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Best 25 Question and Answer For Boiler First and Second Class Operator Viva Examination 2017 - ASKPOWERPLANT

The document discusses 25 questions and answers related to boiler operation exams for first and second class operators. It covers topics like the definition of a boiler, boiler mountings and fittings, startup procedures, and boiler water requirements.

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100% found this document useful (8 votes)
17K views32 pages

Best 25 Question and Answer For Boiler First and Second Class Operator Viva Examination 2017 - ASKPOWERPLANT

The document discusses 25 questions and answers related to boiler operation exams for first and second class operators. It covers topics like the definition of a boiler, boiler mountings and fittings, startup procedures, and boiler water requirements.

Uploaded by

Raju Maity
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Best 25 question and answer for boiler first and second class operator viva examination 2017

Best 25 Question And Answer For Boiler First


And Second Class Operator Viva Examination
2017
By : Joginder chauhan (https://www.askpowerplant.com/author/jack1990/)September 10, 2017Category :
BOILER MULTIPLE TYPE QUESTION AND ANSWER (https://www.askpowerplant.com/category/boiler-
multiple-type-question-and-answer/), BOILER QUESTION ANSWER
(https://www.askpowerplant.com/category/boiler-question-answer/), INTERVIEW Q & A
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BOILER MULTIPLE TYPE QUESTION AND ANSWER  14

Translate »
Best 25 question and answer for boiler first and second class operator
viva examination 2017 :-
Q.1 what is boiler?

Ans. According the boiler rule act 1923 “ boiler is a closed


vessel exceeding 22.75 liters in capacity which is used
expressly for generation of steam under pressure and
including any mounting or other fitting attached to such
vessel , which is wholly and partilly under pressure when
steam is shut off .

OR

Boiler is closed vessel in which the heat is produced by


combustion of fuel is transferred to feed water to generate
steam. Boiler is heat exchanger.

Q.2 boiler mounting and fitting?

Ans. Mounting of the boiler is which is responsible for the


safe operation of the boiler i.e safety valve , water level gauge
, pressure gauge , blow down valve etc,

Fitting of the boiler is a interregnal part of the boiler and


helps to run the boiler in efferent manner i.e super heater ,
economizer , air heater , soot blower , feed pum etc.

Q.3 why we open start up vent before start of boiler ?

Ans. Start up vent is using during startup of the boiler


because of when we light up the boiler during cold start then
the steam generation started and the furnace temperature
increasing rapidly also the temperature in the super heater
zone also increases during start up MSSV of the boiler is
closed condition so the steam not escaping through the boiler
hence no circulation of steam in super heater zone take place
so it’s a highly chance of super heater over temperature so
the startup vent is in open condition during the light of boiler
it maintain the circulation of the steam inside the boiler and

Translate »
protect the super heater getting over temperature and also
use for removing the air from the super heater which causes
the hammering and water fluctuation inside the drum

Q.4 when we close boiler vent ?

Ans. During the cold start up of the boiler when the drum
pressure reaches upto the 1.5 -2.5 kg/cm2 then we closed the
drum air vent because of the all trapped air inside the super
heater and water wall panel and other pressure part of the
boiler removed through the air vent .

Q.5 what is use of boiler feed pump ?

Ans. Boiler feed pump is the heart of the boiler because of


the it take the water from the deaerator and reaches the
boiler steam drum against the steam drum pressure .

Q.6 Make of feed pump ?

Make of feed pump means that preparing the feed for start up
, before start up of the feed pump insure that the its all
interlock are in healthy condition or not , suppose that we
starting the boiler feed pupm for taking the water in the
boiler drum before it starting up we check its interlock is in
healthy condition or not i.e instrumentation air is available
or not , gland cooling water available or nor , it discharge
valve is closed or not , its electrical supply should be one ,
deaerator level is in healthy condition or not ….etc

After insuring that we started the boiler feed pump for taking
the water inside the boiler drum.

Q.7 capicity of boiler & working pressure?

Ans. Every boiler manufacturer make the boiler according the


customer demand so that the every boiler have different
capacity or working pressure . when boiler is In operating
condition the tendency of boiler of water evaporation is called

Translate »
the boiler capacity and during this water evaporation which
amount of pressure generated is called the that boiler
working pressure.

Q.8 capicity of feed pump?

Ans. In power plant feed pump is used for the transferring


the fluid one place to another . In power plant centrifugal
pump are used for this propose. the tendency of boiler feed
pump transferring the fluid at maximum r.p.m is called the
capacity of the feed pump .

Q.9 how to convert pressure from PSI to kg/cm2

Ans. Kg/cm2 value = psi value x 0.0703070

Q.10 why we use pure (D.M water ) for boiler?

Ans. We use D.M water in boiler because of dissolved salts


and minerals are successfully removed from the water . so
this water is used for the getting high steam purity and also
for pressure parts long life maintaining and also or power
plant working is closed cycle so the we reutilized the
condensate so the chemical consumption also reduced and
saving the chemical cost also . for running economically of
boiler we use D.M water .

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Q.11when we do periodic inspection of boiler & why it done?

Ans. periodic inspection of boiler carried out because


checking the boiler mounting and accessory are running in
proper condition or not . boiler periodic inspection done
because of the our boiler is running continuous running
without breakdown .

Q.12 why we do hydraulic test of boiler?

Ans. Hydraulic test of boiler is carried out insuring the boiler


pressure part withstand working pressure continuous or not.
And also find the any leakage in boiler pressure part with the
help of hydraulic test .this test is conducted at least once in a
year or when the boiler is in shutdown condition or boiler is
prepared for the cold startup. And also after each repairing
job in the boiler pressure part .hydraulic test is normally
carried out at a pressure equal to 1.5 times of the design
pressure for a new boiler and 1.25 to 1.5 time of working
pressure of old boiler. Hydraulic test is successful if pressure
parts withstand the test pressure for 10 minutes without any
leakge .

Q.13 some time steam pipe line hammering why ?

Ans . its due to air present in the pipe line when we take water
through pipeline the the water comes in contact with this air
and disturbed the water flow path and causes over pipeline
hammering. And also resion behind it when we take water
inside the steam drum when the boiler under hot start up
economizer take sensible heat from the hot flue gas and heat
up the feed water whenever at outlet of economizer the
temperature is above the saturation temperature then the
water starting boiling just outlet the economizer it also a
causes of water hammering inside the boiler .

Q.14 what is use of economizer ?

Translate »
Ans. Economizer is on of the important accessory of the
boiler, economizer is a heat exchanger which is utilizes heat
of exhaust flue gas from the boiler to increase the feed water
temperature. Economizer helps the improving the efficiency
of the boiler and also reduced the fuel consumption and make
the boiler operation economical. it say that , by decreasing
exhaust flue gas temperature by 16 degree Celsius , boiler
efficiency increase by 1% . And also by increase the
temperature by 6 degree Celsius boiler efficiency increase by
1%.

Q.15 why we give blow down of boiler ?

Ans. When the water is boiling inside the boiler and steam
generation take place and after dissolve solids contained in
the feed water remain in the boiler. if more solids are put in
the fed water , they will concentrate and may eventually reach
a level where their solubility in the water exceed and they
deposit from the solution .above a certain level of
concentration , these solids encourage foaming and causes
carryover of water into the steam. These deposits also lead to
scale formation inside the boiler .resulting in localized
overheating and finally causing the boiler tube failure.

So it is very necessary to control these solids concentration


inside the boiler drum this is achieving with the help of Blow
Down when certain volume of water is blown off and
automatically replaced by feed water so the maintaining of
optimum level of total dissolved solids in the boiler water.
blow down is necessary to protect the surface of the heat
exchanger in the boiler .however blow down can be significant
source of heat loss if improperly carried out .

Blow down benefits :-

Whenever we take the blow down of the steam boiler it


control the significvant reduced the treatment and
operational cost that include

1. lower parameters costs


Translate »
2. less water make up consumption
3. reduced the maintenance down time
4. increase boiler life
5. lower consumption of treatment chemicals

Q.16 how you false water level gauge glass & when?

Ans. When the gauge glass not showing the exact water level
of boiler steam drum according the control room desk
operator then we needed to flush the water gauge glass. Some
time due to the sludge formation gauge glass not showing the
correct reading so we needed to flush the gauge glass

Gauge glass are flushed the following method

Close the water cock and open the drain cock for some time

Close the drain cock and open the water cock

Water should retiring its normal working condition

Q.17what you do in the event of water shortage of boiler?

Ans. Water shortage occurring during the when water supply


failed inside the boiler due to some problems like boiler
tripped due to any interlock, or boiler feed pump failed due to
some interlock like deaerator level low, or some other
operational fault . and also a major condition when the plant
is in black out condition when no electrical supply is not
available for running the any auxiliary of the plant so the
drum level goes down suddenly this condition is called the
shortage of water inside the boiler.

Q.18 what you do in the event of boiler tube failure?

Ans. When the boiler is getting under the blackout condition


then the water supply is failed to the boiler so that the water
is not circulated through the tubes so the tube getting the
over temperature and lack of water tube is coming under the
starvation condition and tube get damaged due to higher
temperature .
Translate »
Q.19 what is the difference between FTB & WTB?

Ans. In FTB ( fire tube boiler ) hot flue gases are travelling
inside the tube and water are outside the tube but in WTB
(water tube boiler ) water inside the tube and hot flue gases
are outside the tube . fire tube boiler are low pressure boiler
and water tube boiler are the high pressure boiler .

Q.20 what is the use of safety valve in the boiler?

Ans. Whenever the boiler steam pressure is going above the


safe limit working pressure then the safety valve release the
exceeding pressure when the exceeding pressure comes under
the safe working limit . Safety valve is just release the
exceeding pressure protect the pressure part of the boiler
from any damage

य द आप हंद म वी डयो के मा यम से पावर लां ट क जानकार ले ना चाहते है तो नचे


दए लंक पर ि लक करे और हमारे दावरा बनाये गये वी डयो का लु त उठये य द आप
को वी डयो अ छा लगे तो अपनी राय ज र दे और हमारे यू यू ब चै न ल को स स ाइब
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BOE (BOILER OPERATION ENGINEER) Q & A -PAPER NO. 3


[ENGG. DRAWING] DIFFERENT TYPES VALVE SYMBOLS

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YOU WANT TO BE A BOILER 2ND CLASS CERTIFIED OPERATOR


IN POWER PLANT! BOILER SECOND CLASS EXAM 2019

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YOU WANT TO BE A BOILER FIRST CLASS OPERATOR IN 2019!


BOILER FIRST CLASS EXAMINATION 2019

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YOU WANT TO BE A BOE (BOILER OPERATION ENGINEER) IN


POWER PLANT! BOILER OPERATION ENGG. EXAMS

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HOW TO CHECK COOLING TOWER PERFORMANCE! FACTORS
EFFECTING COOLING TOWER EFFICIENCY!

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HOW TO CALCULATE AFBC (Atmospheric Fluidized Bed


Combustion) BOILER BED HIGHT! BOILER BED HIGHT

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WHAT IS STEAM TURBINE WHEEL CHAMBER PRESSURE IN


POWER PLANT-HINDI! CURTIS WHEEL CHAMBER PRESSURE

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SAFE SHUT DOWN OF STEAM TURBINE AFTER TRIPPING [HINDI]


SHUT DOWN OPERATION OF STEAM TURBINE

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SURFACE CONDENSER WATER CALCULATION FOR EXHAUST


STEAM COOLING -POWER PLANT GYANI

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TOP 22 REASONS BEHIND STEAM TURBINE VIBRATION IN


THERMAL POWER PLANT – POWER PLANT GYANI

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TOP 22 REASONS BEHIND STEAM TURBINE VIBRATION IN


THERMAL POWER PLANT – POWER PLANT GYANI

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HOW TO CALCULATE STEAM TURBINE HEAT RATE IN THERMAL
POWER PLANT! TURBINE HEAT RATE CALCULATION

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What is the turbine Heat rate? ! How to calculate the heat rate of a
steam turbine,

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(https://youtu.be/jdfwa3xsVGE)

BOILER DRUM LEVEL NOT MAINTAINED! HOW TO CONTROL


BOILER STEAM DRUM LEVEL IN POWER PLANT

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What is the function of the rupture disc in a steam turbine


condenser? ! Function of rupture disc? ,

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HOW TO LUBE OIL SYSTEM WORKED IN STEAM TURBINE!


TURBINE LUBRICATION SYSTEM

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HOW TO CALCULATE CONDENSER EFFICIENCY? WHAT IS


SURFACE CONDENSER EFFICIENCY!

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FUNCTION OF HOGGER EJECTOR IN STEAM TURBINE! WHAT IS


TURBINE HOGGER! TURBINE VACCUM SYSTEM

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WHAT IS IMPULSE AND REACTION TURBINE! WHAT IS THE
DIFFERENCE BETWEEN IMPULSE AND REACTION TURBINE

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FUNCTION OF THROTTLE VALVE IN STEAM TURBINE OPERATION!


STEAM TURBINE CONTROL VALVE! GOVERNOR VALVE

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STEAM TURBINE GLAND SEALING SYSTEM! LABYRINTH SEALING


IN STEAM TURBINE! TURBINE GLANDSEALING SYSTEM

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STEAM EJECTOR WORKING PRINCIPAL! STEAM TURBINE


VACCUM SYSTEM! WORKING OF STEAM EJECTOR

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(https://youtu.be/Gp36TEMxcAU)

WHAT IS AXIAL DISPLACEMENT OF TURBINE! WHAT IS AXIAL


DISPLACEMENT! AXIAL SHIFT OF TURBINE

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WHAT IS STEAM EJECTOR? [ हंद ] STEAM EJECTOR WORKING!


STEAM EJECTOR VACCUM SYSTEM

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TURBINE HOT AND COLD STARTUP PROCEDURE! STEAM


TURBINE HOT AND COLD ROLLING PROCEDURE!

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TURBINE ROLLING PROCESS IN POWER PLANT! HP TURBINE
ROLLING PROCEDURE! STEAM TURBINE OPERATION

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HOW TO WORK STEAM TURBINE MECHANICAL HAND TRIP!


Turbine Trip Logic! Over Speed Trip Device Turbine

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CRITICAL SPEED DEFINITION! Whirling SPEED OF TURBINE!


WHAT IS CRITICAL SPEED OF TURBINE

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WHAT IS WELDING! FACTS ABOUT WELDING ELECTRODES!


Welding electrode information!

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EFFECT OF VACUUM ON STEAM TURBINE PERFORMANCE!


TURBINE VACUUM SYSTEM! TURBINE VACUUM DROPPING

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FUNCTION OF STEAM TURBINE GOVERNING SYSTEM!


GOVERNING SYSTEM IN THERMAL POWER PLANT

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(https://youtu.be/UmjWzdiwFxs)

Steam turbine rotor – टरबाइन रोटर क पू र जानकार हंद म

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STEAM TURBINE क AUXILIARIES के बारे म जाने

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(https://youtu.be/P2e6zOY0JvM)

Q.21 which type of safety valve used in the boiler?

Ans. In high pressure boiler spring loaded safety valve is used


.

Q.22 what is the use of fusible plug in the boiler?

Ans. Fusible plug is a safety device for the small type of


boiler. it located above the furnace to prevent from any
accident which happening due to the over temperature of the
boiler. The fusible plug get fused and the fall into the boiler
furnace and boiler stop working.

Q.23what is the steam trap?

Ans. Steam trap is used for the removing condensate from


the steam and remaining the steam in superheated form.

Q.24 why we opened pipeline drain during the line charging


of boiler ?

Ans. During line charging we opened line drain for the


purpose of removing the condensate present in the line
during shut down time and also evenly thermal expansion of
the line and also protect the line from the hammering .

Q.25 what chemical is used in boiler ?

Ans. In boiler for the maintaining the feed water chemistry


and the protect the boiler from the corrosion we used
hydrazine in the deaerator and trisodium phosphate inside
the steam drum and also use ammonia for ph booster in large
boiler .

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boiler first and second class operator viva examination 2017”
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Anand Yadav
Thank QUESTION and answer BOILER STEAM GENERATION
Like · Reply · 1y

Raju Kumar Yadav


sir main es sal exam main baitha hu mujhe boilar information chahia plea sir
Like · Reply · 1y

Rohit Maurya
Thank u sir JI
Like · Reply · 1y

Bharatsinh Jadeja
Valuable information
Like · Reply · 1y

Bada Jagan
Kise hydrolic test karega boliye sar
Like · Reply · 1y

Vinay Kumar Singh


Thanks
Like · Reply · 1y

Venkata Ramana Manda


Good information but we want more
Like · Reply · 1y

NavNeet Sharma
Nice guruji
Like · Reply · 1y

Monosish Roy
Thanks you very much sir..plzz make a vedio lecture on generation system..
Like · Reply · 1y

Syed Ismail
Thank you sir
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joginder chauhan

(https://www.askpowerplant.com/author/jack1990
Heii all power engineers myself joginder chauhan . i am the founder of my
website www.askpowerplant.com. i am also a power engineer and having the
more than 5 year experience in the field of power sectors during this time
period i learn about different power technology like AFBC , CFBC ,
TRAVELLING GRATE , PULSATING GREAT , PF BOILER , WHRS and many
more things . my motive from this site sharing my power sector knowledge each
and everyone who belonging to this field , in this website i share information
related to boiler operation , boiler maintenance , turbine operation &
maintenance , boiler & turbine question answer , D.M plant , and all topic
related to power plant sector please join this website for latest updation
regarding power plant ………..thanks ( JOGINDER CHAUHAN )

www.askpowerplant.com/ (https://www.askpowerplant.com/)

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(https://www.addtoany.com/share#url=
examination-
2017%2F&title=Best%2025%20question%20a

Bhanu Partap Singh (Http://Gmail.Com) REPLY


December 7, 2017 at 9:33 pm (https://www.askpowerplant.com/best-25-question-answer-
boiler-first-second-class-operator-viva-examination-2017/#comment-187)
kairi shamli (u.p)

Mehaboob REPLY
September 11, 2019 at 11:13 am (https://www.askpowerplant.com/best-25-question-answer-boiler-first-
second-class-operator-viva-examination-2017/#comment-960)
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Please brief explain about DM plant and calculation part in boiler and
turbine..

Joginder Chauhan (Https://Www.Askpowerplant.Com/) REPLY


October 5, 2019 at 7:42 am (https://www.askpowerplant.com/best-25-
question-answer-boiler-first-second-class-operator-viva-examination-
2017/#comment-1015)
Dear Mehaboob ji your request is already in my list you get
information related to it soon so stay connected with us to keep visiting
regularly for getting more information related to power plant ……thanks have
a good day

Bhanu Partap Singh (Http://Gmail.Com) REPLY


December 7, 2017 at 9:37 pm (https://www.askpowerplant.com/best-25-question-answer-
boiler-first-second-class-operator-viva-examination-2017/#comment-188)
my name is bhanu partap .l live in kairi shamil (u.p).i am boiler oparter my
boiler somak tube boiler*

Shanti Gopal REPLY


December 24, 2017 at 1:40 pm (https://www.askpowerplant.com/best-25-question-answer-
boiler-first-second-class-operator-viva-examination-2017/#comment-216)
Thank you sir for creating this website. This is a experience based website.
Please upload more knowledgeable topics regarding power plant operation
and maintenance.
Thank you once again.

Pratik Gaikwad REPLY


December 31, 2017 at 8:27 am (https://www.askpowerplant.com/best-25-question-answer-
boiler-first-second-class-operator-viva-examination-2017/#comment-230)
why condenser is necessary to passed steam to boiler….why we can’t passed
stem direct turbine process to boiler without condensed….

Sanjay Gupta (Http://ASKPOWERPLANT) REPLY


January 29, 2018 at 4:57 pm (https://www.askpowerplant.com/best-25-question-answer-
boiler-first-second-class-operator-viva-examination-2017/#comment-248)
Thankuuu sir ….sir valve or guage glasses releated questions will explane
please sirrrrr..

Joginder Chauhan (Https://Www.Askpowerplant.Com/) REPLY


January 30, 2018 at 8:00 am (https://www.askpowerplant.com/best-25-question-answer-
boiler-first-second-class-operator-viva-examination-2017/#comment-251)

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ok dear sanjy gupta ji i defiantly share valve and gauge glass related question
answer in upcoming articles

RASHMI RANJAN SWAIN REPLY


February 18, 2018 at 10:04 am (https://www.askpowerplant.com/best-25-question-answer-
boiler-first-second-class-operator-viva-examination-2017/#comment-271)
Thnx….sir…very valuable information who work in powerplant…..

Joginder Chauhan (Https://Www.Askpowerplant.Com/) REPLY


February 18, 2018 at 7:03 pm (https://www.askpowerplant.com/best-25-question-answer-
boiler-first-second-class-operator-viva-examination-2017/#comment-274)
thanks rashmi ji for your appreciation stay connected with us for more power
plant information

Sunil Kumar Muduli REPLY


April 22, 2018 at 10:25 am (https://www.askpowerplant.com/best-25-question-answer-
boiler-first-second-class-operator-viva-examination-2017/#comment-310)
Dear sir,
My knowledge is poor, so i request you sir Hindi website dijiye

Kathirvel REPLY
September 13, 2018 at 6:12 pm (https://www.askpowerplant.com/best-25-question-answer
boiler-first-second-class-operator-viva-examination-2017/#comment-452)
really i am thanks to you very use full and knowledge the boiler please update
relate question and answer

Sagar Rana (Http://[email protected]) REPLY


January 1, 2019 at 11:56 am (https://www.askpowerplant.com/best-25-question-answer-
boiler-first-second-class-operator-viva-examination-2017/#comment-542)
Thanku so much sir for that and plz plz explain all fult of boiler in runing
condition in next artical we are thankfull to you sirr

Milind Dhopavkar REPLY


June 21, 2019 at 9:09 pm (https://www.askpowerplant.com/best-25-question-answer-boiler
first-second-class-operator-viva-examination-2017/#comment-770)
Thanks.
Excellent practical kwnoledge sharing platform.

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