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0% found this document useful (0 votes)
292 views14 pagesWPS-1,2 and PQR-1,2
Uploaded by
Mukesh kumarCopyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
/ 14
&9 Sf £2. ES = GF EE Br
NO.2/13, PEENYA INDUSTRIAL AREA, BANGALORE-S8 PG:01
WELD PROCEDURE SPECIFICATION FOR SULS 2R& 9R (WPS-1)
[ Company mame: "VACUUM TECHNIQUES PVT LID, BANGALORE
| Weld procedure specification No: VIJECIL/WPS-1/SS316 Date: 06-02-2017
| Supporting PQR No: VTMECILIPQR-1/SS316-Rev0, 1.042017
| welding process: GTAW
‘Type :Manual _
[JoINTscqwse2)
joins Design 2 Burt Weld
Backing YES
Backing material type : S$316 PLATE
BAe RY
t SRLS men
[BASE METAL(QW403)
PNo: 8 Group No: 1
PNo:8 Group No: 1
| Specification Type & Grade: ASTM A240 Type 316
To
Specification Type & Grade: ASTM A240 Type 316
Chemical Analysis & Mech. prop.
To As per ASME/ASTM std
Chemical Analysis & Mech, Prop.
Thickness range: Sto tom
Pipe Dia. Range:
Other
FILLER METAL(QW 404)
Specification No(SFA)
AWS No:
FNo. 6
Size of filler metals:
| Brand Names: Ador Fontech
Filler metal product form: Solid
DEPOSIT THICKNESS RANGE:
Groove - 3.0 mm max
Electrode Flux(class)
Flux Trade name 7
Consumable Insert
Other
nto 6mm
Butt Weld
Nil
59
ER316L,
ANo. 8
16
Groove All sizes
NA
NA
NA
NA
RAL He dat mentumed Chat be weathed pon Tov
ebseynhim bepre signal No2s
"3, PEENYA INDUSTRIAL AREA, BANGALORE-sg
PG-02
WELD PROCEDURE SPECI FICATION FOR sULS 2R& 9R (WPs-1
[ PostTION ow | LOST WEED HEAT
Position of the sroove: 1G i
TREATMENT OWA) 1
Temperature: Nia
| eld Progression Horizontal ~~ | Time Range
| Position of Fitter 2 : -
= |
PRE HEAT(QWa06) Percentage Compositia
pee Heat Temp Min: Ambien seem
Cees | Mistre Flow Rae,
GAS(QWa08)
t Temperature,
Inter Pass Temp.may.: 15 "Cmax
| Pre Hoat maintenance: Nie
ty rEN
fees Range: 70 10 120 amps Volts Range: 10-15 volts
wigsien Electrode Size & Type Nv Thoviated EWTH Dia t.6mnm
Mode of Metal Transter for Gra we
A
Electrode Wire Speed Range N/A
TECHNIQUE(QWat0) ‘tg fa —
Swing or weave Bead String wecve, deed 2 )
Orifice or zap cup size NA
{atial & Final pass cleaning: $§ Wire Brush
Method of Back Gouging Nja
Oscillation N/A
| Contact Tube to Work Distance :N/A
| Sul ass single pass(per side): Muti pass
Single to multi electrode Single
Travel Speed(Range) 30-110 mm/min
Peening N/A
Others: : Nil c cs
[oem oe 1] Hear Shielding Gas | Tnter pass |
Welding | Process | Filler Metal Current Range _ ie [ie a
Layers Class [Di Type Ane ee
ss oe i 150°C
GTAW [ER | 76 DCEN | 90 Tez [7926 783.49 0
Hee 5 0 ae
GTAW eR. [17 — [DORR 96 ma pe]
: ae DEEN | 96 B92 TR. TT 10 <5]
GTAW [ER- [16
| 36. |
VED BY:
ED BY: APPROVED BY: APPRO'
PREPARI G
‘MUMBAI
ECIL, Hyderabad eae &))
NO.2/I3, PEENYA INDUSTRIAL AREA, BANGALORE-58
PROCEDURE
JALIFICATION RECORD
)R-1)W-02,
PROCEDURE QUALIFICATION RECORD NO: VT/ECIL/PQR-1/SS316-Rev 00, 11-04-2017
WPS No: VI/ECIL/WPS-I/SS316-Rev 03
Welding Process: GTAW
Date: 06-02-2017
Type: Manual
Identification: WPS-1-SS316-W02
Groove Desi
JOINTS(QW-403)
iga of Test coupon
300L X 1SOW X 5 mm & 300L X 150W X3 mm Thick plates
Po: 8 GrNo: 1 to P No: 8 Gr No:
Thickness of test coupon: § mm and 3.mm.
Diameter of test coupon:-—
Others:
Thickness qualified: 1.5 -10 mm
BAE METAL(QW-403) POST WELD HEAT TREATMENT(QW-407)
Material specification: ASTM A 240 Temperature: NIA
TypelGrade:316 Time Range: N/A
GAS(QW=408),
Percentage composition
Gases Misture Flow Rate
“Argon 9.995% 10-12 jpm
NA [_NA NA
Backing =
FILLER METAL(QW-404)
SFA specification: 5.9
AWS classification No: ER-316L
Filler Metal F No:6
‘Weld metal Analysis ANo: 8 ~
Size of Filler Metal: Dia 1.6 mm
Others: Nil
Weld metal Thickness: 3 mm
ELECTICAL CHARACTERISTICS(QW-409)
Current: Direct
Polarity: EN
Amps:70-120 Amps
Volts: 10-15 V
‘Tungsten Electrode:EWTHL2% Thoriated for Dia 1.6
| Other: Nit
POSITION(QW-405)
Position of the Groove: 1G
Weld Progression: Horizontal
Others: Nil
TECHNIQUE(QW-410)
‘Travel speed: 50-110 mm/min
String or Weave Bead: String”
Multi pass/Single pass: Multi pass
Single/Multipfe Electrode: Single :
PREBEAT(QW-406),
Pre Heat Temperature: Ambient Temperature
Inter pass temp: Max 150 °C
| Pre heat Maintenance: N/A
% How the messurement was ok? NO.2/13, PEENYA INDUSTRIAL AREA, BANGALORE
PG2
PROCEDURE QUALIFICATION RECORD (POR-1)W-02
TENSILE TESTS (Test report No: BK3199, Date: 07-04-2017)
[ SPECIMENNO [WIDTH THICKNESS | ARFA | ULTIMATE | ULTIMATE | TYPEOF FAILURE
1mm om mm" LOAD unit LOCATION
N STRESS | |
{ Ninn?
Tr [90 as 507 BT 57430 | — Spins broken a para
i mat
7 1; 55 ST || ST |p eke]
i | i | neal
BEND TESTS (Test report No: BK3199, Date: 07-04-2017)
[ TYPE & FIGURE NO | RESULT | _TYPE& RESULT
FIGURE NO_
Pass Face Bend-I Pass
Pass Face Bend-2 Pass. —
OTHER TESTS
PARICULARS OF OBSERVATIONS TEST REPORT REF NO & DATE
TEST
Macro No defects observed, Fusion is satisfactory BK3199, Date: 7-04-2017
[Micro ___| Structure is in solution annealed condition BK3199, Date: 7-04-2017
IGCE Cracks & fissures ebsent, Pass 'BK3199, Date: 7-04-3017 |
Delta Ferrite 4.40, 4.70, 5.50 'BK3199, Date: 7-04-2017 |
Radiographic Test | Surface defect on parent material, Acceptable | RW-017286, 03-03-2017
LECTRICAL CHARACTERISTICS
Welding [Provess [Filer Mois! [ Curent Range] Votige | Trvel [eat | Shiiding- [Ter pas
Layers Class [Dia Type [Amps | Range | Speed | Input | Gas | temp(*C)
.] oY Simm
fi GTAW JER3I6L 1.6 [DCEN [90] 11-12 783.49. lo |
