Crimar Industrial: USA, Canada, Chile, China, Colombia, Peru, RSA
Crimar Industrial: USA, Canada, Chile, China, Colombia, Peru, RSA
60’ dia. hot clarifier covers FRP tanks for FMI Arizona
for FLS/SNC Lavalin Ambatovy Shop fabricated tanks
Shijiazhuang Beman Commercial Co. Ltd.
52 Process vessels for Hatch Engineering QSLIC project FRP Biofilters for Canada
Prefabricated piping system for Phelps Dodge Piping systems for SNC Lavalin, Serbia acid plant
Removing tank parts from the shipping frame in Arizona and assembling on site:
Fiberglass Design Standards
ASME RTP -1 - Fabrication Standard for Corrosion Resistant
Fiberglass Vessels
ASTM 4097 – Standard for Filament Wound FRP Tanks
ASTM 3299 – Standard for Contact Molded FRP Tanks
NBS PS 1569 – Contact Molded Chemical Process Equipment
AWWA D120-09 – Standard for Thermoset FRP Tanks
SMACNA – Sheet Metal and AC - Fiberglass Ductwork
API 12P – American Petroleum Institute Standard for FRP
Tanks
FABRICATION MATERIALS
GLASS REINFORCEMENT:
Roving
Mat
Woven roving
Surfacing veils
ADDITIVES:
Antimony trioxide
Silica carbide
Ultraviolet ray inhibitors
Fiberglass Fabrication
Fiberglass products can be made to be:
The first layers on the mold are the most critical for corrosive environments.
These typically consist of a corrosion resistant veil followed by 2 to 3 layers of
random mat to provide a resin-rich100 to 125 mil corrosion liner. Plastics such
as PVC, polypropylene and Viton can also be used for the internal barrier.
Fiberglass Fabrication
For other shapes, a variety of materials can be used to make
molds depending on the complexity of the product and the
number of parts to be made from the mold.
For one-time use, plaster, wood or foam can be used with a mold-
release applied to the side that will receive the laminate. For
multiple use molds, a fiberglass mold can me made from the first
part pulled off from the plaster mold.
Fiberglass Fabrication
There are many different kinds of glass fiber to provide a wide
variety of laminate strengths:
Glass fiber
Carbon fiber
Bamboo fiber
Winding glass
Chopped strand glass
Woven glass
Unidirectional glass
Corrosion veil
Fiberglass Fabrication
There are hundreds of different weaves or textures that can be used:
C veil for corrsion barrier Carbon veil Random mat Gun roving and winding glass
Woven roving (many different weaves and weights Unidrectional glass Maring cloth
Carbon fiber 3D vertical weave fiberglass Honeycomb core materials Polyurethane foam
FABRICATION METHODS
Filament winding
Chopper gun
Hand lay up
Resin Transfer
Pultrusion
FABRICATION METHODS
FRP DESIGN
Some of the information required for FRP design include the:
structural loading
chemical resistance required
temperature
seismic loading
wind loading
When appropriate we prepare finite element analyses (FEA’s) to
model the design and loads to ensure that the project requiremenst
will be met
2.4.1 Traceability/ batch No, Purchase Order and data sheets Each pallet/ lot In house receiving documentation Verify Verify Verify Verify
Contract
Manufacture Project Manufacturi
r Hengshui Jrain FRP Name Laayoune ng Manager
Responsible Required
Contact Roger Project # Ship Date6/5/2018
Equipment 20 Sets of FRP Tanks
Packaged and
All Buyouts All Buyout Parts All WesTech Inspection and
All Raw Material All Raw Material Fabrication Assembly Assembly Ready for
Ordered by Received by Parts Received All Parts Onsite Testing Next Inspect Date
Ordered Onsite Started Started Completed Shipment
Supplier Supplier by Supplier Completed
(RTSD)
Original Est. Date Mar.12,2018 19-Mar-18 2-May-18 10-May-18 N/A 23-Mar-18 6-Apr-18 28-May-18 31-May-18 5-Jun-18
Current Est. Date 2-May-18 10-May-18 23-Mar-18 6-Apr-18 28-May-18 31-May-18 5-Jun-18
% complete 100% 100%
Actual Completion
Date ok ok 23-Mar-18 5-Apr-18
Explanation for Change in Original Packaged and Ready to Ship Date:
Activities completed in the past 7 days Activities scheduled for the next 7 days
1. Bolts and gaskets arrived 1. To finish the installation of nozzles of 4 ATM tanks
2. Prepared the hydraulic tesing equipment 2. To install the nozzles of 6 DN1400 tanks
3. Installed flanges on shell for one ATM tank 3. To prepare the test of two moisture traps
Recovery Plan (To be completed for any activity where current date exceeds original date)
WesTech Notes
Your comments as the Manuafacturing Mgr.
PICTURES:
FRP INSPECTION
Crimar Industrial
Crimar Industrial 7480 E Rio Verde Dr., Tucson, AZ 85715 www.crimar.com [email protected]
7480 E Rio Verde Dr, Tucson, AZ 85715 www.crimar.com VISUAL INSPECTION FORM BASED ON ASME RTP-1 2011 TABLE 6-1
[email protected] INSPECTION LEVEL: 2
Fabricator Burned Areas Showing evidence of thermal decompositition Never in more than one ply
through discoloration or heavy distortion None None and not > 16 sq. in. per
P.O. no.
(color only, not delamination or decompostion) vessel
Not Appl. Wit- ness P Inspr./ Date
e Chips (surface) Small pieces broken off an edge fo surface +/- 1/8" dia. Max by 50% N/A +/1 1/2" dia. Or 1" length
r- of veil thickness max. max. by 1/16" dee[
Event Inspection Event Verify f
o Cracks Actual ruptures or debond of portions of surface None None None
r
(not including areas to be covered by joints)
m
1 Resin identification Crazing (surface) Fine cracks at the surface of the laminate None N/A Max. 2" long x 1/64" deep,
Max, density 5"/any sq.ft
2 Acetone wipe test
10 Hydrostatic test Foreign Inclusion Particles included in a laminate that are foreign to its 1/4" long max by dia. or 1/2" long max by dia. or 3/4", never to penetrate
composition (not a minute spec of dust) thickness not more than thickness not more than lamination to lamination
11 External dimensional check — orientation/elev. (must be fully resin wetted and encapsulated) 50% of veil thickness 50% of interior thickness
12 Internal dimensional check Gaseious bubbles or blisters Air entrapment within, on, or between plies of Max. dia. 1/16" x 50% of Max. dia. 1/8" Max. diameter 1/4"
reinforcement, .015" dia. and larger veil's thickness deep
13 Material thicknesses (poly gage, etc.)
(must not be breakable with a sharp point)
14 Out-of-roundness
Pimples (surface) Small, sharp, conical elevations on the surface of Max. hgt. or dia. 1/32" N/A No limit
15 Wall taper a laminate (must be fully resin filled and wetted)
17 Flange drilling (split tests on cutouts may be used to discern in height dry woven roving pattern
Event Progress Chart
20 Tank bearing surface flatness Porosity (surface) Presence of numerous visible tiny pits (pinholes) None N/A None to fully penetrate the
appox dimension .005" (for example 5 in any exterior gel coat or
21 Knuckle radius of head-to-shell joint (bottom)
square inch) no
fibers may be
22 Nonslip surface on top head exposed gelcoated exterior veil,
no quantity limit
23 Radiusing of all corner joints
24 Inspect nozzle joint hand lay-up Scratches (surface) Shallow marks, grooves, furrows, or channels None over 3/16" dia. X N/A None more than 12" long
caused by improper handling 1/6" in height (no fibers to be exposed)
25 Inspect hand lay-up for attachments
26 Gusset installation and sealing Wet blisters (surface) Rounded elevations of the surface, somewhat None over 3/16" diameter N/A No limit - must be fully resin
resembling a blister on the human skin, not reinforced x 1/16" in height filled; not drips loosely
27 Nameplate stamping and installation glued to the surface
which are to be removed
28 Final cleaning and shipping preparation
29 Check shop fit-up of field assembled items Wet-out inadequate Resin has failed to saturate reinforcing (particularly None None Dry mat or prominent and
woven roving) - split tests on cutouts may be used dry woven roving pattern
30 Release for shipment to discern degree of saturation on reinforcing layers not acceptable;discernible
but fully saturated woven
31 Obtain Fabricator's Data Report
pattern acceptable
Wrinkles and creases Generally linear, abrupt changes in surface plane Max deviation 20% of N/A Max deviation 20% of
Verify — confirm event is true by evidence
caused by laps of reinforcing layers, irregular wall or 1/8" whichever wall or 1/8" whichever
Witness — personal observation of event mold shapy or mylar overlap is less is less
Perform — personal performance of event Allowable cumulative sum of Maximum allowable in any square foot 5 5 5
highlighed imperfections Maximum allowable in any square yard 20 30 40
V — event verified/reviewed
A — accepted Maximum % repairs The maximum allowable area of repairs made in 10% 10% 10% to structural, no
order to pass visual inspection (debond test limit to outer surface
R — rejected required prior to inner surface repairs) repairs
P — event in progress
N — no activity
INSPECTOR: DATE: OVERALL RESULT:
C — event complete
FRP covers shipping to Madagascar Tanks shipping to Vancouver Piping being shipped to Morocco
We can help you from the beginning of the project through completion.
We can assist with the design, fabrication, and shipping of the products sold.
Where appropriate we can also provide on site fabrication or assembly.
Offices in the USA, Canada, Chile, China, Colombia, Mexico, Peru, South Africa
www.crimar.com
www.sbcco-china.com
[email protected]