Novel Low Cost Green-Power PWM Controller: Features
Novel Low Cost Green-Power PWM Controller: Features
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CR6850
Novel Low Cost Green-Power PWM Controller
Features
z Low Cost, PWM&PFM&CRM (Cycle
Reset Mode) z Constant output power limiting for
z Low Start-up Current (about 8µA) universal AC input
z Low Operating Current (about 2mA) z Cycle-by-cycle current limiting
z Current Mode Operation z Soft clamped gate output voltage 16.8V
z Under Voltage Lockout (UVLO) z Over voltage protect 25.5V
z Built-in Synchronized Slope z High-Voltage CMOS Process with ESD
Compensation z SOT-23-6L、SOP8 & DIP-8 Pb-Free
z Programmable PWM Frequency Packaging
z Audio Noise Free Operation z Compatible with SG5701 & SG5848 &
z Leading edge Blanking on Sense input LD7535 & OB2262/63
Applications
z Switching AC/DC Adaptor z Open Frame Switching Power Supply
z Battery Charger z 384X Replacement
General Description
The CR6850 is a highly integrated low cost over a universal AC input range. Leading
current mode PWM controller, which is ideal edge blanking circuit on current sense input
for small power current mode of offline could remove the signal glitch due to
AC-DC fly-back converter applications. snubber circuit diode reverse recovery and
Making use of external resistors, the IC thus greatly reduces the external
changes the operating frequency and component count and system cost in the
automatically enters the PFM/CRM (Cycle design. Pulse-by-pulse current limiting
Reset Mode) under light-load/zero-load ensures safe operation even during
conditions. This can minimize standby short-circuit.
power consumption and achieve The CR6850 offers more protection like
green-power functions. With a very low OVP (Over Voltage Protection) and OCP
start-up current, the CR6850 could use a (Over current protection). The CR6850’s
large value start-up resistor (2Mohm). output driver is soft clamped to maximum
Built-in synchronized slope compensation 16.8V to protect the power MOSFET.
enhances the stability of the system and Excellent EMI performance is achieved soft
avoids sub-harmonic oscillation. Dynamic switching control at the totem pole gate
peak limiting circuit minimizes output power driver output. CR6850 is offered in
change caused by delay time of the system SOT-23-6, SOT-8 and DIP-8 packages.
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CR6850
CR68XX Series
Part PWM
Package Description
Number Frequency
PWM&PF&CRM 、 Current Mode 、 Slope
External DIP-8、SOP8 Compensation Leading-edge Blanking 、 Gate
CR6848
Adjustable SOT-23-6L Clamped、Over-voltage Protection、Over-current
Protection、 Soft Drive.
External DIP-8、SOP8 With All Functions of CR6848 、 Gate soft
CR6850
Adjustable SOT-23-6L Clamped
With All Functions of CR6850、Frequency jitter、
External DIP-8、SOP8
CR6851 Soft start、Sense Fault Protect、OLP、SCP、
Adjustable SOT-23-6L
OTP
TYPICAL APPLICATION
Pin Assignment
Pin Descriptions
Name Description
GND GND Pin
FB Analog Input. Voltage feedback pin (same as the COMP pin in UC384X),
This pin is to program the switching frequency. By connecting a resistor
RI
to ground to set the switching frequency.
SEN Current sense pin, connect to sense the MOSFET current.
VDD Supply voltage pin.
GATE Totem output to drive the external Power MOSFET.
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CR6850
Block Diagram
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CR6850
Electrical Characteristics (Ta=25°C unless otherwise noted, VDD = 15V.)
Symbol Parameter Conditions Min. Typ. Max. Unit
Supply Voltage (VDD Pin)
IST Startup Current 8 µA
VFB=0V 2.9 mA
ISS Operating Current VFB=3V 1.9 mA
VFB=Open 1.44 mA
VDDON Turn-on Threshold Voltage 15.3 V
VDDOFF Turn-off Threshold Voltage 9.8 V
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CR6850
TYPICAL CHARACTERISTICS
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CR6850
FOSC VS FB Current
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CR6850
OPERATION DESCRIPTION
Current Model suggested operating frequency range of
Compared to voltage model control, CR6850 is within 50KHz to 100KHz.
current model control has a current Green Power Operation
feedback loop. When the voltage of the The power dissipation of switching mode
sense resistor peak current of the primary power supply is very important in zero load
winding reaches the internal setting value or light load condition. The major dissipation
VTH, comparator reverse, register reset and result from conduction loss、switching loss
power MOSFET cut-off. So that to detect and consume of the control circuit. However,
and modulate the peak current cycle by all of them related to the switching
cycle could control the output of the power frequency. There are many difference
supply. The current feedback has a good topologies has been implemented in
linear modulation rate and a fast input and different chip. The basic operation theory of
output dynamic impact avoid the pole that all these approaches intended to reduce the
the output filter inductance brings and the switching frequency under light-load or
second class system descends to first class no-load condition.
and so it widens the frequency range and CR6850`s green power function adapts
optimizes overload protection and short PWM、PFM and CRM combining modulation.
circuit protection. When RI resistor is 100k, the PWM
Startup Current and Under Voltage frequency is 65kHz in medium or heavy load
Lockout operation. Through modifying the pulse
The startup current of CR6850 is set to be width, CR6850 could control output voltage.
very low so that a large value startup The current of FB pin increases when the
resistor can therefore be used to minimize load is in light condition and the internal
the power loss. For AC to DC adaptor with mode controller enters PFM&PWM when
universal input range design, a 2 MΩ, 1/8 W the feedback current is over 1.2mA. The
startup resistor and a 10uF/25V VDD hold operation frequency of oscillator is to
capacitor could be used. descend gradually. The invariable frequency
The turn-on and turn-off threshold of the of oscillator is 21kHz when the feedback
CR6850 is designed to 15.3V/9.8V. During current is over 1.35mA. To decrease the
startup, the hold-up capacitor must be standby consumption of the power supply ,
charge to 15.3V through the startup resistor. Chip-Rail introduces the Cycle Reset Mode
The hysteresis is implemented to prevent technology;If the feedback current were
the shutdown from the voltage dip during over 1.5mA, mode controller of CR6850
startup. would reset internal register all the time and
Internal Bias and OSC Operation cut off the gate pin, while the output voltage
A resistor connected between RI pin and is lower than the set value, it would set
GND pin set the internal constant current register, gate pin operating again. Although
source to charge or discharge the internal the frequency of the internal OSC is
fixed cap. The charge time and discharge invariable, the register would reset some
time determine the internal clock speed and pulses so that the practical frequency is
the switching frequency. Increasing the decreased at the gate pin.
resistance will reduce the value of the input
current and reduce the switching frequency.
The relationship between RI pin and PWM
switching frequency follows the below
equation within the RI allowed range.
6500
FOSC = (kHz )
RI ( KΩ)
For example, a 100kΩ resistor RI could
generate a 50uA constant current and a
65kHz PWM switching frequency. The CR6850 Green-Power Function
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CR6850
2
deposited by the transformer. So adjusting Gate Driver & Soft Clamped
the RSENSE can set the Max output power of CR6850’ output designs a totem pole to
the power supple mode. The current flowing drive a periphery power MOSFET. The dead
by the power MOSFET has an extra value time is introduced to minimize the transfixion
V IN current when the output is drove. The
∆I = × TD due to the system delay T NMOS is shut off when the other NMOS is
LP
turned on. The novel soft clamp technology
that the current detected from the sense pin is introduced to protect the periphery power
to power MOSFET cut off in the CR6850 MOSFET from breaking down and current
(Among these, VIN is the primary winding saturation of the Zener.
voltage of the transformer and LP is the
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CR6850
PACKAGE DEMENSIONS
DIP-8L
Dimensions
Millimeters Inches
Symbol
Min. Typ. Max. Min. Typ. Max.
A 5.334 0.210
A1 0.381 0.015
A2 3.175 3.302 3.429 0.125 0.130 0.135
b 1.524 0.060
b1 0.457 0.018
D 9.017 9.271 10.160 0.355 0.365 0.400
E 7.620 0.300
E1 6.223 6.350 6.477 0.245 0.250 0.255
e 2.540 0.100
L 2.921 3.302 3.810 0.115 0.130 0.150
eB 8.509 9.017 9.525 0.335 0.355 0.375
θ˚ 0˚ 7˚ 15˚ 0˚ 7˚ 15˚
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CR6850
SOT-23-6L
SOP-8L
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CR6850
Dimensions DISCLAIMERS
Millimeter Inch
Symbol
Min. Typ. Max. Min. Typ. Max.
A 1.346 1.752 0.053 0.069
A1 0.101 0.254 0.004 0.010
b 0.406 0.016
c 0.203 0.008
D 4.648 4.978 0.183 0.196
E 3.810 3.987 0.150 0.157
e 1.016 1.270 1.524 0.040 0.050 0.060
0.381X45 0.015X45
F ° °
H 5.791 6.197 0.228 0.244
L 0.406 1.270 0.016 0.050
θ˚ 0° 8° 0° 8°
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CR6850
REFERENCE CIRCUIT 1
1 C1 102/1000V 1 F1 0.25A
1 C2 103/1000V 1 L1 10uH
1 C3 104 1 R1 20R
1 C4 33uF/400V 2 R2、R3 1K
1 C5 223/1000V 1 R4 100K
1 C7 103/1000V 1 R5 100K/0.5W
1 C8 102/100V 1 R6 47R
2 C6、C7 1000 uF/25V 1 R7 1.5M
1 C8 104 1 R8 0R51
1 BD1 KBL406 1 R9 20R
1 D1 FR107 2 R11、R12 3.3K
1 D2 1N4007 1 U1 CR6850
1 D3 Y2010D 1 U2 PC817
1 D4 LED 1 U3 TL431
1 T1 20mH 1 Q1 2N60
1 T2 EI-22
Notice: Q1 is a Power MOSFET
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CR6850
REFERENCE CIRCUIT 2
L
D2
R1 R2 D8 +12V
F1 1 T1 3 1
L1 2
C3 C5
C1 2 4 D3 +
R6 C6
C4
N
D4 D6 + C8 C9 +
T2 8
Input:AC 100V-240V C2
7
U1 6 1 2
+5V
8 1
R4 Q1 D7
7
GND GATE
2
L2
FB VDD
6 3
NC NC
5 4
RI SENSE R5 C10 C11
+ +
R7 C7
2
R3 + R8
C13
D5
+12V +5V
U2 R9 +5V
4 1
C A
3
E K
2 R10 R11
3
C15
C14 U3
1
R12
2
1 F1 F2A/250V AC 1 R1 1.5M
3 C1、C2、C3 104/400V 1 R2 100K/0.5W
1 C4 100uF/400V 1 R3 100K
1 C5 103/1000V 1 R4 47Ω
2 C6、C7 102/100V 1 R5 10Ω
4 C8、C9、C10、 2
C11 1000uF/25V R6、R7 20Ω
1 C12 472 1 R8 0.51Ω/1W
1 C13 22uF/50V 1 R9 510Ω
1 C14 223/1000V 1 R10 2.8K
1 C15 104 1 R11 39K
1 U1 CR6848 1 R12 2.2K
1 U2 PC817 1 Q1 4N60
1 U3 TL431 2 L1、L2 10uH
5 D1、D2、D3、 1
D4、D5 1N4007 T1 20mH
1 D6 FR107 1 T2 PQ20-20
2 D7、D8 1N5822
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CR6850
REFERENCE CIRCUIT 3
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CR6850
REFERENCE CIRCUIT 4
The Power supply consisted of CR6850 is used to drive 2 LEDS of 1 watt.
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