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907-087-002.01 Picker Tire Replacement

This document provides instructions for replacing the tires on a Horizon Picker. It details removing the tires, installing new tires, and cleaning the tires before and after use. Special tools are needed and safety precautions must be followed due to small parts that could get lost inside the machine.

Uploaded by

José Alfredo Lopez
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© © All Rights Reserved
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24 views4 pages

907-087-002.01 Picker Tire Replacement

This document provides instructions for replacing the tires on a Horizon Picker. It details removing the tires, installing new tires, and cleaning the tires before and after use. Special tools are needed and safety precautions must be followed due to small parts that could get lost inside the machine.

Uploaded by

José Alfredo Lopez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Page 1 of 4

Document No.: 907-087-002.01 Subject: FIELD, Horizon Picker Tire


Replacement

Date Issued: 7/30/07

Approved By: Signature on File in Doc Internal Use Only External & Internal Use
Control
PM Initials PM Initials PB

1. Effectivity:
Upon release.

2. Purpose
This procedure documents how to replace the Horizon Picker Tires, known as part number
SP-00235.

3. Tools / Equipment / Resources Needed

4. Method / Procedures

During ALL steps standard ESD practices should be followed. ESD critical steps are
labeled with the following symbol .

Before starting use the front panel to Shutdown the Horizon Imager, then disconnect
the power cord at the rear of the unit.

WARNING: Extreme Care must be exercised during this replacement procedure. There
are small parts that could become lost in the Imager resulting in a failure of the unit. In
addition the tools that are used could damage the Bright Annealed Sheetmetal
basement below the Picker Carriages resulting in Media Jams.

WARNING: Use care when removing e-ring clips. During the removal of the e-ring clips,
the clips may shoot out of the Horizon Imager at high velocity and cause injury. Eye
protection is required.

WARNING: This procedure is only for units that already have the Green Urethane Tires
installed and those Pick Tires need to be replaced.

• Picker Tire Replacement

4.1.1. Remove the Receiver Tray Assy. (570-213-###) and set it aside carefully.
4.1.2. Remove any installed media trays from the unit.
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Document No.: 907-087-002.01 Subject: FIELD, Horizon Picker Tire


Replacement
4.1.3. Eye Protection Is Required. Starting with the Top Slots Picker Carriage carefully
remove the E-Ring securing the Picker Tire to the shaft. Use needle nose pliers as
shown. Take care to catch the e-ring clips during the removal process. Slide the
Picker Tire slowly off of the shaft. The roll pin that drives the Picker Tire is located on
the inside of the Picker Tire. Once you can see the roll pin slowly turn the Pick Tire at
the opposite end of the shaft. Turn the shaft until the pin hole and slot are horizontal.
This will aid in the installation (if the pin fell out) and removal of the opposite side Pick
Tire.

WARNING: DO NOT DROP THE ROLL PIN INTO THE HORIZON IMAGER

IF YOU DROP THE PIN IT MUST BE LOCATED AND CAREFULLY


RETRIEVED, LOSS OF THE PIN WILL REQUIRE THE UNIT BE
REPLACED.

4.1.4. Eye Protection Is Required ; Install the new Picker Tire onto the shaft and ensure
the pin is seated into the groove on the picker tire. Using the E-Ring insertion tool,
carefully slide the E-Ring onto the picker shaft to secure the Picker Tire.
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Document No.: 907-087-002.01 Subject: FIELD, Horizon Picker Tire


Replacement

4.1.5. Repeat the two steps above for the other sides Picker Tire and for Slots 2 &3.
Page 4 of 4

Document No.: 907-087-002.01 Subject: FIELD, Horizon Picker Tire


Replacement

Blue/green Tire

CLEAN THE PICKER TIRES WITH A 70% ALCOHOL PAD BEFORE USING THE NEW
PICKER TIRES.

THE HORIZON PICKER TIRES MAY BREAK IN OVER THE FIRST 500 PRINTS, AT THAT
POINT IT IS VERY IMPORTANT TO CLEAN THEM AGAIN. ALSO CLEAN OUT OF THE
HORIZON ANY PARTICLES THAT MAY HAVE FALLEN INTO THE BASEMENT AREA,
THESE PARTICLES ARE NORMAL TO SEE DURING THE BREAK IN PERIOD.

5. What to do if ….
• There is a question or problem concerning these instructions then contact the Codonics
Technical Support Department.
• There is a lost roll pin, then contact the Codonics Technical Support Department.
• There is damage to any of the SP-00235 rollers, then contact the Codonics Technical
Support Department.
6. Responsible positions …
Technical Support Manager, and Codonics Director of Technical Services
7. Sample Completed …
N/A.
8. The following procedures are related:
Procedure Hyperlink or file location
N/A

9. Enter document history here:


Date / Time Version Activity Person Comments re: creation /
modification.
8/4/06 01 Created R.
2:25pm Kraidich

Document number: op- form-008.a

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