z Over voltage protect 25.5V
z Built-in Synchronized Slope z High-Voltage CMOS Process with ESD
Compensation z SOT-23-6L、SOP8 & DIP-8 Pb-Free
z Programmable PWM Frequency Packaging
z Audio Noise Free Operation z Compatible with SG5701 & SG5848 &
z Leading edge Blanking on Sense input LD7535 & OB2262/63

Applications
z Switching AC/DC Adaptor z Open Frame Switching Power Supply
z Battery Charger z 384X Replacement

General Description
The CR6850 is a highly integrated low cost over a universal AC input range. Leading
current mode PWM controller, which is ideal edge blanking circuit on current sense input
for small power current mode of offline could remove the signal glitch due to
AC-DC fly-back converter applications. snubber circuit diode reverse recovery and
Making use of external resistors, the IC thus greatly reduces the external
changes the operating frequency and component count and system cost in the
automatically enters the PFM/CRM (Cycle design. Pulse-by-pulse current limiting
Reset Mode) under light-load/zero-load ensures safe operation even during
conditions. This can minimize standby short-circuit.
power consumption and achieve The CR6850 offers more protection like
green-power functions. With a very low OVP (Over Voltage Protection) and OCP
start-up current, the CR6850 could use a (Over current protection). The CR6850’s
large value start-up resistor (2Mohm). output driver is soft clamped to maximum
Built-in synchronized slope compensation 16.8V to protect the power MOSFET.
enhances the stability of the system and Excellent EMI performance is achieved soft
avoids sub-harmonic oscillation. Dynamic switching control at the totem pole gate
peak limiting circuit minimizes output power driver output. CR6850 is offered in
change caused by delay time of the system SOT-23-6, SOT-8 and DIP-8 packages.

Dec, 2006 V1.5 1/15


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CR6850

CR68XX Series
Part PWM
Package Description
Number Frequency
PWM&PF&CRM 、 Current Mode 、 Slope
External DIP-8、SOP8 Compensation Leading-edge Blanking 、 Gate
CR6848
Adjustable SOT-23-6L Clamped、Over-voltage Protection、Over-current
Protection、 Soft Drive.
External DIP-8、SOP8 With All Functions of CR6848 、 Gate soft
CR6850
Adjustable SOT-23-6L Clamped
With All Functions of CR6850、Frequency jitter、
External DIP-8、SOP8
CR6851 Soft start、Sense Fault Protect、OLP、SCP、
Adjustable SOT-23-6L
OTP

TYPICAL APPLICATION

Pin Assignment

Pin Descriptions

Name Description
GND GND Pin
FB Analog Input. Voltage feedback pin (same as the COMP pin in UC384X),
This pin is to program the switching frequency. By connecting a resistor
RI
to ground to set the switching frequency.
SEN Current sense pin, connect to sense the MOSFET current.
VDD Supply voltage pin.
GATE Totem output to drive the external Power MOSFET.

Dec, 2006 V1.5 2/15


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CR6850

Block Diagram

Simplified Internal Circuit Architecture

Absolute Maximum Ratings


Symbol Parameter Rating Unit
VDD Supply voltage Pin Voltage 40 V
IOVP VDD OVP maximal enter current 20 mA
VFB Input Voltage to FB Pin -0.3 to 6V V
VSEN Input Voltage to SEN Pin -0.3 to 6V V
PD Power Dissipation 300 mW
ESD Capability, HBM Model 2500 V
ESD
ESD Capability, Machine Model 250 V
20second
220 ℃
Lead Temperature SOT-23-6L
TL
(Soldering) 10second
260 ℃
DIP-8
TSTG Storage Temperature Range -55 to + 150 ℃

RECOMMENDED OPERATION CONDITION


Symbol Parameter Min ~ Max Unit
VDD VDD Supply Voltage 11~20 V
RI RI PIN Resistor Value 65~130 K ohm
TOA Operation Ambient Temperature -20~85 ℃
PO Output Power 0~60 W
FPWM Frequency of PWM 50~100 kHz

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CR6850
Electrical Characteristics (Ta=25°C unless otherwise noted, VDD = 15V.)
Symbol Parameter Conditions Min. Typ. Max. Unit
Supply Voltage (VDD Pin)
IST Startup Current 8 µA
VFB=0V 2.9 mA
ISS Operating Current VFB=3V 1.9 mA

VFB=Open 1.44 mA
VDDON Turn-on Threshold Voltage 15.3 V
VDDOFF Turn-off Threshold Voltage 9.8 V

VDCLAMP VDD Clamp Voltage IVDD=20mA 25.5 V

Voltage Feedback (FB Pin)


IFB Short Circuit Current VFB=0V 1.68 mA

VFB Open Loop Voltage VFB=Open 4.7 V


IPFM Enter PFM&PWM, FB current 1.2 mA

ICRM Enter CRM, FB current 1.5 mA


VPFM PFM Threshold VFB 1.15 V

Current Sensing (SEN Pin)


VTH_L Minimum Voltage Lever 0.55 0.65 0.75 V

VTH_H Maximum Voltage Lever 0.75 0.85 0.95 V


TPD Delay to Output 300 ns
RCS Input Impedance 50 KΩ

Oscillator (RI Pin)


FOSC Normal Frequency RI=100Kohm 60 65 70 KHz
FPFM PFM Frequency RI=100Kohm 20.6 KHZ
DCMAX Maximum Duty Cycle RI=100Kohm 77 %

ΔFTEMP Frequency Temp. Stability -30-85℃ 5 %


TBLANK Leading-Edge Blanking Time 300 nS

GATE Drive Output (GATE Pin)


VOL Output Low Level VDD=15V, IO=20mA 1 V
VOH Output High Level VDD=15V, IO=20mA 8 V

TR Rising Time CL=1000pF 420 ns


TF Falling Time CL=1000pF 120 ns
VGCLAMP Output Clamp Voltage VDD=20V 16.8 17.8 V

Dec, 2006 V1.5 4/15


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CR6850
TYPICAL CHARACTERISTICS

VDD startup Current VS Temperature VDD (OFF) VS Temperature

VDD Operation Current VS Temperature PWM frequency VS Temperature

VDD (ON) VS Temperature


Duty cycle VS Temperature

Dec, 2006 V1.5 5/15


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CR6850

FOSC VS RI Resistor OVP VS Temperature

FOSC VS FB Current

Dec, 2006 V1.5 6/15


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CR6850

OPERATION DESCRIPTION
Current Model suggested operating frequency range of
Compared to voltage model control, CR6850 is within 50KHz to 100KHz.
current model control has a current Green Power Operation
feedback loop. When the voltage of the The power dissipation of switching mode
sense resistor peak current of the primary power supply is very important in zero load
winding reaches the internal setting value or light load condition. The major dissipation
VTH, comparator reverse, register reset and result from conduction loss、switching loss
power MOSFET cut-off. So that to detect and consume of the control circuit. However,
and modulate the peak current cycle by all of them related to the switching
cycle could control the output of the power frequency. There are many difference
supply. The current feedback has a good topologies has been implemented in
linear modulation rate and a fast input and different chip. The basic operation theory of
output dynamic impact avoid the pole that all these approaches intended to reduce the
the output filter inductance brings and the switching frequency under light-load or
second class system descends to first class no-load condition.
and so it widens the frequency range and CR6850`s green power function adapts
optimizes overload protection and short PWM、PFM and CRM combining modulation.
circuit protection. When RI resistor is 100k, the PWM
Startup Current and Under Voltage frequency is 65kHz in medium or heavy load
Lockout operation. Through modifying the pulse
The startup current of CR6850 is set to be width, CR6850 could control output voltage.
very low so that a large value startup The current of FB pin increases when the
resistor can therefore be used to minimize load is in light condition and the internal
the power loss. For AC to DC adaptor with mode controller enters PFM&PWM when
universal input range design, a 2 MΩ, 1/8 W the feedback current is over 1.2mA. The
startup resistor and a 10uF/25V VDD hold operation frequency of oscillator is to
capacitor could be used. descend gradually. The invariable frequency
The turn-on and turn-off threshold of the of oscillator is 21kHz when the feedback
CR6850 is designed to 15.3V/9.8V. During current is over 1.35mA. To decrease the
startup, the hold-up capacitor must be standby consumption of the power supply ,
charge to 15.3V through the startup resistor. Chip-Rail introduces the Cycle Reset Mode
The hysteresis is implemented to prevent technology;If the feedback current were
the shutdown from the voltage dip during over 1.5mA, mode controller of CR6850
startup. would reset internal register all the time and
Internal Bias and OSC Operation cut off the gate pin, while the output voltage
A resistor connected between RI pin and is lower than the set value, it would set
GND pin set the internal constant current register, gate pin operating again. Although
source to charge or discharge the internal the frequency of the internal OSC is
fixed cap. The charge time and discharge invariable, the register would reset some
time determine the internal clock speed and pulses so that the practical frequency is
the switching frequency. Increasing the decreased at the gate pin.
resistance will reduce the value of the input
current and reduce the switching frequency.
The relationship between RI pin and PWM
switching frequency follows the below
equation within the RI allowed range.
6500
FOSC = (kHz )
RI ( KΩ)
For example, a 100kΩ resistor RI could
generate a 50uA constant current and a
65kHz PWM switching frequency. The CR6850 Green-Power Function

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CR6850

Internal Synchronized Slop primary wind inductance. V IN ranges from


Compensation 85VAC to 264VAC. To guarantee the output
Although there are more advantages of the power is a constant for universal input AC
current mode control than conventional voltage, there is a dynamic peak limit circuit
voltage mode control, there are still several to compensate the system delay T that the
drawbacks of peak-sensing current-mode system delay brings on.
converter. Especially the open loop Leading-edge Blanking (LEB)
instability when it operates in higher than Each time the power MOSFET is switched
50% of the duty-cycle. CR6850 is introduced on, a turn-on spike will inevitably occur at
an internal slope compensation adding the sense pin, which would disturb the
voltage ramp to the current sense input internal signal from the sampling of the
voltage for PWM generation to solve this RSENSE. There is a 300n sec leading edge
problem. It improves the close loop stability blanking time built in to avoid the effect of
greatly at CCM, prevents the sub-harmonic the turn-on spike and the power MOSFET
oscillation and thus reduces the output cannot be switched off during this time. So
ripple voltage. that the conventional external RC filtering on
DUTY sense input is no longer required.
VSLOP = 0.33 × = 0.4389 × DUTY
DUTYMAX

Current Sensing & Dynamic peak


limiting
The current flowing by the power MOSFET
comes in to being a voltage VSENSE on the Over Voltage Protection (OVP)
sense pin cycle by cycle, which compares to There is a 25.5V over-voltage protection
the internal reference voltage, controls the circuit in the CR6850 to improve the
reverse of the internal register, limits the credibility and extend the life of the chip. The
peak current IMAX of the primary of the GATE is to shutdown immediately when the
voltage of the VDD is over 25.5V and the
1
transformer. The energy E = × L × I MAX voltage of VDD is to descend rapidly.
2

2
deposited by the transformer. So adjusting Gate Driver & Soft Clamped
the RSENSE can set the Max output power of CR6850’ output designs a totem pole to
the power supple mode. The current flowing drive a periphery power MOSFET. The dead
by the power MOSFET has an extra value time is introduced to minimize the transfixion
V IN current when the output is drove. The
∆I = × TD due to the system delay T NMOS is shut off when the other NMOS is
LP
turned on. The novel soft clamp technology
that the current detected from the sense pin is introduced to protect the periphery power
to power MOSFET cut off in the CR6850 MOSFET from breaking down and current
(Among these, VIN is the primary winding saturation of the Zener.
voltage of the transformer and LP is the

Dec, 2006 V1.5 8/15


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CR6850

PACKAGE DEMENSIONS
DIP-8L

Dimensions

Millimeters Inches
Symbol
Min. Typ. Max. Min. Typ. Max.
A 5.334 0.210
A1 0.381 0.015
A2 3.175 3.302 3.429 0.125 0.130 0.135
b 1.524 0.060
b1 0.457 0.018
D 9.017 9.271 10.160 0.355 0.365 0.400
E 7.620 0.300
E1 6.223 6.350 6.477 0.245 0.250 0.255
e 2.540 0.100
L 2.921 3.302 3.810 0.115 0.130 0.150
eB 8.509 9.017 9.525 0.335 0.355 0.375
θ˚ 0˚ 7˚ 15˚ 0˚ 7˚ 15˚

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CR6850

SOT-23-6L

Dimensions In Millimeters Dimensions In Inches


Symbol
Min Max Min Max
A 0.700 1.000 0.028 0.039
A1 0.000 0.100 0.000 0.004
B 1.397 1.803 0.055 0.071
b 0.300 0.559 0.012 0.022
C 2.591 3.000 0.102 0.118
D 2.692 3.099 0.106 0.122
e 0.838 1.041 0.033 0.041
H 0.080 0.254 0.003 0.010
L 0.300 0.610 0.012 0.024

SOP-8L

Dec, 2006 V1.5 10/15


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CR6850

Dimensions DISCLAIMERS
Millimeter Inch
Symbol
Min. Typ. Max. Min. Typ. Max.
A 1.346 1.752 0.053 0.069
A1 0.101 0.254 0.004 0.010
b 0.406 0.016
c 0.203 0.008
D 4.648 4.978 0.183 0.196
E 3.810 3.987 0.150 0.157
e 1.016 1.270 1.524 0.040 0.050 0.060
0.381X45 0.015X45
F ° °
H 5.791 6.197 0.228 0.244
L 0.406 1.270 0.016 0.050
θ˚ 0° 8° 0° 8°

Dec, 2006 V1.5 11/15


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CR6850

REFERENCE CIRCUIT 1

CR6850 drives a periphery Power MOSFET.

5V/6A 30W Power Supply

Quantity Part Number Description Quantity Part Number Description

1 C1 102/1000V 1 F1 0.25A
1 C2 103/1000V 1 L1 10uH
1 C3 104 1 R1 20R
1 C4 33uF/400V 2 R2、R3 1K
1 C5 223/1000V 1 R4 100K
1 C7 103/1000V 1 R5 100K/0.5W
1 C8 102/100V 1 R6 47R
2 C6、C7 1000 uF/25V 1 R7 1.5M
1 C8 104 1 R8 0R51
1 BD1 KBL406 1 R9 20R
1 D1 FR107 2 R11、R12 3.3K
1 D2 1N4007 1 U1 CR6850
1 D3 Y2010D 1 U2 PC817
1 D4 LED 1 U3 TL431
1 T1 20mH 1 Q1 2N60
1 T2 EI-22
Notice: Q1 is a Power MOSFET

Dec, 2006 V1.5 12/15


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CR6850

REFERENCE CIRCUIT 2

CR6850 drives a periphery Power MOSFET

12V/1A& 5V/3A 27W Dual Power Supply

L
D2
R1 R2 D8 +12V
F1 1 T1 3 1
L1 2
C3 C5
C1 2 4 D3 +

R6 C6
C4
N
D4 D6 + C8 C9 +
T2 8
Input:AC 100V-240V C2
7

U1 6 1 2
+5V
8 1
R4 Q1 D7
7
GND GATE
2
L2
FB VDD
6 3
NC NC
5 4
RI SENSE R5 C10 C11
+ +
R7 C7
2
R3 + R8
C13

D5

+12V +5V
U2 R9 +5V
4 1
C A
3
E K
2 R10 R11
3
C15
C14 U3
1

R12
2

Quantity Part Number Description Quantity Part Number Description

1 F1 F2A/250V AC 1 R1 1.5M
3 C1、C2、C3 104/400V 1 R2 100K/0.5W
1 C4 100uF/400V 1 R3 100K
1 C5 103/1000V 1 R4 47Ω
2 C6、C7 102/100V 1 R5 10Ω
4 C8、C9、C10、 2
C11 1000uF/25V R6、R7 20Ω
1 C12 472 1 R8 0.51Ω/1W
1 C13 22uF/50V 1 R9 510Ω
1 C14 223/1000V 1 R10 2.8K
1 C15 104 1 R11 39K
1 U1 CR6848 1 R12 2.2K
1 U2 PC817 1 Q1 4N60
1 U3 TL431 2 L1、L2 10uH
5 D1、D2、D3、 1
D4、D5 1N4007 T1 20mH
1 D6 FR107 1 T2 PQ20-20
2 D7、D8 1N5822

Dec, 2006 V1.5 13/15


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CR6850

REFERENCE CIRCUIT 3

CR6850 drives a periphery Power BJT(5V/3A 15W Power Supply )

Quantity Part Number Description Quantity Part Number Description

2 C1、C2 104/400V 1 R2 100K


1 C3 472 1 R3 100K/0.5W
1 C4 102 1 R4 1K
1 C5 33uF/400V 1 R5 1.5M
1 C6 10uF/50V 2 R6、R7 220R/1W
1 C7 103/1000V 1 R8 220R
1 C8 102/100V 1 R9 20K
1 C9 223/1000V 2 R10、R11 20R
2 C10、C11 220uF/16V 1 R12 1R2/1W
1 C12 1.0uF/16V 1 R13 20K
5 D1、D2、D3、
D4、D5 1N4007 1 R14 2K2
2 D6、D7 1N4148 1 U1 CR6850
1 D8 18V 1 U2 PC817
1 D9 SB560 1 U3 TL431
2 D10、D11 FR107 1 U4 LM358
1 T1 20mH 1 Q1 13003
1 T2 EI-22 1 Q2 9013
1 F1 0.25A
Notice: Q1 is a Power BJT

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CR6850

REFERENCE CIRCUIT 4
The Power supply consisted of CR6850 is used to drive 2 LEDS of 1 watt.

Quantity Part Number Description Quantity Part Number Description

2 C1、C2 104/400V 1 R2 100K


1 C3 472 1 R3 100K/0.5W
1 C4 102 2 R4、R9 1K
1 C5 33uF/400V 1 R5 1.5M
1 C6 10uF/50V 1 R6 220R/1W
1 C7 103/1000V 1 R7 510R/1W
1 C8 102/100V 1 R8 220R
1 C9 223/1000V 2 R10、R11 20R
1 C10 220uF/16V 1 R12 1R2/1W
3 C11、C12、C14 1.0uF/16V 2 R13、R14 2K2
2 C13、C15 104 2 R15、R16 100R
5 D1、D2、D3、 1
D4、D5 1N4007 R17 1R/1W
4 D6、D7、D12、 1
D13 1N4148 R18 18K
1 D8 18V 1 R19 10K
1 D9 SB560 1 RP1 2K
2 D10、D11 FR107 1 U1 CR6850
2 D14、D15 LED/1W 1 U2 PC817
1 D16 1N60 1 U3 TL431
1 T1 20mH 1 U4 LM358
1 T2 EI-22 1 Q1 13003
1 F1 0.25A 1 Q2 9013

Dec, 2006 V1.5 15/15


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