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Expansion Joint Indian STD

Expantion joint

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Wildan Hamdi
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30 views

Expansion Joint Indian STD

Expantion joint

Uploaded by

Wildan Hamdi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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DESIGN OF EXPANSION JOINT OF PENSTOCK

INPUT DATA
EJ 1 EJ 2

1 Penstock inside diameter (D1) (mm) 1500.00 804.88


2 Penstock plate tickness (mm) 8.00
3 Plate thickness of inner sleeve (t1) (mm) 10.00
4 Plate thickness of outer sleeve ( t2 ) (mm) 9.00
5 Plate thickness of gland sleeve ( t3) (mm) 12.00
6 Plate tickness of gland flange ( t4 ) (mm) 15.00
7 Corrosion allowance (mm) 1.50
8 Height of flange (b) (mm) 75.00
9 Gland sleeve length( can be around 300 mm) (mm) 90.00
10 Total internal pressure including
water hammer (kg/cm2) 2.61
11 Penstock length upto d/s anchor block (m) 6.00
12 Packing material :
i) Type Asbestos
ii) Poisson's ratio (0.3 for asbestoss, 0.30
0.5 for rubber rings)
iii) Thickness of packing rings (mm) 14.00
iv) Width of packing material (mm) 84.00
v) Width of retainer plate (mm) 25.00
13 C/C spacing of bolts (approx) (mm) 253.00
14 Yield stress of bolts (kg/cm2) 2400.00
15 Permissible tensile stress in bolts (kg/cm2) 1200.00
16 Yield stress of bolt material (kg/cm2) 2400.00
17 Permissble stress in steel plate (kg/cm2) 1600.00
18 Yield stress of flange plate (kg/cm2) 3200.00
19 Temperature variation DT(Max Temp - Min temp) (degrees c) 20.00
20 Coefficient of thermal expansion of steel 0.0000120
21 Weld efficiency 0.95
22 Angle of reducer ( should be between degrees 7.50
5 to 10 degrees)
23 Remark on safety SAFE
24 Remark on safety UNSAFE
DESIGN CALCULATIONS

EJ 1 EJ 2

DESIGN OF GLAND BOLT

1 Pressure to be mobilised between


inner sleeve and packing (P2) (kg/cm2) 3.26
2 Diameter of bolt C/L circle (mm) 1558.50
3 Theorotical number of bolts no 20.0
4 Mean diameter of packing ring (mm) 1534
5 Cross sectional Area of packing rings (cm2) 674.69
6 Pressure to be applied by bolts on
packing rings ( P1 ) (kg/cm2) 7.61
7 Force to be applied per bolt (kg) 256.80
8 Minimumm required diameter of bolt (mm) 5.22
9 Actual provided diameter of bolt (mm) 6
10 Actual provided number of bolts (no) 16
11 C/C spacing of bolts (mm) 306.0

DESIGN OF INNER SLEEVE


12 Plate constant ‫גּ‬ 0.015
13 Minimum required length of inner sleeve (mm) 423.455
14 Actual provided length of inner sleeve (mm) 430
15 Reduction factor 0.4354
16 Compressive Hoop stress on inner sleeve
due to P2 (kg/cm2) -171.08
17 Axial moment M (kgmm) 23.19
18 Axial tensile bending stress (kg/cm2) 202.70
19 Combined equivalent stress (kg/cm2) 324.09
20 Inner sleeve plate thickness as proposed SAFE

DESIGN OF GLAND
(Gland should be designed such that
gland bolts fail(yield) before the gland)
21 Inside radius of gland (mm) 760
22 Plate constant ‫גּ‬ 0.0135
23 Max Bolt force per mm of inside circumferance (kg) 1.13
24 Applied moment per mm of inside
circumference Mt (kgmm) 8.1669
25 Factor for moment in gland 0.6099
26 Bending Moment on leg of gland (Mo) (kgmm) 13.3904
27 Bending stress in gland sleeve (kg/cm2) 76.71
28 Compressive stress in gland sleeve (kg/cm2) 15.81
29 Total stress in gland sleeve (kg/cm2) 92.52
30 Gland sleeve thickness as proposed SAFE
31 Bending stress in flange (kg/cm2) 37.59
32 Flange thickness as proposed SAFE

DESIGN OF OUTER SLEEVE


33 Inner diameter of outer sleeve (mm) 1548
34 Hoop stress (kg/cm2) 354.41
35 Outer sleeve thickness as proposed SAFE

DESIGN OF REDUCER PIECE


36 Length of reducer piece (mm) 182
37 Thickness of reducer piece from stress (mm) 2.84
cosideration
38 Thickness of reducer piece from handling (mm) 5.12
consideration
39 Actual thickness proposed (mm) 8
40 Maximum Expansion/Contraction length (mm) 1.44

DIMENSIONS OF EXPANSION JOINT


41 Inner sleeve
i) Internal diameter (D1) (mm) 1500.00
ii) Thicness of plate (t1) (mm) 10.00
iii) Length of sleeve (L1) (mm) 430

42 Retainer plate
i)Width (Wr) (mm) 25.00
ii) Thicness of plate (tr) (mm) 12.00
iii) Location of plate inside outer sleeve (Lr) (mm) 221.00

43 Packing rings
i) Type Asbestos
ii) Thickness (tp) (mm) 14.00
iii) Width (Wp) (mm) 84.00
iv) Thicness of loose steel ring (mm) 12.00
v) Width of loose steel ring (mm) 25.00
vi)Inside Diameter of loose steel ring (mm) 1522
vii)Inside diameter of rubber O gasket ring (mm) 1522
viii) Thickness diameter of rubber gasket (mm) 12.00

44 Gland
i) Sleeve length ( Lg ) (mm) 90.00
ii) sleeve thickness ( t2 ) (mm) 12.00
iii) sleeve inside diameter (D2) (mm) 1520
iv) Flange plate thickness (t3) (mm) 15.00
v) Flange bolt circle diameter (D3) (mm) 1558.50
vi) Outer flange inner diameter (D4) (mm) 1540.00
vii)Width of Outer flange (Wo) (mm) 84.25
viii) Inner flange inner diameter (D5) (mm) 1566.00
ix)Width of Inner flange (Wi) (mm) 71.25
x)Outer Flange to be located on inner sleeve
at a distance (Lof) (mm) 60
xi) Inner flange to be located on outer sleeve
at a distance (Lif) (mm) 60
45 Gland bolts
i) Number (Bn) no 16
ii) Diameter of bolt(Bd) (mm) 6
iii) Length of bolt(BL) (mm) 290.00
iv) C/C Spacing of bolts (Bs) (mm) 306.0

46 Outer sleeve
i)Inside diameter (D6) (mm) 1548
ii)Plate thickness (t4) (mm) 9.00
iii) Length (L2) (mm) 460
iv)Distance between end of inner sleeve
and start of reducer piece (L4) (mm) 103

47 Reducer piece
i)Horizontal Length (L3) (mm) 182
ii) Initial inside diameter (D6) (mm) 1548
iii)Reduced inside diameter (D) (mm) 1500.00
iv) Plate thickness (t5) (mm) 8
v)Angle of convergence(taper) (F) (degrees) 7.50
EJ 3 EJ 4
EJ 3 EJ 4
DESIGN CALCULATIONS

EJ1 EJ 2 EJ 3

1 Design of Gland bolts

Pressure to be mobilised between inner sleeve 0


and packing
EJ 4

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