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Test 1 Manufacturing Process KJD2283 32034

This document is a test for a Manufacturing Process course taken by Diploma in Mechanical Engineering students. The test contains two questions assessing key course learning outcomes related to manufacturing processes and their relationships with product design, materials, and advantages/disadvantages. Question 1 addresses manufacturing requirements, process classifications, forming of a paper clip, and the relationship between product variety and quantity. Question 2 covers attractive features of cold working, factors influencing casting selection, uses of coolant, and reducing casting damage through design. The test total is 30 marks and contains confidential information for university students.

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Muhd Afiq Azmir
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341 views3 pages

Test 1 Manufacturing Process KJD2283 32034

This document is a test for a Manufacturing Process course taken by Diploma in Mechanical Engineering students. The test contains two questions assessing key course learning outcomes related to manufacturing processes and their relationships with product design, materials, and advantages/disadvantages. Question 1 addresses manufacturing requirements, process classifications, forming of a paper clip, and the relationship between product variety and quantity. Question 2 covers attractive features of cold working, factors influencing casting selection, uses of coolant, and reducing casting damage through design. The test total is 30 marks and contains confidential information for university students.

Uploaded by

Muhd Afiq Azmir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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UNISEL-FELS

Efective Date : 8 October 2018

CONFIDENTIAL FELS/32034/NOV20/TEST1

FACULTY OF ENGINEERING AND LIFE SCIENCES


DEPARTMENT OF ENGINEERING

TEST 1
COURSE CODE : KJD2283
COURSE NAME : MANUFACTURING PROCESS
LECTURER : Ts. MOHAMMAD EMRAN B RUSLI
PROGRAMME : DIPLOMA IN MECHANICAL ENGINEERING
SEMESTER : NOVEMBER 2020

Please fill the following particulars:

NAME :

:
MATRICS NO

:
DATE

TIME :

This test measures the student's ability for the following outcomes:

QUESTION COURSE LEARNING OUTCOME MARKS


CLO 1: Comprehend the relationship of product
design, product function, material used,
Q1 manufacturing process used and the fundamental 15
properties of materials

CLO 2: Comprehend the common metal forming,


sheet metal processes, metal casting processes, metal
Q2 cutting processes, joining, assembly processes and 15
the relative advantages/disadvantages and its
application

/ 30
TOTAL

DO NOT TURN THIS PAGE UNTIL YOU ARE TOLD TO DO SO


This question paper consists of 2 printed pages

CONFIDENTIAL
UNISEL-FELS
Efective Date : 8 October 2018

CONFIDENTIAL FELS/32034/NOV20/TEST1

QUESTION 1

a. Based on the statement below, explain why such stated requirements are needed in the
manufacturing process.

You cannot design any hardware without taking into account the production process
used to make that product
[4 marks]

b. Explain the major classifications of basic manufacturing processes.


[3 marks]

c. Describe the forming processes that are normally used to make a paper clip.
[4 marks]

d. Explain the relationship between products variety and product quantity.


[4 marks]

[Total: 15 marks]

CONFIDENTIAL
UNISEL-FELS
Efective Date : 8 October 2018

CONFIDENTIAL FELS/32034/NOV20/TEST1

QUESTION 2

a. Explain some of the attractive features of cold-working processes.


[4 marks]

b. Categories the factors that influence the selection of a specific casting process as a means
of making a product.
[3 marks]

c. Coolant is used to reduce and removing the heat build-up in the workpiece and to provides
lubrication to reduce friction between the tool. Explain why some formation processes do
not require the use of coolant.
[4 marks]

d. Explain how design consideration can reduce damage to casting process.

[4 marks]

[Total:15 marks]

END OF QUESTION PAPER

CONFIDENTIAL

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